rough construction june 2011

insulation • weather protection • tools • gypsum • siding• underlayment • roofing rough construction

®

THE PINK PANTHER™ & © 1964-2011 Metro-Goldwyn-Mayer Studios Inc. All Rights Reserved. The colour PINK is a registered trademark of Owens Corning. Certifi ed Thermal Insulation Material CCD-016. *Minimum 70% Recycled Glass Content, with at least 60% Post-consumer Recycled and the balance (10%) Pre-consumer Recycled Glass. **Made with a minimum of 99% by weight natural materials consisting of minerals and plant-based compounds. The GREENGUARD INDOOR AIR QUALITY CERTIFIEDSM Mark is a registered certifi cation mark used under licence through the GREENGUARD Environmental Institute. This product has achieved GREENGUARD Children & Schools Certifi cation and is verifi ed to be formaldehyde free. Owens Corning PINK insulation is GREENGUARD Certifi ed for indoor air quality, except bonded loosefi ll products. © 2011 Owens Corning. All Rights Reserved.

When you choose Owens Corning’s EcoTouch™ PINK™ FIBERGLAS® Insulation,

you’re not just choosing better energy e£ ciency. You’re choosing

peace-of-mind. That’s because the company that invented EcoTouch™ PINK™ FIBERGLAS®

Insulation decades ago now brings you even more home comfort solutions than ever.

Green friendly EcoTouch™ PINK™ FIBERGLAS® Insulation products that provide comfort for

Canadians – and the planet. That’s Owens Corning.

Why think PINK™?

• Trusted by Canadians for over 60 years

• Minimum 70%* Recycled Glass Content – 3rd party SCS certifi ed

• Formaldehyde free

• Formulated from 99% Natural** Materials

• Durable & dependable

Formaldehyde

FREE

New EcoTouch™ Insulation is Here

1-800-GET-PINK® or visit www.owenscorning.ca

Think PINKTM

‘Quality is never an accident’New quality products are the blood that carries oxygen to the contractor professional and in Rough Construction 2011 you will find 29 pages of pertinent product information and industry insight.

With manufacturers continuing to raise the bar when it comes to building products in order to ensure a better quality home, I am reminded of a famous quote attributed to an American named William A. Foster: “Quality is never an accident. It is the result of high intention, sincere effort, intelligent direction and skillful execution; it represents the wise choice of many alternatives.”

This is particularly true today with the ongoing evolution of Building Codes both at the federal and provincial level relating to the many product categories you will find in this publication. These include roofing, flooring, tools, gypsum, insulation, siding, engineered lumber, asphalt surfacing and housewrap and of course an assortment of breakthrough energy efficiency offerings.

Everyone is in search of energy efficiency and as Dow notes on page 12, there is a good reason for this. The firm estimates that heating and cooling account for 63% of all residential use in Canada and “this in turn represents a significant portion of most household budgets. It is not surprising that many home buyers are highly interested in a home’s energy efficiency features.”

The company goes on to explain that energy loss can occur in many areas of the home and that two of the largest areas are the above grade exterior walls and the below grade interior and exterior basement and foundation walls.

On page 16, meanwhile, John Mansville concludes that energy efficiency “helps conserve our natural resources and reduces our carbon footprint. In fact, leveraging the proven technology of fiber glass building insulation to reduce energy consumption is one of the easiest, most cost-effective ways to minimize impact on natural resources.”

Finally, whatever your next building project entails, my hope is that the content contained in this edition of Rough Construction will truly be beneficial.

Ken JenkinsPresident Castle Building Centres Group Ltd.

4 Roof Systems

6 Flooring 8 Tools

10 Gypsum

12 Rigid Insulation

14 Sound and Thermal Insulation Panels

16 Insulation

22 Tile Backing Board

24 Siding

26 Engineered Lumber

28Asphalt Surfacing

30 Housewrap - roofing underlay

In this issue

®

rough construction4

Roofing SyStemS

Shingles alone are sometimes not enough to protect your home. IKO has developed a superior multi-layered roofing system incorporating our industry-leading products.

IKO’s Pro 4 Roofing System is setting the standard in protecting your home.

IKO’s Shingles Crowne Slate, Armourshake, Royal Estate, Grandeur*, Cambridge and Marathon shingles are created using the industry’s most advanced technology and selected by consumers who demand the best in terms of quality, durability and value. Along with one of IKO’s quality shingles, your Pro 4 System includes these accessory products;

GoldShield, ArmourGard, or StormShield Ice & Water ProtectorsIKO’s Ice & Water Protectors provide a second line of defense against water penetration due to ice dams or wind-driven rain and the costly damage it can cause. This product is also strongly recommended for sealing around vents, low pitch areas, ridges, hips, rake edges, chimneys, dormers, vent stacks and skylights.1. Eave Protection

Asphalt Saturated Felt*, RoofGard-SB or RoofGard-Cool Grey Underlayments Use an asphalt saturated felt underlayment, or our innovative RoofGard-SB or RoofGard-Cool Grey synthetic underlayments for total deck protection.

2. Underlayment

Leading Edge Plus Starter StripsFast, easy and convenient.IKO’s Starter Strips are already cut to size saving valuable time during the installation of the first course of shingles. Compatible with all existing IKO Shingles, Leading Edge Plus includes a sealant strip at the bottom edge allowing for a tight seal.3. Roof Starters

Hip and Ridge, Hip & Ridge 12 Cap Shingles or Ultra HPTM High Profile Ridge Cap Shingles Ridge cap shingles are required where roof planes meet, and provide additional protection along these high stress areas of the roof, enhancing your home’s aesthetic appeal by accentuating the roof line.

4. Ridge Cap Shingles

Find out more about our products now by talking to an IKO Sales Representative, your professional roofing contractor or contact us directly at: Eastern Canada 1-888-766-2468, Western Canada 1-800-661-1034, or visit our web site at: www.iko.com

*Product Availability may vary by region.

Colour Featured: Mountain SlateROYAL ESTATE L IM ITED L I FET IME PREMIUM ARCH ITECTURAL SH INGLES

Majestic and refined; bring luxury to your home with IKO’s new Royal Estate shingles.

Royal Estate is a perfect example of how engineers have combined IKO’s patented colour blending technology with their proven manufacturing process to create a premium product that protects your home from the elements and offers the sophisticated look of natural slate tiles.

Royal Estate shingles are designed to offer homeowners exceptional beauty, durability and value. They’re available in four natural-stone colours: Shadow Slate, Mountain Slate, Taupe Slate and Harvest Slate. All have algae-resistant granules embedded into the surface layer to keep Royal Estate roofs looking spectacular, year after year making this a lasting investment.

6

fLooRing

rough construction

Wood swells when it gets wet. It’s a law of nature. For instance, when OSB panels are used as subfloor and it rains during the construction process, or the panels are otherwise exposed to moisture, they typically swell when water wicks into the edges. But as every builder knows, sanding subfloor is an added expense that runs at least a couple hundred dollars, to say nothing of the nuisance of scheduling the sander and dealing with the annoying chips and dust.

OSB manufacturer Ainsworth decided to tackle this issue, in an attempt to accommodate the effects of swelling before the OSB panels get on-site. Ainsworth’s technical team undertook multiple experiments to re-engineer the OSB panel edges to minimize their response to water absorption and potential swelling. It turns out that milling off a thin layer of the highly compressed surface wood fiber along the panel’s edge removes the part of the subfloor that’s most prone to swelling. In the event of natural water absorption that’s expected of all wood fiber, you can expect the resulting new Ainsworth pointSIX Flooring products to hold the wood fiber expansion to a dimension that would essentially “fill up to flush” the taper milled into the panel. As a result, it won’t require sanding, which Ainsworth actually guarantees on its premium-level product.

Theproof:aremarkable14-dayfloorTesTTo test the performance of the new T&G pointSIX subfloor products, Ainsworth performed a “flood test” on the products. They flooded the pointSIX subfloor panels with water for 14 days, simulating severe, wet

jobsite conditions. After the pointSIX subfloor panels dried, the average edge swelling was contained to just 0.01”, or 0.25mm, not much more than a sheet of paper.

That’s nothing short of remarkable performance in its own right, and a dramatic improvement over OSB alternatives that don’t have the pointSIX treatment.

Ainsworth now backs its pointSIX product line with guarantees that are unique to the industry. For Ainsworth’s superior pointSIX Durastrand Flooring, typically found in a custom home environment, Ainsworth offers a Lifetime Limited Warranty against delamination (an industry first) and a 180-day No-Sanding Guarantee. For Ainsworth’s standard pointSIX Flooring, it’s a 25-year Limited Warranty.

doesITCosTmore?No.The new APA-approved pointSIX tapering treatment is now available in two product lines: pointSIX Durastrand Flooring, an upmarket, enhanced-recipe subfloor and standard pointSIX Flooring. But with the premium performance, will there be a premium cost? No. Ainsworth believes that subfloor with edges that offset the effects of moisture should be what every dealer and builder should expect as standard, baseline performance. Accordingly, Ainsworth now offers pointSIX – with all the guarantees – for the same cost as its previous subfloor products.

learNmore:www.pointsixflooring.com

Is OSB Edge Swell a Thing of the Past?

PointSIX technical illustrationThe technical team at Ainsworth determined that milling off a thin layer of the highly compressed surface wood fiber along the OSB’s edge will remove the part of the subfloor that’s most prone to swelling.

Ainsworth performed a “flood test” on pointSIX, flooding the subfloor for 14 days, simulating extreme, wet jobsite conditions. Yet the OSB experienced swelling equal to not much more than a sheet of paper.

To achieve its swell-resistant edge, Ainsworth mills the four edges using a new, patented process to achieve the unique taper.

The outlook is always sunny for builders who install pointSIX™ Flooring. And no wonder. With pointSIX Durastrand Flooring, there’s no sanding, no cost surcharge, and no headaches caused by edge swell thanks to a patented tapered-edge technology. There

are no guarantees on weather. All the more reason to choose flooring that’s guaranteed

for life. You can’t predict the weather. But you can choose better flooring.

In Canada, pointSIX Flooring and pointSIX Durastrand Flooring are available through

your local Castle Building Centre.

Cost more? No. Work better? Yes. End of story.

FORECAST: RAIN FOLLOWED BY A LIFETIME

OF FLAT FLOORING.

FORECAST: RAIN FOLLOWED BY A LIFETIME

OF FLAT FLOORING.

www.pointsixflooring.com

rough construction8

tooLS

The BFR550L 1/4” Cordless Autofeed Screwdriver is a high torque Screwdriver which is very portable and enhances productivity with quick driving and collated screws on a strip instead of driving individual screws.

It is very handy in either driving screws for the siding, floors, drywall and a multitude of driving applications. The Autofeed Screwdriver can be used with or without the extension handle.

• Anti-tilt mechanism for keeping the screws square while driving

• Silent Clutch, resulting in quiet and smooth operation reduced wear

• Adjustable screw length up to 2-3/16” long

• Adjustable drive depth• Lock on button for

continuous driving• Non Marring rubber

lined front end prevents damage to material

The SP6000 6-1/2” Plunge Cut Circular Saw is a very versatile circular saw that can cut straight like a panel saw but with the convenience of a portable saw. It can be used for rough timber, plywood or for finish carpentry. It has the utility of a Table Saw, Panel Saw, Miter Saw with the portability of a Circular Saw.

The SP6000 can cut 8’ long plywood sheets straight just like a panel saw and can cut perpendicular cuts, bevel cuts or fine splinter free cuts in trim and mouldings. You can make plunge cuts in the middle of floors or walls for medallions or architectural pieces. It can make square cuts without over cut.

Overall, this saw is a very versatile, light, portable, accurate Circular Saw for Rough Construction and Finish Carpentry.

• Depth Stopper for scoring and splinter free cuts

• Precision bevel cut feature• Soft Start• Constant speed control• Variable speed dial• Close to wall cutting• Available with various

lengths of rails

18V LXT 1/4” Cordless Autofeed Screwdriver

6 1/2” Plunge Cut Circular Saw

rough construction10

gypSum

aIrreNew™INdoorVoC-reduCINggypsumboardAirRenew™ Gypsum Board is used for interior walls and ceilings in residential, commercial or institutional applications. It is specially designed to offer a healthier living and working environment by improving indoor air quality and offering peace of mind for generations. AirRenew uses two innovative technologies to actively improve indoor air quality. First, it cleans the air by permanently removing volatile organic compounds (VOCs) - formaldehyde and other aldehydes - circulating indoors. It keeps working for 75 years, based on tests and analysis, even through multiple renovations. The effectiveness of this technology was validated using ISO16000-23, a 28-day indoor air performance test for evaluating the reduction of formaldehyde concentration by sorptive building materials. AirRenew™ also incorporates M2Tech® technology, providing enhanced moisture and mould resistance.

aIrreNew™TakesVoCsouTofTheaIr—aNdkeepsThemouT.AirRenew’s new technology takes VOCs out of the air and converts them into safe, inert compounds. Once they are captured in the board, they cannot be released back into the air.

m2TeCh®TeChNologyproVIdeseNhaNCedmoIsTureaNdmouldresIsTaNCeSpecially engineered to provide enhanced protection against mould growth, M2Tech® achieves the best possible score of 0 for mould resistance per ASTM G 21 and 10 per ASTM D 3273. adVaNTages• AirRenew™ permanently removes VOCs

circulating in the air.• Ideal for multiple renovations.

• Provides up to 75 years of VOCs absorption, based on tests and analysis.

• Continues to absorb VOCs after being painted with water based acrylic (latex) and epoxy paint or covered with breathable wallpaper.

• Can be recycled or landfilled, if permitted locally, the same as standard gypsum board and is not harmful to humans or animals.

• M2Tech® technology provides additional zone of protection against moisture and mould.

• Achieves best possible score of 10 for mould resistance per ASTM D 3273.

• Achieves best possible score of 0 for mould resistance per ASTM G 21.

• Handles like standard gypsum board• Low water absorption—less than 5% per ASTM C 473.• AirRenew™ Type X has a fire-resistant gypsum core.

Gypsum

VIsITwww.aIrreNew.Com

formoreINformaTIoN,CoNTaCTCerTaINTeedgypsumaT800-782-8777

www.CerTaINTeed.Com/gypsum

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800-233-8990 • certainteed.com

ROOFING • SIDING • TRIM • DECKING • RAILING • FENCE • FOUNDATIONSGYPSUM • CEILINGS • INSULATION • PIPE

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AirRenew™ captures VOC*s and converts them into inert compounds that cannot be released back into the air.

Visit www.AirRenew.com

* VOC’s (volatile organic compounds) – formaldehyde and other aldehydes.

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Scan this QR Code to view the AirRenew Video

•Cleans the air by permanently reducing VOCs* circulating indoors, even after multiple renovations.

•AbsorbsVOCs* for up to 75 years.

•Canbeusedwithmostwater based acrylic paints andbreathablewallpaper.

•Recyclableasstandard gypsum board.

•M2Tech® technology provides enhanced moisture and mold resistance.

CT336 AR Schools Ad E R7.indd 1 6/16/11 2:45:46 PM

12 rough construction

Rigid inSuLation

Heating and cooling accounts for 63% of all residential energy use in Canada.* This, in turn, represents a significant portion of most household budgets. It is not surprising that many homebuyers are highly interested in a home’s energy efficiency features. And as a bonus, “greener” homes reduce their impact on the environment. Energy loss can occur in many areas of the home. Two of the largest areas are the above grade exterior walls of the home and the below grade interior and exterior basement and foundation walls.

aboVegradeeNergylosssoluTIoNsWith STYROFOAM™ Brand CLADMATE™ and CLADMATE™ XL Insulation and integrated system components from Dow Building Solutions, homebuyers can benefit from value-added, proven, greener solutions that can help reduce energy loss and save money. Homebuilders and re-siding professionals can offer their customers enhanced energy efficiency.

STYROFOAM™ Brand CLADMATE™ and CLADMATE™ XL Insulation covers the entire exterior wall surface – helping to alleviate conditions that can lead to energy loss, including:• Air infiltration• Moisture intrusion• Thermal bridging through wood framing• Air convection in the wall cavity• Wood frame and mechanical detailing that reduce

the amount of cavity insulationAir infiltration accounts for 25-40% of the energy used for heating and cooling a typical home.** For a tight build, it is also crucial to consider the home as an overall

system that should be insulated and sealed against air infiltration through major areas (walls and roofs) as well as gaps, cracks and penetrations. In addition to rigid foam insulation, a host of integrated system components from Dow work together to help protect the home from air and moisture intrusion: • WEATHERMATE™ Plus Housewrap• FROTH-PAK™ Foam Sealant***• GREAT STUFF PRO™ Gaps & Cracks Insulating

Foam Sealant***• GREAT STUFF PRO™ Window & Door

Insulating Foam Sealant***

belowgradeeNergylosssoluTIoNsHomes have one thing in common: Their foundations must come in contact with the earth. Wherever you build, moderating the effects of soil, water, temperature and air on the foundation can impact the performance and integrity of the total structure.

Continuous rigid foam insulation is an effective way to reduce foundation energy loss and protect against moisture problems. Invented by Dow more than 60 years ago, STYROFOAM™ Brand XPS Foam Insulation continues to provide excellent moisture resistance because of its durable, closed-cell structure. This rigid foam insulation:• Enhances drainage • Insulates the below-grade wall to reduce the

potential for condensation• Protects the waterproofing/damp-proofing• Provides a more comfortable environment

through-out the home

Products and applications include:• STYROFOAM™ Brand WALLMATE™ Insulation

for crawl spaces and interior basement walls• STYROFOAM™ Brand PERIMATE™ Insulation

for exterior foundation walls• STYROFOAM™ Brand SM Insulation for exterior

foundation walls and basement floorsMake the most of your investment by building energy efficiency into your home. Insulating and air sealing helps save energy costs, Dow Building Solutions products can add value to your investment for many years.

Build Energy Efficiency into Your Home with Solutions from Dow

®™Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow*Source: Energy Efficiency Trends in Canada 1990 to 2005, www.oee.nrcan.gc.ca**Source: www.energystar.gov***Consult the instructions and Material Safety Data Sheets carefully before use.

The Hardest Working Team in the Building Industry

®™ Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow

www.insulateyourhome.ca

Nothing sells a home faster than adding cost-effective,

energy-efficient insulation and weatherization

products. That’s what you get when you add

Dow Building Solutions to your team. Our broad

portfolio of energy-efficient sheathing, housewraps,

spray foam insulation and accessories is backed

by 65+ years of building science experience and

industry knowledge. It’s building performance you

can measure – in lower utility bills for homeowners,

fewer call backs and increased referrals.

Find out how Dow Building Solutions can help

you reach your goal for long-lasting energy

efficiency at www.insulateyourhome.ca or call

1-866-583-BLUE (2583).


Sound and theRmaL inSuLation paneLS

For Construction Pros, Eco-Friendly is Business-FriendlySavvy construction professionals understand their customers’ concerns and know what to look for in eco-friendly building products:

■ No VOCs (volatile organic compounds) or CFCs (chlorofl uorocarbons), both of which deplete the ozone and contribute to the greenhouse effect

■ No other dangerous substances or chemicals like formaldehyde that can cause respiratory problems and are toxic to living creatures

■ Recyclable products that are made from recycled materials

One of the most popular renovation projects currently sweeping across Canada is the home theatre. With large screen televisions and wall-shaking surround sound speakers, renovators need to offer an affordable and “green” sound-proofi ng product. One option is Building Products of Canada Corp.’s patented acoustical sheathing product, Enermax.

Canadian designed, developed and manufactured, Enermax minimizes airborne noise by preventing interior sound from spreading room to room.

An all-natural product, Enermax is free of VOCs, CFCs, formaldehyde and other toxic substances, making it perfectly safe for humans and pets. This insulation material is also completely biodegradable so it has no negative impact on the environment. Enermax can also contribute to a home’s overall energy effi ciency, leaving far less of an environmental footprint.

Often, homeowners think of insulation, they only think about heating and cooling. But sound insu-lation is a cost-effective, simple renovation that provides an incredible difference in any home. Enermax fully delivers in both of those areas.

In today’s eco-conscious society, socially responsible renovation is an affordable option that most Canadians will choose. It not only adds value to their home, it also helps ensure that their home will be a healthier place to live for years to come. That’s how construction professionals can turn an eco-friendly message into business-friendly results.

Now more than ever, homeowners are asking their contractors to use environmentally friendly products in their home renovation projects, large and small. Today’s ecology movement has convinced them that “green” products will not only help reduce energy use, they will also make their homes safer, healthier and more enjoyable places to live.

For LEED information on Enermax and other products, please visit www.bpcan.com.

BP_Enermax_edit_RoughConst.indd 1 19/07/10 14:59:37

14

For Construction Pros, Eco-Friendly is Business-Friendly Now more than ever, homeowners are asking their contractors to use environmentally friendly products in their home renovation projects, large and small. Today’s ecology movement has convinced them that “green” products will not only help reduce energy use, they will also make their homes safer, healthier and more enjoyable places to live.

Savvy construction professionals understand their customers’ concerns and know what to look for in eco-friendly building products:

No VOCs (volatile organic compounds) or CFCs (chlorofluorocarbons), both of which deplete the ozone and contribute to the greenhouse effect

No other dangerous substances or chemicals like formaldehyde that can cause respiratory problems and are toxic to living creatures

Recyclable products that are made from recycled materials

One of the most popular renovation projects currently sweeping across Canada is the home theatre. With large screen televisions and wallshaking surround sound speakers, renovators need to offer an affordable and “green” sound-proofing product. One option is Building Products of Canada Corp.’s patented acoustical sheathing product, Enermax.

Canadian designed, developed and manufactured, Enermax minimizes airborne noise by preventing interior sound from spreading room to room.

An all-natural product, Enermax is free of VOCs, CFCs, formaldehyde and other toxic substances, making it perfectly safe for humans and pets. This insulation material is also completely biodegradable so it has no negative impact on the environment. Enermax can also contribute to a home’s overall energy efficiency, leaving far less of an environmental footprint.

Often, homeowners think of insulation, they only think about heating and cooling. Sound insulation is a cost-effective, simple renovation that provides an incredible difference in any home. Enermax fully delivers in both of those areas.

In today’s eco-conscious society, socially responsible renovation is an affordable option that most Canadians will choose. It not only adds value to their home, it also helps ensure that their home will be a healthier place to live for years to come. That’s how construction professionals can turn an eco-friendly message into business-friendly results.

CCMC 13475-R AcousticCCMC 13494-R Thermal

CCMC 13356-R Air Barrier

For LEED information on Enermax and otherproducts, please visit www.bpcan.com.

rough construction

With increased noise generated inside and outside the home, your clients want more peace and quiet. Offer them the soothing sound of silence plus energy effi ciency with ENERMAXTM.

EFFECTIVE SOUND BARRIERENERMAX wood fi bre panels increase a wall’s sound absorption effi ciency by decreasing sound transmission, effectively blocking the noise of the outside world, and controlling sound on the inside, too.

For your next project, specify ENERMAX and give your clients the silent treatment.

For more information, visit our website soundsmart.ca

EnermaxTM panels are the sound choice for professionals

EnermaxTM panels are the sound choice for professionals

5/8" Gypsum Type X

ENERMAX

Resilient bar

2" x 4" wood stud 16" c.

R-12 wool insulation

ENERMAX

5/8" Gypsum Type X

STC 57 WITH STEEL STUD AND NO RESILIENT BAR

STC 55

5/8" Gypsum Type X

Steel stud

R-12 wool insulation

ENERMAX

5/8" Gypsum Type X

STC 52 WITH WOOD STUD

STC 53 with steel stud

BP_Enermax_ad_RoughConst.indd 1 19/07/10 14:58:46

For Construction Pros, Eco-Friendly is Business-Friendly


inSuLation

JohNsmaNVIlleIsdedICaTedToThehealTh,ComforTaNdqualITyofThehomesyoubuIld.Johns Manville launched its building materials business over 150 years ago. Today, they operate 40 manufacturing facilities in North America, Europe and China. Based in Denver, Colorado, they are the leader in fiber glass insulation solutions and are known for their focus on healthy and safer building environments.

healThIer,saferJmCerTIfIedformaldehyde-free™fIberglassINsulaTIoN.A healthy living environment is important to all of us at home, in the workplace, in our schools and buildings. Reducing the overall amount of formaldehyde creates a healthier indoor living environment, and using JM Formaldehyde-free™ insulation is one way of achieving that goal.

Research shows that when given a choice, 89% of homeowners prefer insulation made without formaldehyde, and 79% would be willing to pay up to 10% more for it.1

eNergyeffICIeNCymaTTersCloseTohome,aNdbeyoNd.Properly insulated homes and buildings require less energy to heat and cool. That energy efficiency helps conserve our natural resources and reduces our carbon footprint. In fact, leveraging the proven technology of fiber glass building insulation to reduce energy consumption is one of the easiest, most cost-effective ways to minimize impact on natural resources.

Properly insulating and sealing air leaks is the single most cost effective way for a homeowner to save energy. It’s typically far more cost-effective than installing CFL’s or thermal windows or even buying a hybrid vehicle.

Because the Formaldehyde-free™ product line is made without formaldehyde and contains at least 50% recycled glass, JM Formaldehyde-free™ insulation is the only line of bonded fiber glass insulation that can meet the current requirements of the Environmental ChoiceM Program.

Innovative insulation solutions from JM JmeasyfIT®perforaTedfIberglassINsulaTIoNJM EasyFit® insulation features vertical perforations that allow installers to separate sections by hand, rather than cutting the insulation, to quickly and easily fit any width cavity either as a whole batt or in a combination of pre-cut widths. EasyFit batts allow contractors and installers to significantly increase their installation productivity. • Fast, easy installation – installation is 10 to 20% faster in sidewalls

compared to traditional fiber glass batts.2

• Thermal efficiency – provides effective resistance to heat transfer with R-values up to R-21 (RSI-3.7).

• Naturally mold and mildew resistant

JmuNfaCedfIberglassINsulaTIoNJM Unfaced insulation is a lightweight thermal and acoustical fiber glass insulation made of long, resilient glass fibers. It effectively controls heat flow to the exterior, unwanted noise in internal walls, and to assist with moisture control, a separate vapor retarder can be applied. • Thermally efficient – provides effective resistance to heat transfer with

R-values up to R-38 (RSI-6.7).• Controls sound – reduces transmission of sound through exterior and

interior walls and floor/ceiling assemblies.• Fire-resistant and non-combustible• Naturally mold and mildew resistant

1 JM proprietary research.2 Based on comments from contractors participating in trials.

Properly insulating and sealing a home offsets more greenhouse gases than planting 20 trees.1

In fact, it can save your customers up to 20% on their heating and cooling bills.2 And Johns Manville

makes saving easy with our JM Unfaced fi ber glass insulation that’s lightweight, simple to install and

made without formaldehyde for improved indoor air quality. That’s why partnering with the experts at

JM is such an asset in growing your business. There’s simply no better way to help your customers

do right by the planet and by their budgets.

WHAT’S BETTER FOR THE ENVIRONMENT THAN A YARD FULL OF TREES?

1 Insulation Outlook, January 2009, AZoCleantech website, 2009.2 Guide to Air Sealing and Insulating by Energy Star EPA.

© 2010 Johns Manville

DATE: 07.22.10 CLIENT: Johns Manville SIZE: 10.875" x 8.125" APPROVAL DATE & TIME REV’D COPYEDITOR:

FILE NAME: JMRET100110 PREPARED BY: Nolan INK: 4/0 ART DIRECTOR: PROD. MGR:

DESCRIPTION: Canadian Castle Ad INTERNAL ROUND: R2 DIELINE: None COPYWRITER: TRAFFIC MGR:

FILE TYPE: INDD CS5 CLIENT ROUND: R1 FOLDS: None STUDIO ARTIST: NOLAN ACCOUNT MGR:

NOTES:

www.JM.com(800) 661-9553

JMRET100110_Canadian Castle Ad_M.indd 1 7/22/10 4:40 PM


inSuLation - CaStLegaRd

fIberglassIsmoresIgNIfICaNTThaNyouThINkWhether you are building a new home or simply remodeling your existing home, we know that saving money and energy is important to you. Let’s face it, it’s important to us all. This is why it is essential for you to consider the fiberglass insulation installed in your home. Not only should it be affordable but it should provide additional long-lasting benefits to you and your home – benefits such as year-round comfort, a quieter home environment, improved thermal performance and reduced energy costs.

Today’s insulation technology is more advanced and economical than ever. By installing the recommended amount of fiberglass insulation according to your geographical location, you may reduce your heating and cooling costs up to 32%. It pays to give some consideration to the fiberglass insulation installed in your home – for the life of your home and the comfort of your family.

Theproperr-ValueIskeyInsulation is specified by its thermal resistance, or R-value. “R” means resistance to heat flow; the higher the R-value, the greater the insulating power, the greater your potential savings on heating and cooling costs.

howmuChINsulaTIoNdoyouNeedToINsTallINThedIffereNTparTsofyourhome?The amount of insulation you may choose depends mainly on the climate you live in, the type of heating (gas, electric or oil) you use and the area of the house you plan to insulate.

NoIsesoluTIoNsforThehome• Insulate all exterior walls for thermal and

acoustical comfort• Insulate interior walls to control noise transfer

between rooms• Insulate floors to buffer vertical noise transfer

whereToINsTall• Exterior thermal/acoustical walls• Between floors• Interior acoustical walls • bathrooms • bedrooms • kitchens • family rooms • utility rooms

beNefITs• Quieter rooms• Greater energy efficiency• Reduced interior noise transfer

For more information, contact your local Castle Building Centre.

aVaIlableINTheser-Valuesr-12/rsI-2.1•r-20/rsI-3.5•r-22/rsI-3.9

guardianguardian


inSuLation

ComforTbaTT™Roxul ComfortBatt™ is a high density batt insulation designed specifically for exterior wall thermal applications. This stone wool based insulation is made from natural stone and recycled materials, which gives it the properties that other insulations can’t match. Roxul ComfortBatt is fire resistant and can withstand temperatures up to 1177c. ComfortBatt does not develop smoke or promote flame spread, even when directly exposed to flames.

Other the past 30 years, there has been significant changes in the way people live. Houses are bigger, with more synthetics, and contain a wide variety of manufactured products. Synthetic materials are now the norm with regards to textiles, thermoplastic enclosures and engineered materials. These changes can result in faster fire growth, therefore reducing the time for a safe escape. Roxul ComfortBatt can help provide those extra minutes to escape during a fire.

Roxul has also recently launched ComfortBoard FS – a high density fire separation board for party wall construction in multi-unit housing. ComfortBoard FS reduces the time, labor and material costs normally associated with using double-layer ½” gypsum as the fire stop, and also delivers sound –absorbing qualities for increased acoustic performance. Comfortboard FS fire separation board complies with 9.10.16.3(2) of the National Building Code and exceeds the minimum density requirements.

Visit www.roxul.com for more information and to watch a fire burn video with Roxul insulation.

CaVITyroCk®-INsulaTIoNThaTdrIVesbuIldINgperformaNCeArchitects that have traditionally been specifying urethane for insulating cavity walls are discovering a better way. CavityRock® from Roxul is specifically engineered for use in cavity wall applications. Its low moisture sorption enables CavityRock to maintain R-value and allows for effective drainage of water that penetrates the exterior wall. In addition, because CavityRock is noncombustible, installation of a fire stop may not be required depending on local building codes. It’s even compatible with most air/vapour barrier systems, adhesives and wall ties.

The key is Roxul’s stone wool technology. Pioneered by Roxul’s parent company, Rockwool International, stone wool insulation has been proven in projects around the world. In fact Rockwool International is the world’s leading producer of stone wool insulation. As with all Roxul products, CavityRock is non-combustible and is able to withstand the heat of flames up to 2150° F (1177° C) without melting. CavityRock also repels water, so it won’t rot, corrode or promote the growth of fungi. It actually creates an assured drainage layer within the wall cavity. In addition, when an air barrier is used with CavityRock, it creates an effective means of controlling airflow as well as an extra layer of protection against outside moisture seeping into the envelope.

CavityRock is very easy to install and extremely versatile, so contractors can install CavityRock themselves, eliminating the need for a subtrade and increasing job profitability. Another advantage to CavityRock is its eligibility for LEED®

(Leadership in Energy and Environmental Design) points. The demand for more environmentally conscious buildings continues to grow and CavityRock can help builders, architects, and owners build greener structures and earn valuable LEED points. The LEED Green Building Rating System recognizes and distinguishes those builders striving to achieve projects with a lighter environmental footprint and positive impact on their communities.

All Roxul insulations are created using natural, inorganic materials with a high-recycled content. They are HCFCfree, and do not contain blowing gases which helps the environment and contributes to sustained, long-term thermal performance. Enhancing drainage while providing consistent R-value and fire protection is performance.

Earning LEED credits for green building projects is performance that goes to the wall.

moNTrealoperahouse

True Comfort Starts on the Inside.

Roxul Inside

www.roxul.com

Start with Roxul® ComfortBatt™ Insulation When You Renovate.When you’re considering a home renovation, make sure you plan from the inside out. That means putting Roxul ComfortBatt Thermal Insulation inside your walls. Our planet-friendly insulation helps maximize the comfort of your home for the long term:

• Better fi t for superior thermal performance and up to 35% energy savings • Fire-resistant for a safer home• Water-resistant to ensure long-term R-value • Resistant to mould, mildew and bacterial growth• Made from natural stone and recycled content • Awarded GREENGUARD®’s highest certifi cation of indoor air quality

When you’re talking to your contractor or building supply retailer, insist on Roxul ComfortBatt Thermal Insulation. Because what’s inside really does count.

ROX-2224_06/11


tiLe baCkeR boaRd

Georgia-Pacific’s DensShield® Tile Backer gets a thumbs-up from contractors in the field.

If you want to know how a particular construction product really works, talk to someone who has lots of experience with it – in the field with real-time applications. Take Tony Sherman, president of Sherman Interiors http://www.shermaninteriors.com, an 18-year-old tile company in Sugar Hill, Ga. Here’s what he says about his experience with installing Georgia-Pacific’s DensShield® Tile Backer:

“More than 10 years ago, I switched from cement backer board to DensShield Tile Backer. Since then, my company has installed over 3 million square feet of DensShield on walls and floors [in over 14,000 homes]. And we haven’t had a call back yet.”

Or check out one of the many Q&A forums and blogs where construction pros talk quite honestly – no last names needed and nicknames allowed – about products and practices. On the Fix-it For ‘Em http://www.bobvila.com/wwwboard/ on BobVila.com, “Locklan” posed a question to his fellow contractors on the best type of tile backer board for an area with moisture problems. “HomePro” answered: “DensShield is the perfect product for your moisture issue. The moisture barrier has top test results.”

In the string of replies, “Thomas M” said: “Hands down DensShield is far superior to cement board, [which] allows water to pass through. It has a great acrylic moisture-proof coating . . . is easy to cut…”

Of course, knowing that a product has proven itself worthy in the field is one thing; making sure it’s used in the right applications – and installed correctly -- is another.

DensShield Tile Backer can be used on tub and shower sidewalls, ceilings, in high-humidity areas, on countertops and floors, and in appropriate fire-rated assemblies. It’s a substrate that can be used for tile and non-tile installations, in wet or dry situations. It is not appropriate for exterior walls. According to Georgia-Pacific, it’s the first board in the industry with a built-in moisture barrier and a water-resistant treated core, which prevents moisture from seeping through porous grout and damaging a wood subfloor or wall cavity. It scored a 10, the highest level of performance for mould resistance under the ASTM D 3273 test method. DensShield is GREENGUARD listed for microbial resistance, too.

Detailed installation specs and warranties are available at www.densshield.com, but here are some questions that often come up.

Q: How do I finish DensShield Tile Backer joints?

A: Apply standard two-inch 10-by-10 woven glass mesh tape over joints and angles. Then, embed the tape with the same material used to set the tiles. Do not use all-purpose drywall compound. Pull setting materials tightly over the joints to reduce crown in the joint area.

Q: To which side of DensShield Tile Backer should I apply tiles?

A: The DensShield panel should be positioned next to framing with the coated (gray) side facing away from the studs. Apply mortar or mastic and tile to the coated (gray) side of DensShield panel. The acrylic coating stops moisture penetration on the surface.

Q: Why should I apply thin-set mortar to the subfloor before putting down DensShield Tile Backer?

A: The application of thin-set over plywood eliminates any air gaps between the subfloor and the back of the panels. If this step is not completed, air gaps could cause movement and crack the grout lines or tile.

ADVICE FROM THE PROS

THE WAY TO GET AHEAD IS TO HAVE FEWER STEPS IN THE FIRST PLACE.

Let’s take it from the top. The first and only step: select DensShield® Tile Backer. Now look what follows.

Suddenly, you don’t need those special fasteners. You don’t need an extra moisture barrier–DensShield Tile

Backer’s moisture barrier is built right in. You don’t need special cutting tools, since a simple drywall knife

will do. And you won’t need mineral wool to achieve a fire rating. Someone once said, well begun is half done.

Maybe they knew something. Call us. 1.800.225.6119. Visit www.densshield.com to learn more.

© 2011 Georgia-Pacific Gypsum LLC. All rights reserved. BUILDING REPUTATIONS TOGETHER, DENSSHIELD and the Georgia-Pacific logo are trademarks owned by or licensed to Georgia-Pacific Gypsum LLC.

NO MOISTURE BARRIER NEEDED NO SPECIAL CUTTING TOOLS NO MINERAL WOOL NEEDEDNO SPECIAL FASTENERS

NO MOISTURE BARRIER NEEDED NO SPECIAL CUTTING TOOLS NO MINERAL WOOL NEEDEDNO SPECIAL FASTENERS


Siding

whyChoosemITTeNVINylsIdINg?• Mitten has a large selection of colours and

profiles with matching trims and accessories.• Thicker premium panels –

perfect for renovations!• Rolled-over nailing hem increases

wind resistance.• Lies flat on the wall for a virtually

seamless appearance.• Minimal waste reduces material

and labour costs.• Easy to handle and install.• Low maintenance.

desIgNIdeasforaChIeVINgdramaTICCurbappeal

• Use Board and Batten as an accent in gable vents for clean, traditional styling.

• Mitten’s Grand River Shakes mimic the appearance of cedar shakes and will add dimension and curb appeal to any home. Try a contrasting shake colour for dramatic curb appeal.

• Don’t be afraid to contrast the colour of your corner posts, trims, fascia, and eaves troughs with your siding. For example, choosing a neutral Khaki Brown siding with chocolate brown or black corner posts and eaves troughs provides a polished, modern appearance.

• Accent siding replicates the appearance of costly products like stone, shakes, and brick, at a fraction of the cost!

TIpsoNINsTallINgVINylsIdINg• Certification and licensing is not required to

install vinyl siding.• VSI (Vinyl Siding Institute) training is a valuable

tool to learn the ins and outs of vinyl siding installation. Visit www.vinylsiding.org for more information.

• Visit the Mitten Inc. website, www.mittenvinyl.com, for a detailed How to Install guide.

• No special tools are required – a pair of snips, a hammer, and nails is all you need!

warraNTy• Mitten Inc. manufactures and distributes quality

products! We stand behind our vinyl siding 100% and back it with a Lifetime Warranty.

• Our dark colours are also protected by an additional Lifetime Fade Resistant Warranty.

mITTeNINC.IsyouroNe-sTopshopforpremIumexTerIorbuIldINgproduCTs!

• Mitten Composite Decking• Grand River Windows• Grand River Shakes and Scallops• Exterior and patio doors• Shutters • House wrap and insulation • Aluminum accessories• Vents, blocks, and mounts• Caulking• GenStone , Novik, Foundry and

MidAmerica products

www.mittenviny l .com888-MITTEN4

• Vinyl Siding • Accent Siding • Tools • Accessories • Shutters • Aluminum • and More •

• Lifetime fade resistant warranty

• Low Maintenance

• 15 dark colours with matching trims

MITTEN INC. . .

EVERYTHING YOU NEED

FOR EXTRAORDINARY

CURB APPEAL!

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Extraordinary


engineeRed LumbeR

Whenever starting into a construction project, there are two objectives that everyone shares; to finish with a quality structure of sound construction, at a price point providing the best result for the money spent.To those two goals, wood construction remains one of the best materials of choice. Easily workable with readily available tools and trades, more than well-recognized by local and national codes regulations, readily available, and all at a price-point that continues to make wood-based products the on-going standard in residential and light-commercial construction.

In addition, wood-based products, as produced by socially responsible manufacturers, are one of the best environmental choices of all building materials. Unlike steel and concrete that add to the net amount of carbon in the atmosphere in their production, wood-based products capture and store more carbon from the atmosphere than is released in their manufacture. And as the timberlands from which wood-based construction products are harvested are then replanted and regenerated, more carbon is captured back out of the atmosphere, making wood the right choice for all of us.

When it comes to wood-based building materials, one of the best versions, are engineered lumber products (ELP). A family of value-added products, each specially made for a particular use in the construction project. I-Joists - manufactured in an “I” shaped section are ideal floor and roof joists, combining strength, long-lengths without bulk and added weight. Beam & Header products such as Laminated Veneer Lumber (LVL) Parallam Strand Lumber (PSL) and Laminated Strand

Lumber (LSL) make ideal beam, header and framing materials including tall, two-storey window walls.

Engineered Lumber Products provide very consistent strength properties, piece to piece, with none of the natural flaws of knots and grain, while being readily available in long-lengths and large sections as required by your construction project These products, combined with software design and sizing programs will greatly assist anyone on achieving the two goals of a quality project, at a good value.

Castle Dealers carry and represent the Trus Joist® brand of ELP, as produced by the Weyerhaeuser Company. Anyone from professional building contractors to do-it-yourselfers can bring a set of architectural drawings to a Castle Dealer, who can either directly, or from support by their distributor, turn the architectural drawings into a structural plan, complete with a bill-of-materials through Weyerhaeuser’s proprietary design software, Javelin®.

While often more expensive when compared on a “per-lineal-foot” basis than dimension lumber, because engineered lumber products are so reliable, designs can be optimized to various levels of quality and performance to match the target budget for the project. As a result, projects constructed with engineered lumber often can be done with fewer pieces, there by saving costs on both materials and labour in the construction.

All things considered, wood-based materials continue to be the right choice for construction, with engineered lumber products offering a superior option for both cost and quality. To find out more, see your local Castle Dealer.

iLevel ELP


aShphaLt SuRfaCing

RESISTO, a division of SOPREMA, is a well-established manufacturer of waterproofing products. SOPREMA’s RESISTO line of waterproofing products is specially designed for do-it-yourselfers and building contractors. Because RESISTO’s managers are constantly listening to customers’ needs, they developed RESISTOSEALTM, a sideline of asphalt reparation products sold in hardware stores that can make your driveway look like a new one.

For perfect, long-lasting results, it’s essential to carefully clean the surface to be repaired and protected. RESISTOSEALTM CLEANER AND DEGREASER ensures long-lasting adhesion between the surface and the protective coating, and wipes out dirt, oil and grease.

The primer properly conditions the surface and provides a strong bond between the sealer or restorer and the asphalt surface. Apply a coat of primer after cleaning the cracks and before repairing or sealing the surface.

To restore your cracked asphalt and prevent water accumulation, RESISTOSEALTM offers a complete sideline of high-quality products. To fill and repair both small and large cracks, use the CRACK FILLER, the POTHOLE PATCH, the LEVELLING PATCH or the ASPHALT REPAIR, all RESISTOSEALTM superior-quality products.RESISTOSEALTM LEVELLING PATCH and CRACK FILLER coatings are flexible and remarkably resistant to temperature variations, year after year.

RESISTOSEALTM RUBBERIZED CRACK FILLER is composed of mastic and a high-quality rubber and bitumen based sealant. With its high solid content, it’s formulated to offer great flexibility and excellent resistance, as well as unbeatable adhesion.

Before applying RESISTOSEALTM ASPHALT PROTECTOR, all cracks must be repaired to produce a smooth and uniform surface.

To help you revitalize and seal your asphalt driveway, RESISTO offers three different DRIVEWAY SEALERS and two ASPHALT ACRYLIC RESTORERS, all RESISTOSEALTM products. RESISTOSEALTM DRIVEWAY SEALERS are available in different quality levels depending on how long you want your asphalt driveway to be protected (from one year up to four years). The sealers protect you asphalt driveway against cracks and degradation due to water, frost, oil and gas spills, sun and rain

RESISTOSEALTM ACRYLIC RESTORERS are environmentally friendly and seal asphalt surfaces against wear, frost, and oil and gas spills.

To make your life easier, RESISTOSEALTM offers an ASPHALT SURFACE REPARATION KIT that contains all you need for a perfect asphalt driveway. All you have to do is choose which quality of RESISTOSEALTM you prefer. RESISTOSEALTM high-quality products are available in hardware stores just in time for summer, so you and your family can enjoy every day spent in your yard.

resisto

ASPHALT

CLEANING11

33 LEVELLING AND SEALING

SURFACEPREPARATION

44 PROTECTIONAND RESTORATIONOF ASPHALT SURFACES

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JUST IN TIME FOR THE SUMMER !MAKE YOUR DRIVEWAY LOOK LIKE NEW IN 4 EASY STEPS WITH RESISTOSEAL TM

CLEANER AND DEGREASER OIL SPOT PRIMER

Customer Ser vice: 1 877.478.8408

DRIVEWAY SEALERDRIVEWAY SEALER ACRYLICACRYLICASPHALTRESTORER

SUPER RUBBERISED CONTRACTOR

ASPHALTRESTORER

22

REGULARRUBBERISED PROFESSIONAL

www.resisto.ca

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houSe wRap - Roofing undeRLay

Intertape PolymerIntertape Polymer Group (IPG) offers a range of building products designed to protect the home from exposure to extreme weather conditions, and save money in energy costs.

NovaWrap Aspire house wrap offers the latest technology , to provide a non-woven, non-perforated moisture control system that acts as an air and moisture barrier, while also allowing moisture vapor escape from the cavity of the wall space. It is popular among installation professionals because of its strength, workable texture, and translucent qualities which make for easier alignment with studs, windows and doors.

IPG also offers a synthetic roofing underlayment under the Nova Seal brand. Synthetic roofing underlayment is an excellent way to protect against water damage caused when shingles or other roofing systems are damaged by storms, or the test of time. The cost of Nova Seal is very comparable to felt based underlayments, but it can be left exposed to the elements for up to 12 months without being compromised. Nova Seal Premium features an embossed coating, offering superior slip resistance, and comes in rolls 4’ x 250’. It also comes with a 25 year warranty.

IPG offers a complete range of tape products, including contractor grade sheathing tape, which has an aggressive solvent based acrylic adhesive designed for permanent seaming, and sealing of joints of foam insulation, house wrap, and other types of sheathing. Their tape is CCMC approved, and rated to perform at temperatures as low as -40 degrees celcius.

Toll Free: 800-IPG-8273 / 800-474-8273www.itape.com | E-mail: [email protected]

NovaSeal® Premium Roof Underlayment is 100% synthetic and is an integral part of the 3-part IPG Total Moisture Control System that ensures superior contractor and owner satisfaction. It is environmentally friendly. It contributes to weather-tightness and energy effi ciency buildings for the life of the structure.

NovaSeal® Premium Roof Underlayment is woven, UV stabilized, two side coated anti-slip, polypropylene roof underlayment designed to protect roof decks and provide a superior life cycle for the primary roof product. It is “extreme climate friendly” and is a cost effective solution to inferior performing Asphalt Type 15 and Type 30 roofi ng felts.

NovaWrap™ Aspire™ Premium Building Wrap is a 100% synthetic building wrap and integral part of the 3-part IPG Total Moisture Control System that insures superior contractor and owner satisfaction. It is environmentally friendly. It contributes to weather-tightness and energy effi ciency of buildings for the life of the structure.

NovaWrap™ Aspire™ Premium Building Wrap is a non-woven, non-perforated polypropylene fabric that provides the ideal balance between water barrier and moisture vapor transmission to the outside. Thus, it lets the structure breathe while preventing damage due to water infi ltration. It does not absorb or retain water and acts as a substantial weather barrier.

THE BEST CHOICE IN SYNTHETIC ROOF UNDERLAYMENT

CONTRACTOR GRADE SHEATHING TAPE

Contractor Grade Sheathing Tape has an aggressive solvent based acrylic on a polypropylene fi lm provides superior sealing and protective benefi ts. Designed for permanent seaming and sealing of joints in foam insulation, housewrap and other sheathing materials.

It secures lap edges on house wraps and other vapor barriers, repairs rips and tears in roll and batt insulation, construction fi lms and membranes. Eliminates drafts around window and door openings. Superior bonding at sub-zero (as low as -40°C/F) or at elevated temperatures. Available in white and red, along with CCMC certifi ed red.

THE BEST CHOICE IN SYNTHETIC BUILDING WRAP

NovaSealBRAND

®

Roof Underlayment

BUILDING & CONSTRUCTION PRODUCTS

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rough construction june 2011

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