round link chain drive system - bridon · 2016-11-15 · round link chain drive system 15...
TRANSCRIPT
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[email protected] | 0508 274 366 525
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TEM Round Link Chain Drive Systems . . . . . . . . . 526
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526Solutions to Old Problems . . . . . . . . . . . . . . . . . . . . . 527Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 528Tecdos® Omega Drive . . . . . . . . . . . . . . . . . . . . . . . . 529Pocket Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530Chain Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531End Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 532
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ROUND LINK CHAIN DRIVE SYSTEMS
Cookes is proud to introduce to New Zealand the innovative RUD TECDOS® Omega Drive concept. These units offer quiet, reliable performance long after rack and pinion drives, spindle drives or roller chains have given up.
RUD Omega Drive is resistant to ice, dirt, rain and aggressive environments. This round link chain drive concept has proven itself in many applications right around the world.
RUD Omega Drive is the solution for moving ship cranes, tracking solar panels to the sun, or simply traversing a machine.
The tough drive for any environment!RUD TECDOS® Omega Drive suits horizontal, vertical and rotational applications.
Applications
Industrial, maritime and maintenance applications requiring horizontal / vertical movements or rotation. TECDOS® Omega is the drive solution of choice – providing safe, rated and reliable performance in a matched system.
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ROUND LINK CHAIN DRIVE SYSTEMS
OLD PROBLEMS
Disadvantages of Roller Chain• A corroded chain will cause blocking.• Restricted to use in one plane only.• No storage of loose chain possible.
Disadvantages of Rack and Pinion or Gear Rim• Labour costs associated with the replacement of wear element rack or gear
rim.• Material can accumulate within gaps between teeth risking blocking or
jamming.• Potential temperature differentials necessitate an expansion joint.• High tooth contact pressure.
Disadvantages of Hydraulic Cylinders• Buckling.• Operation in rough environments will increase maintenance costs.• Large space requirements.• Not suitable for use in high temperature environments.
Disadvantages of Wire Rope• The requirment of large radius Idler wheels.• Large space requirements to accommodate storage drum.• Damage when operated in two planes.• Low resistance to heat.• Potential for injuries should a breakage occur (whiplash effect).• Traction only possible at extremeties of wire rope.
SOLUTIONS
Omega Drive Pi Drive Gamma Drive
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From an individual element to a complete system, Rud TECDOS® offers solutions for practically every conveyor & drive challenge.
TECDOS® – reliable complete system solutions from a single source for the first time. Whether you have to lift, move, telescope, convey or push, TECDOS® will solve every drive challenge.
ROUND LINK CHAIN DRIVE SYSTEMS
APPLICATIONS
TECDOS® Conveyor Technology for transport of packaged goods and bulk materials.
TECDOS® Drives and Drive Systems for maritime applications.
TECDOS® Drives for moving.
TECDOS® Drives for lifting.
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Moving Ship Crane Ship Loader Ferry
ROUND LINK CHAIN DRIVE SYSTEMS
TECDOS® OMEGA DRIVE
RUD TECDOS® Omega Drive
SizeWLL Dimensions (mm) Weight
kN Height Length Depth kg
Omega 6* 6 157 219 147 20
Omega 12* 12 219 305 184 46
Omega 25* 25 293 407 236 104
Omega 43* 43 376 524 303 216
Omega 65* 65 468 649 320 333
Omega 43 TWIN* 86 416 523 355 250
Omega 140* 140 685 953 444 991
Omega 260* 260 920 1,293 547 2,163
Omega 260 TWIN* 520 920 1,293 671 2,575
Available Chain Lengths
ChainWLL
Approx. Weight
Chain Length (mm) Maximum Length (m)10m 20m 30m 50m variable
kN kg/m Medium Premium Medium Premium Medium Premium Medium Premium Medium Premium Medium Premium
TEC 6 6 0.59 ü ü ü ü ü ü ü ü — — 200 200
TEC 12 12 1.13 ü ü ü ü ü ü ü ü — — 150 150
TEC 25 25 2.24 ü ü ü ü ü ü ü ü — — 100 100
TEC 43 43 3.80 ü ü ü ü ü ü ü ü — — 100 100
TEC 65 65 5.70 — — — — — — — — ü ü 100 80
TEC 140 140 12.30 — — — — — — — — ü ü 75 45
TEC 260 260 22.60 — — — — — — — — ü — 35 —
Chain Corrosion-Protective Coating
SurfaceShort description of the surface coating
Electrolytic galvanisedElectrolytic metal deposition
(6-10μm)
Other chain qualities, surfaces and dimensions available on request for special projects.
* Available on indent.
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530 0508 274 366 | [email protected]
ROUND LINK CHAIN DRIVE SYSTEMS
POCKET WHEELS
TECDOS® Wheels
RUDItem No .
ChainPockets PCD Dimensions (mm) Max. Bore Ø
w/ Key Way
Key Ways
No. mm B D F No.
7905327* Tec 6 6 58.4 45 25 63.5 28 1
7905328* Tec 12 6 82.3 70 40 89.5 41 1
7905329* Tec 25 6 108.0 100 50 118.0 52 1
7905330* Tec 43 6 139.2 120 70 152.0 70 1
7905331* Tec 65 6 174.5 150 90 190.5 90 1
7905332* Tec 140 6 256.2 200 130 279.5 132 2**
7905333* Tec 260 6 347.8 250 180 379.5 184 2**
* Available on indent. ** Key way displaced by 120o
AdventageMinimum Wear
TECDOS® – Especially Advantageous:• Under severe environmental conditions.
• When infrequent or frequent use is required.
• When exposed to the weather.
• In offshore or maritime applications.
• In underwater applications.
• When three-dimensional mobility is needed.
• When high forces have to be transmitted with limited space.
• When the traction mechanism requires optimal storage capacity.
TECDOS® – Pocket Wheels:
Rust and acid-resistant drive and guide wheels are also available on request.
The bore and hub design can be supplied according to customer request. In case of spline connection please indicate respective DIN standard.
Select a shaft-hub assembly strong enough to bear the forces it will have to withstand.
All TECDOS® pocket wheels are ready machined and casehardened.
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ROUND LINK CHAIN DRIVE SYSTEMS
CHAIN GUIDES
Chain Guides – Milled
RUDItem No .
Chain PocketDrawing
No.
7906322* TEC 6 6 —
7906186* TEC 12 6 H04636
7902719* TEC 25 6 H04738
7902294* TEC 43 6 H04673
7902289* TEC 65 6 H04635
7902320* TEC 140 6 H04677
7902038* TEC 260 6 H04618
Chain Guides – Laser Profiled
RUDItem No .
Chain PocketDrawing
No.
8504484* TEC 6 6 H04600
8504465* TEC 12 6 H04588
8503920* TEC 25 6 H04540
TECDOS® Chain Guides Are Used:• Under most severe environmental conditions and when one chain
strand is not loaded.• The chain is prone to jumping over the sprocket wheel.• A smooth running of the chain over the sprocket wheel is required.
Two Different Executions:• The milled TECDOS® chain guide is used for heavy duty applications.• The lasercut TECDOS® chain guide is used for chains incurring lighter
loading.
The selection of the chain guide depends on the application and the operation environment. Please contact your local Cookes team for advice.
• Designed for heavy duty applications.• Manufactured in Germany.
• Designed for chains with lighter loading.• Manufactured in Germany.
* Available on indent.
* Available on indent.
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532 0508 274 366 | [email protected]
TECDOS® End Fastener
RUDItem No .
Chain SizeWLL Dimensions (mm)
kN A D F
7996526* TEC 6 HEBG-M12 7.2 103 79 32
7993561* TEC 12 HEBG-M16 13.3 139 107 42
7997341* TEC 25 HEBG-M24 27.2 198 155 56
7997329* TEC 43 HEBG-M30 43.3 249 195 70
7997326* TEC 65 HEBG-M36 65.6 303 237 82
7997385* TEC 140 HEBG-M42 141.0 388 293 116
7997420* TEC 260 HEBG-M48 262.0 482 353 160
TECDOS® end fasteners are length-adjustable fixing points for connecting TECDOS® heavy-duty chains to machines, structural elements and devices.
ROUND LINK CHAIN DRIVE SYSTEMS
END FASTENERS
TEAMWORK THAT WORKS!
Utilising their highest quality German manufactured round link chain, RUD can design and fabricate an Omega tough drive to suit most applications.
Cookes and RUD Australia have shared a unique partnership for many years, and together we can solve your drive problems.
For further information, or to arrange to speak directly with a RUD engineer, make contact with your local Cookes branch.
Freephone us today 0508 274 36 or email [email protected]
* Available on indent.
•Thedesignoftheattachmentpointmustbespecifiedsothattheappliedinitiatedforcescanbebornesafelybythefixingpart.Theend-fixingmustbefittedsothataforcepassesintothecomponentalongthelongitudinalaxis.Alateralloadcausing bending stress in the chain or the end fastener is not allowed . During assembly, end fastener must be aligned so thatchaincanbefittedwithouttwisting.
