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Page 1: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

ROUTING AND RETENTION AIDS

www.pkcgroup.com

Page 2: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Introduction

PKC Group

PKC Group is a global leader in the design, development, and production of high-quality,cost-effective wiring systems, components, and electronics for the commercial vehicle, automotive,agricultural, construction, recreational, energy, and industrial electronics industries.

Wiring Systems:

From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers powerwhere and when you need it.

System integrity is consistently achieved through architecture optimization, proven changecontrol processes, and the vertical integration of key PKC brand components into the EDSdesign, including:

Power Distribution Centers Connector Systems Terminal Systems Routing and Retention Aids Wire and Cable

Specializing in the design and customization of unique products with demanding requirements,PKC is capable of providing a wide range of EDS support, from full service supplier to buildto print provider.

Electronics:

PKC Electronics provides complete support, from design and development to production, ofcustomized electronics.

Through operational excellence, PKC consistently reduces customer costs while extending productlife cycles. With strategically placed facilities around the globe, PKC offers a wide range of customizableproducts and services, including:

Smart Power Distribution Centers Electronic Control Units DC to DC Converters Battery Management Custom Testing Aids for Electronic Devices Contract Manufacturing

Together, PKC Wiring Systems and Electronics divisions offer a fully integrated Electrical and ElectronicsDistribution System (EDS) provider to our customers.

www.pkcgroup.com

Page 3: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Overview

Routing and Retention Aids

PKC offers a variety of effective, cost-efficient routing and retention aids for electrical sy

distributionstems. With over 50 different part configurations, multiple interior and

op exterior retention

tions are available for sheet metal, stud, and plastic applications.

PKC Routing and Retention Aids are designed for a wide range of stud/hole sizes and material thicknesscombinations. Fastener fins are constructed to meet ergonomic insertion requirementsp

whileroviding high retention force and reliability over multiple insertions and extractions.

All routing and retention aids are injection molded using high grade resins resistant to a wide rangeof chemical fluids, including: gasoline, diesel fuel, anti-freeze, motor oil, transmission fluid, brakefluid, and battery acid.

There are numerous benefits to PKC routing and retention aids:

° °

Multiple fastener attachment options to meet any requirements Simple, robust, field-proven designs Resistance to a variety of chemical fluids due to high-grade resin Reliable performance over numerous insertions and extractions Validated to the latest OEM and USCAR test standards Designed for use in a temperature range of -40 C to 135 C Customized design solutions available for unique customer applications

www.pkcgroup.com

Page 4: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

www.pkcgroup.com

CATALOG INDEX

Introduct ion 2

Overv iew 3

Harness Retainers 5

Connectors Retainers 31

Page 5: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

www.pkcgroup.com

HARNESS ROUTING ANDRETENTION AID SECTION

Page 6: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-0329 - Tape-on Retainer with Portable Hole

6

Part Number: E-0353 - Tape-on Retainer with Portable Hole

PART FEATURE DETAILS

Small Hole Size 5.0mm

Large Hole Size 7.0mm

PART FEATURE DETAILS

Mating Hole Size 7.95mm

Maximum Panel Thickness 11.70mm

Page 7: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-0416 - Tape-on Retainer for M6 Stud

7

Part Number: E-0455 - Reverse Tape-on Retainer with Tube Attachment

PART FEATURE DETAILS

Mating Stud Size M6

PART FEATURE DETAILS

Mating Hole Size 7.0mm

Maximum Panel Thickness 3.16mm

Page 8: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-0474 - Tie Strap Retainer with M6 Stud Attachment

8

Part Number: E-0628 - Offset Christmas Tree Tape-on Retainer

PART FEATURE DETAILS

Mating Stud Size M6

PART FEATURE DETAILS

Mating Hole Size 9.40mm

Panel Thickness 5.1mm

Page 9: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-0688 - Tape-on Retainer for M6 Stud

9

Part Number: E-0991 - 1/2 Tape-on Retainer

PART FEATURE DETAILS

Mating Stud Size M6

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

Page 10: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-1149 - Tape-on Retainer

10

Part Number: E-1302 - 900 Harness Guide Retainer

PART FEATURE DETAILS

Mating Hole Size 12.0mm

Panel Thickness 18.5mm

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

Page 11: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-1303 - Tape-on Retainer with Portable Hole

11

Part Number: E-1320 - Retainer with M6 Stud Attachment

PART FEATURE DETAILS

Mating Stud Size M6

PART FEATURE DETAILS

Mating Stud Size M6

Page 12: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-1434 - Tape-on Retainer with M8 Stud Attachment

12

Part Number: E-1435 - Tie Strap Retainer with M8 Stud Attachment

PART FEATURE DETAILS

Mating Stud Size M8

PART FEATURE DETAILS

Mating Stud Size M8

Page 13: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-1481 - Tie Strap Retainer

13

Part Number: E-1578 - Tape-on Retainer

PART FEATURE DETAILS

Mating Hole Size 7.95mm

Maximum Panel Thickness 11.70mm

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.40mm

Page 14: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-1580 - Tape-on Retainer

14

Part Number: E-1584 - Tape-on Retainer

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

Page 15: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-2124 - Tape-on Retainer with Harness Clip

15

Part Number: E-2153 - Tape-on Retainer with M6 Stud Attachment

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

PART FEATURE DETAILS

Mating Stud Size M6

Page 16: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-2250 - Tape-on Retainer

16

Part Number: E-3062 - Tape-on Retainer with Portable Hole

PART FEATURE DETAILS

- -

PART FEATURE DETAILS

Hole Size 6.25mm

Page 17: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-3085-001 - Tape-on Retainer with Portable Hole

17

Part Number: E-3085-002 - Tape-on Retainer

PART FEATURE DETAILS

Mating Hole Size 7.95mm

Maximum Panel Thickness 11.70mm

PART FEATURE DETAILS

Mating Hole Size 7.95mm

Maximum Panel Thickness 11.70mm

Page 18: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-3714 - Tape-on Retainer for M8 Threaded Stud

18

Part Number: E-5245 - Tape-on Retainer

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 12.70mm

PART FEATURE DETAILS

Mating Stud Size M8

Page 19: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-5734 - Tape-on Retainer for M6 Stud

19

Part Number: E-5956 - Tape-on Retainer

PART FEATURE DETAILS

Mating Hole Size 9.40mm

Maximum Panel Thickness 11.70mm

PART FEATURE DETAILS

Mating Stud Size M6

Page 20: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: E-6078 - Tape-on Retainer

20

Part Number: R-60772-001 - Tape-on Retainer with Hook Neck Attachment

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.1mm

Page 21: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: R-62570-001 - Tape-on Retainer with M6 Attachment

21

Part Number: R-63204-001 - Tape-on Retainer

PART FEATURE DETAILS

Mating Stud Size M6

PART FEATURE DETAILS

Mating Hole Size 16mm x 8mm Slot

Maximum Panel Thickness 9.0mm

Page 22: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: R-63341-001 - Tape-on Retainer with Portable Hole

22

Part Number: R-65337-001 - Tape-on Retainer with M6 Stud Attachment

PART FEATURE DETAILS

Mating Hole Size 7.95mm

Maximum Panel Thickness 9.78mm

PART FEATURE DETAILS

Mating Stud Size M6

Page 23: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: R-65338-001 - Tape-on Retainer

23

Part Number: R-65339-001 - Tape-on Retainer

PART FEATURE DETAILS

- -

PART FEATURE DETAILS

Hole Size 8.1mm

Page 24: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: R-65340-001 - Tape-on Retainer

24

Part Number: R-65341-001 - Tape-on Retainer with Portable Hole

PART FEATURE DETAILS

Hole Size 9.52mm

PART FEATURE DETAILS

Slot Size 7.60mm X 5.0mm

Page 25: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: R-65342-001 - Tape-on Retainer with Portable Hole

25

Part Number: R-65343-001 - Tape-on Retainer with Portable Hole

PART FEATURE DETAILS

Hole Size 10.67mm

PART FEATURE DETAILS

Slot Size 5.0mm X 3.5mm

Page 26: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: R-65344-001 - Tape-on Retainer

26

Part Number: R-65345-001 - Tape-on Retainer

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 19.80mm

Page 27: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: R-65346-001 - Tape-on Retainer

27

Part Number: R-65347-001 - Tape-on Retainer

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 13.0mm

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.40mm

Page 28: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: R-65348-001 - Tape-on Retainer

28

Part Number: R-65349-001 - Tape-on Retainer

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 3.05mm

Page 29: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: R-65350-001 - Tape-on Retainer

29

Part Number: R-65351-001 - Tape-on Retainer

PART FEATURE DETAILS

Mating Hole Size 7.1mm-8.4mm

Maximum Panel Thickness 6.6mm

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 6.6mm

Page 30: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Harness Retainers

Part Number: R-65353-001 - Tape-on Retainer with Portable Hole

30

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.1mm

Page 31: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

www.pkcgroup.com

CONNECTORS ROUTING AND RETENTION AID SECTION

Page 32: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Connector Retainers

Part Number: E-0793 - Connector Retainer

32

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 3.16mm

Part Number: E-0942 - Connector Retainer

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.1mm

Page 33: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Connector Retainers

Part Number: E-1553 - Connector Retainer

33

Part Number: E-1581 - Connector Retainer

PART FEATURE DETAILS

Mating Hole Size 5.0mm

Maximum Panel Thickness 5.1mm

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

Page 34: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Connector Retainers

Part Number: E-1979 - Connector Retainer

34

Part Number: E-3388 - Connector Retainer

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

PART FEATURE DETAILS

Mating Component E-4520

Page 35: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Connector Retainers

Part Number: E-3527 - Connector Retainer with Harness Tape-on

35

Part Number: E-3668 - Connector Retainer

PART FEATURE DETAILS

- -

PART FEATURE DETAILS

Mating Component E-5908

Page 36: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Connector Retainers

Part Number: E-3878-001 - Connector Retainer

36

Part Number: E-3878-002 - Connector Retainer

PART FEATURE DETAILS

Maximum Panel Thickness 5.10mm

PART FEATURE DETAILS

Maximum Panel Thickness 3.45mm

Page 37: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Connector Retainers

Part Number: E-3886 - Connector Retainer

37

Part Number: E-4530 - Connector Retainer

PART FEATURE DETAILS

Maximum Panel Thickness 5.10mm

PART FEATURE DETAILS

Mating Component E-3979

Page 38: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Connector Retainers

Part Number: E-4694 - Connector Retainer

38

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

Mating Components E-4014,E-5069,E-5229,E-5701,E-5705

Part Number: E-5296 - Connector Retainer

PART FEATURE DETAILS

Maximum Panel Thickness 5.10mm

Page 39: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Connector Retainers

Part Number: E-5297 - Connector Retainer

39

Part Number: E-5941 - Connector Retainer

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

PART FEATURE DETAILS

- -

Page 40: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Connector Retainers

Part Number: E-6099 - Connector Retainer

40

Part Number: R-60771-001 - Connector Retainer

PART FEATURE DETAILS

Mating Hole Size 6.5mm

Maximum Panel Thickness 5.10mm

PART FEATURE DETAILS

- -

Page 41: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Connector Retainers

Part Number: R-62503-001 - Connector Retainer

41

Part Number: R-62913-001 - Connector Retainer

PART FEATURE DETAILS

Mating Hole Size 9.3mm

Maximum Panel Thickness 5.10mm

PART FEATURE DETAILS

Maximum Panel Thickness 5.10mm

Page 42: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

Connector Retainers

Part Number: R-63650-001 - Connector Retainer with Harness Tape-on

42

Part Number: R-63651-001 - Connector Retainer with Harness Tape-on

PART FEATURE DETAILS

Mating Component E-3979

PART FEATURE DETAILS

Mating Component E-3979

Page 43: ROUTING AND RETENTION AIDS - PKC Group · From a single wire harness to an entire Electrical Distribution System (EDS), PKC delivers power where and when you need it. System integrity

North America36555 Corporate DriveSuite 300Farmington Hills, MI 48331USATel. +1 248 489 [email protected]

South AmericaRua Estrada da Graciosa803 - Atuba82840 - 360 - CuritibaBrazilTel. + 55 41 2109 [email protected]

EuropeVihikari 10FI-90440 KempeleFinlandTel. +358 20 1752 [email protected]

AsiaBuilding 13CDSuchun Industrial Square428 Xinglong StreetSuzhou Industrial Park, 215024 ChinaTel. +86 512 6265 [email protected]

www.pkcgroup.com