Rover A 3.65 FT K2 Serial #01455

9080371 ROVER A 3.65 FT K2 The Biesse Rover A 3.65FT represents the latest technological advancement in machining centers. It is engineered to process solid woods, plastics and non ferrous metals such as aluminum and composite materials including Corian™.

Working fields: X = 6450mm (253.9”); Y = 1290mm (50.75); Z = 140mm (5.5”) Axes strokes: X = 6930 mm; Y = 1640 mm; Z = 200mm (8”) Structure The machine base and gantry consists of thick plate steel which is welded, stressed relieved and precision machined to ensure maximum rigidity and longevity. To guarantee the machine structure will be properly engineered for the most demanding environments, it is designed on state of the art Finite Element Analysis (FEA) engineering software. Movement of controlled axes The “X” axis transverses on a precision helical rack and pinion via digital brushless servo motors The “Y” and “Z” axis transverse on precision ground ball via digital brushless servo motors. Automatic lubrication system FT Work Table The work table is made of stratified phenolic, it provides for a vacuum clamping system of pieces and full sheets and has a 30mm pitch grid for the rapid placement of a holding devices such as pods or fixtures. The entire work table is covered with vacuum channels ( D=10mm) with 150mm x 120mm centerdistance, and is equipped with patented plugs for quick removal. It can also utilize the 8mm threaded inserts for jig installation or other clamping equipment. 6 back stops + 6 front stops + 4 side stops Vacuum tank Integrated in the machine base, the vacuum tank allows a constant and high level of vacuum during initial locking operations and in case of vacuum leakages due to very porous material. Vacuum system for (3) 300 m3/h pumps 2 - Busch Mink 1322AV Vacuum Pumps

WORKING UNITS 7212006 12 kW (16.1 HP) Electrospindle with HSK-F63 adaptor, air cooled

The innovative 12 kW (16.1 HP) Electrospindle on the Rover machines is manufactured by HSD (High Speed Development), a Biesse Group company.

Benefits of HSD technology:

• INCREASED PRODUCTIVITY with:

- 7.5 kW (10.2 HP)/7,000 rpm in S1 duty

- 10 kW (13.6 HP)/from 12,000 to 15,000 rpm in S1 duty

- 12 kW (16.1 HP)/12,000 rpm in S6 duty - Efficient cooling system.

7212014 4 WAY AIR NOZZLE Increases dust collection efficiency and helps in keeping the tool cooler Flange aggregate use on the electrospindle The flange on the electrospindle is equipped with 4 conical seats for aggregate referencing at 90° intervals Prearrangement for c axis with 360° interpolation Machine is prewired for a future “c” axis if needed which is field retrofit able. The addition of a "C" axis will allow a full 360° rotation in one second. Boring head BH 21 L The boring block is equipped with 21 independent tools for single and multiple borings on 5 sides of panels The spindles have an alternate Rh/Lh rotation and utilize precision ground helical gears allowing maximum operating accuracy and very little noise. The head is composed of:

• 14 independent vertical spindles at a center distance of 32 mm, 7 in the X direction and 7 along the Y

• 3 independent horizontal spindles with two bit holders(6 horizontals) each at a center distance of 32 mm, 2 of which is placed along X and 1 along Y

• 120mm saw blade for grooves in X direction only 18 position ride along revolving tool changer Installed on the y carriage, it holds up to 18 tools and aggregates reducing tool change time required on the machine and also has the ability to change tools while the boring block is working Main specifications:

• Tool gripper center distance: 94 mm

• Tool storage: 18 tools with a diameter of 90 mm

• Aggregates: see tool-changer layout;

• Max. Tool diameter: 240 mm in alternate mode

• Max. Tool length: 265 mm - see tool-changer layout

• Max. Weight of tool or aggregate + tool: 8 kg (17.6 lbs)

• Max. Total weight: 54 kg.(118.8 lbs)

7550002 TOOL LENGTH PRESETTER Tool length presetter positioned on the LH side of the machine table. For tools up to 50mm in diameter, up to 220mm in length. It updates automatically the tool length value in the machine tool table reducing tool setting time.

Controls on remote keyboard Handheld remote for the manual control of the axes speed, with emergency off button. XP600 -Residential PC control system Personal computer control system XP600. BIESSEWORKS for FT –User friendly, Advanced programming system - machine version and office BIESSE NEST Module Entry-level software module for nested-based manufacturing

Desktop Personal Computer Technical specifications:

• CPU consists of an Intel Celeron D 2,8 GHz or better with 512 MB RAM memory and a 40 GB hard disk

• 15" LCD with keyboard, mouse and cd-rom reader

• Parallel port are serial port RS-232 and USB ; Ethernet cards are used for network connection to office pc’s

These technical specifications may change due to updated technology Since the personal computer controls the processes BIESSE does not allow the installation of additional non-authorized software, under penalty of loss of guarantee. 7530088 Biesse Cabinet

Easy and powerful programming system for cabinets

This module for the design of cabinets allows customers to have a simple and effective programming system, capable of working in combination with all the other software packages made in Biesse.

Statistics Machine statistics are capable of collecting and recording general information on machine performance, reliability and productivity. Customers can choose to record events, such as: machine set-up, working control, authorized pauses, lubrication cycles, etc… Air conditioned electric cabinet Air conditioned, environmentally sealed electrical cabinet capable of working comfortably even at very high temperatures up to 40°C (104°F); Inverter Static frequency converter for electrospindles with power up to 14 kW. Safety devices

• 2 zones safety mats equipped with control unit providing safety measures;

• Back and side fencing;

• Emergency rope placed in front of the machine;

• Sound-absorbing cover for the operating unit, made up of structural and protective plates, 5 layers of overlapping plastic strips (for a total thickness of 15 mm), and a transparent panel in crushproof polycarbonate allowing operators to work in total safety since it grants maximum visibility;

• Emergency button positioned on the NC;

• Emergency button positioned on the remote keyboard;

• The controls included in the remote control panel allow operators to work with the machine in total safety (emergency stop, tool feed speed adjustment ...).

Emergency recovery procedure This function allows operators to restart an interrupted working due to a machine emergency stop. The program restarts exactly from where it was interrupted, by following a specific procedure. Tool route calculation function 49720 Autotransformer for voltage different than 380 V/50 Hz.

Technical Data

• Electrical: 39 kVA

• Compressed Air

- Pressure 7.5 bar (105 PSI)

- Air consumption 400 NL/Min (14 CFM)

• Dust collection

- Chip extraction socket diameter 250 mm

- Chip extraction air consumption: 5300 m3/h (3125 CFM)

- Air speed at the manifold 30 m/sec (99 foot/sec)

- Static Pressure 3000 Pa (12 inch water)

LOADING/UNLOADING INSTRUCTION

MANUFACTURE: BIESSE MODEL: A 3.65 FT Machine weight: 9,503 lbs POWER REQUIREMENTS

Amps @ 208 V

Amps @ 230 V

Amps @ 460 V

Machine up to 2 10Hp pumps

39 kVA

135

120

60

Machine up to 3 10Hp pumps

48 kVA

160

145

75

Frequency .............................................. 60 Hz Phase...................................................... 3 Phases COMPRESSED AIR REQUIREMENTS ................................... 7.5 bar (110psi) CONSUMPTION… ................................. 400NL/min CONNECTION ........................................ 1/2” G DUST EXTRACTION CONSUMPTION ..................................... 3400m³/h ( 2050 cfm) OUTLET DIMENSION ............................ 250mm (9.9”) THE ABOVE CHARACTERISTICS AND DATA ARE NOT BINDING. BIESSE RESERVES THE RIGHT TO MAKE MODIFICATIONS WITHOUT NOTICE.

Transport The machine can be shipped using various forms of transport (road, rail, sea, air), and the shipping method is usually agreed with the customer at the time of purchase. The machine is divided into a number of parts for transport purposes, and this appendix contains a list of the parts to be shipped and their relative weights.

Parts to be transported

Rover A FT Centri di lavoro a controllo numericoNumerical control machining centres

2

Rover A FTUna compatta di carattereIl massimo della tecnologia è di serieCompact with robust capabilitiesThe best of technology bundled together

Elettromandrini ISO 30 o HSK F63 da 12kW di potenza per grosse asportazioni.

ISO 30 or HSK F63 electrospindles, 12 kWpower, to remove large amounts ofmaterial.

Aggregati per eseguire ogni tipo dilavorazione.

Aggregates to carry out any type ofmachining operation.

Asse C interpolante con trasmissionead ingranaggi per la rotazione diaggregati in continuo su 360°.

Interpolating C axis with a continuousrotation of the aggregates on 360 degrees.

Completa visibilità della lavorazione in totale sicurezza.Complete visibility of machining operations in total safety.

Testa a forare a 21 utensili.Mandrini ad attacco rapido per una facile eveloce sostituzione delle punte. Velocità di rotazione fino a 6000 giri/mingestita da inverter.

21 tools boring head.Spindles with quick coupling system for fast,easy replacement of bits.Rotation speeds of up to 6000 rpmmanaged by inverter.

Rover A FT è il centro di lavoro compatto eprestazionale, ideato per la produzione dimobili. È la macchina ideale per artigiani,piccole aziende e reparti prototipi di grandiaziende.

Rover A FT is the compact machining centre forhigh performances designed for the production offurniture. It’s the ideal machine for craftsmanship,small shops and for the development of newproducts in big companies.

Rover A FTMassima flessibilità nel bloccaggio dei pezziMaximum flexibility in piece locking

Moduli vacuum liberamente posizionabili sul piano di lavoro tradizionale senza l’ausilio di connessioni dedicate.

The vacuum modules can be freely positioned on the traditional work table, without additional connections.

Piano di lavoro ad alta portata del vuoto.

High vacuum capacity work table.

5

Rover A FTConfigurazione del gruppo operatoreOperating unit configuration

Tanti utensili sempre disponibili grazie ai magazzini utensili a 10 o 18 posizioni.

Lots of tools always available thanks to the 10 or 18 positions tool changers.

Battute posteriori per il posizionamento dei pezzi di grandi dimensioni.Battute anteriori per un comodo posizionamento dei pezzi di piccole dimensioni.

Rear stops for positioning of large pieces.Front stops for easy positioning of small pieces.

Campi di lavoro in YWorking fields in Y

Passaggio pezzoLoadable piece

Corsa asse ZZ axis stroke

Campi di lavoro in XWorking fields in X3.40 3.65 3.40 3.65

mm/inch mm/inch mm/inch mm/inchForatura/Boring 3685/145 6450/254 1436/57 1436/57 160/6.3 200/7.9Fresatura/Routing 3685/145 6450/254 1290/51 1290/51 160/6.3 200/7.9Tutti gli utensili/All the tools 3685/145 6450/254 1093/43 1093/43 160/6.3 200/7.9

7

Nesting di elementi del mobile.

Nesting of furniture elements.

Efficiente in tutte le lavorazioniEffective during all machining operations

Nesting di fusti per salotti.

Nesting of upholstery frames.

Nesting di antine.

Nesting of cabinet doors.

Lavorazioni in modalità Nesting.

Nested - based manufacturing.

Braccio di scarico automatico dei pannelli lavorati con cuffied'aspirazione del truciolo.

Automatic unloading system of the worked panels with the dust extraction system.

Soluzione con braccio di scarico e banco a sinistra.

Solution with sweeping-arm and unloading onthe left.

Soluzione con braccio di scarico e banco a destra.

Solution with sweeping-arm and unloading on the right.

8

Rover A FTSoluzioni di scaricoUnloading system

9

Controllo numericoNumerical control

Sistema di controllo XP600 su base PC- PC con sistema operativo Windows real-time per il controllo

della macchina e l'interfaccia utente;- controllo assi interpolati in tempo reale;- gestione dei segnali di input/output;- esecuzione in tempo reale della logica di macchina;- totale connettività con pacchetti gestionali e i sistemi

di rete reperibili sul mercato;- gestione del lettore di codice a barre;- tasti dedicati all'attivazione delle funzionalità della macchina.

PC-based XP600 control system- PC with real-time Windows operating system controlling

the machine and the user interface;- real-time control of interpolating axes;- input/output signal management;- real-time execution of machine logic;- total connectivity with commercially available management

packages and networking systems;- bar code reader management;- dedicated machine function enable buttons.

Biesse adotta di serie il condizionatore d'aria sull'armadio elettricoper un perfetto funzionamento dei componenti elettronici, anche atemperature ambienti elevate. Il condizionatore garantisce inoltreun'ottima protezione dalla polvere in quanto la cabina elettrica èpriva di ventole di aerazione.

Biesse uses air conditioners as a standard feature in the electricalcabinet, for perfect operation of electronic components even at highroom temperatures. The conditioner also guarantees excellentprotection from dust, as the electrical cabin has no ventilation fans.

Protezione integrale del gruppooperatore e massima visibilità perlavorare in totale sicurezza.

All-round protection of the working unitand maximum visibility for safe operations.

Dalla parte dell’operatoreOn the operator’s side

Cuffia di aspirazione regolabile su 5posizioni da CN.

Dust extraction adjustable to 5 positionsfrom the NC.

Ogni funzione è a portata di mano.

Every function within reach.

10

Simulazione 3D del percorso utensile.Calcolo indicativo del tempo di lavorazione.Possibilità di creare facce virtuali ruotate o circolari.

3D simulation of the tool path. Indicative calculation of machining time.Ability to create rotated or circular virtual faces.

L'integrazione del CAD SmartSketch realizza uncompleto sistema Cad/Cam che consente di programmare agevolmente qualsiasi tipo di profilo.

Integration of the SmartSketch CAD produces a completeCad/Cam system that enables any type of profile to beprogrammed with ease.

Rover A FTSoftwareSoftware

L'interfaccia grafica a finestre BiesseWorks utilizza pienamente le modalità operative tipiche del sistema operativo Windows.- editor grafico assistito per la programmazione delle lavorazioni;- programmazione parametrica e creazione guidata di macro parametriche;- importazione di files da CAD e da altri software esterni in formato DXF e CID3.

The BiesseWorks graphic interface makes full use of the operating methods typical of the Windows operating system.- assisted graphic editor used to program machining operations;- parametric programming and guided creation of parametric macros;- import of CAD and other external software files in DXF and CID3 format.

11

Fusti per salotti / Upholstery frames.Pannelli / Panels.

Antine / Cabinet doors.

Il modulo software entry level Biesse per la preparazione l'ottimizzazione di schemi di lavorazione in modalità Nesting.Perfettamente integrato a BiesseWorks, BiesseNest realizza nesting di qualsiasi forma, con l’utilizzo di programmi parametrici in modo semplice ed efficace.

The Biesse entry level software module to prepare optimisation of machining diagrams in Nesting mode.Perfectly integrated with BiesseWorks, BiesseNest makes nesting of every kind of shape, while using parametric programs in a simple and effective way.

Casse acustiche / Loudspeaker cases.

12

Rover A FTDati tecniciTechnical specifications

Potenza elettrica installata (3.40) Installed power (3.40) kw 29.4 kw 29.4Potenza elettrica installata (3.65) Installed power (3.65) kw 37.6 kw 37.6Consumo aria compressa Consumption of compressed air NI/1' 300 NI/1' 300Pressione aria d'esercizio Working air pressure bar 7-7.5 bar 7-7.5Attacco aria compressa Compressed air connection inch Ø 3/8” inch Ø 3/8”Consumo aria per aspirazione Air consumption for dust extraction m3/h 3400 CFM 2001Velocità aria al collettore principale Air speed to the main collector m/s 30 ft/min 98.4Attacco aspirazione Socket for chip suction mm Ø 250 inch Ø 9.8Peso macchine con armadietto elettrico (3.40) Machine weight with electrical cabinet (3.40) Kg 3300 Kg 3300Peso macchine con armadietto elettrico (3.65) Machine weight with electrical cabinet (3.65) Kg 4300 Kg 4300

Campi di lavoro in YWorking fields in Y

Passaggio pezzoLoadable piece

Corsa asse ZZ axis stroke

Campi di lavoro in XWorking fields in X3.40 3.65 3.40 3.65

mm/inch mm/inch mm/inch mm/inchForatura/Boring 3685/145 6450/254 1436/57 1436/57 160/6.3 200/7.9Fresatura/Routing 3685/145 6450/254 1290/51 1290/51 160/6.3 200/7.9Tutti gli utensili/All the tools 3685/145 6450/254 1093/43 1093/43 160/6.3 200/7.9

Velocità assi X/Y/Z Axes speed X/Y/Z m/min 80/80/25 feet/min 3.1/3.1/0.98

A B C Hmm/inch mm/inch mm/inch mm/inch

Rover A FT 3.40 CE 5972/235 4061/160 5766/227 2000/79Rover A FT 3.40 6450/253 3650/144 6243/246 1135/45Rover A FT 3.65 CE 8878/350 4061/160 8672/341 2000/79Rover A FT 3.65 9300/366 3650/144 9093/358 1135/45

13

BIESSE AMERICA

BIESSE ASIA

BIESSE AUSTRALIA

BIESSE BRIANZA

BIESSE CANADA

BIESSE CHINA

BIESSE DEUTSCHLAND

BIESSE FRANCE

BIESSE IBERICA

BIESSE INDIA

BIESSE MALAYSIA

BIESSE MIDDLE EAST

BIESSE NEW ZEALAND

BIESSE RUSSIA

BIESSE SCANDINAVIA

BIESSE TRIVENETO

BIESSE UK

BIESSE UKRAINE

BIESSE INDONESIA

Il gruppo BiesseThe Biesse Group

Il gruppo Biesse commercializza i propri prodotti attraverso una rete capillare di rivenditori e filiali localizzati nei mercatimaggiormente industrializzati. Mediante questa rete Biessegarantisce ai propri clienti, in tutto il mondo, un’efficiente serviziodi consulenza ed assistenza post vendita. Oggi il gruppo Biesseconta più di 2000 dipendenti ed una superficie produttiva di oltre 105.000 metri quadrati in Italia. Fin dalla sua costituzione,avvenuta nel 1969, il Gruppo Biesse si è contraddistinto sulmercato mondiale per la forte crescita e per la decisa volontà didivenire un partner globale per le imprese dei settori in cui opera.

The Biesse Group sells its products through a widespread networkof dealers and subsidiaries, located in highly industrialized markets.It is through this network that the Biesse Group is able to grantworldwide professional advice and efficient after-sales service. At present the Biesse Group employs a worldwide staff of morethan 2000 people and has production facilities in Italy with a totalsurface area of over 105.000 square metres.Starting right from its foundation in 1969, the Biesse Group has stood out in worldmarkets for its rapidity of growth and strong will to become a globalpartner for those companies belonging to its lines of business.

Il gruppo Biesse è infatti strutturato in quattro divisioniciascuna delle quali si articola in unità produttive dedicate a singole linee di prodotto. La Divisione Legno sviluppa eproduce macchine per l’industria del mobile e dei serramentied offre una gamma di soluzioni per l’intero ciclo dilavorazione industriale del legno e dei suoi derivati. Fornisceinoltre soluzioni di ingegneria ed impianti “chiavi in mano” aiclienti che devono risolvere complessi problemi diproduzione, tecnologia e logistica. La Divisione Vetro eMarmo realizza macchine destinate alle aziende ditrasformazione del vetro, marmo e pietre naturali e più ingenerale all’industria dell’arredamento, dell’edilizia strutturalee dell’automobile. La Divisione Meccatronica progetta eproduce componenti tecnologicamente avanzati ad altaprecisione sia per il gruppo che per il mercato esterno.

The Biesse Group is made up of three divisions, each of whichincludes a productive unit concentrating on single product lines: It also supplies engineering solutions and “turn-key” plants tocustomers with complex demands relating to production,technology and logistics. The Wood Division designs andproduces woodworking machinery for companies processingfurniture, doors and windows, and offers a wide range of solutionsfor the entire industrial production cycle of wood and its by-products. The Glass and Stone Division produces machinesfor companies processing glass, marble and natural stone, and,more generally speaking,for different industries such as interiordecoration, building and the automobile industry. TheMechatronic Division designs and produces highly technologicalcomponents both for the Group and for the world market.

Biesse in the World

www.biesse.com

Biesse S.p.A.Via della Meccanica, 16 61100 Pesaro - Italy

Tel. +39.0721.439100 Fax +39.0721.453248biesse.sales@biesse.com

BIESSE BRIANZASeregno (Milano)

Tel. +39 0362 27531_Fax +39 0362 221599biessebrianza@biesse.it - www.biesse.com

BIESSE TRIVENETOCodogné (Treviso)

Tel. +39 0438 793711_Fax +39 0438 795722ufficio.commerciale@biessetriveneto.it - www.biesse.com

BIESSE DEUTSCHLAND GMBHElchingen

Tel. +49 (0)7308 96060_Fax +49 (0)7308 960666info@biesse.de

LoehneTel. +49 (0)5731 744870_Fax +49 (0)5731 744 8711

BIESSE GROUPE FRANCE S.A.R.L.Chaponnay, Lyon

Tel. +33 (0)478 967329_Fax +33 (0)478 967330commercial@biessefrance.fr - www.biessefrance.fr

BIESSE IBERICA WOODWORKING MACHINERY SLHospitalet, Barcelona

Tel. +34 (0)93 2631000_Fax +34 (0)93 2633802biesse@biesse.es - www.biesse.es

BIESSE GROUP UK LTD.Daventry, Northants

Tel. +44 1327 300366_Fax +44 1327 705150info@biesse.co.uk - www.biesse.co.uk

BIESSE SCANDINAVIARepresentative Office of Biesse S.p.A.

Jönköping, SwedenTel. +46 (0)36 150380_Fax +46 (0)36 150380

biesse.scandinavia@telia.comService:

Tel. +46 (0) 471 25170_Fax +46 (0) 471 25107biesse.scandinavia@ionstenberg.se

BIESSE AMERICA INC.Charlotte, North Carolina

Tel. +1 704 357 3131_Fax +1 704 357 3130sales@biesseamerica.com

www.biesseamerica.com

BIESSE CANADA INC.Terrebonne, Québec

Tel. +1 450 477 0484_Fax +1 450 477 0284sales@biessecanada.com

Mississauga, OntarioTel. +1 905 795 0220_Fax +1 905 564 4939

Surrey,British-ColumbiaTel.+1 604 588 1754_Fax +1 604 588 1745

BIESSE ASIA PTE. LTD.Singapore

Tel. +65 6368 2632_Fax +65 6368 1969mail@biesse-asia.com.sg

BIESSE INDONESIARepresentative office of Biesse Asia Pte. Ltd

JakartaTel. +62 21 52903911_Fax +62 21 52903913

biesse@indo.net.id

BIESSE MALAYSIARepresentative office of Biesse Asia Pte. Ltd

SelangorTel./Fax +60 3 7955 4960

biessekl@tm.net.my

BIESSE INDIABranch office of Biesse Asia Pte. Ltd

BangaloreTel. +91 80 23544332_Fax +91 80 23544334

mail@biesseindia.co.in

BIESSE CHINARepresentative Office of Biesse S.p.A.ShanghaiTel. +86 21 63539118_Fax +86 21 63539300mail@biesse-china.com

BIESSE RUSSIARepresentative Office of Biesse S.p.A.MoscowTel. +7 095 9565661_Fax +7 095 9565662sales@biesse.ru - www.biesse.ru

BIESSE UKRAINERepresentative Office of Biesse S.p.A.KievTel. +38 (0)44 5016370_Fax +38 (0)44 5016371

BIESSE GROUP AUSTRALIA PTY LTDSydney, New South WalesTel. +61 (0)2 9609 5355_Fax +61 (0)2 9609 4291nsw@biesseaustralia.com.au - www.biesseaustralia.com.auMelbourne, VictoriaTel. +61 (0)3 9314 8411_Fax +61 (0)3 9314 8511vic@biesseaustralia.com.auBrisbane, QueenslandTel. +61 (0)7 3390 5922_Fax + 61 (0)7 3390 8645qld@biesseaustralia.com.auAdelaide, South AustraliaTel. +61 (0)8 8297 3622_Fax +61 (0)8 8297 3122sa@biesseaustralia.com.auPerth, Western AustraliaTel. +61 (0)8 9248 5677_Fax +61 (0)8 9248 5199wa@biesseaustralia.com.au

BIESSE GROUP NEW ZEALAND PTY LTDAucklandTel. +64 (0)9 820 0534_Fax +64 (0)9 820 0968sales@biessenewzealand.co.nz

cata

logo

Rov

er A

FT I

-E 5

80

8A

03

80

Con

erog

rafi

ca N

ov.

06

Dati tecnici ed illustrazioni non sonoimpegnativi. Biesse Spa si riserva il diritto di apportare eventuali modifiche senza preavviso.

Biesse Spa reserves the right to carry out modifications to its products and documentation without prior notice. The proposedimages are only indicative.