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  • RP-AMA01 FITMENT GUIDE Page 1 - Roadsaferoadsafe.com.au/wp-content/uploads/2016/05/RP-AMA01-Fitment-guide.pdfM16 175-260 Nm 250-371 Nm282-406 Nm 1. Remove Left hand front body mount
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Fitment of RH Point RP-AMA01 FITMENT GUIDE—Page 1 1. Place tow point into position by sliding over front bumper assembly. 2. Insert M16 bolt through upper back hole in chassis rail with flat washer on each side of the chassis rail, loosely fasten supplied nyloc nut 3. Insert M12 bolt through front upper hole in chassis rail with washer on each side of chassis rail, loosely fasten nyloc nut supplied 4. Fit M16 x 90mm bolt with split washer & 50mm x 5mm washer into fac- tory tie down anchor point, and 30mm OD packers behind point against factory tie down point (multiple thickness spacers provided, choose ac- cordingly) 5. Fit M12 x 60mm bolt with flat washer through front cross member en- suring to include the collar supplied with the bulbar in the cross mem- ber. 6. Once all bolts are installed, tighten to relevant forces as shown in table on Page 2. Hardware Supplied with RP-AMA01 2 x 16mm bolts x 140mm long 3 x washers 16mm ID, 32mm OD x 2mm thick 2 x 12mm bolts x 140mm long 3 x washers 16mm ID, 32mm OD x 3mm thick 2 x 12mm bolts x 60mm long 3 x washers 16mm ID, 32mm OD x 4mm thick 4 x 12mm nyloc nuts 8 x M12 washers 32mm od x 3mm thick 1 x 16x2.0mm bolt x 95mm long - bolts into LHS rear hole – with crush tube 4 x M16 washers 32mm od x 3mm thick 1 x 16mmx2.0mm bolt x 80mm long - original tow eye 1 x Crush Tube –69mm long x 30mm OD x 16.1mm ID The RP-AMA01 points have been designed for fitment on a vehicle with factory standard bar. If a Bull Bar is fitted modifications might be required to the bar bracket, and/or additional hardware might be re- quired (longer bolts etc.) to facilitate fitment. Step 4 Step 5 Ensure all supplied and specified components are used during the installation of tow points. Failure to do so will significantly reduce the Working Load Limit (WLL) specified for each individual point (5000kgs), which can result in serious injury or death. Installation video can be found online at... http://roadsafe.com.au/4wd/fitting-instructions/ RP-AMA01 Australian Design Registration—201610654 Volkswagon Amarok FEA Rated to 5000kgs per tow point

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Page 1: RP-AMA01 FITMENT GUIDE Page 1 - Roadsaferoadsafe.com.au/wp-content/uploads/2016/05/RP-AMA01-Fitment-guide.pdfM16 175-260 Nm 250-371 Nm282-406 Nm 1. Remove Left hand front body mount

Fitment of RH Point

RP-AMA01 FITMENT GUIDE—Page 1

1. Place tow point into position by sliding over front bumper assembly. 2. Insert M16 bolt through upper back hole in chassis rail with flat washer

on each side of the chassis rail, loosely fasten supplied nyloc nut 3. Insert M12 bolt through front upper hole in chassis rail with washer on

each side of chassis rail, loosely fasten nyloc nut supplied 4. Fit M16 x 90mm bolt with split washer & 50mm x 5mm washer into fac-

tory tie down anchor point, and 30mm OD packers behind point against factory tie down point (multiple thickness spacers provided, choose ac-cordingly)

5. Fit M12 x 60mm bolt with flat washer through front cross member en-suring to include the collar supplied with the bulbar in the cross mem-ber.

6. Once all bolts are installed, tighten to relevant forces as shown in table on Page 2.

Hardware Supplied with RP-AMA01 2 x 16mm bolts x 140mm long 3 x washers 16mm ID, 32mm OD x 2mm thick 2 x 12mm bolts x 140mm long 3 x washers 16mm ID, 32mm OD x 3mm thick 2 x 12mm bolts x 60mm long 3 x washers 16mm ID, 32mm OD x 4mm thick 4 x 12mm nyloc nuts 8 x M12 washers 32mm od x 3mm thick 1 x 16x2.0mm bolt x 95mm long - bolts into LHS rear hole – with crush tube 4 x M16 washers 32mm od x 3mm thick 1 x 16mmx2.0mm bolt x 80mm long - original tow eye 1 x Crush Tube –69mm long x 30mm OD x 16.1mm ID

The RP-AMA01 points have been designed for fitment on a vehicle with factory standard bar. If a Bull Bar is fitted modifications might be required to the bar bracket, and/or additional hardware might be re-quired (longer bolts etc.) to facilitate fitment.

Step 4

Step 5

Ensure all supplied and specified components are

used during the installation of tow points. Failure to

do so will significantly reduce the Working Load

Limit (WLL) specified for each individual point

(5000kgs), which can result in serious injury or death.

Installation video can be found online at... http://roadsafe.com.au/4wd/fitting-instructions/

RP-AMA01 Australian Design Registration—201610654

Volkswagon Amarok

FEA Rated to 5000kgs per tow point

Page 2: RP-AMA01 FITMENT GUIDE Page 1 - Roadsaferoadsafe.com.au/wp-content/uploads/2016/05/RP-AMA01-Fitment-guide.pdfM16 175-260 Nm 250-371 Nm282-406 Nm 1. Remove Left hand front body mount

Bolt Torque Specs

8.8 10.9 12.9

M10 41-60 Nm 59-85 Nm 65-94 Nm

M12 71-105 Nm 102-150 Nm 114-164 Nm

M14 112-168 Nm 161-240 Nm 182-265 Nm

M16 175-260 Nm 250-371 Nm 282-406 Nm

1. Remove Left hand front body mount bolt and remove lower bushing as pictured, (keep for re-fitment later)

2. Place tow point into position and place 16mmx140mm bolt with washer through rear upper hole in chassis rail, place washer and Nyloc nut on inside of chassis rail

3. Repeat with 12mmx140mm bolt in remaining hole in chassis rail, with washer each side of chassis and nyloc nut.

4. Place 12mmx60mm bolt through front bumper cross member using washer each side and nyloc nut sup-plied, checking to ensure bolt goes through collar from bulbar fitment in member.

5. The rear most mount utilises a machined crush tube through the chassis rail, this uses a M16x100mm bolt with large 50mm OD washer, to be fitted from inside of the chassis rail, and threads into the tow point be-hind the body mount. (recommended to apply a small amount of thread locker to this bolt)

6. Once all bolts are installed, tighten to relevant forces as shown in table below.

Ensure all supplied and specified components are used

during the installation of tow points. Failure to do so

will significantly reduce the Working Load Limit

(WLL) specified for each individual point (5000kgs),

which can result in serious injury or death.

RP-AMA01 Australian Design Registration-201610654

Volkswagon Amarok

FEA Rated to 5000kgs per tow point

RP-AMA01 FITMENT GUIDE—Page 2

Step 5

RECOMMENDED FOR 4WD SPECIALISTS MECHANICS TO FIT

The RP-AMA01 points have been designed for fitment on a vehicle with factory standard bar. If a Bull Bar is fitted modifications might be required to the bar bracket, and/or additional hardware might be re-quired (longer bolts etc.) to facilitate fitment.

Australian Design Registration—201610654

Fitment of LH Point


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