rpt - parts manual cover · 142 m0119205 clamp-hose (green) (qty 3) expanded model and color...

This manual is to be used by qualified appliance technicians

XP6612003Revision 1

March 2004

XF9D* 90% Gas Furnace

This manual replaces XP6612003.

TM

HEATING & AIR CONDITIONING

Service Parts

Copyright ©2003-2004 Xenon Heating and Air Conditioning

Models and manufacturingnumbers in this manual

P1249602FXF9D0703AP1253302FXF9D0703BP1249604FXF9D0904AP1253304FXF9D0904BP1249606FXF9D1155AP1253306FXF9D1155B

Important InformationXenon is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.

Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Xenon also recommends contacting an authorized technician and using authorized factory parts.

2Copyright ©2003-2004 Xenon Heating and Air Conditioning

For assistance, please contact:Consumer Information Line1607 Wilson ParkwayFayetteville, TN 37334866-936-6621-Telephone931-438-4827-Facsimilecustomersupport@xenonac.com-E-mail

XP6612003 1Rev.

IndexFunctional Parts List

Revision 1 Adds XF9D*B models.

Illustration and Parts

...................................................................................................

...................................................................................................

Views shown are for parts illustrations only, not servicing procedures.

6 - 15

4 - 5

AR - As RequiredNA - Not AvailableNS - Not Shown00000000 - See NoteQTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1)M - Model Example (M1) (If M Code not shown, then part is used on all Models)

Text Codes:

Example M1 - Model#1 P__________ M2 - Model#2 P__________ M3 - Model#3 P__________

Expanded Model and Color Nomenclature:

3 XP6612003 1Rev.

Functional PartsPartNo: Description:

10735102 BECKETT BURNER (QTY AR)20190601 BLOWER-I.D. D6879740 CAPACITOR (M3, M6)D6879746 CAPACITOR (M1, M2, M4, M5)10207718 CONTROL-INTEG 10735201 FLAME-SENSOR 20200908 HARNESS-WIRING (BLOWER) 20276006 HARNESS-WIRING (MAIN) 20194407 HT EX ASSY 3B (M1)20194417 HT EX ASSY 3B (M4)20194408 HT EX ASSY 4B (M2)20194418 HT EX ASSY 4B FUR (M5)20194410 HT EX ASSY 5B (M3)20194419 HT EX ASSY 5B FUR (M6)20165703 IGNITOR 20162906 LIMIT (PRIMARY) (M1, M4)20162904 LIMIT (PRIMARY) (M2, M5)20162907 LIMIT (PRIMARY) (M3, M6)10123519 LIMIT-RESET MAN (AUXILIARY) (QTY 2)10123534 LIMIT-RESET MAN (ROLLOUT) (M2, M5)10123517 LIMIT-RESET MAN (ROLLOUT) (M1, M3, M4, M6)10759311 MOTOR, BLOWER 1/2 HP (M3, M6)10759310 MOTOR, BLOWER 1/2 HP (M1, M4)10759309 MOTOR, BLOWER 1/2 HP (M2, M5)10716003 ORIFICE (QTY AR)10690402 SWITCH-INTERLOCK DOOR 20197306 SWITCH-PRESSURE (QTY 2)C6349703 TRANSFORMER RF000144 VALVE GAS D6723319 WHEEL, BLOWER (M1, M4)D6723320 WHEEL-BLOWER (M2, M5)D6723311 WHEEL-BLOWER (M3, M6)

4XP6612003 1Rev.

Functional PartsPartNo: Description:SPECIAL PARTS20373204 INSTR-INSTALL 20373303 MANUAL-USER 20353501 NAMPLATE-XENON XP6612003 PARTS MANUAL 10261301S SCREEN-VENT (M4, M5, M6)10261302S SCREEN-VENT (M4, M5, M6)XS6600001 SERVICE MANUAL 20373405 SPEC SHEET 10195512 STNDPIPE BAG ASSY XT6612006 TECHNICAL MANUAL (M1, M2, M3)20315607 WARRANTY

Expanded Model and Color Nomenclature

M1 - XF9D0703A P1249602F

M2 - XF9D0904A P1249604F

M3 - XF9D1155A P1249606F

M4 - XF9D0703B P1253302F

M5 - XF9D0904B P1253304F

M6 - XF9D1155B P1253306F

5 XP6612003 1Rev.

Cabinet Assembly

291

111

191

111 151

321

371

81

281

181

231

171

181

171

201

311

401

901

451

601

491621

491

511

511

741

331

21

6XP6612003 1Rev.

Cabinet AssemblyRef.

PartNo: Description:

Ref.No:


Image 1:

NAMPLATE-XENON 2035350121HOSE-DRAIN 2020190281STNDPIPE BAG ASSY 10195512151SCREW-MACH (QTY 4)M0204317171RETAINER-SCREW (QTY 4)M0273904181DOOR-ACCESS (M3, M6)20177407191

DOOR-ACCESS (M1, M4)20273101191DOOR-ACCESS (M2, M5)20273102191DOOR-BLWR (M1, M4)20177304201DOOR-BLWR (M2, M5)20177305201DOOR-BLWR (M3, M6)20177306201RAIL-FILTER 10368501231COUPLING-FA (QTY 2)20049701281SNAP-BUSHING CLR 11104001281SNAP-BUSHING CLR 11104002291

GASKET-DECK (M1, M4)20339301311GASKET-DECK (M2, M5)20339302311GASKET-DECK (M3, M6)20339303311NUT-U SPEED (QTY 4)91000301321COVER-HV BOX 10736201331SCREW-SM #8-5/8 (QTY AR)M0219918341PIPE-FLUE FA 20190504371BUSHING-W/SEAL M0571302401PLUG-BUTTON (QTY 4)M0570804491

PLUG-BUTTON M0570802501PLUG-BUTTON (QTY 2)M0570803511SCREW-SM (QTY AR)M0219916551GROMMET (QTY 2)A4691701601PLUG-TAN BUTTON (QTY 2)M0310328621BUSHING-SNAP (QTY 2)M0571002741SCREW-SM (QTY 2)M0216529901HOSE-PRESSURE SW 16" (COVER) (M1, M4)B1410301NS HOSE-PRESSURE SW 18" (COVER) (M2, M5)B1410304NS

HOSE-PRESSURE SW 22" (COVER) (M3, M5, M6)

B1410316NS

HOSE-PRESSURE SW 8" (ID BLOWER) B1410311NS

Expanded Model and Color NomenclatureM1 - XF9D0703A P1249602F

M2 - XF9D0904A P1249604F

M3 - XF9D1155A P1249606F

M4 - XF9D0703B P1253302F

M5 - XF9D0904B P1253304F

M6 - XF9D1155B P1253306F

7 XP6612003 1Rev.

Blower Assembly

Image 1

Image 2

562

471481

401 461

161 21

211

211

211

191

521

211

41261

141281

231

291

251

151

181

521

21181

221

171 121

81

8XP6612003 1Rev.

Blower AssemblyRef.


Ref.No:


Image 1:

STRAP-CAPACITOR A341050121GROMMET (QTY 4)A400270141RAIL-BLWR SIDE (QTY 2)2017510181CUT OFF (M1, M4)C6121803121CUTOFF (M2, M5)C6121806121CUTOFF (M3, M6)C6121807121

BAND-MTR MOUNT 10441601141ARM-MTR MOUNT (QTY 4)10441501151CAPACITOR (M3, M6)D6879740161CAPACITOR (M1, M2, M4, M5)D6879746161WHEEL, BLOWER (M1, M4)D6723319171WHEEL-BLOWER (M3, M6)D6723311171WHEEL-BLOWER (M2, M5)D6723320171MOTOR, BLOWER 1/2 HP (M2, M5)10759309181MOTOR, BLOWER 1/2 HP (M1, M4)10759310181

MOTOR, BLOWER 1/2 HP (M3, M6)10759311181ASSY, BLOWER HSG 11X (M1, M4)11185809191HSG WELD-11X10 (M3, M6)11185811191HSG WELD-11X9 (M2, M5)11185810191SCREW-SM (QTY AR)M0219916211SCREW-TR (QTY 6)M0253516221SCREW-TC (QTY 4)M0221461231SCREW-MACH M0267144251WASHER-FLAT (QTY 4)M0274008261

NUT-KEPS M0282015281TIE-ELEC LG M0321202291CONTROL-INTEG 10207718401BRACKET-CONT 10746205461SCREW-SM (QTY 2)M0216536471TRANSFORMER C6349703481LIMIT-RESET MAN (AUXILIARY) (QTY 2)10123519521SCREW-SM (QTY AR)M0219916551

Image 2:

SCREW-SM #8-5/8 (QTY AR)M0219918562


M2 - XF9D0904A P1249604F

M3 - XF9D1155A P1249606F

M4 - XF9D0703B P1253302F

M5 - XF9D0904B P1253304F

M6 - XF9D1155B P1253306F

9 XP6612003 1Rev.

Cabinet Assembly

171391

281

301

551

541

521

531

551111

141721

241611

271

581

11231

561221

561281

31 781

771421

311741

171

151

551

161561

551

101

551

391

81151

101791

391121

91591

81 561

551

9991

9991

10XP6612003 1Rev.

Cabinet AssemblyRef.


Ref.No:


Image 1:

BASEPAN-C'FLOW (M1, M4)2027350111BASEPAN-C'FLOW (M2, M5)2027350211BASEPAN-C'FLOW (M3, M6)2027350311CLAMP-HOSE (QTY 4)A332600821DECK-BLWR (M1, M4)2019021331DECK-BLWR (M2, M5)2019021431

DECK-BLWR (M3, M6)2019021531HT EX ASSY 3B (M1)2019440751HT EX ASSY 3B (M4)2019441751HT EX ASSY 4B (M2)2019440851HT EX ASSY 4B FUR (M5)2019441851HT EX ASSY 5B (M3)2019441051HT EX ASSY 5B FUR (M6)2019441951PANEL-BACK (M1, M4)2027320481PANEL-BACK (M2, M5)2027320581

PANEL-BACK (M3, M6)2027320681INSUL-HT EX (M1, M4)C641590791INSUL-HT EX (M2, M5)C641590891INSUL-HT EX (M3, M6)C641590991RAIL-DECK (M1, M4)20191301101RAIL-DECK (M2, M5)20191302101RAIL-DECK (M3, M6)20191303101COVER ASSY (M1, M4)20194513111COVER ASSY (M2, M5)20194514111

COVER ASSY (M3, M6)20194515111RAIL-SIDE (QTY 2)20191601121PANEL-L SIDE 20193406141PANEL-R SIDE 20193306151INSULATION (M1, M4)20006601161INSULATION (M2, M5)20006602161INSULATION (M3, M6)20006603161INSULATION-SIDE (QTY 2)20006604171SWITCH-INTERLOCK DOOR 10690402221

PIPE-FLUE FA 20190504231ELBOW DRAIN 20171801241BLOWER-I.D. 20190601271SWITCH-PRESSURE (QTY 2)20197306301BOX-HIGH VOLT 10736102311COUPLING-FA (QTY 2)20049701361SEALER-PLASTIC M0275521391BUSHING-SNAP A4554801421GROMMET-PIPE M0501301451

SCREW-SM (QTY 2)M0218154521WASHER-FLAT (QTY 4)M0270544531SCREW-SM (QTY 2)M0216716541SCREW-SM (QTY AR)M0219916551SCREW-SM (QTY 5)M0211530581SHIELD ID BLWR 11165107591SCREW-SM (QTY 2)M0218153721BUSHING-SNAP (QTY 2)M0571002741WASHER-CUP M0270001771

SCREW-TC M0227803781GASKET (QTY 2)20194604791

GASKET (M1, M4)20194601811GASKET (M2, M5)20194602811GASKET (M3, M6)20194603811GASKET-COIL (M1, M4)204044019991GASKET-COIL (M2, M5)204044029991GASKET-COIL (M3, M6)204044039991


M2 - XF9D0904A P1249604F

M3 - XF9D1155A P1249606F

M4 - XF9D0703B P1253302F

M5 - XF9D0904B P1253304F

M6 - XF9D1155B P1253306F

11 XP6612003 1Rev.

Partition Tube and Manifold Assemblies

Image 1

Image 2

321

371551551

651

52

152

72

62

152

32

152

42152

12 52

92

22

12XP6612003 1Rev.

Partition Tube and Manifold AssembliesRef.


Ref.No:


Image 1:

SHIELD-ORF (M1, M4)11072202321

SHIELD-ORF (M2, M5)11072203321SHIELD-ORF (M3, M6)11072204321LIMIT (PRIMARY) (M2, M5)20162904371LIMIT (PRIMARY) (M1, M4)20162906371LIMIT (PRIMARY) (M3, M6)20162907371SCREW-SM (QTY AR)M0219916551SCREW-SM #8-7/8 (QTY 2)M0211020651

Image 2:

IGNITOR 2016570312VALVE GAS RF00014422ORIFICE (QTY AR)1071600332FLAME-SENSOR 1073520142

LIMIT-RESET MAN (ROLLOUT) (M1, M3, M4, M6)

1012351752

LIMIT-RESET MAN (ROLLOUT) (M2, M5)1012353452MANIFOLD (M1, M4)2019640262MANIFOLD (M2, M5)2019640362MANIFOLD (M3, M6)2019640462BECKETT BURNER (QTY AR)1073510272BRKT-BURNER 3B (M1, M4)2019040792BRKT-BURNER 4B (M2, M5)2019040892BRKT-BURNER 5B (M3, M6)2019040992SCREW-SM (QTY AR)M0219916152


M2 - XF9D0904A P1249604F

M3 - XF9D1155A P1249606F

M4 - XF9D0703B P1253302F

M5 - XF9D0904B P1253304F

M6 - XF9D1155B P1253306F

13 XP6612003 1Rev.

Recoupe Coil Assembly

Image 1

Image 2

41

101

61

41

31

61

52 82

11262

32

12

22

142

72

14XP6612003 1Rev.

Recoupe Coil AssemblyRef.


Ref.No:


Image 1:

COVER-FRONT (M1, M4)20170802A31COVER-FRONT (M2, M5)20170902A31COVER-FRONT (M3, M6)20171002A31GASKET-COIL (M1, M4)2040440141GASKET-COIL (M2, M5)2040440241GASKET-COIL (M3, M6)2040440341

PLUG-TUBE (QTY 4)M032680461SCREW-SM #10-5/8 (QTY AR)M0211031101

Image 2:

COUPLING-RUBBER (QTY 2)1025430312CLAMP-HOSE (QTY 4)A332600822CLAMP-HOSE (RED) (QTY 2)M011920732PLUG-BUTTON M057080452HOSE-DRAIN 2020190162TUBE-DRAIN (QTY 2)2020180172

DRAIN TRAP 2017170182DRAIN-ANGLE 20214202112CLAMP-HOSE (GREEN) (QTY 3)M0119205142


M2 - XF9D0904A P1249604F

M3 - XF9D1155A P1249606F

M4 - XF9D0703B P1253302F

M5 - XF9D0904B P1253304F

M6 - XF9D1155B P1253306F

15 XP6612003 1Rev.

rpt - parts manual cover · 142 m0119205 clamp-hose (green) (qty 3) expanded model and color...

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