rubber and plastics technology. global industrial...

Rubber and Plastics Technology.Global Industrial Competence.

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Progress for the industry

Thanks to comprehensive materials exper-

tise, our business units Air Spring Systems,

Benecke-Kaliko, Compounding, Conveyor

Belt Group, Elastomer Coatings, Fluid

Systems, Power Transmission Group,

and Vibration Control support industrial

progress – safely, conveniently, and

with minimal environmental impact.

ContiTech – Highly Sophisticated Products.Made from Rubber and Plastic.

We work with you to develop high-tech rubber and plastic solutions that we combine with other materials depending on the requirements of the project. Elastic, thermally stable, form-able, abrasion-resistant, reversible, environmentally friendly – we are committed to products that boast boundless technical possibilities and work reliably at all times under the most ex-treme of loads. Custom-fit diversity for industry. For more than 140 years.

Extensive materials expertise, diverse solutions

From rubber panels with a layer thickness of 0.1 mm to convey-or belts measuring 39,000 m in length; from high-pressure ma-rine hoses to air spring systems for especially heavy founda-tions; from active or passive acoustic insulation to peerless diversity in drive belts and surface materials in the automotive and non-automotive fields – the product range is represented in almost all industrial sectors. Our high level of performance is based on our accumulated materials expertise, which we are systematically expanding through our constant research and development. The versatility of rubber has spurred the creativi-ty of engineers and developers time and again.

Breakthrough to a clean environment: Engineering Next Level

As an innovation and technology leader for rubber and plastic products, we are a trailblazer for new advanced technologies, meaning that we are systematically taking the next step. We call this Engineering Next Level. This is a claim that rests on three pillars:• Performance: a quicker path to market readiness for advanced

technologies thanks to extensive materials and process exper-tise

• Affinity: competitive innovations aided by demonstrably close relationships with our customers and strategic partnerships around the world

• Responsibility: added value for humanity and the environment due to sustainable processes and technologies

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ContiTech 02

Materials, Expertise, Partnership 04

Air Spring Systems 06

Benecke-Kaliko 08

Conveyor Belt Group 10

Elastomer Coatings 12

Fluid Systems 14

Power Transmission Group 16

Vibration Control 18

Our Products at a Glance | Off-Highway 20 | 21

Off-Highway 22

Table of Contents

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Bringing Movement to Industry.Mission: Customer Satisfaction.

As an experienced partner to industry, we are innovating all the time and creating sustainable technological solutions that help to support the industry of tomorrow. We are confident that our innovations help to bring movement to industry. With our products, we make a key contribution to ensuring that smart ideas and forward-looking, sustainable concepts can be realized. We manufacture a diverse range of material compounds that are tailored to specific customer requirements and application purposes. Numerous ma-terial combinations enable an almost unlimited number of productproperties.

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Innovative and safe

Even the most innovative component is of no use to our cus-tomers if it fails to prove its worth in practice, which is why we leave nothing to chance. Every business unit is certified in ac-cordance with the relevant quality standards. Depending on the application, all of our developments undergo rigorous testing for food-safeness, pressure, weathering resistance, impermeabil-ity, elongation characteristics, tear strength, and many other pa-rameters. These are processes that we repeat many times con-secutively as part of product optimization. Product safety for you.

We are always there for you!

Regardless of whether you are a customer of Air Spring Sys-tems, Benecke-Kaliko, Conveyor Belt Group, Elastomer Coatings, Fluid Systems, Power Transmission Group, or Vibration Control, with ContiTech as part of the Continental Corporation all busi-ness units work hand in hand, thereby ensuring the continuous sharing of knowledge and technology. Synergy potential for greater efficiency and project success. We offer a wide range of services round the clock. If you are looking for a partner with expertise, performance, and engineering skill, get in touch with us. Worldwide.

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Air Spring Systems

• Original equipment manufacturer of and development

partner for air actuators, air springs, and compensators for

diverse industrial applications, driver's seat suspension, cab

suspension systems, and rail vehicles.

• Full-line provider

• 8 locations all over the world and a worldwide sales

network

• Certified in accordance with DIN EN ISO 9001, 14001, ISO/

TS 16949, and IRIS

• The world's only accredited test laboratory for rail vehicle

spring systems in accordance with ISO/IEC 17025

• Q1 certification from Deutsche Bahn

AIR SPRING SYSTEMS

For more information on

Air Spring Systems, visit:

www.contitech.de/airspringsystems

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Air Spring Systems.Technology on Your Side.

www.contitech.de/contacts

Air actuators from ContiTech: low design heights... … with maximum lift.

Scissor lift tables, pantographs, bark removal machines, veneering presses, take-up stations, roller clamps, and many other industri-al applications – air actuators from Air Spring Systems can be used anywhere that high force, machine-based lifting, pushing, or tilt-ing motions are required. Air Spring Systems offers pioneering systems where vibration damping of machines, equipment, and pipes is concerned. We have more than 50 years of experience and understand the requirements of the global markets.

Air actuators for pneumatic applications

The pneumatic air actuators are real all-round talents that are optimally designed for the operating conditions. This means that they can be used in almost all indus-trial segments – even for particularly diffi-cult pneumatic tasks in machine and plant engineering. The other significant advantages lie in the fact that they are easy to install, reliable, durable, cost-effec-tive, and available with a lifting power be-tween 0.5 kN and 440 kN, a tilt angle up to 30°, and a diameter between 60 mm and 1,000 mm.

Air springs for rail vehicles and equipment

An important field within ContiTech Air Spring Systems is the Railway Engineer-ing segment, which develops complete suspension concepts and system solu-tions for primary and secondary suspen-sion. Our innovative air spring systems are also used in all types of machines or equipment. Air springs from ContiTech combine very low natural frequencies with high load forces. This means that sensitive measurement devices can be supported as optimally as building foun-dations, whereby the air springs also re-adjust automatically if necessary.

Compensators as pipe connections

Compensators are pipe connection ele-ments for nominal diameters between 25 mm and 3,600 mm. Aligned with the basic physical and chemical conditions, they reduce tension, isolate noise and vi-bration, and offset thermal expansion, building settlement, and installation devi-ations. Compensators are used in the chemical and food industry, shipbuilding, the mineral oil industry, and in the con-struction of power stations.

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Benecke-Kaliko

• High-quality surface material for the automotive and

non-automotive industry

• original equipment manufacturer and development partner

• 7 production sites in Europe, Asia and NAFTA and 16 sales

offices worldwide

• certified according DIN ISO 14001, ISO/TS 16949, EC eco-au-

dit certificate according the EMAS III-Regulation


Benecke-Kaliko, visit:

www.contitech.de/beneckekaliko

BENECKE-KALIKO

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Benecke-Kaliko.The value of better interiors

Benecke-Kaliko – across the globe, the name stands for highly functional, durable, and premium-quality surface materials. We devel-op customized interior solutions for commercial vehicles as well as for utility vehicles such as construction and agricultural ma-chines. Our portfolio also includes our innovative Dynactiv™ Surfaces for a whole range of industry sectors. The Dynactiv™ Surfaces range comprises eight different product groups, divided by industry sector: Hospitality, Health, Home, Fashion, Mobility, Protection, Power, and Blend.

Optimum solutions for construction and agricultural machines

Whether in rollers, crawler excavators, or tractors, interior sur-faces in the cabs of construction machines and agricultural ma-chines must be able to withstand the extremes of the working day. The solution – the exceptionally scratch- and wear-resistant surface materials from Benecke-Kaliko. The eco-friendly prod-ucts boast many specific properties that have been specially de-veloped for the particular requirements of commercial vehicles. Three product lines in particular are ideally suited to this de-manding market: • Xpreshn® Protect: more scratch-resistant than conventional

TPO products, lightweight, and elastic. • DecoJect®: a cost-effective alternative to coated injec-

tion-molded parts. • Acella® Protect: flexible and highly durable under extreme

conditions, optimal for commercial vehicles (see picture on the left)

Innovative surfaces: Dynactiv™ Surfaces

Benecke-Kaliko now offers excellent surface materials for branches of industry outside the automotive sector, under the Dynactiv™ Surfaces brand name. From materials for protective and work clothing (Dynactiv™ Protection) and surfaces in public transport or airplanes (Dynactiv™ Mobility with Flightfloor®) to protective covers with integrated solar panels (Dynactiv™ Pow-er), the Dynactiv™ product range impresses with high-perfor-mance materials and has a tailor-made solution for everything. The products win over customers with properties that are unique in terms of fastness to light, feel, look, wear resistance and scratch resistance.

The extremely scratch-resistant TPO foil DecoJect® is a cost-effective

alternative to soft-coated injection-molded parts.

Extremely lightweight and highly durable: The DynactivTM Flightfloor

Eco floor covering material is being used in the restrooms of the Boeing

747-400 planes.


10CONVEYOR BELT GROUP

Conveyor Belts.First Choice.

With the right conveyor belt technology and expertise, ContiTech can be found wherever raw materials are mined, processed, and distributed. Making these raw materials available with as little environmental impact as possible is always a real technological chal-lenge. This is why our conveyor belts are in operation all over the world – on topographically challenging terrain, in hot and cold re-gions, in overground and underground operations. But ContiTech conveyor belts are the product of choice in numerous industrial applications, too.


Trough and special-purpose conveyor belts in bulk material handling Special-purpose conveyor belt for the automotive and logistics industry

We help you to be more efficient

With the high-end conveyor belt technology from ContiTech, conveyor belt systems run reliably, efficiently, and environmen-tally soundly. As a system supplier, we equip systems in full and are always on hand to offer technical system advice and con-veyor system design data and to develop turnkey systems. Upon request, our global network of service partners can provi-de comprehensive services, from assembly and commissioning to a 24-hour service for your conveyor belt system. Our in-house electronic monitoring systems ensure dependable con-veyor operation. Whether energy-efficient long-distance trans-port, steep and vertical conveying or closed transport, or conveyance of hot materials, oily and greasy goods, or materials with sharp edges, our unparalleled expertise in materials and connection enables us to offer highly available technology to suit any conveyor or transport task.

We have a long history of innovation

At our development centers, we develop and optimize materials, belt designs, and splicing technology for conveyor belts and systems, configured to the respective conditions of use worldwi-de. As your development partner, we regularly create technolo-gies that set trends for entire industries. Our products also in-corporate synergies that are effective across the entire corporation. Our global cooperation with renowned universities is an indicator of our expertise.

Engineering Next Level on top form

Energy-optimized conveyor belts, tube conveyor belt systems (up to 1,000 mm in diameter), steep or vertical conveyor solu-tions such as POCKETLIFT® and FLEXOWELL® (up to 500 m lif-ting height), or the new CONTI Premium one-part adhesive for more environmentally compatible conveyor belt connections – we are constantly putting our engineering capacity to good use in order to make an effective contribution to saving the environ-ment for future generations.

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Conveyor Belt Group

• Development and manufacture of steel-cord, textile, and

special-purpose conveyor belts

• Full range of first-class products

• Worldwide full service

• 20 locations all over the world and a worldwide sales net-

work

• Quality management in accordance with DIN EN ISO 9001

• Diverse applications including in ports, cement plants, coal-

fired power plants as well as the agricultural, recycling,

glass, and timber industry

• Development partner to all industries in the field of spe-

cial-purpose conveyor belts for the transportation of bulk

material and power transmission

For more information on the

Conveyor Belt Group, visit:

www.contitech.de/cbg-en

12ELASTOMER COATINGS

Elastomer Coatings

• Elastomer-based printing blankets, technical fabrics, indus-

try products, and diaphragms

• Unlimited variety of applications for almost any industry

• OEM and development partner


work

• Certified in accordance with DIN EN ISO 9001, 14001, and

ISO/TS 16949


Elastomer Coatings, visit:

www.contitech.de/elastomercoatings

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Reliable all-round protection thanks to Coated Fabrics High-precision: CONTI Laserline flexo printing plate


Elastomer Coatings.As Flexible as Our Products.

Flexible tanks for liquids with holding capacities of up to 300,000 l, gas holder diaphragms with diameters of up to 60 m and lengths of up to 20 m, compressible and carbon-neutral printing blankets, and flexographic printing plates – the solution is unques-tionably elastomers. Coatings is the first port of call for elastomer-based printing blankets, technical substances, industrial products, and diaphragms for a diverse array of industrial applications.

Flexible, solid, impermeable, durable

There is one reason for the high quality of our products: we take responsibility for developing and producing all our own elastomer formulas. We combine more than 300 compounds with over 100 textiles or other carrier materials, such as woven fabric, knitted fabric, and nonwoven fabric made from synthetic or natural fibers. The result is high-end applications characteri-zed by flexibility, strength, impermeability, and resistance to che-micals and environmental influences.

Diversity for your ideas

Elastomer Coatings is based on a history that stretches back to 1871. We have worked hard on development ever since, and dri-ven it forward. The result today is a wealth of knowledge that opens up unlimited variety for your application ideas. Whether printing machines, industrial and rail vehicles, protective suits, life rafts, fuel tanks, or building techno-logy – products from Elastomer Coatings can be found almost

everywhere and work with a high degree of reliability. The ver-satile Conti® Thermo-Protect insulation material and the various new developments in printing blankets and plates are just a few examples of our innovative prowess.

Close cooperation, tailor-made products

During development, our engineers work closely with your company's development department. This results in products that are tailor-made to suit your intended purpose. At the same time, we offer ideas and suggestions for practical application during this development process. Partnership with synergy. Contact us. We are just as flexible as our products.

14Fluid Systems

Oil and marine hoses for the harshest conditions The ultimate solution for the mining industry: Conti® Ultimate

Fluid Systems.The Connecting Force.

ContiTech Fluid Systems is your specialist when it comes to efficiently managing and guiding media flows in a wide range of diffe-rent aggregates. Regardless of whether for technical gases, fuels, hydraulic oil, cooling water, chemicals, or food-contact-grade fluids, we develop hoses and lines with a range of material compositions and dimensions. The spectrum ranges from quick-release couplings for agricultural machinery, through low-permeation refueling hoses, to high-pressure marine hoses with a length of up to 60 m. Fluid Systems – the connecting force.


Industrial hoses: maximum diversity

For our global industrial customers, we offer a peerless selecti-on of custom-fit industrial hoses, covering solutions from the food industry to the chemical industry, from sophisticated oxya-cetylene hoses to large-volume conveyor hoses for the const-ruction industry, plus fuel, compressed air, large-bore, cleaning, rail, and multi-purpose hoses. Our special technological experti-se is demonstrated by the fact that our developments often be-come established on the market, such as our TRIX® AUTOGEN, GOLD SNAKE®, and LACTOPAL® brand-name hoses, among many others.

Quality for industrial vehicles and conveyor industry as well

In addition to our industrial hoses, we offer premium quality in the following areas:

• Industrial vehicles: solutions for all substance flows, from air conditioning and hydraulics to fuel and exhaust management

• Oil & marine: solutions for onshore and offshore conveying, from oil to abrasive materials

• CONTI® ULTIMATE hose for the mining industry: alongside the appropriate fittings, we provide a completely safe and secure system for use in mining

From fully established products to customer-specific applica-tions, we can always offer components that best suit your inten-ded purpose. Thanks to our materials expertise gathered over many years, we are able to develop each system elementindividually, entirely according to the physical and chemicalproject conditions, and bring it to practical maturity.

A wealth of expertise, universally in demand

Our extensive expertise in elastomers and the combination with other materials is being used ever more frequently by many other institutions as well. We are a member of many standards committees and, as such, contribute to an in-depth transfer of knowledge that benefits many industrial sectors in equal measure. This is expertise that we also employ for our worldwide service. Be it delivery, assembly, or maintenance, we are always there to help thanks to our global network of de-pendable partners.

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Fluid Systems

• Hoses and lines for industrial vehicles, the offshore convey-

or industry, and different industrial applications

• OEM and development partner


work

• Certified in accordance with DIN EN ISO 9001, 14001, and

ISO/TS 16949

• Numerous international awards as a supplier


Fluid Systems, visit:

www.contitech.de/ft-ih-en

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Power Transmission Group

• Full-line provider and specialist for all your drive belt

needs


work

• Comprehensive service program

• Numerous product awards

• Certified in accordance with ISO/TS 16949 and ISO 9001

POWER TRANSMISSION GROUP

For more information on the

Power Transmission Group, visit:

www.contitech.de/ptg-industry

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Our V-belts ensure high-quality ambient air Heavy-duty timing belts for precise operation of textile machines

www.contitech.de/ contacts

Power Transmission Systems.Driving the Future.

Machine and plant engineering is highly dynamic the world over and is constantly placing new demands on modern drive techno-logies. This represents development that we demand of ourselves and are happy to help shape. From textile machinery and ma-chine tools to agricultural equipment, two-wheeled vehicles, superchargers, elevators, robots, and logistics systems, we are at home in all OEM fields, both directly and through our partners. We supply traditional industries such as milling, cement and steel factories, general mechanical engineering, and chemical companies in the replacement business via our technical dealership part-ners of many years.

Everything from a single source, always custom-fit

With our premium products, we are shaping the future. In our capacity as a full-line provider, it is important to us that we ser-ve you with the correct belt dimensions, quality, and different designs from our portfolio of 18,000 sizes from our central and regional storage locations.Our products include:

• Open-flanked and wrapped V-belts• Composite V-belts and wide V-belts• Timing belts made from rubber and polyurethane, closed or

sold by the meter• V-ribbed belts• Flat belts

According to your wishes, we can add to the product diversity and quality with individual technical support, drive design and configuration, identification of potential for cost savings in de-sign, tips for saving energy in later use, our technical training programs, and our trained staff.

The future starts today

With extreme variations in temperature, wear reduction, high resistance to chemicals and environmental influences, and electrical conductivity, we use our engineering to create tech-nologies that are ideally suited to the conditions in your field of application. Yet development goes on. Optimization in terms of placement, cost, and energy efficiency is the key objective that ContiTech has in mind as it develops ever more new high-per-formance belts. Greater power transmission, better efficiency, and smaller pulley diameters are the results.

Partnership & service

Two essential guiding principles of our actions are our longstanding and reliable relationships with our trading part-ners and the fairness of our dealings with each other. Working together to implement customer projects fosters trust, which we have built up throughout what is today a substantial global trading network. In doing so, we help you thanks to a wide and coordinated range of services. These include customer training in Hanover or on your premises, our high-quality measuring equipment, calculation software, our online catalog, and the in-novative Tension2go app for measuring the pretension fre-quency of drive belts using a smartphone.

18VIBRATION CONTROL

Vibration Control

• Vibration-damping components and systems for

industrial vehicles as well as engine, machine, and

plant engineering

• Over 1,000 products for vibration-damping

mounting

• Original equipment manufacturer and develop-

ment

partner for the industry

• 12 locations all over the world and a worldwide

sales network

• Certified in accordance with DIN EN ISO 9001,

14001, and ISO/TS 16949


Vibration Control, visit:

www.contitech.de/vci-en

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We are your development partner

The innovative prowess of our R&D department enables us to design components and complete mounting concepts that you require for your new developments entirely according to your requirements and make them ready for market in minimal time. As your development partner, we assist your across the globe, providing support in the form of expertise and drive.

Training for our trading partners

Our global sales network provides advice and assistance and guarantees that an extensive selection of our products is always available. We provide our trading partners with training, in which they are familiarized with the application of the products and how they can be optimally used in a wide range of applica-tions.

A global presence with branded products

Our product range follows a simple guiding principle of ensu-ring that every component you require is ready to hand, at any time. Therefore, we offer a full range of more than 1,000 pro-ducts, which of course includes our branded products that are well-established on an international level:

• Top-quality rubber, plastic, and metal compounds• Innovative suspension elements for minimizing

noise and vibration in engines, machines, and equipment

• Friction rings and guide pulleys for the smooth operation of drive mechanisms

Benefit from components that are cost-effective, reliable, and maintenance-free.

Vibration Control Technology.Good Vibrations for Industry.

Our products are ideally suited to all industrial sectors that need their machinery, engines, systems, and industrial vehicles to run smoothly – everywhere. Rubber/plastic/metal elements such as hydromounts, axle bushings, clutches, mountings, and friction wheels – these and many other high-end products ensure that vibration and noise are minimized effectively. Smooth running for in-dustry.

Guaranteed vibration isolation: Vibration Control Technology


State-of-the-art mounting systems for agricultural applications

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Industrial Expertise.Worldwide.

ContiTech pools its broad industrial expertise in its Air Spring Systems, Compounding, Conveyor Belt Group, Elastomer Coatings, Fluid Technolo-gy, Power Transmission Group, and Vibration Control business units.

We thereby offer you innovative solutions for a wide range of industrial fields of application for your current needs and beyond. The table shows what we can do for you. Look for your sector in the column on the left and find the products that interest you.

Overview according to industry/product solutions

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AerospaceIndustry X X X X X X

AgricultureX X X X X X X X X X X

AutomotiveIndustry X X X X X X X X X X

Comercial &Industry Vehicels X X X X X X X X X X X X X

ConstructionX X X X X X

Energy IndustryX X X X X X X X X X

Food IndustryX X X X X X X

Home, Garden &Leisure X X X X X X X

LogisticsX X X X X X X

Mechanical &Plant Engineering X X X X X X X X X X X

Mining IndustryX X X X X

OccupationalSafety X X X X X X

Printing IndutryX X X X X X X

Rail TransportTechnology X X X X X X X X X X

Shipbuilding &Ports X X X X X X X X X X

Two-wheelersX X X

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Off-HighwayWe Move the Construction Industry.

As a leader in innovation and technology for rubber and plastic products, we have pooled our expertise in a comprehensive range of products: the Off-Highway portfolio for construction, agricultural, and transport machinery. These are products that boost effi-ciency and comfort, make mobility cleaner, and take vehicle safety to a new level.

We off er a comprehensive portfolio for construction, agricultural, and transport machinery

Solutions for cabin & interior

The portfolio ranges from telematics solutions that provide tire-related data to fully programmable 12-inch terminal instru-mentation, radios, and electronic access systems, as well as air suspension systems and hard-wearing interior materials.

Solutions for powertrain

For this area, we offer high-quality control units, drive belts for effective power transmission, emissions-related engine and exhaust system control modules, fuel injection technology, sen-sors, SCR systems and injectors, catalytic converters, and filters, tanks, and hoses for all substances.

Solutions for chassis & body

This area of application encompasses camera systems for 360-degree vehicle monitoring, technologies for vibration isola-tion and noise reduction, conveyor belt solutions for goods transport, and air springs for areas in which contact pressure needs to be generated.

Solutions for tires & crawler tracks

We offer an extensive range of pneumatic and solid tires for the various areas of application, as well as rubber caterpillar tracks for heavy machinery and tractors. A tire pressure monitoring system and components for the chassis system are also availab-le.


22

Continental Portfolio.Agricultural, Construction, and Transport Machinery.

Measuring instruments Radios Sensors

Temperature, pressure,

fill level, speed

Exhaust-gas aftertreatment

sensors & injectors

Screens & touchscreens Instrumentation Engine, transmission & exhaust-gas

aftertreatment electronic control units

Innovative surface materials Pedals Drive belts

V-belts, V-ribbed belts

& timing belts

Actuators

Driver workstations Telematics/connectivity,

diagnosis & service

Hoses & hose assemblies

Interior & cabin Powertrain

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Air springs & rubber/metal elements for

mounting and vibration isolation

Forklift tires Agricultural tires

Hose lines for all

technical media

Special belts for

mobile machinery

Rubber crawler tracks

Electronic control units

Gateways, power switches,

implement controller

Camera, radar systems

& 360° view

Inertial sensors Access systems Tire pressure

monitoring system

Chassis & body Tires & tracks

EM tires Truck tires

Car & van tires

www.contitech.de/ contacts

Learn more aboutthe contents of thisbrochure.

www.contitech.de

The ContiTech division of the Continental Corporationis a development partner and original equipment supplierto numerous industries for high-quality functional parts,components and systems. With its know-how in rubber andplastics technology, ContiTech contributes significantlyto industrial progress and mobility that is safe, comfortableand eco-friendly.The content of this publication is not legally binding and isprovided as information only. The trademarks displayed in thispublication are the property of Continental AG and/or itsaffiliates. Copyright © 2013 ContiTech AG. All rights reserved.For complete information go to: www.contitech.de/discl_en

ContactContiTech AGVahrenwalder Str. 9D-30165 HannoverPhone +49 (0)511 [email protected]

Your local contactwww.contitech.de/contactlocator

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rubber and plastics technology. global industrial...

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