rugged/power - smd technology kft.smd.hu/data/samtec/pdfs/samtec_ruggedpowerguide_08.pdf ·...

AUGUST 2008

RUGGED/POWER CAPABILITIES GUIDE

Contents

Service, Support & Testing Cover Power Integrity Certification

Extended Life Product Testing

Online Resources & Support

Cable-to-Board Systems 10-11 Discrete Wire Systems

Rugged Cable Assemblies

Panel & I/O Systems 12-13 High Speed I/O Cable

IP68 Sealed Systems

Board-to-Board Systems 3-5

Extended Life Products

Rugged Tiger Eye Contact Systems

Rugged Edge Rate Contact Systems

Power-to-Board Systems 6-9 PowerStrip Interconnect Systems

High Speed Rugged/Power

Power Mate™ & Mini Mate®

Headers & Sockets

Service, Support & Testing

CERTIFIED

EXTENDED LIFE PRODUCT

Power Integrity Services • Standard power test data, including current

carrying capacity, working voltage, voltage drop and resistance, is available for selected power systems; for testing procedures, visit www.samtec.com/powertesting

• Current Cycling Testing Data, which demonstrates connector performance in realistic and common applications, is available for select series

• Power Integrity guidelines are based on test data and proven design parameters, and are designed to help in connector selection and PCB design maximization; for details, visit www.samtec.com/powerintegrity

• Power Integrity Certified products undergo testing and additional requirements unique to Samtec; to be certified, products must:

- pass Current Cycling Test EIA 365-55

- have current carrying capacity, resistance and amps vs. number of contacts data available

- have Power Integrity Guidelines developed

Visit www.samtec.com/powerintegrity for a current list of Power Certified Products

Extended Life Products• E.L.P. Series products are tested to rigorous

standards to evaluate contact resistance in simulated storage and field conditions

• 10 year Mixed Flowing Gas (MFG) Testing

• High Mating Cycle Tests (250 to 2,500)

Online Resouces & Support• Technical Library with power ratings, test

procedures, simulations and data reports

• Power test reports including Current Cycling Testing, CCC Data and Voltage Drop Data

• Guidelines for power distribution on PCB

• Specification summary charts for each power product

• Power/Signal Integrity Interface Combination Selector

• Power Group offers 24/7 support

UNITED STATES • SILICON VALLEY UNITED KINGDOM • GERMANY • FRANCE

ITALY • SWEDEN • ISRAELINDIA • SINGAPORE • JAPAN • CHINA

TAIWAN • HONG KONG • KOREA AUSTRALIA / NEW ZEALAND

SOUTH AFRICA

SUDDEN SERVICE

CERTIFIED

POWER INTEGRITY CERTIFICATIONProducts must pass current cycling testing, comprehensive power testing and have Power Integrity Guidelines developed

EXTENDED LIFE CERTIFICATIONProducts undergo rigorous 10 year MFG & High Cycle Testing

TECHNICAL LIBRARY & TOOLS

Power Ratings, Testing Procedures, Reports &

Simulations

Extended Life ProductsEXTENDED LIFE PRODUCT

* Tested socket/terminal combination shown. Other mating headers also available. Call Samtec if header design you need is not shown. QXX & BXX require special plating.

Extended Life Products• E.L.P. Products are tested to rigorous

standards which evaluate contact resistance in simulated storage and field conditions

• 10 year Mixed Flowing Gas (MFG)

• High Mating Cycles (250 to 2,500)

• Certain plating and/or contact options will apply; see product series pages at www.samtec.com for E.L.P. Certified options

• For complete details on Samtec’s E.L.P. program and test results for Extended Life Products, please visit www.samtec.com/ELP or e-mail the Customer Engineering Support Group at [email protected]; all testing scheduled for completion by September 2008

Pitch Type Contact Series*

0,5mm Q Series® Strip Blade & Beam QSH/QTH

Basic Strip Blade & Beam BSH/BTH

0,635mm Q Series® Strip Blade & Beam QSS/QTS

Basic Strip Blade & Beam BSS/BTS

0,8mm

Edge Rate Strip Edge Rate ERF8/ERM8 High Speed Strip Edge Rate QEF8/QEM8 Q Series® Strip Blade & Beam QSE/QTE Basic Strip Blade & Beam BSE/BTE Strip Tiger Eye SEM/TEM

1,00mm Strip Tiger Beam MLE/FTMH

Strip Tiger Claw™ CLM/FTMH

1,27mm

SEARAY™ Array Edge Rate SEAF/SEAM Strip Tiger Eye SFM/TFM Strip Tiger Claw™ CLP/FTSH Strip Tiger Beam FLE/FTSH

2mm Strip Tiger Eye SMM/TMM

Strip Tiger Claw™ CLT/TMMH

2,54mm Strip Box SSM/TSM

Strip Box BCS/TSW

EDGE RATE CONTACT SYSTEMERM8/ERF8, SEAM/SEAF & QEF8/QEM8 Series

• Designed for Signal Integrity

• Superior impedance control

• Reduced broadside coupling (crosstalk)

• Rugged contact system

CONTACT

BLADE AND BEAM CONTACT SYSTEMQXX & BXX Series

• Micro Pitch

• Mating/alignment “friendly”

• Cost effective

• Special plating required

M

TIGER BEAM CONTACT SYSTEMFLE/FTSH & MLE/FTMH Series

• Best cost

• Reliable performance

• Post and beam contact

TIGER EYE CONTACT SYSTEMSFM/TFM, SMM/TMM & SEM/TEM Series

• High reliability

• High mating cycles

• Multi-finger contact

TIGER CLAW™CONTACT SYSTEMCLP/FTSH, CLT/TMMH & CLM/FTMH Series

• Dual wipe

• Pass-through applications

• Ultra low profile

TM

BOARD-TO-BOARD

www.samtec.com/ELP

www.samtec.com

mailto:[email protected]



Extended Life Products• E.L.P. Products are tested to rigorous standards which

evaluate contact resistance in simulated storage and field conditions





1

BOARD-TO-BOARD

1

Rugged Tiger Eye

Tiger Eye Board-to-Board Connector Systems• 1,27mm (.050") micro pitch system

(SFM/TFM Series)

• 0,8mm (.0315") micro pitch system(SEM/TEM Series)

• 2mm (.0787") pitch system (SMM/TMM Series)

• High reliability Tiger Eye three-finger BeCu contact system

• Standard and cost-saving designs

• Friction latching system for higher withdrawal forces (optional)

• Surface mount orientation

• Through-hole sockets & terminals (SFM/TFM & SMM/TMM Series) and Right Angle terminals (TFM & TMM Series) also available

• Choice of alignment pin, locking clip or weld tab options

• Shrouded, polarized and keyed

• Choice of mated heights

• Extended Life Product Testing Available

• 1,27mm (.050") pitch discrete wire and IP68-sealed cable systems also available

Additional Tiger Eye Contact Products:

Tiger Eye Cable Assemblies1,27mm (.050") pitch Discrete Wire system (SFSD/TFSD Series) mates with Tiger Eye connectors and has optional rugged metal latching for positive retention

Tiger IDC assemblies on .050" and 2mm pitch in rugged and low-cost versions, with optional rugged strain relief

AccliMate™ Sealed Circular SystemSealed Circular cable plug and receptacle (SCP3/SCR3 Series)

IP68-rated for dust and waterproof sealing

Size 10 shell with 14 Tiger Eye contacts on 1,27mm (.050") pitch

Double-ended with choice of Socket (SFSD Series) or Terminal (TFSD Series) end

AccliMate™ Sealed Rectangular SystemSealed Rectangular cable plug and receptacle


10, 15 or 20 Tiger Eye contacts on 1,27mm (.050") pitch

Currently in-design; contact Samtec for more information

ealed

Standard and cost-saving designs on 1,27mm pitch

Mating discrete wire cable and IP68-rated sealed circular systems also available

Locking clip and alignment pin options

Next generation Micro Rugged interconnects on 0,8mm pitch

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AccliMate™ Sealed Circular System

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2mm system available with application specific locking clip

TIGER EYE CONTACT SYSTEMS• High reliability three-finger

BeCu contact system



11

IP68 Sealed Systems

Additional IP68-rated Sealed Systems:

TM

SEALED CIRCULAR & RECTANGULAR SYSTEMSIP68-rated solutions for rugged Tiger Eye Contact Systems

AccliMate™ IP68 Sealed Tiger Eye Systems• Meet IP68 requirements for

dust and waterproof sealing

• Cable plugs and receptacles with high reliability, high cycle Tiger Eye Contact Systems on 1,27mm (.050") pitch

• Sealed Rectangular system with choice of 10, 15 or 20 positions

• Sealed Circular system with 14 positions in size 10 shell

• Termination from panel-to-board via Tiger Eye discrete wire socket or terminal assemblies (SFSD/TFSD Series) or with latching socket assembly (SFSD-XR Series)

• Application Specific friction locking feature available for mating with TFML Series locking terminals

• Dust caps available (DCA Series)

• Additional Sealed Rectangular systems, including RJ45, USB and RF inserts, currently in development


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Additional insert options include I/O, Power and High Density

Termination from panel-to-board viaTiger Eye discrete wire assemblies

Locking, latching and screw down features available

Sealed Rectangular Tiger Eye, RJ45, USB and RF systems in development

High Speed I/O SystemsEthernet and USB (SCPE/SCRES, SCPU/SCRUS Series) systems in Size 17 Shell

Mini USB systems in Size 10 Shell

Termination from panel-to-board via standard Ethernet, USB and Mini USB cables

Ethernet, USB and RF Sealed Rectangular systems currently in design

Ethernet Field Termination KitsSealed IP68-rated Ethernet Field Termination Kit (SCPFE Series) allows housings to be customer-installed after runs are complete

Ideal for long cable runs and small opening applications

Contact Samtec for more information


Power Mate™ Sealed Circulars (SCP1/SCR1 Series) in Size 10 Shell with 4 Power Pins or Size 17 Shell with 16 Power Pins

Mini Mate® Sealed Circulars (SCP2/SCR2 Series) in Size 10 Shell with 10 High Density Pins or Size 17 Shell with 32 High Density Pins

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Rugged Tiger Eye Contacts for high cycles and reliability


BeCu contact system








0,8mm




1,27mm





Strip Box BCS/TSW

E.L.P.

PANEL & I/O

5555

Edge Rate Contact System

SEARAY™ Open Pin Field Array (1,27mm x 1,27mm) grid array (SEAM/SEAF Series)

Maximum grounding and routing flexibility

Choice of stack heightsfrom 7mm to 16mm

Up to 500 Single-ended I/Os or 125 Differential Pairs

Right angle version in design

Edge Rate Contact Design

Smooth broad milled surface for mating

Thin cut edge decreases crosstalk

StampedContact Design

Wide structural surface increases broadside coupling

Rough thin cut edge mating surface

High Speed Interface System 0,8mm pitch (QEF8/QEM8 Series) High Speed Interconnect System

Footprint compatible with QTE/QSE Series

Increased insertion depth and contact wipe

Integral metal plane for power or ground rated up to 8.9A

7mm and 10mm stacking height

Edge Rate Micro Card Socket 0,8mm pitch (HSEC8 Series)

Surface mount and edge mount designs for parallel, perpendicular and planar board mating

Mates with standard .062" (1,60mm) PCB cards

Optional rugged board locking and cable latching features

SiliconBlade Socket0,8mm pitch socket (SBS Series) for user-friendly SiliconBlade insertion and extraction

Pin count allows for compliance with numerous protocols (USB, SATA, SD, etc.)

Deep polarizing guide rails

Robust retention latches

Additional Board Level Edge Rate Contact Systems:

Optional rugged metal latching systems

EDGE RATE CONTACT SYSTEMS• Designed for Signal Integrity

• Superior impedance control

• Reduced broadside coupling

• Rugged contact systems

Smooth broad milled R h thi

Direct-to-Lead coax cable optimizes Signal Integrity

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Edge Rate Board Level Interface Systems• Lower-cost alternative to high

speed Q Strip® connectors

• Robust when zippered during mating and unmating

• Increased cycle life over one piece system

• 0,8mm pitch

• Surface Mount (ERF8/ERM8 Series), Right Angle (ERF8-RA/ERM8-RA Series) and Edge Mount (ERM8-EM Series) available

• 7, 10, 12, 14 and 16mm stack heights

• Estimated performance to 7 GHz (both DP and SE configurations)

• "Direct-to-Lead" coax cable assembly (ERCDA Series) mates with Edge Rate connectors; cable terminated directly to lead for optimized Signal Integrity

BOARD-TO-BOARD

6

POWER-TO-BOARD

6

Additional PowerStrip High Power Products:

PowerStrip Interconnects

STRIP

PowerStrip/25 High Power Interconnects• Ultra small high power system with up

to 25A per contact (MPT/MPS Series)

• Up to 8 power pins on 5,08mm (.200") pitch

• Vertical Headers & Sockets and Right Angle Headers

• Right Angle versions with screw downs also available

• Power/Signal combination (MPTC/MPSC Series) with up to 80 signal contacts on 2mm x 2mm (.0787" x .0787") pitch

• Optional locking clips

• Application specific asymmetrical power pin placement available

• PowerStrip/25 Discrete Wire Cable assemblies (MPSS Series) with choice of 14 AWG or 16 AWG coax cable and rugged latching system

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POWERSTRIP/25High Power board level and discrete wire cable systems & board level Signal/Power Combo systems with up to 25A on .200" pitch

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STRIP 25

PowerStrip/35 InterconnectsUp to 8 power contacts on 6,35mm (.250") pitch (PET/PES Series)

Up to 35A per contact

Right Angle and Vertical Headers & Sockets

Power/Signal combo (PETC/PESC Series) with up to 40 signal contacts on .100" (2,54mm) pitch

Hinged PowerStrip/25 SystemsHinged Socket (FMPS Series) allows mating with Terminal (FMPT Series) on different angles

Up to 6 Power Pins on 3,81mm (.150") pitch


Currently in design; contact Samtec for more information

PowerStrip/10 Modular PowerModular system (UPS/UPT Series) for customized power combinations

1 or 2 Power Pins per module on 3,81mm (.150" pitch)


Snap modules together for all-power system or into choice of select high speed connector systems

STRIP 25

Rugged blade-style contacts save PCB real estate

Vertical and Right Angle Systems

Rugged metal latching system for positive retention

STRIP 35 STRIP 10

Power/Signal combos with up to 80 signal contacts on 2mm x 2mm pitch

77

Increased insertion depth and contact wipe

Integral power plane rated up to 8.9A

Optional power pins rate up to 4.1A at 80°C


RUGGED Q FOR POWERRugged Edge Rate contact system improves "zippered" unmating and reduces broadside coupling

High Speed Rugged/PowerInterconnect Systems• Q2 (OMS/QFS Series) with

rugged contact system on 0,635mm (.025") pitch

• Q2 also has optional power pins rated up to 4.1A at 80°C

• High Speed Strip (QEM8/QEF8 Series) with Edge Rate contacts on 0,8mm (.0315") pitch

• Increased insertion depth and contact wipe

• Integral power/ground planes rated for up to 8.9A at 80°C

• Wide variety of standard high speed mating cable assemblies

• Right angle and edge mount designs available

• Polarization and alignment pins available

• Optional shielding

• Guide posts and friction locks available

• Quiet Power™ combinationsignal/power cable assemblies

Q Series® High Speed Interconnects 0,5mm, 0,635mm and 0,8mm micro pitch (QSH/QTH, QSS/QTS, QSE/QTE Series)

5mm and 8mm stack heights

Integral power/ground plane

Single-ended Q Strip® and Differential Pair Q Pairs® designs

Elevated Q Series®

Standard and Application Specific stack heights from 5mm to 30mm

0,50mm, 0,635mm and 0,80mm pitch

Single-ended and Differential Pair

Basic Blade & Beam Contact Systems 0,5mm, 0,635mm and 0,8mm micro pitch (BSH/BTH, BSS/BTS, BSE/BTE Series)

Cost effective, mating and alignment "friendly" Blade & Beam contact system

20 to 300 I/Os

Rugged Features & OptionsPrecision machined standoffs for 5mm to 30mm board spacing

Alignment pins, guide posts and polarization options

Friction locks for increased retention/withdrawal force

Retention pins increase unmating force by up to 50%

Additional Board-to-Board High Speed Rugged/Power Systems:

Rugged Features & Options

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Integral metal plane for power or ground rated up to 8.9A

Performance to 8 GHz (SE) at -3dB

Basic Blade & Beam

CONTACT

POWER-TO-BOARD

88

POWER-TO-BOARD


Additional Power Mate™ & Mini Mate® products: AdAddiditititionononalalal P P Powowoo erer M Matat

Power Mate™ & Mini Mate® Interconnect Systems• 10A Power Mate™ Board-to-Board

system on .165" (4,19mm) pitch (IPBT/IPBS Series)

• 3A Mini Mate® Board-to-Board system on .100" (2,54mm) pitch (IPT1/IPS1 Series)

• Optional polarization and guide posts

• Through-hole, surface mount and right angle orientations

• Single or double row

• Latching mechanism for mating with IPBD Series

• Optional locking clips, alignment pins and polarization

• Rugged metal latching system available for IPT1/IPS1 Series

• Individually shrouded contacts

• Stack heights match a variety of Signal Integrity Board-to-Board systems including high density arrays, high speed connectors and elevated riser card systems

• Power Mate™ and Mini Mate® discrete wire and AccliMate™ IP68-rated sealed circular cable-to-board systems

Discrete Wire Cable AssembliesPower Mate™ discrete wire system with power contacts on .165" (4,19mm) pitch; 5.5A per contact (PMSD, PMSS, IPBD Series)

Mini Mate® discrete wire system on .100" (2,54mm) pitch; 3.6A per contact (MMSD, MMSS, IPD1 Series)

Polarized, with guide pins and latching system

AccliMate™ Sealed Circular Power Mate™IP68-rated cable plugs and receptacles (SCP1/SCR1 Series)

Size 10 Shell with 4 Power Pins or Size 17 Shell with 16 Power Pins

Unsealed receptacle end mates with Power Mate™ IPBT Series Terminal Strip

AccliMate™ Sealed Circular Mini Mate®

IP68-rated cable plugs and receptacles (SCP2/SCR2 Series)

Size 10 Shell with 10 High Density Pins or Size 17 Shell with 32 High Density Pins

Unsealed receptacle end mates with Mini Mate® IPL1 Series Terminal Strip

Rugged Metal Latching

MMaMattete®®® pproroddudu tctcts:s:

• • • • ••

• • ••

• • SERIES

Power Mate™ & Mini Mate® stack heights match a variety of high speed interconnect systems

POWER MATE™ & MINI MATE®

10A on .165" (4,19mm) pitch and 3A on .100" (2,54mm) pitch Board Level systems, Discrete Wire and IP68-rated Sealed Circular cable systems

Discrete Wire Systems: Power Mate™ with 5.5A per contact, and Mini Mate® with 3.6A per contact

99

Headers & Sockets

Right Angle

Pass-through

Flexible Stacking Systems• .156" (3,96mm) pitch, 8.2A systems

(FWJ, HFWJ, JW, FHP Series)

• .200" (5,08mm) pitch, 7.9A & 6.8A systems (HPM, HPW, HPF Series)

• Headers, stackers and sockets

• Standard and high power

• Through-hole, right angle and surface mount

• Pass-through sockets

• Combination Power/Signal systems

• Rugged one piece interfaces

• Optional locking clips

Combination Power/Signal7A (at 75°C) system (HPMC/HPFC Series)

Up to 4 power terminals/sockets

Up to 24 signal leads/sockets on .100" (2,54mm) pitch

Surface mount or through-hole orientations

Power Eye contact system designed for high power applications

One Piece Interfaces 5A and 2.6A systems (OPP & PEC Series)

High shock/vibration applications

Reduced component andprocessing cost

Rugged threaded inserts

Optional alignment pins and locking clips for increased stability

Tiger Claw™ Contact System Dual wipe Tiger Claw™ contact system on 0,8mm and 0,635mm pitch (CLP, FTSH & CLT/TMMH Series)

Ultra low profile

Guide post and rugged board mating options

Pass-through applications


Tiger Beam Contact SystemsReliable Tiger Beam post and beam contact systems on .050", 2mm and .100" pitch (FLE/FTSH & MLE/FTMH Series)

Surface Mount and through-hole

Shrouded options


Additional Rugged/Power Header & Socket Systems:

Tiger Claw™Tiger Claw™

TM

Power Eye Contacts designed for power applications with up to 15A carrying capacity

7.9A & 6.8A systems on .200" (5,08mm) pitch

8.2A systems on .156" (3,96mm) pitch

HEADER, SOCKET & STACKER FLEXIBILITYThrough-hole, surface mount, right angle, pass-through, one-piece and Power/Signal combo options

POWER-TO-BOARD

1010

CABLE-TO-BOARD

Discrete Wire Systems

Additional Discrete Wire Cable Assemblies:

TIGER EYE DISCRETE WIREHigh reliability three-finger BeCu contact system on .050" pitch

POWER MATE™ & MINI MATE®

5.5A per contact on .165" pitch, or 3.6A per contact on .100" pitch

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Rugged Discrete Wire Cable Assemblies• Tiger Eye Discrete Wire system on

.050" (1,27mm) pitch (SFSD/TFSD Series) mates with SFM/TFM Series connectors

• Power Mate™ discrete wire system with power contacts on .165" (4,19mm) pitch; 5.5A per contact (PMSD, PMSS, IPBD Series)

• Mini Mate® discrete wire system on .100" (2,54mm) pitch; 3.6A per contact (MMSD, MMSS, IPD1 Series)

• Single or double-ended

• Socket and terminal terminations

• Polarized, with optional rugged latching systems for increased withdrawal forces

• Power Mate™ and Mini Mate® available as through-hole, surface mount or right angle, with optional alignment pins and locking clips

• Tiger Eye is shrouded and keyed for rugged applications

• Available as components or complete assemblies

Rugged Metal Latching

TM

IP68-rated Sealed Circular System

Optional latching system for positive retention

Polarization and guide pins available

Socket or Terminal termination

PowerStrip/25 Discrete WireUltra small high power discrete wire socket assemblies (MPSS Series) mate with PowerStrip/25 terminals (MPT Series)

25A per contact and up to 8 power pins on 5,00mm (.197") pitch

Choice of 14 AWG or 16 AWG coax cable

Rugged latching system

IsoRate Discrete Wire RF SystemIsolated Transmission Line Ganged RF Discrete Wire Cable (GITJ-C Series) mates with IsoRate Ganged RF Plug (GITP Series)

Rugged Edge Rate contact system on 4,00mm (.1575") pitch

High performance 50Ω 26 AWG, RG 316 coax cable

Positive latching system

AccliMate™ Sealed Circular SystemsIP68-rated sealed circular cable plugs and receptacles

Tiger Eye High Reliability Contact System (SCP3/SCR3 Series)

Power Mate™ High Power System (SCP1/SCR1 Series)

Mini Mate® High Density System (SCP2/SCR2 Series)

TM

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STRIP 25

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Rugged Cable

Additional Rugged Cable Products:

RUGGED EDGE RATE CABLES 0,8mm (.0315") pitch system on 34 AWG EyeSpeed™ micro coax cableRugged EyeSpeed™

Direct Cable Systems• Patent-pending "Direct-to-Lead" cable

termination optimizes Signal Integrity with elimination of transition board, reducing overall system cost

• Rugged Edge Rate Cable Assembly on 0,8mm (.0315") pitch, with high performance 34 AWG EyeSpeed™ micro coax cable (ERCDA Series), mates with rugged Edge Rate board level sockets (ERF8 Series)

• Rugged Q2 Cable Assembly on 0,635mm (.025") pitch, with high performance 36 AWG EyeSpeed™ micro coax cable (Q2DA) mates with rugged Q2 Series terminal strips

• 50Ω single-ended signal routing

• Hot swappable

• Edge Rate assembly with standard rugged friction locks

• Q2 assembly with standard guide post holes

Standard rugged friction locks

Signal lead

Dielectric

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Conductor

Shield

HIGH SPEED CABLEA S S E M B L I E S

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Standard guide post holes

RUGGED Q2 CABLES 0,635mm (.025") pitch system on 36 AWG EyeSpeed™ micro coax cable

Power/Signal Combo Cable52 signal lines on 38 AWG 50Ω EyeSpeed™ coax cable

26 power lines on 26 AWG 13Ω Quiet Power™ coax cable (6QP Series)

Quiet Power™ cable minimizes EMI aggression and coupling of high speed signals

Mates with Rugged Q2 High Speed Socket (QFS Series) on 0,635mm pitch

Rugged Flat Cable IDC SystemsRugged Tiger Eye 2mm IDC Cable (TCSD)

Low Cost socket system with Tiger Beam contacts on 2mm pitch (TLSD Series)

Low Profile, Flexible Standard Pitch systems with pin counts from 2 to 36 per row, choice of dual beam sockets or plug terminations

Optional Strain Relief for rugged applications

Ejector Headers

Ruggedized Cable AssembliesRetention pins increase unmating force by up to 50%

Metal or plastic friction locks and positive latching systems increase retention/withdrawal force

Captive panel screws

Screw downs and mounting brackets

Ejector headers with locking caps

AccliMate™ Sealed Circular Systems

Ruggedized Cable AssembliesR g

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Edge Rate Contact system designed for Signal Integrity

™

"Direct-to-Lead" cable termination optimizes

Signal Integrity

CABLE-TO-BOARD

1212

PANEL & I/O

Additional High Speed Panel & I/O Products: gggh Spppeed Panel & I///O P

HDMI™ is a trademark of HDMI Licensing LLC.

DATA RATE I/O CABLEA S S E M B L I E S

Rugged High Speed I/O Cables• Edge Rate I/O Cable with rugged contact

system on 26 AWG MiniSkew Low Skew Pair (LSP) cable (EPLSP Series)

• HDMI™ & Mini HDMI™ I/O Cables with choice of 26 AWG MiniSkew LSP or 28 AWG Shielded Twisted Pair cable (HPLSP, HPSTP Series)

• Edge Rate connector design minimizes PCB real estate, while contacts reduce broadside coupling and optimize signal integrity and cycles

• 100Ω differential pair signaling

• Hot pluggable

• Edge Rate System has rugged die cast housing, positive latching and shielding for EMI protection

• HDMI Systems are tested to HDMI™ Category 2 higher performance and mate with industry standard HDMI receptacles

• 30 AWG EyeSpeed™ MS twinax cable for inside-the-box HDMI™ cable applications also available (HPDPI Series)

RUGGED HIGH SPEEDI/O CABLESLow Skew Pair cable with Edge Rate Contacts and EMI Shielding, and HDMI systems with choice of LSP or STP cable

26 AWG MiniSkew Low Skew Pair (LSP) Cable

Connector design saves PCB real estate

V-Port™ I/O Cable Systems100Ω differential pair signaling

Choice of 26 AWG MiniSkew LSP or 30 AWG Shielded Twisted Pair cable

Standard Thumbscrews, optional Reverse Polarization

Mates with VRDPC Series – keyed to prevent accidental mating with common VHDCI cable plugs

Rugged Panel & I/O InterfacesLifeJack® CAT3 Mod Jacks with replaceable contact arrays also meet CAT5 & CAT5e when used with proper compensation scheme

High retention and standard retention USB interfaces

High-Definition Multimedia Interfaces (HDMI)

Very High Density Interconnects (VHDCI)

Broad custom capabilities

Sealed Circular I/O SystemsMeet IP68 requirements for dust and waterproof sealing

Ethernet, USB and Mini USB systems

Termination from panel to board via standard Ethernet, USB and Mini USB Cable

Sealed Circular Ethernet Field Termination Kits for long haul applications

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ged Panel & I/O Interfaces Sealed Circular I/O SystemsMeet IP68 requirements for dust and

TM

Choice of MiniSkew Low Skew Pair or Shielded Twisted Pair Cable

High Speed Systems



Extended Life Products• E.L.P. Products are tested to rigorous standards which

evaluate contact resistance in simulated storage and field conditions





1

BOARD-TO-BOARD

1

Rugged Tiger Eye

Tiger Eye Board-to-Board Connector Systems• 1,27mm (.050") micro pitch system

(SFM/TFM Series)

• 0,8mm (.0315") micro pitch system(SEM/TEM Series)

• 2mm (.0787") pitch system (SMM/TMM Series)

• High reliability Tiger Eye three-finger BeCu contact system

• Standard and cost-saving designs

• Friction latching system for higher withdrawal forces (optional)

• Surface mount orientation

• Through-hole sockets & terminals (SFM/TFM & SMM/TMM Series) and Right Angle terminals (TFM & TMM Series) also available

• Choice of alignment pin, locking clip or weld tab options

• Shrouded, polarized and keyed

• Choice of mated heights

• Extended Life Product Testing Available

• 1,27mm (.050") pitch discrete wire and IP68-sealed cable systems also available

Additional Tiger Eye Contact Products:

Tiger Eye Cable Assemblies1,27mm (.050") pitch Discrete Wire system (SFSD/TFSD Series) mates with Tiger Eye connectors and has optional rugged metal latching for positive retention

Tiger IDC assemblies on .050" and 2mm pitch in rugged and low-cost versions, with optional rugged strain relief

AccliMate™ Sealed Circular SystemSealed Circular cable plug and receptacle (SCP3/SCR3 Series)


Size 10 shell with 14 Tiger Eye contacts on 1,27mm (.050") pitch

Double-ended with choice of Socket (SFSD Series) or Terminal (TFSD Series) end

AccliMate™ Sealed Rectangular SystemSealed Rectangular cable plug and receptacle


10, 15 or 20 Tiger Eye contacts on 1,27mm (.050") pitch

Currently in-design; contact Samtec for more information

ealed

Standard and cost-saving designs on 1,27mm pitch

Mating discrete wire cable and IP68-rated sealed circular systems also available

Locking clip and alignment pin options

Next generation Micro Rugged interconnects on 0,8mm pitch

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AccliMate™ Sealed Circular System

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2mm system available with application specific locking clip


BeCu contact system



11

IP68 Sealed Systems

Additional IP68-rated Sealed Systems:

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AccliMate™ IP68 Sealed Tiger Eye Systems• Meet IP68 requirements for

dust and waterproof sealing

• Cable plugs and receptacles with high reliability, high cycle Tiger Eye Contact Systems on 1,27mm (.050") pitch

• Sealed Rectangular system with choice of 10, 15 or 20 positions

• Sealed Circular system with 14 positions in size 10 shell

• Termination from panel-to-board via Tiger Eye discrete wire socket or terminal assemblies (SFSD/TFSD Series) or with latching socket assembly (SFSD-XR Series)

• Application Specific friction locking feature available for mating with TFML Series locking terminals

• Dust caps available (DCA Series)

• Additional Sealed Rectangular systems, including RJ45, USB and RF inserts, currently in development


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Additional insert options include I/O, Power and High Density

Termination from panel-to-board viaTiger Eye discrete wire assemblies

Locking, latching and screw down features available

Sealed Rectangular Tiger Eye, RJ45, USB and RF systems in development

High Speed I/O SystemsEthernet and USB (SCPE/SCRES, SCPU/SCRUS Series) systems in Size 17 Shell

Mini USB systems in Size 10 Shell

Termination from panel-to-board via standard Ethernet, USB and Mini USB cables

Ethernet, USB and RF Sealed Rectangular systems currently in design

Ethernet Field Termination KitsSealed IP68-rated Ethernet Field Termination Kit (SCPFE Series) allows housings to be customer-installed after runs are complete

Ideal for long cable runs and small opening applications

Contact Samtec for more information


Power Mate™ Sealed Circulars (SCP1/SCR1 Series) in Size 10 Shell with 4 Power Pins or Size 17 Shell with 16 Power Pins

Mini Mate® Sealed Circulars (SCP2/SCR2 Series) in Size 10 Shell with 10 High Density Pins or Size 17 Shell with 32 High Density Pins

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Rugged Tiger Eye Contacts for high cycles and reliability


BeCu contact system








0,8mm




1,27mm





Strip Box BCS/TSW

E.L.P.

PANEL & I/O

AUGUST 2008

RUGGED/POWER CAPABILITIES GUIDE

Contents

Service, Support & Testing Cover Power Integrity Certification


Online Resources & Support

Cable-to-Board Systems 10-11 Discrete Wire Systems

Rugged Cable Assemblies

Panel & I/O Systems 12-13 High Speed I/O Cable

IP68 Sealed Systems

Board-to-Board Systems 3-5

Extended Life Products

Rugged Tiger Eye Contact Systems

Rugged Edge Rate Contact Systems

Power-to-Board Systems 6-9 PowerStrip Interconnect Systems



Headers & Sockets

Service, Support & Testing

CERTIFIED


Power Integrity Services • Standard power test data, including current

carrying capacity, working voltage, voltage drop and resistance, is available for selected power systems; for testing procedures, visit www.samtec.com/powertesting

• Current Cycling Testing Data, which demonstrates connector performance in realistic and common applications, is available for select series

• Power Integrity guidelines are based on test data and proven design parameters, and are designed to help in connector selection and PCB design maximization; for details, visit www.samtec.com/powerintegrity

• Power Integrity Certified products undergo testing and additional requirements unique to Samtec; to be certified, products must:

- pass Current Cycling Test EIA 365-55

- have current carrying capacity, resistance and amps vs. number of contacts data available

- have Power Integrity Guidelines developed

Visit www.samtec.com/powerintegrity for a current list of Power Certified Products

Extended Life Products• E.L.P. Series products are tested to rigorous

standards to evaluate contact resistance in simulated storage and field conditions

• 10 year Mixed Flowing Gas (MFG) Testing

• High Mating Cycle Tests (250 to 2,500)

Online Resouces & Support• Technical Library with power ratings, test

procedures, simulations and data reports

• Power test reports including Current Cycling Testing, CCC Data and Voltage Drop Data

• Guidelines for power distribution on PCB

• Specification summary charts for each power product

• Power/Signal Integrity Interface Combination Selector

• Power Group offers 24/7 support

UNITED STATES • SILICON VALLEY UNITED KINGDOM • GERMANY • FRANCE

ITALY • SWEDEN • ISRAELINDIA • SINGAPORE • JAPAN • CHINA

TAIWAN • HONG KONG • KOREA AUSTRALIA / NEW ZEALAND

SOUTH AFRICA

SUDDEN SERVICE

CERTIFIED

POWER INTEGRITY CERTIFICATIONProducts must pass current cycling testing, comprehensive power testing and have Power Integrity Guidelines developed

EXTENDED LIFE CERTIFICATIONProducts undergo rigorous 10 year MFG & High Cycle Testing

TECHNICAL LIBRARY & TOOLS

Power Ratings, Testing Procedures, Reports &

Simulations

www.samtec.com/powerstesting

www.samtec.com/powerintegrity

www.samtec.com/powerintegrity

rugged/power - smd technology kft.smd.hu/data/samtec/pdfs/samtec_ruggedpowerguide_08.pdf ·...

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