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TRANSCRIPT
Source: Fotolia
Russian Automotive Market Study 2014
May 2014
Russia at the crossroads
2
> Russia has so far not lived up to observers' optimistic expectations; the majority of players are struggling with local sales and production. Current geopolitical and macroeconomic challenges add to the concerns
> We believe Russia is still an attractive market – and while it must not be ignored, it should not be overestimated: – Short- and medium-term automotive sales will stagnate due to weak macroeconomic conditions and the current
political situation – The next 2-3 years are going to be difficult – We expect the market to recover and grow in the long term, reaching approx. 3.3 m units in light vehicle sales by
2020 (<2% CAGR 2012-2020) – The earlier forecast of 4 m vehicles no longer realistic – There are significant risks to this long-term forecast, mainly due to the fragile macroeconomic and political
situation, unclear market support and delayed modernization/diversification of the economy
> The concerns about Russia as an automotive production location have increased further: – Advantages of local production vs. imports will diminish due to expiration of preferential terms for local
manufacturers (decree 166), decrease in import duties and weak overall cost competitiveness – Even with subsidies for local manufacturers at the current level, the share of imports will grow – In most cases
production of smaller-volume models (<25,000 units p.a.) no longer profitable by 2020 – Approx. 40% of foreign brand volume currently produced locally is at risk of being imported in the future – Risks of automotive deindustrialization and overcapacity will make the business model especially of contract
manufacturers obsolete; less localization of suppliers and less local content endanger the entire industry
> If actions are not taken very soon and in a coordinated way, the deindustrialization scenario will become reality, and require even higher investments with less ability to influence development at a later stage
Management summary
Source: Roland Berger analysis
3
© Roland Berger Strategy Consultants
Contents Page
A. Study background and objectives 4
B. The market – Long-term growth, but the double-digit rates are over 7
C. The industry – Higher import shares increase the risk of deindustrialization 18
D. The to do's – Top priorities in Russia for the coming years 40
4 Source: Fotolia
A. Study background and objectives
5
> A significant number of studies on the Russian automotive market and industry have been issued over the past few years, all with an optimistic view of the future
> However, in our projects and discussions with major players, serious concerns and multiple difficulties were mentioned: – Decreasing sales and production volumes in the recent past – Continuous challenges faced by international OEMs in fulfilling the assembly/
localization obligations accompanied by unclear, frequently changing regulations – Slow transformation process of the industry, making Russia fall even further
behind developed and other emerging markets – Weak macroeconomic development, and no clear vision of the country for a
future path to prosperity – Current geopolitical issues (Crimea crisis), which further increase uncertainty
> With this study, we aim to draft a scenario for Russia that takes into account the opportunities of the market as well as the current difficulties and potential risks
So far, Russia has not met the optimistic expectations outlined in multiple earlier studies
Source: Roland Berger analysis
6
We focus on providing an objective view for 3 questions about Russia's automotive future
1. How will the automotive market in Russia develop between now and 2020? (Chapter B)
2. How important is local production in Russia for being successful, and what direction is auto-motive production industry taking? (Chapter C)
3. What do major stakeholder groups need to do to make Russia a more attractive automotive location/become more successful? (Chapter D)
7 Source: Fotolia
B. The market – Long-term growth, but the double-digit rates are over
8
Today, Russia is the world's 7th largest market in light vehicle sales and the 5th largest in truck sales Sales in the top 10 global markets, 2013
Source: IHS; Roland Berger analysis
Light vehicles [m units] Trucks ['000 units]
Rank 1
2
3
4
5
6
7 8
9
10
3.6 3.0 0.6
0.4
1.4
2.1
0.3
France 0.3 1.8
15.7 5.1
United Kingdom 2.5 2.3 0.3
Russia
Canada 1.7
15.6 13.1 2.5
China 20.8
Brazil
2.6 0.5 Germany 3.2 2.8
2.8 2.6 0.2
India 3.0
Japan 5.2 4.5 0.6
United States
Light commercial vehicles Passenger cars
Rank 1
2
3
4 5
6
7
8
9
10
Indonesia
28
25 54
Canada
79
Russia 69
Germany
41
16
13
France 7
114 85
29
Brazil 148 102 46 India 210 112 98 United States 349
72
164
China 1,047 759 289
85
Japan 35 42
38 34
186
MDT (6-15t) HDT (>15t)
9
Over the last 10 years, Russia was one of the world's largest contributors to growth, especially for foreign players Absolute growth in light vehicle sales, 2003-2013, top 10 countries [m units]
0.3
Saudi Arabia
0.4 0.4
Turkey
0.5 0.5
Thailand
0.7
0.7
Argentina
0.8
0.8
Indonesia
0.8
0.8
Russia South Africa
0.3
1.6
2.0
-0.4
India
2.2
0.9
1.3
Brazil
2.3
2.3
China
16.7
9.7
7.0
18% 5% 9% 9% 9% 21% 14% 9% 13% 11%
Local OEMs International OEMs CAGR
Source: IHS; Roland Berger analysis
10
After a strong comeback following the crisis, the Russian market cooled down in 2013 and will be even weaker in 2014 Russian market sales development, 2008-2014 [m units]
CAGR, 2008-2012
CAGR, 2012-2014
> Base case scenario for 2014 forecast assumes: – Economic growth of ± 0% – Continuation of political crisis, but no
additional and more severe sanctions against Russia
– No action taken to support the market (e.g. car financing program)
> Potential alternative scenarios for 2014: – Best case: 1-3% market decline
vs. 2013, which requires fast resolution of political crisis, market support actions, improvement of exchange rate
– Worst case: up to 20% market decline if the political crisis escalates and more severe sanctions against Russia are implemented
0%
2014F
2.56
2.41
0.15
2013
2.77
2.59
0.18
2012
2.95
2.76
0.19
2011
2.69
2.48
0.21
2010
1.90
1.77
-7%
2009
1.47
1.37
0.10
0.14
2.96
2.74
0.21
-6%
2008
PC LCV
-2.5% -10.5%
+0.1% -6.5%
Impact of Crimea crisis taken into account
Source: IHS; Roland Berger estimates and analysis
11
The market will return to growth, but at a much slower pace than previously forecasted Russian market sales development, 2012-2020 [m units]
0.2 2.9
1.1
1.4
0.2
0.2
2015
2.7
1.0
1.3
0.2
0.2
2014
2.6
1.0
1.2
0.2
0.2
2013
2.8
1.1
+3.5%
0.2 0.2
0.2
2016 2012
3.2
2019
1.5
1.2
0.2 0.3
2018
3.1
1.2
1.5
0.3 0.2
2017
2.9
1.1
1.4
0.2
1.2
1.3
0.2 0.2
1.3
-6.7% +6.2%
2020
3.3
1.2
1.6
0.3
3.0
Volume Premium LCV Entry segments
CAGR, 2012-2020
2%
0%
5%
2%
> Short- and medium-term development (2014-2016): – Base case: Recovery effect due to
market decline in 2013 and 2014 – Heavily dependent on further
development of political crisis and short-term market support actions
> Assumptions of base case for long-term development (2017-2020): – Stable macroeconomic and political
environment – Moderate market support actions
> Limited upside opportunities to this forecast, which require: – Stronger economic growth than
forecasted today (not considered realistic)
– Support actions which enforce faster replacement of older cars
> Strong downside risks to the long-term forecast if Russia is politically and economically isolated
Source: IHS; Roland Berger estimates and analysis
12
Forecast
Forecast Forecast
Forecast
+2% CAGR +5% CAGR
2020
1.2
2018
1.1
2016
1.1
2014 2012
1.0
2010
0.9
2008
0.9
2006
0.8
2004
0.7
2002
0.6
2000
0.6 1.0
2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020
5.9% 5.9% 5.8% 5.7%
5.5%
7.5% 6.4%
7.2% 8.2%
8.0% 10.6%
Our base case scenario assumes that the Russian economy will continue to grow moderately and in a stable way… Assumptions about macroeconomic development in Russia
Source: Economy Ministry (April 2014), Euromonitor; Fitch; IMF, Roland Berger
1) At fixed FX and at constant 2005 prices
Real GDP development [USD bn]1)
Unemployment rate [%]
Consumer price index [%]
USD:RUB exchange rate
36363535
31
302527
29
31
28
2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020
2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020
3.9% 4.4% 5.1% 5.9%
5.1%
6.8%
14.1%
9.7% 10.9%
15.8% 20.8%
13
…well knowing that macroeconomic risks in Russia remain high – And opportunities for stronger growth are rather limited
0 20 40 60 80 100 120 140
2,600,000
2,400,000
2,200,000
2,000,000
1,800,000
1,600,000
1,400,000
1,200,000
1,000,000
800,000
2009
2008 2007
2006
2005 2004
2003 2002
2001 2000 1999
1998 1997
2012 2011
2010
Source: Euromonitor; Oxford Economics; interviews; Roland Berger
Key macroeconomic risks
Dependence of nominal GDP on Urals oil brand prices Nominal GDP [USD at PPP]
Urals oil price [USD per barrel]
High dependency of the overall economy on the revenues from energy exports (oil, oil products, gas)
Limited diversification of the economy – growing imports of manufactured and innovative industries, limited domestic development
Uncertainty linked to shale gas development and its potential impact on the global energy and industrial landscape
Weak ruble and unclear further currency support by the government
Growing internal and external political tensions (emergence of opposition, conflicts with EU, Ukraine, Belarus)
14
Even in our optimistic scenario, 4 million vehicles by 2020 are no longer realistic – No long-term growth in the pessimistic scenario Growth scenarios, 2008-2020 [m units]
Source: IHS; Roland Berger estimates and analysis
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
2,4
3,9
2,7
1,2
3,3
1,8
3,6
3,0
1,5
2,1
3,6
3,2
2,7
3,4
3,1
2,7
3,3
3,0
2,6
2,9
2,7
2,4
3,7
2,6
3,1
2,9
2,5
2,7 2,9
3,3
2,8
2,9 3,0
1,9
1,5
2,7 2,8
Base case Pessimistic case Optimistic case
Light vehicle sales [m units]
FORECAST
-7% 6% 3.5%
-2% 6% 5%
-12% 3% 3%
CAGR, 2013-2014
CAGR, 2014-2016
CAGR, 2016-2020
Strong dependence on possible escalation level of the crisis
15
Expected absolute growth in our base case scenario is still attractive, but not enough to make Russia the no. 1 market in Europe by 2020
Top 10 markets by absolute growth, 2013-2020
Rank 1
2
3
4
5
6
7
8
9 10 0.3
0.0
Russia 0.5 0.5 0.0
Indonesia 0.5 0.4 0.1
Italy 0.6 0.6 0.1
Iran 0.6 0.5 0.1 Spain 0.6 0.5 0.1
United States 0.8 0.9 -0.1
Brazil
Germany
1.0 0.1
India 2.8 2.2
1.2
China 9.6 8.2 1.4
0.3
0.6
Light commercial vehicles Passenger cars
Rank 1
2
3
4
5
6
7 8
9
10 2.0 Italy 1.8 0.2
France 2.5 2.1 0.3
United Kingdom 2.6 2.3 0.3
Russia 3.3 3.1 0.2
Germany 3.5 3.1 0.4 Japan 4.4 3.9 0.5
Brazil 4.8 4.1 0.7
India 5.8 4.7 1.1
United States 16.4 14.0 2.4
China 30.4 23.9 6.5
Top 10 markets – Absolute growth and total market, light duty vehicles [m units]
Top 10 light duty markets, 2020
Source: IHS; Roland Berger analysis
16
However, we assume that the "quality" of the market will remain high, mostly due to relatively high share of larger-vehicle segments Passenger car market by segment cluster, 2020 [m units; %]
92% 84%62% 56%
27% 27%
8% 16%38% 44%
73% 73%
India China Brazil Russia Western Europe United States
4.7 23.9 3.1 13.4 4.1 14.0
A and B segments C+ segments Shares
Source: IHS; Roland Berger analysis
17
> Despite current challenges, Russia remains one of the most important and attractive automotive sales markets in the world: – No. 7 market in the world today with sales volume of about 2.8 million vehicles – Strong absolute growth prospects of 0.5 million additional vehicles by 2020, leading to total sales
volume of some 3.3 million vehicles in our base case scenario – Comparably high share of larger vehicles (60% share of "≥ C-segment" vs. 30% in Brazil and India),
providing a good opportunity for higher margins
> However, the time of double-digit growth rates is over: – 2014 is going to be another weak year – And 2015 and 2016 will still feel the impact from the current
crisis – Overall economic development, with growth rates of approx. 2% p.a. until 2020, provides only
minor support for long-term automotive market growth – Sales of 4 million vehicles by 2020 no longer within reach
> Downside risks in Russia remain very high, while upside opportunities vis-à-vis current forecasts are limited
> Due to its size and potential, Russia's automotive sales market must not be ignored – but should also not be overestimated
Key takeaways
Source: Roland Berger analysis
18 Source: Fotolia
C. The industry – Higher import shares increase the risk of deindustrialization
19
We see a strong risk of growing import shares and deindustriali-zation of the Russian automotive industry Major facts and trends impacting the automotive production industry in Russia
1 Comparably low sales volumes in the local market do not provide competitive economies of scale, nor will they in the future
2 Export potential is limited mainly to CIS countries, not providing significant additional production volumes
3 Underutilized capacity in European plants, which produce mainly the same models as Russian plants, increase OEM's pressure on Russia
4 Difference in import duties for CBU1) vs. components will decrease from approx. 25% in 2014 to only 8% in 2020, making imports more attractive
5 Expiration of all obligations regarding local content and capacity in Russia by 2018 at the latest provide additional flexibility for OEMs
6 Currently short-term-oriented subsidy strategy does not provide a clear long-term direction, especially for international OEMs in Russia
A
Diminishing cost benefits of local production in Russia
7 Overall economic environment is not competitive, limiting the attractiveness and cost benefits of local production
B Higher import shares, reaching up to 50% of total market
C Several production sites at risk of downsizing or even closure
Source: Roland Berger analysis
1) CBU = Completely Built Unit, fully assembled vehicle
20
Average local sales volumes in Russia are significantly lower than in other regional markets, leading to lower scale effects
1 Comparing sales volumes
Sales volumes of top 10 passenger car models/platforms, 2013 ['000 units]
NAFTA Europe Russia
83
259
India
115
Brazil
161 -71%
China
286 351
Avg. sales volume of top 10 models Avg. sales volume of top 10 platforms
Source: IHS; Roland Berger analysis
NAFTA Europe Russia
142
546
India
176
Brazil
178
-75%
China
573 668
21
Export opportunities have so far been exploited only in Kazakhstan, Ukraine, Belarus and Azerbaijan – Total approx. 113,000 units
Source: Russian customs statistics, Roland Berger
Key Russian export markets in 2012 ['000 vehicles]
2 Exports
Kazakhstan
Russia
Ukraine Azerbaijan
Belarus
49.4
37.0
11.6
8.6
Total export – 113,000 vehicles in 2012
"Other markets" – Total: 5,900 vehicles p.a. Exports of fewer than 100 cars p.a. or no exports at all – Total: 400 vehicles p.a.
Main export destinations – Total: 106,600 vehicles p.a.
22
In the future, we do not expect exports to expand to other coun- tries – And overall exports will even drop due to the Ukraine crisis
Potential target regions Russia's competitiveness in these regions
Countries where exports are competitive: > Kazakhstan > Azerbaijan > Belorussia > Ukraine1)
Country/ region
B/C segment volumes – hatch. sedan, SUV [m units]
Filter
Russia's focus export markets in 2020
2 Exports
China NAFTA Western Europe South America India Middle East ASEAN Central Europe North Africa CIS
15.7 7.6 7.4 3.6 2.2 1.7 1.5 0.8 0.7 0.6
Product suitability (safety, emissions, customer criteria)
Production cost
Geographical proximity/logistics cost
Import duties
Competition (local/other supply markets)
1) Export opportunities to Ukraine expected to decrease due to the current political situation
Source: IHS; Roland Berger analysis
23
By 2020, CIS will continue accounting for the majority of export volumes, and not provide significant additional economies of scale Expected competitiveness of Russian exports in 2020
2 Exports
Region Product suitability
Production cost
Logistics cost
Import duties out of Russia
Competitive environment
Overall assessment
China Strong local industry 0 – – – – –
NAFTA (vs. Mexico) Strong local industry – – – – –
Western Europe Plants in Central Europe Niche models only 0 + – –
South America Strong local industry – + – – – –
India Strong local industry – – – – – – – –
– – ASEAN Strong local industry/ supplies from Asia
– – – – – –
Central Europe High productivity plants Niche models only + + – – – –
Middle East Local assembly plants Niche models only + + – –
North Africa Local assembly plants Niche models only 0 0 – –
CIS Weak local industry + + 0 0 + +
– –
– –
– –
– –
– –
– –
–
–
+
Backup
– –
– –
–
– –
– –
–
–
–
+
– –
– + Competitive for exports Not competitive for exports Source: Roland Berger analysis
24
Majority of Russian plants operated by international OEMs are thus too small to be cost-competitive vs. their European peers…
3 Scale effects for Russia
Production capacity of Russian plants ['000 units p.a.]
50757575100100100120120160200200300
750
150
Atvto
vaz
Izhev
sk
Hyun
dai-K
ia St
. Pete
rsbur
g
Atvto
vaz
Togli
atti
Volks
wage
n Ka
luga
PSA/
Mitsu
bishi
Kalug
a
GM
St. P
etersb
urg
Niss
an
St. P
etersb
urg
GAZ
Nizh
ny N
ovgo
rod
Gene
ral M
otors
Togli
atti
Toyo
ta St
. Pete
rsbur
g
Solle
rs-Fo
rd
Nab.
Cheln
y
Solle
rs-Fo
rd
Elab
uga
Ford
Vs
evolo
zhsk
Rena
ult
Avtof
ramo
s
Solle
rs Ul
yano
vsk
Typical plant volume in other markets: 200-400,000 units p.a.
Source: Roland Berger analysis
25
…which have free capacity and make Russian plants compete vs. incremental cost base
3 European production
Source: PWC autofacts; IHS; Roland Berger analysis
Plant capacity utilization in Central and Western Europe
0
10
20
30
40
50
60
70
8025
20
15
10
5
0
18.6
14.5
4.1
2019
18.8
14.7
4.1
2018
18.7
14.7
4.0
2017
18.2
14.1
4.1
2016
17.3
13.4
3.9
2015
16.8
13.2
3.5
2014
16.1
2020
3.4
2013
15.9
12.6 12.7
2012
15.8
12.6
3.2 3.3
Production volumes in WE Production volumes in CE Capacity utilization
26
Decreasing import duties for CBUs and increase in import duties for components make CBU imports into Russia increasingly attractive
5 Import duty regulation
Import duties
Utilization fee
Other
Overview of regulations, incl. CBU and component import duties
Source: Roland Berger research
2013
CBU import
> New car (1-3l engine): EUR 600-1,150
> No further regulation
> Passenger cars: 25% > SUVs: 23%
2020 > Passenger cars: 13-15% > SUVs: 12-15%
Local production
> New car (1-3l engine): EUR 600-1,150 > Compensation for utilization fee
through subsidies of a similar amount
> Additional benefits from local governments possible (zero property tax rate, discounted tariffs for utilities)
2013 (components)
> 0-1% based on decree 1661)
2020 > 7%2)
∆ = 25%
∆ = 8%
1) Decree 166 expires in 2018 2) Additional support due to higher import duties for local manufacturers in 2018-2020 announced, but not yet detailed
27
The obligations of OEMs to achieve a certain amount of local content and capacity in Russia expire by July 2018 at the latest
6 Localization obligations
Production agreements of locally producing OEMs in Russia
Source: Roland Berger research
Old terms Modified terms SEZ1) status No agreements
2014 2018 – – Expiration
OEMs/manufacturers
Minimum capacity ['000 units]
25,000 350,000 – –
Local content target 30% 60% – –
Stamping localization Not required Required – –
R&D center Not required Required - –
Engine localization Not required Required – –
1) Special Economic Zone
28
The current subsidy program in Russia simply returns the scrap-page fee to local manufacturers – No long-term development focus Overview of Russian government financial support program, 2014-2016 [EUR bn] Est. add'l scrappage fee from local manufacturers, 2014
Government spending on support for the automotive industry
> Following disputes with the EU, local manufac-turers in Russia also need to pay the scrap-page fee from 2014 on
> The proposed increase in financial support of the automotive industry is almost equal to the expected scrappage fee from local manufacturers
> No subsidy strategy that: – Clearly focuses on
developing the industry – Applies beyond 2016
2016
2.17
0.11
2015
2.16
0.23
2014
2.02
0.20
2013
0.21 Russian truck OEMs
CIS truck OEMs Int’l truck OEMs Russian car OEMs
Int’l car OEMs
2014
1.93
0.42 0.09
0.19
0.40
0.84
Source: State Duma; interviews; press research; Roland Berger
7 Short-term-oriented subsidy strategy
Approved budget after October 2013 Initially planned before October 2013 1) EUR 1 = RUB 45
29
The mechanism for subsidies so far provides a cost advantage of approx. 5-10% vs. CBU import – Impact after 2016/18 not clear yet
Source: Industry Ministry, Roland Berger analysis
Subsidies paid to car manufacturers in Russia1)
7 Short-term-oriented subsidy strategy
1) EUR 1 = RUB 45 2) Special Economic Zone: Kaliningrad and Far Eastern Federal District 3) Limited to 90% of actual cost of the manufacturer
Maximum subsidies per company per year [EUR m]3)
Maximum subsidies per car [EUR]
Scrappage fee per car [EUR '000]
Engine displacement
Subsidies per car [EUR '000]
Euro 4 engines
>3.5l 2.4
3-3.5l
0.4
2-3l
1.5
1-2l 0.6
<1l
1.1 Euro 5 engines
0.3 0.3 0.3
0.9
0.4 0.3 0.3
1.0
Engine >2l Engine <2l
Russia without SEZ1)
SEZ1)
Russia without SEZ2)
SEZ2)
650 790 780 530 530
211
>400,000
178
22 11
106
200-400,000
89
11 6
100-200,000
78
67 8 3
50-100,000
40
33 4 2
<50,000 cars
16 13 2
1
R&D Energy Employee subsidies
30
Competitiveness of overall economic environment1)
Source: Roland Berger research
8 Factor cost disadvantages
Russia still lacks competitive advantages in major economic dimensions, limiting the cost benefits of local production
E c o n o m i c d i m e n s i o n s
Automotive industry Industry average Average Very good Problematic Average Very good Problematic
Energy costs
Low energy cost in Russia due to local power production and current subsidization – but strong increase expected
Access to raw materials
Strong overall focus on raw materials – but so far not in automotive-grade quality
Infrastructure/ logistic costs
Underdeveloped infrastructure, increasing logistics cost and decreasing benefits of individual mobility
Labor costs
Low labor costs compared to international standards – but also low productivity
Workforce availability/ skill level
Shortage of skilled workforce and high fluctuation in automotive clusters
1) Compared to EU-27
31
The result: Local production in Russia will suffer from cost disadvantages if no significant subsidies are provided Incremental cost advantages of local production vs. CBU imports [EUR/car]1)
Source: Roland Berger estimates
A Cost competitiveness of local production
2014 (current subsidy level) 2020 (without any subsidies)
> By 2020, international OEMs will suffer from the cost disadvan-tages of production in Russia: – If same model is manufactured
in home region in parallel (incremental cost)
– If no significant subsidies are provided for production in Russia
> Subsidies of approx. 500 EUR/car (current level) required to achieve breakeven for models with 25,000 cars/year (vs. European cost level)
> Small volume production no longer beneficial in Russia
620
50,000 cars p.a.
1,520 1,160
10,000 cars p.a.
25,000 cars p.a.
-500
60
10,000 cars p.a.
-1,360
25,000 cars p.a.
50,000 cars p.a.
1) Calculated for international OEMs with local production in Russia vs. European cost level; volumes relate to single models
32
Under current regulations and import duties, local production can be cost-competitive even compared to incremental costs
A Cost competitiveness of local production
Rough cost comparison of CBU imports vs. local production, 2014 [EUR/car]
Source: Roland Berger estimates
Main assumptions
> CBU value: EUR 10,000
> Material cost: EUR 7,000
> Comparable costs between CBU import and Russian production assumed for: – Logistics – Labor – Fixed cost
production
SCENARIO 2: 25,000 CARS p.a.
SCENARIO 1: 50,000 CARS p.a.
5001,520
-700
1,720 -300 -200
-280 -0 2,500
500
Incremental cost
advantage, LP
1,160
Subsidy, LP Lost contribution, home region
-700
Full-cost advantage,
LP
1,360
Specific production investment
-400
Specific localization investment
-320
Local sourcing, Russia
-420
Import duties,
LP (0%)
-0
Import duties CBU
(25%)
2,500
LP = local production in Russia
Backup
Approx. 40% localization
10% higher local cost
EUR 50 m EUR 75 m
Approx. 30% localization
20% higher local cost
EUR 40 m
EUR 50 m
33
By 2020, cost competitiveness of Russian production evaporates – Significant subsidies required to justify local production
A Cost competitiveness of local production
Rough cost comparison of CBU imports vs. local production, 2020 [EUR/car]
Source: Roland Berger estimates
Main assumptions
760
600
-700
-300 -240 -0 -200
1,500
-500
200
Incremental cost advan-
tage, LP
Subsidy, LP
0
Lost contribution, home region
-700
Full-cost advantage,
LP
Specific production investment
-400
Specific localization investment
-400
Local sourcing, Russia
-200
Import duties,
LP (7%)
-300
Import duties,
CBU (15%)
1,500
LP = local production in Russia
Backup
Approx. 60% localization
Same cost level
EUR 60 m
EUR 75 m
Approx. 40% localization
10% higher cost
EUR 50 m
EUR 50 m SCENARIO 2: 25,000 CARS p.a.
SCENARIO 1: 50,000 CARS p.a. > CBU value:
EUR 10,000 > Material cost:
EUR 7,000 > Comparable
costs between CBU import and Russian production assumed for: – Logistics – Labor – Fixed cost
production
34
Production of models with 10,000 units p.a. is justified with subsidies today and will not be cost-effective by 2020
A Cost competitiveness of local production
Rough cost comparison of CBU imports vs. local production, 2014/2020 [EUR/car]
Source: Roland Berger estimates
Main assumptions
SCENARIO 3: 10,000 CARS p.a. (2020)
SCENARIO 3: 10,000 CARS p.a. (2014)
500620820
-700
-800
-600 -280 -0
2,500
-660
Incremental cost advan-
tage, LP
-1,360
Subsidy, LP
0
Lost contribution, home region
-700
Full-cost advantage,
LP
Specific production investment
-800
Specific localization investment
-800
Local sourcing, Russia
-210
Import duties, LP
-350
Import duties, CBU
1,500
LP = local production in Russia
Backup
Approx. 20% localization
20% higher local cost
EUR 30 m
EUR 40 m
Approx. 30% localization
10% higher cost EUR 40 m
> CBU value: EUR 10,000
> Material cost: EUR 7,000
> Comparable costs between CBU import and Russian production assumed for: – Logistics – Labor – Fixed cost
production
EUR 40 m
35
Share of imports into Russia could exceed 50% after 2020 – 600,000 units of foreign brands made in Russia at risk by 2020 Russian market structure, 2013 vs. 2020 ['000 units]
Source: IHS; Roland Berger analysis
LCV
33% (1,099)
8% (280)
Russian car brands – Local production1) Foreign car brands –
Confirmed imports 18% (589)
7% (217)
10% (339)
24% (798)
Market structure, 2013 Expected market structure, 2020
Foreign car brands – Import
44% (1,228)
Foreign car brands – Local production
31% (856)
Russian car brands – Local production1)
18% (507)
LCV 7%
(181)
∑ 2.8 m units ∑ 3.3 m units
Foreign car brands – Currently local production, but risk of imports (after 2020)
Foreign car brands – Currently local production, but risk of imports (before 2020)
Foreign car brands – Expected local production
1) Export volumes not considered
B Higher import shares
36
We designated nearly all models with fewer than 25,000 units p.a. as "at risk" – And assume production is already being subsidized
> Volume below 25,000 units p.a. (assumes continuous provision of subsidies in Russia)
> Alternative larger-scale production of same model in Europe, China or India (2x Russian volume)
Calculation of volumes at risk ['000 units] Definition of "at risk"
B Higher import shares Backup
SOP after 2018
280
SOP before 2018
339
Volumes at risk
618
Volumes >25,000
p.a. or no alternative
-798
Suitable for production
1,416
Import (no production
site or plans)
-1,099
Foreign cars
2,515
Less Russian brands
and LCV
-805
Total sales, Russia,
2020
3,321
Risk to lose volumes
Risk to lose volumes before 2020
Source: IHS, Roland Berger analysis
37
A number of OEMs likely to cease production in Russia by 2020 – Negative impact on supplier localization and contract assemblers Impact on selected OEM brands localized in Russia
Source: IHS, Roland Berger analysis
Share of volume at risk, 2020 [%]
Production volume, 2013 ['000 units]
<30% 30-70% >70%
>250
50-250
10-50
<10
> Overcapacity as a consequence
> Exit of several players from production activities in Russia
> Chinese brands likely to be completely imported in the future
> Business model of contract assemblers (Sollers, Avtotor, Derways, GAZ) especially at risk of becoming obsolete
C Production at risk
38
As a result, several sites in Russia at significant risk of strong decline – With negative overall impact on the industry Impact for production sites
30-50% 50-70% >70%
Moscow
Cherkessk
Izhevsk
Kaliningrad
Kaluga
Lipetsk
Nab. Chelny
Nizhny Novgorod
Vsevolzhsk St. Petersburg
Elabuga
Shushary
Vladivostok
Source: Roland Berger analysis
Togliatti
Volume at risk: <30%
C Production at risk
39
> Concerns about future development of Russia as an automotive production location have increased
> Due to comparably small local production volumes, non-beneficial WTO terms for the automotive industry, low cost competitiveness and several other factors, imports will become increasingly attractive
> Even assuming subsidies for local manufacturers at the current level, economic advantages of local production vs. import decrease/disappear: – Low-volume models of foreign brands no longer profitable in Russia (<25,000 units p.a.) – Approx. 40% of currently locally produced foreign models (or approx. 600,000 units) therefore at risk of
being imported in the future – Without subsidies and long-term support of local manufacturers, even higher import shares expected
> Result: Overcapacity, concentration on high-volume models for local production, lower overall local content and increasing business risks (especially for contract assembler business models)
> Lower local content level of foreign OEMs will have a negative impact on supplier localization, and thus also negative consequences for Russian OEMs
> Urgent actions required to limit the impact of deindustrialization
Key takeaways
Source: Roland Berger analysis
40 Source: Fotolia
D. The to do's – Top priorities in Russia for the coming years
41
Top 3 actions stakeholder groups can take to optimize their situations – Actions need to be coordinated across different groups
International OEMs
> Reconsider investment and localization decisions in Russia, and thereby reduce risks of burning cash
> Renegotiate localization obligations in place through 2018 > Revise long-term portfolio of locally produced models and
manufacturing footprint
International suppliers
> Clearly focus on selected large-volume customers and regions (e.g. Avtovaz, VW, Kamaz)
> Focus on products that can be competitively produced in Russia even without subsidies
> Apply a staged investment approach and share investment risks with OEM customers
Government > Develop a long-term vision and
strategy for the industry > Increase competitiveness of the
industry – infrastructure, subsidies, RUB exchange rate
> Consider renegotiating terms for automotive industry with WTO
Russian OEMs > Improve technological/cost position
to survive over the long term > Bundle local purchasing power to
attract international suppliers to Russia > Take the lead in coordinating
lobbying of the government
Contract manufacturer > Create closer links and share risks
with OEM partners > Reconsider decisions for additional
investments > Prepare a Plan B for existing assets
and alternative business model
Coordinated actions required – as soon as possible
Source: Interviews; Roland Berger analysis
1 2 3
4 5
42
There is a lack of clear vision and commitment to developing the industry – This needs to be established as soon as possible Required actions by the government
Examples
Top 3 actions
> Develop a long-term vision and strategy for the industry – show the future path and ambition beyond 2020/25
> Increase competitiveness of the industry – invest in infrastructure, provide subsidies, support competitive exchange rates
> Consider renegotiating terms for automotive industry with WTO – making it appealing again to localize
Impact if actions not taken
> Higher import shares of foreign OEMs
> No development of competitive supplier industry
> Decline in domestic production and employment
> Social and economic consequences for current automotive production hubs
> Need for additional financial resources to deal with the consequences
1 Government
Source: Interviews; Roland Berger analysis
43
The Russian OEMs that survived need to continue working on increasing their competitiveness and lead the industry's lobbying Required actions for Russian OEMs
Examples
Top 3 actions
> Continue improving techno-logical/cost position to survive over the long term – irrespective of governmental support
> Bundle local purchasing power to attract international suppliers to Russia. If necessary, cooperate with foreign brands
> Take the lead in coordinating the industry to lobby the government with one voice
Impact if actions not taken
2 Russian OEMs
Source: Interviews; Roland Berger analysis
> Lower attractiveness for international suppliers
> Widening competitive gap vs. Chinese OEMs in particular – in technology, brand awareness and cost
> Decline of market share, profitability and employment
> Lower competitiveness on existing export markets
> Too late and inappropriate response by the government
44
Contract manufacturers face greatest risk from rising import shares – And need to have a mitigation/contingency plan for this scenario Required actions for contract manufacturers
Examples
Top 3 actions
> Create closer links and share risks with OEM partners – e.g. by establishing JVs, co-investment, etc.
> Reconsider decisions for additional investments – at least for those with one-sided risks
> Prepare a Plan B for existing assets and alternative business model – and transfer to it when required
Impact if actions not taken
3 Contract manufacturer
Source: Interviews; Roland Berger analysis
> Collapse of the business model with no time to react
> Market exit
45
Some international OEMs have already initiated an additional investment wave – But should carefully reconsider these decisions Required actions for international OEMs
Examples
Top 3 actions
> Reconsider investment and localization decisions in Russia – reduce risks of burning cash
> Renegotiate localization obligations by 2018 – or link them to tangible long-term support commitments
> Revise long-term portfolio of locally produced models and manufacturing footprint – downsize production in Russia if required
Impact if actions not taken
> "Burning platform" Russia – low utilization, loss-making operations, danger for brand reputation
> Delayed actions still needed and are more costly
> Potential negative impact on sales in Russia
> Potential negative impact on utilization and profits outside of Russia (if Russia continues to be supported)
4 International OEMs
Source: Interviews; Roland Berger analysis
46
International suppliers who are not yet in Russia need to reevaluate potential localization – And mitigate own risks as far as possible Required actions for international suppliers
Examples
Top 3 actions
> Clearly focus on selected large-volume customers (e.g. Avtovaz, VW, Kamaz) and regions (e.g. St. Petersburg, Kaluga, Tatarstan, Togliatti)
> Focus on products that can be competitively produced in Russia even without subsidies
> Apply a staged investment approach and share investment risks with OEM customers
Impact if actions not taken
> Incorrect allocation of funding and effort
> Risk of losing focus and success in other regions, too
5 International suppliers
Source: Interviews; Roland Berger analysis
47
> The main issues of the automotive industry in Russia have not been resolved – WTO entry only aggravates the existing problems
> There is a clear risk of declining automotive production volumes, deindustrialization and exit of certain market participants
> Action needs to be taken by all stakeholder groups in order to: – Improve the overall framework conditions and again provide economically justified reasons for
production and localization in Russia – Optimize own situation and mitigate risks, especially if framework conditions are not improved in time
> Declining production volumes are endangering not only selected players, but the entire industry – therefore a coordinated approach is required
> Action needs to be taken very soon in a proactive and coordinated way: – To avoid falling even further behind – To avoid higher investments with significantly lower impact at a later point in time – To achieve the best possible outcome for all stakeholders
Key takeaways
Source: Roland Berger analysis
Source: Fotolia