rx3i_customerpresentation

© 2003 GE Fanuc Automation All rights reserved.

PACSystems RX3i – Customer Presentation

PACSystems RX3i



OutlineIntroduction

• What is the RX3i

Value Proposition• Tools, protect investment, path to future• Measurable benefits• ROI Calculator

Product Overview• CPU• Backplane• Power supplies• Ethernet Module• Communication Modules• Analog Modules• Discrete I/O• Specialty I/O• Distributed I/O

Programming ToolsSummary



IntroductionWhat is the RX3i

Next Generation of mid to high end control For mid to high end process and discrete

applications Centered around Proficy Machine

Edition More than a PLCProgrammable Automation Controller –

PACSystems Designed around open systems Provides outstanding migration path for all

current customer base Provides ability for fast technology changes Multigeneration project First generation – PACSystems RX7i Second generation – PACSystems RX3i



Product DescriptionHigh Level Functionality in Small, Low Cost System• Combining a New High-Speed Backplane (PCI – 27mhz) to the Existing Series

90-30 serial bus• Intel 300mHz CPU (same as RX7i)• No Information Bottleneck – Fast Throughput• Supports New RX3i and Series 90-30 I/O Modules• High capacity power supplies – supports multiple units for extra power or redundancy• Same Engine As RX7i – Easy Program Transportability

I/O – Your Way• New, Faster I/O With Expanded Diagnostics and Interrupts

•32 pt Discrete I/O with high capacity terminal blocks (spring and box style)•Universal Analog•High Density Analog (Isolated)•Motion Module

• New System Makes RX3i and Series 90-30 I/O Hot Insertable (CPU base only)• You Change Modules on Your Schedule _ Flexibility When You Update Wiring,

Installation, Drawings, etc.• High performance Ethernet and Profibus Modules

PACSystems™ RX3i



Product Positioning• How is it positioned with our current offering now and in the future?

F u n c t i o n a l i t y

F l e x

I b

I l I

t y

Simple Control

Limited Memory

1-2 Serial Ports

Less than 100 I/O

Moderate Control

Field Bus Interfaces

Ethernet

Connectivity

100 - 512 I/O

Complex Control

Motion

High Availability

Field Bus Interfaces

Ethernet

Connectivity

200 - 2000 I/O

Complex Control

Memory Intensive

Coordinated Control

Redundancy

Hi-Speed Processing

1000 or more I/O

Nano Micro VersaMax Series90-30 Series90-70/PACSystem RX7i

PACSystems RX3i



High Level Proposition

ROI

Hardware migration from Series 90-30 to RX3i

Saves dollars spent on hardware 2 ways:

• Existing Series 90-30 I/O can be used to migrate to the RX3i which has better throughput and more capacity.

• Existing panel does not have to be modified to accommodate the RX3i. The foot print is the same as Series 90-30.

Training and support • The RX3i uses the same program structure as the Series 90-30 and same I/O as the Series 90-30 therefore training and support is minimal compared to a different manufactures

Throughput • The RX3i PCI backplane is 250 times faster than the Series 90-30 serial bus, thus the throughput time of the PCI bus will enable modules such as Ethernet, Analog and Profibus to be more efficient increasing productivity.

Downtime • The new RX3i modules provide extensive diagnostic with time and date stamping to quickly identify machine failures.

• The RX3i supports redundant power supplies to ensure high availability.

Investment cost • RX3i hardware cost is one of the most economical on the market today. The RX3i will have over 32 discrete I/O, 13 analog I/O, and a wide variety of specialty modules to solve complex applications.

• The powerful controller, with 10 meg of memory, will enable the RX3i to solve complex applications costing much less than our competitors. In addition there are a wide range of third party modules that are compatible with the RX3i.

PACSystems Value Proposition



LOGIC DEVELOPER PRODUCTIVITY

ROI CalculatorFEATURE BENEFITS

Openness

RX3i supports open hardware platforms such as the PCI bus, worldwide communications networks, and standard PC architecture.

High performance PCI bus and processors enables higher throughput performance for your machine. Open network support reduces integration cost to devices such as drives, scales, operator interfaces.

Flexibility

PACSystems supports multiple platforms and enables code to be easily transfer from one platform to another

RX3i supports both RX3i and Series 90-30 I/O

Reduces code development and gives you the flexibility to address the application with the hardware that fitsTransition to the latest technology is affordable and easy with the RX3i bringing both I/O and programs forward

Productivity

Single Software Package for Control, Operator Interface and Motion

Personnel only need to be trained on one software package

Software cost reduced since only need one software package

Machine Edition Toolchest provides the ability to re-use objects for Application Building Blocks

User can build a set of building blocks that can be validated and used over again. This saves development/validation time.



RX3i – Base supports both PCI and serial bus•12 and 16 slot backplanes, universal slots

•Supports both PCI and High Speed Serial modules

•PCI Bus is 250 times the performance of the high speed serial bus•Serial bus (1MHz) data transfer rate is 0.062 Mbyte/sec vs. new PCI (27MHz) is 27.0 Mbyte/sec

•Intelligent modules will have data throughput improvement of up to 70% on PCI bus

•Each slot supports both new RX3i and existing Series 90-30 I/O modules

•Support hot insertion for both new and traditional modules

•Multiple controller support (future)•I/O Interrupt Support

Connector for Isolated 24VDC and External Optional Fan Control (future support)

Grounding Bar for I/O. Reduced wiring.

PCI Connector

High Speed Serial I/O Connector

High Speed Serial Expansion Racks (PCI

Bus is not part of expansion)

Product Overview RX3i Backplane



•Backplane supports both PCI and high speed serial bus for maximum flexibility

•PCI bus provides improved I/O throughput and faster machine cycles

•Easy migration from Series 90-30 to the RX3i for existing customers

•High availability with Hot Swap of modules

•Cost effective high speed serial expansion

•Flexible configuration with universal slots

Your Benefits RX3i Backplane

Applications Solved and Application Needs

•Packaging and Assembly Machines – High Speed Data Transfer

•Continuous Process – Hot Swap



Product Overview RX3i CPU

RX3i CPU:

•Processor: Intel Celeron 300MHz

•Support for 32K inputs, 32K outputs, 32K analog inputs, 32K

analog outputs and up to 5 Meg of data storage

•10 Megabytes of fully configurable user memory:

•Store all machine documentation in CPU

•Support multiple languages:

•Relay Ladder, Instruction List, C, Function Block Diagrams*, Open Process*, User Defined Function Blocks, Structured Text and SFC*

•Symbolic Programming

•Two serial ports, one RS-232 and one RS-485 port:

•Support Break-free SNP slave, Serial Read/Write and Modbus Slave

•Three position switch: Run, Run Disabled, Stop

•Support hot insertion of CPU

•Diagnostic LED’s:

•OK, RUN, Outputs Enabled, FORCE, BATTERY, FAULT, PORT ACTIVITY

•Built-in thermal sensor (warm and hot bit)

* Check release schedule



Your Benefit RX3i CPU•300Mhz processor enables fast program execution

•Only one controller required for complex applications

•Flexible programming with multiple IEC languages and C

•Extensive diagnostic LEDs to reduce down time

•Built-in communication ports reduce additional hardware cost

•Documentation storage on the CPU enables users to maintain the latest documentation and reduces down time


•Packaging Machines – High Speed Program Execution

•Assembly – Multiple Serial Ports and data storage

•Blending Machine – Recipe Storage



Product Overview RX3i Power Supplies

•LEDs for Power, Over Temp, Over Load and Fault

•Behind a door will be the ON/OFF switch

•Wiring terminal is doubled for daisy chain wiring

•Power supplies are 40 watts

•Thermal sensors

•Support Hot Insertion

•Types:

•120/240VAC (125VDC) Double wide module

•24VDC Single width module

•Multiple Power Supplies are supported by the back plane for more capacity or redundancy (First quarter 2005)



Your Benefits RX3i Power Supplies

•Sufficient power to the backplane enables user to easily support a wide range of I/O

•Support for multiple power supplies reduces hardware cost and improves system reliability

•Thermal sensor ensures that the hardware is protected from excessive heat and protects the users investment

Applications Solved and Application Needs•High availability machines•Water/Waste Water – Redundant power supplies

•Utility Applications – 125VDC power supplies and redundant power supplies



Ethernet Module

•10/100Mbits Half/Full duplex

•Supports SRTP, EGD and Channels (1st Qtr 2005)

• Modbus TCP (Server Target 2nd Qtr 2005, Client Target 3rd Qtr 2005)

•Built-in switch reduces hardware cost

•Ethernet ports recessed to protect wiring

•Supports Remote I/O using EGD or Modbus TCP

Product Overview Communications Module



Profibus DP (PCI bus)

•Master and Slave modules

•Support for V1

Genius Bus Controller (Serial bus)

DeviceNet (Target 3rd Qtr 2005) (Serial bus)

Serial Module (Target 4th Qtr 2005) (PCI bus)

•Two and four serial port module

•Support over 10 protocols and tools to write custom protocols

HART on Analog I/O (Targeted 3rd Qtr 2005) (PCI bus)

Module availability may vary. Check release schedule.

Product Overview Communications Module

PBM300

PROFIBUS MASTER

STATION ADDRESS

5-IGND

8-A

3-B

PROF IB US OK

NETWORK

MOD STATUS



• Multiple communication options provide the user with maximum application flexibility

• Integration is easy using CIMPLICITY Machine Edition saving development time

• Open network support ensures the user can easily interface to a wide variety of networks and devices

Your Benefit Communications


•Packaging and Assembly Machines – Open network support

•Process Control – Network support to interface to intelligent motor control centers, drives and other devices supporting Ethernet, HART, Profibus or DeviceNet



Product Overview RX3i Analog I/ORX3i High Performance Analog

•New Analog Types – Engineering unit supported

• Universal Analog (8 channels) supports volt, current, T/C, Strain Gauge, Resistor and RTD configurable per channel

• Isolated Analog Input and Output modules ( 6 and 12 channels), supporting voltage and current (Target 4th Qtr 2005)

• Non Isolated Analog on PCI bus (8 and 16 channel in and 4 and 8 channel out) supports both voltage and current (Target 2nd Qtr 2005)

• Non Isolated Analog on PCI bus with HART (3rd Qtr 2005)• Asset Management Interface tool

All input modules support

• Fast configurable integration time

• Generate Interrupts

• Four level alarms – Low, Low/Low, High, High/High

• Extensive diagnostics – Open wire, Under/Over Range, and Rate of Change

•All output modules support

• Extensive diagnostics –Under/Over Range, and Clamp Limit

• Ramp Rate control


MODULE OK

FIELD STATUS

TB

IC695ALG600

I1

I2

I3

I4

I5

I6

I6

I8



Your Benefits RX3i Analog I/OUniversal Analog

•Reduces hardware cost. Multiple modules are no longer required to support multiple analog signals.

•Extensive alarming and diagnostics reduces downtime and improves product quality

Isolated and non - Isolated Analog Inputs

•Fast integration improves process throughput

•High density, reduce panel space and hardware cost

•Flexible configuration for diagnostics, interrupts and operation


•Injection Molding – Wide variety of analog devices

•Process Control – Isolated and non-isolated analog, HART, Thermocouple and RTD requirements



Product Overview RX3i Discrete I/O

Wide Range of Discrete I/O Modules Available

New I/O Module Types

• 32 point, 12/24VDC Input

• 32 point, 24VDC with ESCP (0.75 Amp) protection

•Self healing with point level diagnostics sent to CPU

•No external fuses required

•Each point has bi-color LED, amber when point has short

• 24 Point, 2 Amp Relay Out (Target 3rd Qtr 2005)

• 32 Point, 120VAC In (Target 3rd Qtr 2005)

• 16 Point, 4 Amp Isolated Relay Out (Target 3rd Qtr 2005)

• 16 Point, 120VAC Isolated Input (Target 3rd Qtr 2005)

• 16 Point, 120VAC Isolated Output (Target 3rd Qtr 2005)




Your Benefits RX3i Discrete I/O

•Panel space reduced by half, and hardware cost reduced

•24VDC ESCP output reduces down time, eliminates the need for external fuses and provides extensive diagnostics

•Flexible wiring options with spring and box style termination

•Easy to use terminal block design improves mean time to repair

•Hot Swap support enables systems to be repaired without powering down the controller


•Packaging and Assembly Machines – Diagnostic outputs with protection, high density I/O to reduce panel space

•Continuous Process – Hot swap modules and extensive diagnostics



Product Overview RX3i DSM314

•High performance 1-4 axis motion controller capable of solving complex single and multi-axis motion control applications.

• Supports both digital and analog servos

• Interfaces with FANUC, S2K, SL or Third Party Servos (reuse existing servos on retrofits).

• Supports advance features - Cam and Local Logic programs

• Built-in I/O for motion functions

•Dual high speed registration inputs per axis

•Master encoder input for cam & follower



Product Overview RX3i DSM324iFlexible I/O Configuration: map any module input to any axis

Control up to 4 FANUC Beta i -Series servos per module

• Reduced cost/axis for multi-axis applications

• Higher motor speed

• Higher machine cycle rate due to significantly lower motor inertia

• Smaller motor size: length and flange width for most models

Smaller, faster lower inertia.

Fiber optic interface between DSM324i and FANUC amplifier

• High noise immunity

• Reduced wiring complexity and cost



Improved Machine Productivity

• Extensive built in diagnostics provide plant floor maintenance utility

• Machine Up-Time: High reliability of FANUC servos

Improved Engineering Productivity

• Integrated Programming: Configured and Programmed in PLC

• Easy to Use: Configuration & programming, graphical cam editor, monitoring and diagnostic tools within Machine Edition – One tool

Greater Application Flexibility

• Centralized, distributed or hybrid control system architectures

• Single or Multi-axis Solutions

• Broad range of servo products

Your Benefits RX3i Digital Servo Module


•Packaging and Assembly Machines – High speed motion and integrated control



New Specialty I/O Modules Planned

•High Speed Counter on PCI bus (4th Qtr 2005)• 4 and 8 channel High Speed Counter• Type A, B, C, D, E and Z functions supported


Product Overview RX3i I/O



•Ethernet Interface Module for Series 90-30 I/O (IC693NIU004)• 10/100Mbits Ethernet connectivity• Built-in switch enables the bases to be easily daisy chain to

the next base without external switch• Inexpensive CPU redundancy for PAC Systems (CPU

synchronization is separate and not supported by RX3i at this time)• Inexpensive local expansion• Supports a wide variety of Series 90-30 I/O and very cost

competitive

•Configuration Options:

CPU Redundancy

Single Controller

Product Overview RX3i Remote I/O



• The Series 90-30 Ethernet NIU enables you to use the same I/O locally and remotely which reduces spares

• The ENIU provides built-in switch to daisy chain to next base saving hardware cost and simplifying wiring

• Single point of connect for both CPU and ENIU saving time

CPU Redundancy

Single Controller

Your Benefit RX3i Remote I/O



Complete set of tools to develop View, Motion, & and Control applications

•One Environment for Maximum Productivity Common User Interface•Single Project Database(Cross-ref, Variable List )

•Drag & Drop•Extensive on-line help, including a Companion Window

•Tight integration with View and Plant Edition software

•Application Library/Toolchest •Reuse Logic, save time

•System Management•Version Control•Security Access•Audit Trail

•Logic Developer PLC is a part of the Machine Edition Suite

•Protects User’s Investment•Opportunity to Grow•Improves Productivity

LOGIC DEVELOPER PRODUCTIVITYOne Environment for All Application Development

Programming Tool Proficy Machine Edition



Appendix A - MultiGeneration PlanFirst Release CPU 300Mhz (LD, C, UDFB, Structured Text, Symbolics)12 and 16 slot RackEthernet Module (EGD and Channels)AC and DC Power SuppliesLocal Expansion ModuleOver 40 Series 90-30 modules in 3i blueSecond Release 2.8Universal Analog ModuleDSM324i moduleThird Release 2.9 Profibus Master/Slave ModulesGenius Bus Controller support (serial bus)32 Pt 24VDC Input Module32 Pt 24 VDC Output Module with ESCP

Future Releases (Dates have not been committed unless otherwise stated)Controller:

Compute BlockHigh performance CPU (M class processor)Redundant controller supportInstruction ListSequential Function Chart

Communications:DeviceNet support on serial bus (Target 3rd Qtr 2005)Control Memory Exchange module

I/O and Specialty Modules:24VDC input w/SER/Interrupts and Advanced diagnostics 24VDC output w/Advanced diagnostics (PCI bus)Serial Communications Module (PCI bus) (Target 3rd Qtr 2005)High Speed Counter (1Mhz) (Target 4th Qtr 2005)Isolated RTDIsolated ThermocoupleFlow MeterSingle Board Computer

Remote I/O:6 slot baseHigh Speed Base Expansion (PCI Bus)Ethernet NIUProfibus NIU

Dates are subject to change. Check with your GE Fanuc Representative for updated dates.

Forth Release (April 2005)Redundant and added capacity power suppliesModbus TCP ServerAnalog I/O on PCI BusFifth Release (June 2005)Analog I/O HART on PCI BusFunction Block Diagram ProgrammingOpen ProcessModbus TCP Client32 Pt 120VAC Input Module24 Pt Relay Output Module (2 amp)16 Pt Relay Output Module (4 amp isolated)



RX3iSummary

• Hot Swap Modules• Machine Edition

Programming Tools• Symbolic Programming• User Defined Function

Blocks

• Global Accepted Networks – Ethernet, Profibus, DeviceNet and Genius

• PCI Bus Support• Supports standard

Text, CSV, SNF, and XML formats for portability among many software products• Program Migration

from one platform to another

• Maintain I/O Investment While Upgrading Technology

• High Speed PCI Bus• Pentium Processor• High Performance

Digital Servo Control

• Migrate to Multiple Platforms

• Flexible IEC Language Support

• Support new and existing I/O

rx3i_customerpresentation

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