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Copyright 2012 Vestil Manufacturing Corp. of 12

STEEL STORAGE SHED MODEL SHED-5932-F ASSEMBLY MANUAL

VESTIL MANUFACTURING CORP.

2999 NORTH WAYNE STREET, P.O. BOX 507, ANGOLA, IN 46703 TELEPHONE: (260) 665-7586 -OR- TOLL FREE (800) 348-0868

FAX: (260) 665-1339

URL: WWW.VESTILMFG.COM EMAIL: [email protected]

NOTE: Compliance with regulations, codes, and/or standards actually incorporated into law enforced in the location where the product is used is exclusively the responsibility of the end user.


PRODUCT INTRODUCTION

Thank you for purchasing a SHED-5932-F model Steel Storage Shed. Each shed includes the following features: panels protected from rust by zinc-plating; angled roofline to prevent rain accumulation on the roof; lockable door latch that incorporates a 5/16in. opening for a padlock (not included); and an open-floor design. Although assembly and use are relatively intuitive, all persons who might participate in the assembly or use of this product must familiarize themselves with the instructions provided in this manual.

Additional shed specifications appear in the table below:

Product Name Overall Dimensions Height x Width x Depth in inches (metric equivalents)

Door Opening Dimensions Height x Width in Inches (metric equivalents)

Net Weight in Pounds (kg)

SHED-5932-F 59 x 32 x 78¾

(149.9cm x 81.3cm x 200cm) 72½ x 30½

(184.2cm x 77.5cm) 88

(~40kg)

SAFETY PRINCIPLES Vestil Manufacturing Corp. recognizes the critical importance of workplace safety. Employers are

responsible for instructing employees to assemble and use the product properly. Employees and any other person, who participates in the assembly of this product or uses the shed must read and understand every instruction BEFORE assembling or using it. If you do not understand an instruction, ask your supervisor or employer for clarification.

Although Vestil diligently strives to identify foreseeable hazardous situations that might arise during the course of assembly or use, this manual cannot address every conceivable danger. The end-user must exercise sound judgment at all times. Vestil is not liable for any injury or property damage that occurs as a consequence of failing to apply the assembly or use instructions that appear in this manual.

This manual classifies personal injury risks and situations that could lead to property damage with SIGNAL WORDS. These signal words announce an associated safety message. The reader must understand that the signal word chosen indicates the seriousness of the described hazard.

Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY. Use of this signal word is limited to the most extreme situations.

Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY.

Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE injury.

Identifies practices likely to result in product/property damage, such as operation that might damage the shed.

SAFETY GUIDELINES Failure to read and understand the instructions included in this manual before assembling or using the shed constitutes misuse of the product.

Electrocution might result if the shed contacts electrified wires. Reduce the likelihood of electrocution by applying common sense. DO NOT assemble or install the shed in an area where contact with electrified wires is possible. DO NOT use the shed as a shelter during electrical storms.

Reduce the likelihood of serious personal injuries that could result from improper of careless assembly or use of this product: DO NOT use a structurally damaged shed. Periodically inspect the shed for damage. DO NOT use the shed if it is structurally damaged. Follow the assembly instructions in this manual; the shed might be unsafe to use if improperly or carelessly assembled. DO NOT stack items on top of the shed. The roof panel will not support much weight, and because the roof is angled, items will slide off of the roof. DO NOT climb on or allow others to climb on the shed.


FIG. 1: Exploded parts diagram

Part

no. Description Quantity

1L 78in. x 30¼ in. rear wall panel 1 1R 78in. x 30¼ in. rear wall panel 1 2L (74.8 – 77.9)in. x 30.3in. side wall 1 2R (74.8 – 77.9)in. x 30.3in. side wall 1 3 33.7in. x 30.3 in. roof panel 2 4 74.8in. x 27.9in. front panel 1

5R 72.6in. x 30.3in. door 1 20A 59.4in. front/back roof channel 2 20B 59.4in. rear wall (top) channel 1 20C 59.4in. rear wall (bottom) channel 1 20D 59.4in. front wall (top) channel 1 20E 59.4in. front wall (bottom) channel 1 21A 30¼ in. top channel for side panel 1 21B 30¼ in. bottom channel for side panel 1

Part no.

Description Quantity

22 74.7 in. door frame side channel 1 23 30.5 in. door frame bottom channel 1 31 57.4 in. rear wall brace 1 32 28.3 in. side wall brace 1

33R 26.5 in. front wall brace 1 41A 74.7 in. left side door jamb 1 41B 74.7 in.. right side door jamb 1 42 30.5in. doortop jamb 1 50 33.7in. roof side channel 1

17


Tools required to assemble the shed: Electric drill (1) Cordless drill (1) Measuring tape (1) Rubber mallet (1) Adjustable crescent wrench or 5/16in. crescent wrench (1) Personal protective equipment: gloves & eyewear Phillips head screw driver (1) Drill bits: 10mm masonry drill bit; 8mm bit; 4mm bit; and 3mm bit. Pencil or marker (1) Pop rivet gun (1) 6ft. self-supporting step ladder (2)

Hardware Item

Description Quantity Hardware Item

Description Quantity

10mm self-tapping screw

120

Door latch 1

16mm self-tapping screw

12

Door latch keeper 1

5/16in. – ¾in. hex head bolt

8

Sleeve anchor bolt

8

5/16in. hex nut 8

Wall bracket 3

3mm x 10mm rivet

6

L-type channel cap

1

4mm x 10mm rivet

12

R-type channel cap

1

Anchor bolt bracket

8

Screw concealing cover

25

Reinforcing bracket

2


ASSEMBLY INSTRUCTIONS: Step 1: Fasten rear panel 1R to panel 1L using 10mm self-tapping screws as depicted in the diagram below. Panels are shown with the outside surface facing up (corrugations face upwards). Connect top channel 20B to one side of the panels by either tapping the channel into place with a rubber mallet, or sliding it into place. Connect bottom channel 20C to the opposite side of the panels. The top of the panels is the side to which channel 20B is connected. NOTE: Channels 20B and 20C are not symmetrical. The shorter lip of each channel must be on the outside surface.

Step 2: Fasten channels 20B and 20C to the rear panels with 10mm self-tapping screws; then fasten channel 31 to the inside surface of the rear panels with 10mm self-tapping screws.

10mm self-tapping screws

20C

20B

1R

1L

Bottom of rear panels

Top of rear panels

Short lip

Long lip

This symbol indicates a place where a 10mm screw should be used to fasten channel to panel.

31

20B

20C

Fasten channel 38A with the slot facing the bottom

Bottom

Top

View of inside surface of rear wall with channel 31 installed

1R

1L

1R

1L

20C

20B 31


Step 3: Fasten channel pieces 21A and 21B to the side panel 2L. Orient panel 2L so that corrugations face upwards (outside surface is face up). Slide or tap channel 21B onto the bottom of panel 2L; then fasten the channel 32 to the panel with three (3) 10mm self-tapping screws. Slide or tap channel 21A into place, but do not fasten it with screws at this time. Attach channel 32 to the inside surface with three (3) 10mm self-tapping screws.

Step 4: Connect the 2 front panels 1R and 1L and then fasten channels 20B, 20C and 31 to the panels. Tap or slide channel 20C into place along the bottom of the panel assembly, and then fasten it with 10mm self-tapping screws. Fasten channel 31 to the middle of the panel assembly using six (6) 10mm self-tapping screws. Finally, tap or slide channel 20B into place; then fasten it with 10mm self-tapping screws. Do not install screws at the locations circled with double dotted lines.

Step 5: Connect roof panels 3 and 3 with 10mm screws. Next, tap or slide channels 20A and 20A to the top and bottom of the roof assembly; then apply lip pieces 50 and 50 to the sides of the roof assembly. Fasten the channels and the lip pieces to the panels with 10mm self-tapping screws. NOTE: A single screw will fasten lip and channel to the panels at each of the 4 corners as shown in the close-up views of the diagram on p. 7.

The slot of channel 38B should face the bottom of the panel assembly when installed.

Fasten the panels together with 10mm self-tapping screws

20C

20B

Top of side panels

Bottom of side panels

31

Install a 10mm self-tapping screw at each location where this symbol appears EXCEPT those circled with double dotted lines

2L and 2R

32

Bottom of side panel

Top of side panel

Fasten channel 32D to panel 2E with 10mm self-tapping screws

The slot of channel 32D should face the bottom of the panel assembly when installed.

Install a 10mm self-tapping screw at each location where this symbol appears EXCEPT those circled with double dotted lines

3

3

Fasten the panels together with 10mm self-tapping screws

Step 5A:

21B

21A

1R

1L


Step 6: Assemble the front wall.

Step 6A: Attach the front wall top channel (20D), front wall bottom channel (20E), door jamb (41B), and the front wall brace (33R) to the front panel (4) with 10mm self-tapping screws.

Step 6B: Complete the door frame.

Step 5B: First, tap or slide the channels 20A and 20A onto the top and bottom of the panel assembly; then lay the lip pieces 50 and 50 in place on each side of the panel assembly. Fasten the channels and lip pieces to the panels with 10mm self-tapping screws.

Lip piece

Channel

Roof Panel

20A

20A

50

50

Install a 10mm self-tapping screw at each location where this symbol appears.

41A

42

20D

42 41B

20D

23

20E

41A

Install this screw when shed fully assembled

20E

4 41B

41B

20E

4


Step 7: Fasten the door to the front wall assembly. (NOTE: The installation instructions that appear below show the door fastened to the right side of the door opening; the door can be installed on the left side as well. See “Alternative Door Installation” on p.12.)

2E

Fasten the door latch to the door with 3mm x 10mm rivets.

Fasten the door latch to the door with 10mm screws

OR

Fasten the door hinges to the door frame of the front wall assembly with 4mm x 10mm rivets.


Step 8: Fasten the front, rear, and side panels together. First fasten the side walls to the rear wall with 10mm screws; then fasten the front wall to the rest of the assembly with 10mm screws.

2R

4

10mm screw

2L

22

41A

Clamp the side panel 2L between jamb piece 41A and channel 22 by fastening 41A and 22 with six 16mm screws.

16mm screw

2L

1R

1L

5R

21B

20C

Fasten door latch keeper with 3mm x 10mm rivets

Fasten latch keeper to door jamb with 10mm screws

-OR-

This symbol represents a 10mm self-tapping screw. Install a screw at each location where this symbol appears.

41A22

2L

41A 41A

71 71


Step 9: Install the door latch keeper and wall-reinforcing brackets; then anchor the shed to a concrete surface.

Overhead, cut-away view of shed

Anchor bolt and anchor bolt bracket installation

Installation of wall-reinforcing brackets

Concrete

72

10mm screw

DOOR

These symbols represent anchor bolt

brackets

Fasten the latch keeper to the door frame with either 10mm screws

-OR- 3mm x 10mm rivets

71

71


Step 10: Cover the ends of the wall-reinforcing channels in the doorway with the L-type and R-type channel caps.


Alternative Door Installation Flip the door over and position it in the door frame as desired. Align the frame wing of each hinge with the door jamb (41A) and drill holes in the jamb that match the holes in the wings. Before fastening the door to the jamb, tap the hinge pins out of the hinge knuckle and reinsert them from the top; then fasten the frame wings of the hinges to the door jamb with 10mm screws or 4mm x 10mm rivets. Fasten the latch keep to the (opposite) door jamb (41B) with either 10mm screws of 3mm x 10mm rivets.

Remove hinge pin and reinsert it from the top

41B

71

71

41B

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