s30-35gb cover story - valbruna stainless

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Covßr story 30 Stainlßss Steßl Focus 01/2016 A cciaierie Valbruna has come a very long way since its founding in 1925 as a small company specialising in forged equipment for use in agriculture, and after experiencing total devastation from al- lied bombing during the second world war. Following a rebuild and enlargement of the company’s works in the immediate postwar period, at the end of the 1950s there was a focusing of the company away from the pro- duction of specialty low alloyed steels to the production of high alloy steels, stain- less steels, high speed steels and special- ty alloys. Today, thanks to a strong commitment to continuous improvement in efficiency through Acciaierie Valbruna is a private company with 2,500 employees and an annual output of approximately 200,000 tonnes of specialty steels. The company is a fully-integrated pro- ducer of stainless steel, high nickel and titanium alloy long products with mills in Vicen- za and Bolzano in Italy, as well as in Fort Wayne in the USA. Its products meet the highest technical requirements for the most demanding of applications, and it has an extensive global distribution network ensuring constant direct contact with customers wherever they may be located around the world. optimization of the production cycle, in- vestments in automation, research and de- velopment of new products, and expansion of the distribution network, Valbruna’s pro- duction is utilized in varied industrial sec- tors such as food and pharmaceutical, aero- space, automotive, chemical and petro- chemical industries, construction, energy, mechanical, medical, naval, and many others. From ingots, blooms and billets to bars and drawn wire

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Page 1: s30-35gb Cover story - Valbruna Stainless

Covßr story

30 Stainlßss Steßl Focus 01/2016

Acciaierie Valbruna has come a verylong way since its founding in 1925as a small company specialising in

forged equipment for use in agriculture, andafter experiencing total devastation from al-lied bombing during the second world war.Following a rebuild and enlargement of thecompany’s works in the immediate postwarperiod, at the end of the 1950s there was afocusing of the company away from the pro-duction of specialty low alloyed steels tothe production of high alloy steels, stain-less steels, high speed steels and special-ty alloys.Today, thanks to a strong commitment tocontinuous improvement in efficiency through

Acciaierie Valbruna is a private company with 2,500 employees and an annual output ofapproximately 200,000 tonnes of specialty steels. The company is a fully-integrated pro-ducer of stainless steel, high nickel and titanium alloy long products with mills in Vicen-za and Bolzano in Italy, as well as in Fort Wayne in the USA. Its products meet thehighest technical requirements for the most demanding of applications, and it has anextensive global distribution network ensuring constant direct contact with customerswherever they may be located around the world.

optimization of the production cycle, in-vestments in automation, research and de-velopment of new products, and expansionof the distribution network, Valbruna’s pro-duction is utilized in varied industrial sec-

tors such as food and pharmaceutical, aero-space, automotive, chemical and petro-chemical industries, construction, energy,mechanical, medical, naval, and manyothers.

From ingots, blooms andbillets to bars and drawn wire

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Covßr story

Stainlßss Steßl Focus 01/2016 31

� rounds (hot rolled, cold drawn, peeled,centerless ground, forged etc)

� stainless reinforcing bars (cold drawn,hot rolled)

� hexagons (hot rolled, cold drawn)� flats (cold drawn, hot rolled, forged)� squares (cold drawn, hot rolled, forged)� angles (hot rolled)� hot rolled wire rod� cold drawn wire

The Valbruna product range covers all longproduct categories including:

� hot rolled and forged blooms and billets� continuously cast blooms and billets� square, 8-sided, 16-sided and round

ingots� ESR and VAR ingots

It also offers:

� Chromium plated stainless steel barswith enhanced surface hardness andincreased resistance to corrosion provi-ded by the chrome plating, that are theideal solution for various applications inmarine environments, extreme atmosphe-ric conditions, mining industry, roadtransport, chemical plants, civil engineer-ing, farming machinery, off-shore indus-try, hydraulic and oleo dynamic, aero-nautical, aerospace and nuclear.

� Threaded rods type A2 and A4, with me-tric threading according to ISO 3506 - 1,coarse thread, Form A - DIN 976, suit-able for use in environments wherecorrosion resistance is a decisive factorfor the end-use of the product.

The range of material grades is also veryextensive, and includes:

� Austenitic stainless steels (including spe-cial grades for welding and cold heading)

� Martensitic stainless steels� Precipitation hardening steels� Ferritic stainless steels� Duplex stainless steels� Superduplex stainless steels� Stainless steels specifically for hot and

cold working� Nickel alloys including corrosion resistant

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alloys, high temperature alloys, weldingalloys, and electrical resistance andelectronic instrument alloys

� Commercially pure titanium(Ti-Gr.1, Ti-Gr.2, Ti-Gr.4)

� Titanium alloys(Ti-Gr.5, Ti-Gr.5 eli - Ti6Al4V)

� Silicon-Iron alloys

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32 Stainlßss Steßl Focus 01/2016

supplies a range of ferritic, martensitic, aus-tenitic, PH and duplex stainless steel, aswell as nickel and silicon iron alloys for fuelinjection systems, engine valves, fasteners,exhaust and brake systems, and other com-ponents and structural parts.Specifically for fuel injection systems, Val-bruna produces high quality steels used forthe manufacture of safety components incontact with the propellant of the engine (beit petrol, diesel, LPG or other) that mustcomply with the high standards that onlycutting edge processes can satisfy. Thus,the important and continued investments inrecent years allow Valbruna to satisfy themost stringent requirements for many ran-ges of product, as for example in the field ofnon-destructive testing where it is able toguarantee the control of 100% of the crosssection of the bar by ultrasonic testing.

For Marine applications, where corrosiveenvironments are always present, Marinox®

and Aquashaft® identify a series of austen-itic, PH and duplex stainless steels inten-ded for the manufacture of propeller shaftsin the shipbuilding industry.

By using these types of steel, the designercan reduce the shaft dimensions and there-fore use smaller supports and seals. Thesimultaneous reduction of weight and hy-drodynamic resistance permits better per-formance and greater efficiency.

For the Building sector, Valbruna offers a

Whatever the specific application, Valbrunawill almost certainly have a grade tailored toits customers’ precise requirement.

For example, for the Automotive industry it

Grades and productsfor all applications

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wide range of products that are suitable forthe construction industry among which isthe stainless steel reinforcement Reval®

that is available in a range of stainless steelgrades including austenitic, superausteniticand duplex.

The benefits of using Reval in roads, brid-ges and buildings, Valbruna says, include:

� excellent corrosion resistance to chlorides� more than 100 years expected service

life in concrete� higher strength levels� better self healing when subjected to

damage and abrasion compared togalvanized or epoxy coated steel

� low life cycle cost� high ductility� longer storage and service life� better resistance to localized corrosion

mechanisms� low magnetic permeability� better fire and heat resistance com-

pared to black bar� resistance to seismic loading� easy use with carbon steel by lapping or

coupling

For Aerospace applications, like aeronauti-cal engines, structural components, fasten-ers & rivets, fittings & sensors and manyothers, Valbruna offers a range of highlyspecialised Aeroval® grades, able to offer thegreatest performance in environments sub-ject to great fluctuations of temperature andextended cycle fatigue while guaranteeing

absolute reliability,operational safetyand efficiency.

For the Energy sec-tor, the special andstainless steels canbe considered indis-pensable materialsfor technological de-velopment.In fact, they are au-thorised for the con-struction of systemscapable of takingadvantage of the dif-ferent sources ofenergy: from hydroto thermal, from nu-clear to so-called

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Stainlßss Steßl Focus 01/2016 33

the reactor for the steam generators, throughguide-tubes, up to turbines linked to thegenerators for the nuclear sector.

In Chemical and Petrochemical plants, theconditions of the use of steel are particular-ly critical due to the aggressiveness of trea-ted fluids and elevated temperatures at whichthey operate.

For this reason, many grades of stainlesssteel and nickel alloys produced by Valbru-na, are used in these sectors due to theirunique combination of high strength andexcellent resistance to corrosion in chlor-

alternative energy, such as solar, wind andgeothermic.Valbruna produces several products in dif-ferent grades of stainless steel, nickel andtitanium alloys that find applications in tur-bine hardware as well as turbine blading andvanes for the power generation market, andfrom the system and circuits subjugated to

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34 Stainlßss Steßl Focus 01/2016

ide environments and environments whereinduced cracking is a problem.On the basis of the customer’s require-ments, the material can be supplied heattreated in dedicated furnaces in accordan-ce with most international standards, includ-ing API6A Appendix M defining the heattreatment process.

rules and technical requirements that callfor precision, hygiene and operative reliabil-ity.Bioval® is the registered trademark for thespecial steels characterized by high biocom-patibility, corrosion resistance, and excel-lent standards of micro-cleanliness neces-sary for the safe manufacture of orthopaedic,

Valbruna’s production of stainless steel,duplex and superduplex, is certified accord-ing to Norsok/Statoil M650.

The Medical applications are regulated by

spinal and dentalimplants as well asosteosynthesis, andfor stainless steelcapable of satisfyingall the typical clini-cal requirements ofmedical devices andsurgical instru-ments.

The Maxival® rangeof stainless steelgrades, which hasbeen produced byAcciaierie Valbrunasince the early1980s, and whichhas been constant-ly improved, offersmachine shops amaterial grade which

has the same corrosion resistance andmechanical properties as standard stainlesssteel grades but with enhanced machinabil-ity. For the customer this means higher feedspeeds, longer tool life, less machine down-

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time and fewer rejections. It is availableacross the grade range 304/304L, 304Cu,321, 316/316L, 303, 420, 329 (EN 1.4460),etc, but can be supplied in other grades onrequest.

Valbruna’s ferritic Magival® series is dedi-cated to solenoid technology applicationsproviding improved machinability and out-standing magnetic properties (high permea-bility and low coercive force).The carefully controlled chemical analysisand sophisticated working processes cre-ate a ferritic structure which is highly sensi-tive to variations in a magnetic field. Thisavoids the need for expensive heat treatmentby the user after machining. Due to theirextreme ease of magnetization and demag-netization, Magival grades are ideally sui-ted for use in the manufacture of magneticcores, solenoid valves, electromagnetic de-vices, flow regulators, injector componentsetc.

Valbruna also offers a range of Silicon-Ironalloys that are generally used in applications

magnetic stainless steels such as the Ma-gival series.

Valbruna’s quality systems - the companyis certified to ISO 9001, AS 9100 and ISO/TS 16949 - coupled with its philosophy andexpertise throughout the whole productionchain mean that the company can guaran-tee that its products are of the highest qual-ity and able to meet the increasing demandsof the high tech markets with improved per-formance, reliability and machining consist-ency.

Valbruna has always been committed torespecting environmental guidelines and thehealth and safety rights of employees: theVicenza and Bolzano plants are certified toISO 14001.

The company has an extensive and strate-gic distribution network which is its corner-stone in a global market, providing not onlya commercial presence around the world,but also ensuring continuous feedback fromcustomers. It has locations throughout Italyand the rest of Europe, as well as in Cana-da, the USA, Mexico, Hong Kong, Austra-lia, Malaysia, the UAE, India and South Af-rica.

Visit our new Website:

www.valbruna-stainless-steel.comrequiring higher electrical resistivity, higherpermeability, and lower coercive force thanprovided by either carbon steels or soft

Providinghigh quality productsaround the globe

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Stainlßss Steßl Focus 01/2016 35

AcciaierieValbruna SpA

Viale della Scienza, 2536100 Vicenza, Italy

Tel: +39 (0)444 968211Fax: +39 (0)444 963836

E-Mail: [email protected]

www.valbruna-stainless-steel.com