safe-lec 2 power bar

8/12/2019 Safe-Lec 2 Power Bar

1/24

New V-Contact bar for theElectrification of:

Cranes Monorails Automated Storage and

Retrieval Systems

The four conductor V-Contact system(pictured above) requires four collectors.

Only one collector is shown above in order to reveal the direct, precision contacollector shoe with the V-Contact Bar. Note that the bar is guiding the shoe, not th

Insul-8 Mobile ElectrificationCable ReelsConductor Bar FestoonPendantsDrivesSlip Rin

Solutions From A Single Source

Safe-Lec 2V-Contact Conductor BarTM

www.insul-8.com


2/24

SINGLE BOLT 4-POLE HANGER

Its a snap to install

M ultiple runs can be installed smoothlyand effortlessly

Reduce crane downtime

Hangers also available in single-pole,double-pole and 3-pole versions

SLOTTED BRACKET

Hanger support brackets feature slide-in slots

No more hassles with holes that dont line up

Accurate alignment every time

INSUL-8 SAFE-LEC 2

1

8 GREAT REASON

Safe-Lec 21 2

BAR GUIDES THE COLLECTOR SHOE

NO LIVE PARTS EXPOSED

REDUCED CHANCE OF ACCIDENTAL CONTACT

IP2 CERTIFIED

VERSATILE COVER

Natural peak shape sheds water

Dust will not accumulate as it does on a morehorizontal surface

One cover can hold 60, 100 , 125, 160, 200, 250,315 and 400 amp bar

One common spare part

5 ONE PIECE J OINT COVE

Easy snap-on fit

Provides total protection of joint

No exposed/live parts to contact

6

STEP 1 STEP 2 STEP 3


3/24

LONGER BAR LENGTHS

Safe-Lec 2: Available in 15-foot lengths (4.5 m)Other Bar: Available in 10-foot lengths

Save money - fewer joints to purchase Save time - fewer labor hours to install Reduce crane downtime associated with

installation

FEWER EXPANSION ASSEMBL

To compensate for changes in system lengthto temperature changes, it is necessary overtain system lengths to include expansion asblies at specific intervals to absorb these temature variances. Failure to do so may resubuckling of bars and possible derailment ocollectors.

Safe-Lec 2 systems can run nearly 500 feet(150m) without an expansion assembly.

Fewer expansion assembies to purchase aninstall

Save on installation labor hours and matericosts

System is less complicated to install

INSUL-8 SAFE-LEC 2

Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified. 2

TO BUY INSUL-8

V-Contact Bar

4

7

SI ANDDI COLLECTORS

Simple and safe to connectTYPESI: Integral cable is protected, no tailTYPEDI: All cable is fully enclosed, no tail

Robust design for maximum li fe

High pivot hinge point in collector head al lowsfull articulation without unnecessary pull onconnection cable

Long wearing shoe reduces costs

3

BOLTED J OIN8

Eliminate bar separation common with pinjoint systems

Increased safety and system efficency

Superior electrical contact

MANYOTHER

OPTIONS

Heater Wire Stainless Steel Hardware Pick Up Guides Transfer Caps Higher Temperature Resistant Covers ULfi


4/24

INSUL-8 SAFE-LEC 2

21 Specifications may change without notice. All products F.O.B. Omaha, NE or Harlan, IA unless otherwise specified.

INSUL-8 SAFE-LEC 2


TABLE OF CONTENTS

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

System Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Galvanized Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Copper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Aluminum / Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

Components Common to All Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16Multi-pole Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Anchor Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Single-pole Hangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Bracket Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Web Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Flange Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Beam Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

50 Amp Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18Collector Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Ground Collector w/Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Shoe and Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Ground Shoe and Holder w/Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Collector Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

100 Amp Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-20Collector Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Ground Collector w/Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Shoe and Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Ground Shoe and Holder w/Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Collector Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

250 Amp Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Collector Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Shoe and Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Collector Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Other Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-22Transfer Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Pickup Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Joint Compound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Heater Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22


5/24

INSUL-8 SAFE-LEC 2


SYSTEM OVERVIEW

TYPICAL 3-PHASE RUNWAY

Conductor Bar Galvanized Steel Copper Aluminum/S. S.

(pg. 7-8) (pg. 9-10) (pg. 11-12)

M aximum Voltage 600 600 600 600 600 600 600 600

Amperage 60 100 125 160 250 400 200 315

Resistance R (for DC) 0.003584 0.002867 0.001933 0.000342 0.000274 0.000184 0.000301 0.000261at 20C in /M

Impedance Z (for AC) 0.003604 0.002891 0.001968 0.000364 0.000300 0.000221 0.000325 0.000288at 20C in /M

Expansion sections notrequired for runs less than: 150M 150M 150M 150M 150M 150M 150M 150M

Minimum bending radius 1.5M 1.5M 1.5M 1.5M 1.5M 1.5M 1.5M 1.5M(horizontal only)

Accurate choice of conductors can only be made when all of the following are known:

The type of current: single or three-phase AC or continuous (DC)

The maximum voltage and current

The ambient temperature

Environment (dusty, coastal, humid, acidic...)

Single or multi-

conductor hangers43mm (1.7")

Insulated

Hangers60mm (2.36")

Minimum

ConductorSpacing

36.5M (120') Max Aluminum Bars70M (230') Max Steel Bars

49M (160') Max Copper Bars

75M (246') Max.All Bars

Unless OtherwiseSpecified

.75M (29.5") Max.

Anchor PointAnchor Point

End CoverEnd Cover

NOTE: Maximum Length Without Expansions:150M (492') Use Anchor Clamp at Center

HangerPowerfeed

J ointConductor Section

4.5M (14'-9")Expansion Section

4.5M (14'-9")

1.5M (59") RecommendedHanger Spacing Vertical Entry

For Curves

For Lateral Entry1.125M (44.3")

450mm (18")Recommended

Minimum150mm (6")

150mm (6")Min. toExpansionSect. Powerfeed

150mm (6")Minimum

For 110F Temperature Change

For greater than 110F temperature change, consult Insul-8.

FOR SYSTEMS OF 600 VOLTS OR LESS


6/24

INSUL-8 SAFE-LEC 2


SYSTEM SELECTION

SELECTINGA SYSTEM ISSIMPLE

To select the proper Safe-Lec 2 V-contact bar system, simply answer the following questions.

Return via fax and we ll provide a quote and qualified customer support.

PICKYOUR SYSTEM

The following components make up standard conductor bar systems used on cranes, monorails, convey-ors, and other mobile electrification applications.

Conductor Bar: Choose amperage capacity required

Joints: Order one less than total number of conductor bar, per run

Joint Covers: Remember: Powerfeeds take the place of a joint cover, except for the end powerfeed

Hanger Clamps: Attach the bar to brackets (See pages. 13-14)

Brackets: Support mechanisms that attach to crane rail (See pages15-16)

Powerfeed: Attaches to incoming power

End Cover: Provides protection at each end of a run. 2 per run required.

Collector: Conducts the power from the electrified bar to the motors that are used to

power the crane, hoist, etc.

Note: Expansion Sections are required to compensate for thermal expansion.

Safe-Lec 2 Systems can run for 150m (492 feet) without an expansion section.

1

2

3

4

5

6

7

8

11

10

9

12

Type of system (runway, bridge, monorail, other) __________________________________________

Length of system _______

Number of conductors _______

Number of vehicles (cranes, etc.) _______

Voltage _______ AC _______ DC _______ Phase _______ Cycle _______

Amperage requirement of each vehicle _______ (see pg. 6)

Total ampacity required _______ (see pg. 6)

Environment: Indoor Outdoor Both Ambient temperature: (if other than -10F to +100F) _______ to _______

Atmosphere: Dry Wet Dusty Dirty Corrosive Nuclear Other________

Bracket required? No Web, short Web, long Flange

Do you want brackets supplied? Yes No

Special Concerns __________________________________________________________________

________________________________________________________________________________

Icing problems? Insul-8 offers heated Safe-Lec 2 systems. See page 22.


7/24

INSUL-8 SAFE-LEC 2


TECHNICAL DATA

Note: The value of D will vary dependent upon whether aline is fed at one or several points. (See diagrams below)

Feed point at 1/6from ea. endD = L/6

Three feed points at L/2and L/10 from ea. endD = L/10

U% = U x 100 [%]Un

Voltage drop calculation = U(according to the following formula):

3-phase AC U = 3 x I x D x ZSingle-phase AC U = 2 x I x D x ZContinuous current (DC) U = 2 x I x D x R

Where:

U = Voltage drop in voltsUn = Nominal voltageI = Maximum current in ampsD = Distance between the feed and

pick-up points in metersR = Resistence of conductor in

ohms per meter (see page 4)Z = Impedance of conductor in

ohms per meter (see page 4)

VOLTAGE DROP INFORMATION

FORMULA

Voltage Drop: The arithmetical difference between the

voltages at the feed point and the load at the extremeend. It is usually expressed as a percentage of the sup-ply voltage and can be calculated as shown below.

Voltage drop increases in direct proportion to the lengthof the conductors. The CMAA Specifications for ElectricOverhead Traveling Cranes (Sec. 5.13) limits total volt-age drops to 3% on runways and 2% on bridge conduc-tors. Since powerfeeds are usually located at the mid-point of a system, the effective length is the distancefrom powerfeed to the end of the runway. On longer sys-tems it may be necessary to provide additional feed-points.

Proper selection of conductor and covers for

Insul-8 Safe-Lec 2TM V-contact conductor systems is simple,requiring only the ampacity, voltage and ambient condi-tions.

The method of determining the rating for cranes andhoists is completely outlined in NEC 610-14(e). Furtherreferences to the Code are made where applicable.

For a single crane, simply use the nameplate fullload ampere rating of the largest motor or groupof motors for any one function plus half the ratingof the next largest motor or motor groups.

For multiple cranes, use the same method foreach crane, add the results and multiply bythe demand factor shown in table 610-14(e)NEC Handbook. Examples:

End feedD = L

Center feedD = L/2

Feed point at ea. endD = L/4

Note: When calculating U, do not forget to account for theeffects of temperature caused by:

heating of the conductor in relation to the duty cycle, and arise in ambient temperature above 45C (113F)


8/24

GALVANIZEDSTEEL SYSTEMS

CONDUCTOR BAR

GALVANIZED STEEL

INSUL-8 SAFE-LEC 2


LENGTH: 4.5 METERS (14' 9")For use in indoor, dry, clean

conditions only.

INSULATED CONDUCTOR BARLENGTH: 4.5 METERS (14' 9")

26.2mm(1.03")

22.3mm

(0.8

8")

4500mm(148")

Consult Insul-8 for other environments

ISOLATION SECTION

INSULATED EXPANSION SECTION

60 AMP 100 AMP 125 AMPINSULATED CONDUCTOR BAR Part No. Part No. Part No.

Standard Phase Cover (Orange) 310001 310101 310201Standard Ground Cover (Green) 310002 310102 310202Medium Heat Cover (Red) 310003 310103 310203

Weight (kg) 2.410 2.860 3.890Weight (lb) 5.314 6.306 8.597




ISOLATION SECTION



33mm +2(1.3")

33mm+ 2(1.3")

LENGTH: 4.5 METERS (14' 9")

Description Part No.

Steel J oint 310872

Weight: 0.410kg (0.904lb)

STEEL JOINT

54mm

(2.1

3")

50mm(1

.97")

23mm(0.88")

13.6mm

(0.54)

108mm(4.25")

750mm (29.5")750mm (29.8")


9/24

GALVANIZEDSTEEL SYSTEMS

INSUL-8 SAFE-LEC 2


SYSTEM COMPONENTS

JOINT COVERISOLATION SPLICE

JOINT POWERFEED

END COVEREND POWERFEED

POWERFEED and COVER

J oint Cover Part No.

Standard Phase 310850Standard Ground 310851Med. Heat 310855


60 Amp. Part No.

Standard 310034Medium Heat 310066


Up to 100 Amp Part No.

End Powerfeed 310911


End Cover Part No.

Steel/Copper 310892


31 mm(1.22")

43mm

(1.6

9")

113mm(4.45")

68mm(2.68")

230 mm(9.06")

40 mm(1.57")

108mm

(4.2

5")

121.4 mm(4.78")

31mm(1.22")

43mm

(1.6

9")

121.4 mm(4.78")




ISO Splice Part No.

Steel 310972

Weight:0.03 kg 0.07 lbs

22.2mm(.76")

66mm

(2.6")

18.4mm

( 0.72)


10/24

CONDUCTOR BAR

INSUL-8 SAFE-LEC 2


COPPER SYSTEMS

108mm(4.25")

26.2 mm (1.03")

22.3mm

(0.8

8")

LENGTH: 4.5 METERS (14 9")

LENGTH: 4.5 METERS (14 9")For use in indoor, dry, clean condi-tions only.

INSULATEDCONDUCTOR BARLENGTH: 4.5 METERS (14 9")

COPPER

160 AMP 250 AMP 400 AMPINSULATED CONDUCTOR BAR Part No. Part No. Part No.




Standard Phase Cover (Orange) 310307 310407 310507Standard Ground Cover (Green) 310308 310408 310508Medium Heat Phase Cover (Red) 310309 310409 310509


ISOLATION SECTION



COPPER JOINT

Consult Insul-8 for other environments.

ISOLATION SECTION


Copper J oint 310873


50mm(1

.97")

23mm(0.88")

13.6mm

(0.54)

33mm +2(1.3")

33mm +2(1.3")

54mm

(2.1

3")


750mm (29.5")750mm (29.8")


11/24

COPPER SYSTEMS

SYSTEM COMPONENTS

JOINT COVER

POWERFEED and COVER END COVER

INSUL-8 SAFE-LEC 2


J oint Cover Part No.

Standard Phase 310850Standard Ground 310851Med. Heat Phase 310855


121.4mm(4.78")

31mm(1.22")

43mm

(1.6

9")

108mm

(4.25

")


Standard 310910

Medium Heat 310913Up to 400 Amp Part No.



End Cover Part No.

Steel/Copper 310892


68mm(2.6")

ISOLATION SPLICE

230mm(9.06")

40mm(1.57")

ISO Splice Part No.

Copper 310972


22.2mm

(.76")

66mm

(2.6")

18.4m

m

(0.72

)


12/24

ALUMINUM / STAINLESS STEEL SYSTEMS

CONDUCTOR BAR

INSUL-8 SAFE-LEC 2


4500mm(148")

33mm + 2(1.3")

54mm(

2.1

3")

LENGTH: 4.5 METERS (14 9")For use in indoor, dry, clean

conditions only.

Consult Insul-8 for other environments.

ISOLATION SECTION

33mm + 2(1.3")


Aluminum 310874


26.2mm (1.03")

22.3mm

(0.8

8")

INSULATED EXPANSION SECTIONLENGTH: 4.5 METERS (14' 9")

ALUMINUM JOINT

ALUM INUM / STAINLESS STEEL

200 AMP

315 AM P 4 00 Am p

INSULATED CONDUCTOR BAR Part No. Part No. Part No.





Weight (kg) 3.230 3.430 5.530

Weight (lb) 7.122 7.633 12.194ISOLATION SECTION



INSULATED

CONDUCTOR BARLENGTH: 4.5 METERS (14' 9")

50mm(1

.97")

18.2mm(0.72")

8.5mm

(0.33)

108mm(4.25")

750mm (29.5")750mm (29.8")


13/24

INSUL-8 SAFE-LEC 2


ALUMINUM / STAINLESS STEEL SYSTEMS

SYSTEM COMPONENTS

JOINT COVER

POWERFEED and COVERISOLATION SPLICE

END COVER

230mm(9.06")

40mm(1.58")

108mm

(4.2

5")







Standard Phase 310850Standard Ground 310851Med. Heat Phase 310855


121.4 mm(4.78")

31mm(1.22")

43mm

(1.6

9")


Aluminum 310893


68mm(2.68")

ISO Splice Part No.

For Alu. / S.S. 301973


66mm

(2.6")

22.2mm(.76")

18.4mm

(.72")


14/24

COMPONENTS COMMON TOALL SYSTEMS

MULTI-POLE HANGERS

INSUL-8 SAFE-LEC 2


4-POLE HANGER

2-POLE HANGER

3-POLE HANGER

1-POLE HANGER

Standard Mount Part No.

Black/Standard 310821Red/Med. Heat 310857

Lateral Mount Part No.

Black 310835Red 310859


Standard/Lateral Part No.




Black/Standard 310824Red/Med. heat 310829


Bolt size M8 = 8mm (0.32")Bolt size M8 = 8mm (0.32")

Bolt size M8 = 8mm (0.32")Bolt size M8 = 8mm (0.32")

8mm(0.32")

115.8mm(6.22")

8mm(0.32")

8mm(0.32")

8mm(0.32")

43mm (1.69")

158mm (6.22")

43mm (1.69")

27.6mm

(1.0

9") 5

5mm

(2.1

7")

27.5mm

(1.0

8")

43mm (1.69")

72.8mm(2.87")

27.6mm

(1.0

9")

27.5mm

(1.0

8")

29.8mm(1.17")

27.5mm

(1.0

8")

27.6mm

(1.0

8")

27.5mm

(1.0

8")

Multiple runs can be installed smoothly and effortlessly with these single bolt, multi-pole hangers.




55mm

(2.1

7")


15/24

INSUL-8 SAFE-LEC 2



ANCHOR CLAMP

SINGLE-POLE HANGERS

SINGLE-POLE HANGER w/ INSULATOR

ANCHOR CLAMP w/ INSULATOR

SINGLE-POLE STAINLESS STEELHANGER w/ INSULATOR

ANCHOR CLAM P


Anchor & Insulator 310969



Anchor Clamp 310832






SS+Insulator 310827


8mm(0.32)

32mm(1.26")

59.3mm

(2.3

3")

28mm

(1.1

0")

30mm

(1.1

8")

8 mm(0.32")

32.2mm(1.27")

29.8mm(1.17")

Bolt size M8 = 8mm (0.32")


Bolt sizeM8 = 8mm (0.32")

8mm(0.32")

30mm

(1.1

8")

81.3m

m

(3.2

")

30mm

(1.1

8")

75mm

(2.9

5")

8mm(0.32)


82.3mm

(3.2

4")


16/24


INSUL-8 SAFE-LEC 2


BEAM CLAMP

25mm(0.98")

78mm (3.07")

8mm (0.32")

50mm

(1.9

7")


Beam Clamp 310985


NOTE: Used with flange brackets on page 16.

Two (2) beam clamps required per bracket.

BRACKET SPACING

6mm(0.24")

13.6mm

(0.54")

WEB BRACKETS

LATERAL MOUNT

WEB BRACKET

19mm(0.75")

40mm(1.58") 8mm

(0.32")

25mm(0.98")

72mm(2.84")

139mm(5.47")

260mm (10.23")

40mm

(1.5

8")

45mm

(1.7

7")


260mm (10.23") 310984


9mm(0.35")

25mm(0.98")

40mm(1.58")

Hole Diameter9mm (0.35") TYP

165mm (6.5)

43mm(1.69)TYP

18mm(0.72)

19mm(0.75")

127mm (5)

4.8mm(0.188")

45mm(1.75")

92mm(3.75")

44.5mm(1.75")

150mm

(5.9

")

150mm

(5.9

")

27.5mm(1.08")


457.2mm (18") 399449


9mm (0.354")

457.2mm (18")

6.35mm (0.25") REF

145.01mm(5.71")TYP

24.99mm (0.98")

Hole Diameter10.31mm (0.41") TYP

38.1mm(1.50") REF

45.01mm (1.77")

21.49mm(0.85")TYP102.26mm

(4.03")

19.05mm (0.75")

40.01mm (1.58")150

mm

(5

.9")

STANDARD MOUNT

WEB BRACKET

Lateral Mount Part No.

92mm (3.6") 399517


Standard spacing =1500 mm (59) Lateral spacing =1125 (44.3)


17/24

INSUL-8 SAFE-LEC 2



FLANGE BRACKETS (SLOTTED)

DOUBLE-SIDED

BRACKET 700 mm (27.6 )

SINGLE-SIDED

BRACKET 555mm (21.85)

DOUBLE-SIDED

BRACKET 500 mm ( 19.69")

SINGLE-SIDEDBRACKET 402.5 mm (15.8)Beam Part No.

80-155mm 310980


Beam Part No.

80-185mm 310981


Beam Part No.

170-305mm 310982


Beam Part No.

191-305mm 310983


Flange Width =3.25"- 6"

Flange Width =3.25"-7.25"

Flange Width =6.5"-12"

Flange Width =7.5"-12"

27.5mm(1.08")

20mm(0.79")

9mm(0.35")

27.5mm(1.08)

30mm(1.18")

25mm(0.95")

25mm(0.95")

25mm(0.98")

25mm(0.98")

27.5mm(1.08")

25mm(0.98")

SIX HOLES: DIA=9mm (0.35) EACH

72mm(2.83)

72mm(2.83)

40mm

(1.5

7)

555mm (21.85)

TWOHOLES: DIA =9mm (0.35") EACH

500 mm (21.85")

27.5mm(1.08")

40mm

(1.5

8")

139mm(5.47)

27.5mm(1.08")

72mm(2.83")

72mm(2.83")

139mm(5.47")

139mm(5.47)

54mm(2.13)

15mm(0.59)

25mm(0.98)

25mm(0.98)

40mm

(1.5

7")

SIX HOLES DIA.=9mm (0.35") EACH

700mm (27.6")

40mm

(1.5

8")

139mm(5.47")

72mm(2.83")

54mm(2.13")

45mm(1.77")

40mm(1.57")

THREEHOLESDIA =9mm (0.35") EACH

402.5mm (15.8")

139 mm(5.47")

72mm(2.83")

54mm(2.13")

15mm(0.59")

139 mm(5.47")

72mm(2.83")


18/24

NSUL-8 SAFE-LEC 2


50 AMP COLLECTOR

TYPE SI

50 AMP COLLECTOR GROUND COLLECTORw/DEFLECTOR (GREEN)

50 AMP SHOE and HOLDER w/ DEFLECTOR (GROUND)

50 AMP SHOE and HOLDER

108mm(4.25")

51mm

(2")

50 Amp Collector Part No.Red (Phase) 399360Green (Ground) 399380

Weight: 0.39 kg (0.87 lbs)

Ground Collector Part No.w/Deflector

Left Green 399372Right Green 399373

Weight: 0.41kg (0.91 lbs)

Ground Shoe, Holder Part No.w/Deflector

Green (Ground) 399356


50 Amp Shoe & Holder Part No.

Red (Phase) 310993Green (Ground) 399357

Weight: 0.08 kgs (0.18 lbs)


19/24

50 AMP COLLECTOR BRACKETS

COLLECTOR BRACKETS FOR TYPE SI (50 AMP)

INSUL-8 SAFE-LEC 2


DOUBLE COLLECTOR BRACKET - SHORT

SINGLE COLLECTOR BRACKET - SHORTLength: 203mm (8 )

Length: 203mm (8 )

Get from Jeff

SINGLE COLLECTOR BRACKET - LONG

Length: 406mm (16 )

DOUBLE COLLECTOR BRACKET - LONGLength: 406mm (16 )

FOR ALL COLLECTOR BRACKETSSHOWN ON THIS PAGE:

Mounting staff = 13mm (0.51 ) square Mounting plate thickness = 6mm (0.25 ) Use only with Type SI (50 Amp) Collectors

SINGLE STAFF COLLECTOR BRACKET:Dimensions for mounting plate (shownabove) is the same for both lengths.

SHORT Part No. Weight

Single 310994 0.37kg (0.82 lbs)

SHORT Part No. Weight

Double 310898 0.76 kg (1.67 lbs)

LONG Part No. Weight

Single 399520 0.73 kg (1.6 lbs)

LONG Part No. Weight

Double 399521 1.48 kg (3.26 lbs)

DOUBLE STAFF COLLECTOR BRACKET:Dimensions for mounting plate (shownabove) is the same for both lengths.


20/24

INSUL-8 SAFE-LEC 2


100 AMP COLLECTOR

TYPE DI

100 AMPCOLLECTOR

100 AM P SHOE and HOLDER

Ground Collector Part No.

w/ DeflectorGreen (Left) 399352Green (Right) 399340


Collector Part No.

Red (Phase) 310990Green (Ground) 399355


108 mm(4.25 ")

51mm

(2.0

")

223m

m

(8.78")

368mm (14.49")

25mm(0.98")

22.5mm(0.88")

22mm(0.87")

80mm(3.15")

CONTACT SURFACE

COLLECTOR EFFECTIVEWORKING ENVIRONMENT

COLLECTOR SHOWN IN WORKING POSITION(IN CONTACT WITH CONDUCTOR BAR)

Shoe, Holder & Deflector Part No.



Shoe & Holder Part No.

Red (Phase) 310993



100 AMP SHOE and HOLDER w/ DEFLECTOR (GROUND)

CUSTOMERS CABLE

SETTINGH

EIGHT

102mm

(4.0

")

100 AMP GROUNDCOLLECTOR

w/ DEFLECTOR

SETTING

HEIGHT


21/24

INSUL-8 SAFE-LEC 2


250 AMP COLLECTOR

250 AMP

250 AMPCOLLECTOR

Shoe & Holder Part No.

250 Amp 35289


5.1mm(020") REF

127mm(5") REF

44.58mm(1.25")

70mm(2.75")

63.5mm

(2.5")

Contact Surface

63.5mm(2.5")

250 AMPSHOE and HOLDER


250 Amp 34956


25mm Part No. Weight

Single 310991 0.85 kg (1.88 lbs)Double 310992 1.87 kg (4.13 lbs)

SINGLE STAFF (PLATE DIMENSIONS) DOUBLE STAFF (PLATE DIMENSIONS)

COLLECTOR BRACKETSTHESE CAN BE USED WITH

100 AM P AND 250 AMPCOLLECTORSLength: 400mm (16 ) long

Sta ff : 25mm (1 ) square

197mm (7.75 )

76.2mm(

3)


22/24

OTHER COMPONENTS

TRANSFER CAP

INSUL-8 SAFE-LEC 2


Pick-Up Guides are recommended for discontinuous systems. Please consult Insul-8 for assistance inselecting a Pick Up Guide based on application requirements. Not all systems require Pick-Up Guides.


J oint Compound 15629

Weight: 0.225 kg (0.496 lbs)


Transfer Cap 34956

Weight: 0.11kg (.24 lbs.)

8mm(0.32")

97mm

(3.82")

433mm(17")

80mm

(3.1

5")

33.2mm(1.31")

Bolt size M8 = 8mm (.32")

8mm(0.32")

37.8

mm

(1.4

9")

PICK-UP GUIDE (TYPICAL)

Required for aluminum/stainless steel

systems only.Optimizes electrical connection.

Enough compound provided forover 300 connections.

Supplied at no charge with eachaluminum/stainless steel system.

J OINT COMPOUND

65.8mm

(3.3

8")


23/24

OTHER COMPONENTS

INSUL-8 SAFE-LEC 2


HEATER WIRE SYSTEM

Insul-8 recommends a heater wire system for your Safe-Lec 2 v-contact systems when used in

outdoor applications where frost and ice build up may occur.

Thermostatic control box will automatically energize heater wire systems at temperature levelsof 35 F (1.66 C) and below.

Heater wires are pre-installed with bar.

Please consult Insul-8 for assistance in selecting a heater wire system for Safe-Lec 2 v-contact bar.

HEATER WIRE CONNECTION

HEATER WIRE (MALE/FEMALE) MAIN CONNECTION BOX


24/24

Solutions from a Single Source

CANADA175 Boulevard J.F. KennedyJerome, Quebec J7Y 4B5

Phone: (450) 565-9900Toll Free: (800) 667-2487

Fax: (450) 432-6985e mail: contact@insul 8 com

USA10102 F Street

Omaha, NE 68127

Phone: (402) 339-9300Toll Free: (800) 521-4888

Fax: (402) 339-9627e mail: i8 info@insul 8 com

AUSTRALIA:14 England StreetDandenong, Victoria 3175

Phone: (3) 9706 88 44Fax: (3) 794 92 98e mail: info@insul 8 com au

Distributed By:

SPRING DRIVENREELS

SLIP RINGS FESTOON

CONDUCTOR BAR

CONDUCTOR BAR

MOTOR DRIVENREELS

Above is just a sampling of Insul-8 s product offering.We have the electrification solution for you.

Please visit our website at:

www.insul-8.com

ISO 9001 Certified

safe-lec 2 power bar

Documents