safety cautions fflat door hardware fad-44,fad-44llat door

Thank you very much for your purchase of our product. For safe and proper assembly, fully read this manual before installation.

SUGATSUNE KOGYO CO., LTD.

Safety Cautions

Please follow these instructions carefully for proper use.

If you need to install this product, ask the dealer that you purchased our product or technicians who are skilled in the installation work of the product. Improper installation may lead to a fall of the product during usage, causing an extreme danger.

For your safety, be sure to read the following safety cautions first.

In addition,the following pictographs are used to indicate the types of warnings(cautions).

Indicates a matter which, if neglected, may cause loss of life or serious injuries.WARNINGIndicates a matter which, if neglected, may cause injuries or property damage.CAUTION

Indicates an act which you must not do. It is followed by specific content of the act.

Indicates an instruction which you must follow. It is followed by specific content of the

instruction.

Meanings of pictographs

Indicates a warning(caution) which you are required to take. It is followed by specific content

of the warning(caution).

Notes on works

● The door is not supplied.● After unpacking the product, check for damages on the parts.● DO NOT modify the product. Otherwise, its strength may be decreased.● Ask the technicians who are skilled in the installation work of the product for assembly or installation of the product.●When working on the product, be sure to observe the instructions in this manual.

Handling of product

1-8-11 HigashiKanda, Chiyoda-ku, Tokyo 101-8633, JapanTEL:+81-3-3866-2260 FAX:+81-3-3866-4447http://www.sugatsune.co.jpE-mail : [email protected]

For Overseas Customers


ISO9001(JSAQ384) ISO14001(JSAE597) CERTIFICATE

221 East Selandia Lane,Carson,CA 90746,U.S.A.TEL:+1-310-329-6373 FAX:+1-310-329-0819TOLL FREE:(800) 562-5267 (from U.S.A & Canada only)http://www.sugatsune.comE-mail : [email protected]

For North American Customers

SUGATSUNE AMERICA, INC.

2010. 06 PRINTED IN JAPAN 0215-2

PAT.P

Flat Door Hardware FAD-44,FAD-44LFlat Door Hardware FAD-44,FAD-44LInstruction ManualInstruction Manual

Wooden Frame TypeWooden Frame Type

● Description of parts

Hinge base x 2 Channel rail x 1 Gas spring

square nut x 1

Pipe clamp x 1

Screw

Hexagon socket head cap screw M6x35

Flat washer

Q'ty

4

4

Gas spring holder x 1 Screw pin x 1 Bearing housing x 4

Screw

Cross-recessed bind self-

tapping screw 4.5 x 20

Hexagon head bolt M10x150

Hexagon nut M10

Flat washer

Q'ty

16

2

2

2

Q'ty

2

2

2

2

2

Screw


Spring washer

Square nut M6

Flat washer

E-ring

Clear cushion rubberx1 + 1 (spare)

Upper arm (w/ stopper) x 1

Lower arm x 1

Positioning unit x 2

□1

□2

□3

□6

□4

□5

Screw


Spring washer

Q'ty

8

8

Screw


Spring washer

Flat washer

Square nut M6

Q'ty

4

4

2

2

Q'ty

5

12

Arm connecting pipe x 1

Pipe length=1990[2600]

Conical spring washer x 1

Support arm x 1

Support arm

square nut x 1

● Specifications Cabinet inner

width

Door height

Door thickness

Door weight

Side plate thickness

From 750 mm to 800 mm*

2380[2980] mm max.

From 24 to 38 mm

Max. 30 kg / 1 door

25 mm min.

* If the overlay distance on both sides of side plate is 25 mm, the door width should be 800 to 850 mm.

The figure show in ［　］is for FAD-44L

Gas spring x 1 Handle x 1 Pile seal x 1

Screw

Countersunk self-tapping screw 4x20

Countersunk self-tapping screw 4.5x30

Hinge base

Countersunk head screws

Bearing housing

Upper arm

Stopper(upper side only)

Shaft

Lower arm

130

Cab

inet

insi

de (

heig

ht)

– 29

0

As shown in the figure, fix the “Channel rail” to the bottom of the roof with the supplied countersunk head screws.

Installing channel rail

39

Countersunk head screws

Channel rail

206

Symbols from to shown in the figure indicate the locations described below.

1 2

Insert the “Support arm square nut” into the “Channel rail”, and temporarily fix the “Support arm crank bracket” with the supplied screws as shown in the figure shown on the right side.

Installing support arm bracket

Insert the “Gas spring square nut” into the “Channel rail”, and temporarily fix the “Gas spring holder” with the supplied screws, as shown in the figure on the right side.

Installing gas spring holderGas spring holder square nut

Channel rail

Gas spring holder

Spring washer

Support arm

Gas spring holder

This figure shows installation to the cabinet.

Installing Parts to Cabinet (Wooden Frame) 1 Installing Parts to Roof of Cabinet (Wooden Frame)

Fix the “Hinge base” to the cabinet (wooden frame) with the supplied screws.

Installing parts to side plate of cabinet (wooden frame)

Insert the shafts of the “Upper and lower arms” into the “Bearing housing” as shown in the figure below, and fix them to the “Hinge bases” with the supplied countersunk head screws.

Installing upper and lower arms

8

(800)

206

1920

[ 250

20] m

ax.

2340

[ 294

0]

130

Bearing housing

Hinge base Lower arm

Upper arm (w/ stopper)

Channel rail Support arm

Gas spring holder

Hinge base

Bearing housing

Channel railSupport armcrank bracket

Spring washer

Support arm square nut

Support arm


3

Fit the “Arm connecting pipe” to the recess of the “Upper arm”, and fix it with the supplied screws. Fix the “Arm connecting pipe” to the “Lower arm” with the “Pipe clamp” and the supplied screws.

Installing arm connecting pipe

Arm connecting pipe

Upper arm

Flat washer

Arm connecting pipe

Lower arm

Flat washer

Pipe clamp

Cut the “Arm connecting pipe” as shown on the figure below.

Length of arm connecting pipe

Installing Arm Connecting Pipe2

Upper side Lower side

Pipe clamp

Arm connecting pipe

(800)

Upper arm(w/ stopper)

2340

[ 294

0]

1920

[ 252

0] m

ax.

130

Pip

e le

ngth

199

0 m

ax. (

resi

n ca

p is

not

incl

uded

)

Lower arm

Pip

e le

ngth

= C

abin

et in

side

hei

ght –

350

Resin cap

Resin cap

If the pipe is cut, insert the resin

caps again.


4


Gas spring holder

(800)

Installing Gas Spring3

Fully screw the “Screw pin” into the tapped hole on the top face of the “Upper arm”. (Use a wrench (10).)Set the “Gas spring” to the “Screw pin” as shown in the figure on the right side.

Installing the gas spring (arm side)

5 6

Fix the “Positioning unit” to the back of the door with the supplied screws so that the mark can be seen as below.

Fixing positioning unit

Attach “Pile seal” to the (edge of the door) shown as below.

Attaching pile seal

Positioning unit

Pile seal

Back of the door

Install the handle to the front of the door.

Installing the handle

Handle Use binds or truss M8 screws appropriate for the thickness of the door.(Thickness of door + 5 mm or more)

Front face of door

E-ring

Spring washer

Upper arm

Screw pin

Flat washer

Gas spring

Ceiling

Floor surface

Working dimensional drawing of door

Back face of door

Reference of armhinged side

Cabinet inside

Mounting hole for handle 2-*9, through hole

Prepared hole for 4.5self-tapping screw, 20 pos.

59

30

188

946

Overlaying allowance (25)Overlayingallowance (25)Cabinet width (from 800 to 750)

70C

abin

et h

eigh

t – 4

9070

36 685

110 378

110

53

Door width = (including right and left overlaying allowances)

Doo

r he

ight

= C

abin

et h

eigh

t + U

pper

and

low

er o

verla

ying

allo

wan

ces

20

30

50

170

Cab

inet

hei

ght

Ove

rlayi

ngal

low

ance

Ove

rlayi

ngal

low

ance

Loosen the screw on “Gas spring holder” so that the holder can be moved.Move the arm to the stopper of “Upper arm” until it contacts with the end of cabinet (open position), move the “Gas spring holder” along the rail, and install the gas spring to the screw pin as below.

Installing the gas spring (roof side)

Fixing screw

Gas spring holder

Channel rail

Gas spring

Flat washer

E-ringTighten the screw on gas spring holder while the stopper of the “Upper arm” is coming in contact with the end of cabinet.

Tightening gas spring holder

Stopper

Open position

Return the upper arm in close position, and attach the clear cushion rubber to the center of the “Stopper of upper arm” as the drawing.

Attaching clear cushion rubber

Upper arm stopper

Upper arm

Clear cushion rubber

Installing Parts to Door4The door is not supplied.

Set core material of which strength is enough for secure tightening of self-tapping screws to the locations that parts are to be installed.

CAUTION

Dimensions in lateral direction are determined with the (width) of the cabinet (wooden frame) regarded as the reference position. If the door end face is regarded as the reference position, add the overlaying allowance.

CAUTION

Be sure to install the handle to the location closer to the hinge than the center of the door.

CAUTION


7

Support arm

Positioning unit

Pipe clamp

Positioning unit

Arm connecting pipe


Lower arm

Back face of door

Installing Door5

When the door is completely closed, fix the “Support arm L-type bracket” to the door with the supplied screws.

Fixing support arm

Tighten the fixing screw A, and fix the “Support arm crank bracket”.

Fixing bracket

Loosen the fixing screw A so that the “Support arm crank bracket” is slid along the groove of the “Channel rail”.

Loosing bracket

While keeping the door closed with no gap between the door and cabinet (wooden frame), loosen the “Hexagon socket head cap screws” fixing the “Pipe clamp” attached to the lower arm, and retighten them.If there is any gap, adjust it by referring to the following instructions on the adjustment and figures on the right side.

Adjusting the gap between cabinet (wooden frame) and door

8 9

When the door position is required to adjust, be sure to loosen the fixing screw A first so that the bracket can be slid.After adjustment is complete, fix the “Support arm crank bracket”.

● If there is any gap between the “Cabinet” and the upper side of the door, be sure to loosen the fixing screw A at first, and tighten the “Door close positioning screw C”. Then, retighten the fixing screw A for re-adjustment.

Connect the upper and lower arms to the “Positioning unit”.Insert hexagon head bolt with flat washer, then screw it by hexagon nut.

Connecting upper and lower arms to positioning unitHexagon head bolt for connecting

Flat washer

Arm

Positioning unit

Self-tapping screw

Hexagon nut

Adjust the vertical and horizontal positions after closing the door completely.Horizontal adjusting: Turn the screw A of the “Door positioning unit”

clockwise. Then, the door is moved leftward when it is seen from the back of the door. It is moved rightward when the screw A is turned counterclockwise.

Vertical adjusting: Turn the connecting hexagon head bolt clockwise.Then, the door is raised. It can be lowered when it is turned counterclockwise.

Vertical and horizontal positioning of door

Turn clockwiseAdjustment of door

Turn clockwise

Connecting hexagon head bolt Arm

Door Horizontal adjustment

Door

Vertical adjustment

Door positioning unit

Tighten this hexagon nut after vertical adjustment is complete.

When performing horizontal adjustment, turn them once to slacken them.After adjustment is complete, tighten them.

Screw A

Gap is not allowed

● If there is any gap between the “Cabinet” and the lower side of the door, adjust the upper “Door close positioning screw B” in a similar manner to the above.

Bottom of roof

Back of door

Support arm crank bracket

Channel rail

Fixing screw A

Support arm L-type bracket

Upper arm

Arm connecting pipe

Door close position adjuster screw B, C

B

C

Fixing screw A

Lower arm

Hexagon socket head cap screwArm connecting pipe

Pipe clamp

For both the upper and lower arms, gap should not be allowed between the head of the hexagon head bolt and the flat washer. If there is any gap, turn the hexagon head bolt clockwise to eliminate the gap so that the weight of the door is received by the upper and lower arms uniformly.

CAUTION


Thank you very much for your purchase of our product. For safe and proper assembly, fully read this manual before installation.

Safety Cautions

Please follow these instructions carefully for proper use.

If you need to install this product, ask the dealer that you purchased our product or technicians who are skilled in the installation work of the product. Improper installation may lead to a fall of the product during usage, causing an extreme danger.

When installing the product, fully check the surface of the ceiling or floor, and securely fix with the proper anchor nuts and screws.Insufficient strength of the positions that the product is to be installed may lead to breakage of it, causing injury.

Notes on works

● Use your desired door.●Work on a clean floor to prevent any flaws or scratches on the aluminum frame flat surface.● After unpacking the product, check for damages on the parts.● DO NOT modify the product. Otherwise, its strength may be decreased.● Ask the technicians who are skilled in the installation work of the product for assembly or installation of the product.●When working on the product, be sure to observe the instructions in this manual.

Handling of product

1-8-11 HigashiKanda, Chiyoda-ku, Tokyo 101-8633, JapanTEL:+81-3-3866-2260 FAX:+81-3-3866-4447http://www.sugatsune.co.jpE-mail : [email protected]

For Overseas Customers


ISO9001(JSAQ384) ISO14001(JSAE597) CERTIFICATE

221 East Selandia Lane,Carson,CA 90746,U.S.A.TEL:+1-310-329-6373 FAX:+1-310-329-0819TOLL FREE:(800) 562-5267 (from U.S.A & Canada only)http://www.sugatsune.comE-mail : [email protected]

For North American Customers

SUGATSUNE AMERICA, INC.

2010. 06 PRINTED IN JAPAN　0214-2

For your safety, be sure to read the following safety cautions first.

In addition,the following pictographs are used to indicate the types of warnings(cautions).

Indicates a matter which, if neglected, may cause loss of life or serious injuries.WARNINGIndicates a matter which, if neglected, may cause injuries or property damage.CAUTION

Indicates an act which you must not do. It is followed by specific content of the act.

Indicates an instruction which you must follow. It is followed by specific content of the

instruction.

Meanings of pictographs

Indicates a warning(caution) which you are required to take. It is followed by specific content

of the warning(caution).

PAT.P

Flat Door Hardware FAD-54,FAD-54LFlat Door Hardware FAD-54,FAD-54LInstruction ManualInstruction Manual

Aluminum Frame TypeAluminum Frame Type

● SpecificationsFrame width

Door height

Door thickness

Door weight

From 750 mm to 800 mm

2380[2980]mm max.

From 24 to 38 mm

Max. 35 kg / 1 door

● Description of partsAluminum frame(vertical use) x 2L=2300[2900]

Aluminum frame (horizontal use) x 1　L=800

Adjuster base x 4 Bracket for Aluminum frame x 4 Angle joint x 6

Pipe clamp x 1

Screw


Flat washer

Q'ty

4

4

Gas spring holder x 1 Screw pin x 1 Bearing housing x 4

Screw

Cross-recessed bind

self-tapping screw 4.5 x 20

Hexagon head bolt M10x150

Hexagon nut M10

Flat washer 10

Q'ty

16

2

2

2

Q'ty

2

2

2

2

2

Screw


Spring washer

Square nut M6

Flat washer

E-ring

Clear cushion rubberx1 + 1 (spare)

Upper arm (w/ stopper) x 1

Lower arm x 1

Positioning unit x 2

□2

□3

□4

□7

□5

□6

□1

Screw


Spring washer

Square nut M6

Q'ty

8

8

8

Screw


Spring washer

Flat washer

Square nut M6

Q'ty

4

4

2

2

Screw

Square nut M6



Flat washer

Countersunk self-tapping screw 4.5x15

Q'ty

28

28

8

36

16

Arm connecting pipe x 1Pipe length=1990[2600]

Conical spring washer x 1

Support arm x 1

If the overlay distance on both sides of aluminum frame is 25 mm, the door width should be 800~850 mm.


Gas spring x 1 Handle x 1 PJ-60 x 8(Frame connector)

Pile seal x 1Adjuster x 4

Assembling Aluminum Frames 1

Installing the adjuster

Install the “Adjuster base” to the both ends of the “Aluminum frame vertical column” with the attached four countersunk head screws.Then, screw the “Adjuster” into the “Adjuster base”. Height of the adjuster on the floor side should be 50 mm from the floor surface. Fully screw in the adjuster on the ceiling side.

Adjuster

Adjuster base

Aluminum frame (vertical use)

Countersunk head screw

Ceiling

Screwing tighten

Floor

50 mm height

Temporarily fix the “Crank bracket for support arm” and “Gas spring holder” to the “Aluminum frame (horizontal use)”.

Installing bracket Aluminum frame (horizontal use)

Spring washer

Crank bracket for support arm

Gas spring mounting holder

Gas spring holder Crank bracket for aux. arm

Square nut

Pay close attention to the direction of the holder and the groove that the bracket is to be mounted.

CAUTION

Auxiliary arm

Fix the “Bearing housings” with the screws as shown in the figure below. For the mounting dimensions, see the figure shown on P.1. Temporarily fix the two housings located to the inner side of the upper and lower sets of the bearing housing.

Aluminum frame vertical column

Bearing housing

Spring washer

Square nut

Temporarily fix the two housings on the inner side

Temporarily fix the “Column fixing bracket” with the attached screws to the location shown on the figure on P.1 (upper and lower ends of aluminum frame).

Temporarily fix the “Auxiliary arm” with tape to the aluminum frame (horizontal use) so that it is not moved. (Tape is not enclosed.)

Flat washer

Column fixing bracket

Square nut

Flat washer


Square nut

Fixed bearing housing Installing aluminum frame fixing bracket

Temporary fixing of auxiliary arm

Temporarily fix with tape

Completely assemble the “Aluminum frame (vertical use)” and “Aluminum frame (horizontal use)” into a gate with “PJ-60 (frame connector)”.

When assembling, pay close attention to prevent any gap in the joint of the aluminum frames.

Assembling aluminum frames

Outer joint

Inner joint

Inner joint

Screw

35

1

3

2

1 Fit the inner joints into the gaps of the aluminum frame.

2 Put the outer joints onto the inner joints.

3 Tighten with the screws.

Ex) If the ceiling height is 2300mm, the frame length is 2200 mm.

Cut the “Aluminum frame (vertical use)” to the length “Ceiling height - 100mm”. The maximum ceiling height is 2400 mm.

The figures shown in this manual are applicable to the left-side-opening type door (left-hinged type). For the right-side-opening type (right-hinged type), install the parts symmetrically.

Check the contents of packing. Anchors must be separately prepared.

■ Assembling aluminum frame

Symbols from 1to 8shown in the figure indicate the locations described below.

1 2

When assembling the aluminum frames, work on the floor, and orient the surface of the aluminum frame without groove downward.

Cutting aluminum frame (vertical use)

Cut the “Aluminum frame (horizontal use)” to the setup width (from 750 to 800mm).

Cutting aluminum frame (horizontal use)

Temporarily fix

Aluminum frame (vertical use)

Temporarily fix

Bearing housing (4 pcs.)

Adjuster (2 pcs.)

50

Aluminum frame (horizontal use)

Adjuster (2 pos.) PJ-60 Joint (8 pcs.)


Floor

Ceiling

Alu

min

um fr

ame

leng

th =

Cei

ling

heig

ht -

100

Width from 750 to 800

Gas spring holder

Crank bracket for support arm

85

35

heig

ht to

cei

ling

- 41

419

86 m

ax.,

100

or m

ore

100

or m

ore

Alu

min

um c

olum

n le

ngth

= C

eilin

g he

ight

- 1

00

Alu

min

um c

olum

n m

axim

um le

ngth

230

0[29

00]

35


3

Fixing Aluminum Frame2

Insert the shaft of the “Upper arm (w/ stopper)” into the upper “Bearing housing”. Insert the temporarily fixed “Bearing housing” into the lower shaft of the arm, and securely fix.Insert the “Lower arm” in a same manner from the direction reverse to the above, and fix.

Cut the “Upper and lower arm connecting pipe” as shown on the figure below. Fit the “Upper and lower arm connecting pipe” to the recess of the “Upper arm”, and fix it with the attached screws. Fix the “Upper and lower arm connecting pipe” to the “Lower arm” with the “Pipe clamp” and the attached screw.

Installing upper and lower arms Installing upper and lower arm connecting pipe

Te m p o ra r i l y f i x t h e a s s e m bl e d aluminum frame with facing the surface without gap to the front side (door side) and extending the ceiling side adjuster.Then, fix the “Aluminum frame (vertical use)” with the “Alu-frame fixing bracket” to the ceiling surface and the floor surface with the screws.

Fixing aluminum frame to installing location

Bearing housing

Bearing housing

Vertical column

Lower arm

Shaft

Bearing housing

Bearing housing

Stopper

Upper arm

Shaft

Vertical column


Aluminum framefixing bracket

Flat washer

Aluminum framefixing bracket

Flat washer

Ceiling

Extend the adjuster, and temporarily fix.

Wrench

Upper arm

Flat washer

Upper and lower arm connecting pipe


Lower arm

Flat washer

Pipe clamp

When fixing the “Aluminum frame (vertical use) with the (Alu-frame) fixing bracket”, vertically fix the aluminum frame (vertical use) with a use of leveler or bubble leveler.

When installing the aluminum frame onto the concrete surface, put a M6 anchor nut, and fix with screws in 16 mm or more length.

When installing the aluminum frame onto the wooden or plywood surface, put a M6 insert nut, and fix with screws in 16 mm or more length or self-tapping screw or wooden screw of nominal size from 5 to 6. Use the screw with length that enough strength can be secured. (No anchor nut, insert nut, self-tapping screw, or wooden screw is attached.)

Pip

e le

ngth

= C

eilin

g he

ight

- 4

10

If the pipe is cut, insert the resin cap again.

Ensure that all the screws are securely tightened.

Aluminum frame fixing bracket Fixed bearing housing

Fixed bearing housing

Temporary fixed bearing housing


Temporary fixed bearing housing


Lower arm

Ceiling

Floor

5050

Pip

e le

ngth

= C

eilin

g he

ight

- 4

10, 1

990[

2600

] max

. (re

sin

cap

is n

ot in

clud

ed)

Alu

min

um fr

ame

leng

th =

Cei

ling

heig

ht -

100

Alu

min

um fr

ame

max

. len

gth

2300

[ 290

0]



4

Installing Gas Spring3


Gas spring holder

Ceiling

Floor

Install the “Gas spring” to the “Gas spring holder” as shown on the figure below.

Screw tightly the “Screw pin” into the screw hole on the top face of the “Upper arm”. (Use a wrench (10).)

Installing the gas spring (frame side)

loose the screw on “Gas spring holder” (see the figure (1)) so that the holder can be moved.Move the arm to the stopper of “Upper arm” until it contacts with the aluminum frame (open position), and install the gas spring to the screw pin as below.

Installing the gas spring (arm side)

Tighten the screw on gas spring holder (see the figure (1)) while the stopper of the “Upper arm” is coming in contact with the aluminum frame.

Tightening fixing screw

Return the upper arm in close position, and attach the clear cushion rubber to the center of the “Stopper of upper arm” as below.

Attaching clear cushion rubber

Screwing screw pin

5 6

Upper arm stopper

Upper Arm

Clear cushion rubber

Installing Parts to Door4

Fix the “Positioning unit” to the back of the door with the supplied screws so that the mark can be seen as below.

Fixing positioning unit

Attach “pile seal” to the (edge of the door) shown as below.

Attaching pile seal

Positioning unit

Back of the door

Pile seal

Install the handle to the front of the door.

Installing the handle

Handle

Front face of door

Use binds or truss M8 screws appropriate for the thickness of the door(Thickness of door + 5 mm or more)

The door is not supplied.

Gas spring holder

Rod side gas spring

Flat washer

E-ring

Screw pin

Spring washer

Upper arm

Screw hole

E-ring

Flat washer

Tube side gas spring

Screw pin

Upper arm

Ceiling

Back face of door

Floor surface

Working dimensional drawing of door

Reference ofarm hinged side

Overlaying allowance (25)

Overlaying allowance (25)

36

45

20

30

30

Door width = (including right and left overlaying allowances)

Frame width (from 800 to 750)

677

110 370

50

7028

7

176

Doo

r he

ight

- 5

30

Doo

r he

ight

= C

eilin

g he

ight

- 2

0 (I

f the

cei

ling

heig

ht is

230

0[30

00] ,

2280

[ 298

0])

110

70

188

946

Mounting hole for handle 2-φ 9, through hole

Prepared hole for 4.5 self-tapping screw, 20 pos.

Set core material of which strength is enough for secure tightening of self-tapping screws to the locations that parts are to be installed.

CAUTION

Dimensions in lateral direction are determined with the frame width. If the door end face is regarded as the reference position, add the overlaying allowance.

CAUTION

Stopper

Open position

Close position

Be sure to install the handle to the location closer to the hinge than the center of the door.

CAUTION


7

Installing Door5

Connect the upper and lower arms to the “Positioning unit”.Insert hexagon head bolt with flat washer, then secure it by hexagon nut.

Connecting upper and lower arms to positioning unit

Hexagon head bolt for connecting

Flat washer

Arm

Positioning unit

Self-tapping screw

Hexagon nut

Door


Support arm Aluminum frame horizontal column



Connecting pipe with upper + lower arm

Lower arm

Ceiling

Floor

Adjust the vertical and horizontal positions after closing the door completely.

Horizontal Adjusting: Turn the screw A of the “Door positioning unit” clockwise. Then, the door is moved leftward when it is seen from the back of the door. It is moved rightward when the screw A is turned counterclockwise.

Vertical Adjusting: Turn the connecting hexagon head bolt clockwise. Then, the door is raised. It can be lowered when it is turned counterclockwise.

Vertical and horizontal positioning of door

Turn clockwise

Longitudinal positioningAdjustment of door

Lateral positioning

Connecting hexagon head boltArm

Door

Door


Tighten this hexagon nut after longitudinal adjustment is complete.

When performing lateral adjustment, turn them once to slacken them.After adjustment is complete, tighten them.

Screw A

Gap is notallowed

For both the upper and lower arms, gap should not be allowed between the head of the hexagon head bolt and the flat washer. If there is any gap, turn the hexagon head bolt clockwise to eliminate the gap so that the weight of the door is received by the upper and lower arms uniformly.

CAUTION

When the door is completely closed, fix the “Support arm L-type bracket” to the door with the supplied screws.

Fixing support arm

Tighten the fixing screw A, and fix the “Support arm crank bracket”.

Fixing bracket

Loose the fixing screw A so that the “Support arm crank bracket” is slid along the groove of the “Aluminum frame horizontal column”.

Loosing bracket

While keeping the door closed with no gap between the door and frame, loosen the “Hexagon socket head cap screws” fixing the “Pipe clamp” attached to the lower arm, and retighten them.If there is any gap, adjust it by referring to the following instructions on the adjustment and figures on the right side.

Adjusting the gap between frame and door

Door

Cushioning pile seal

Aluminum frame vertical column

No gap between the door and the aluminum frame vertical column

Proper installation

Wrong installationGap in the upper side

Gap in the lower side

Ceiling

Floor

8 9

When the door position is required to adjust, be sure to loosen the fixing screw A first so that the bracket can be slid.After adjustment is complete, fix the “Support arm crank bracket”.

● If there is any gap between the “Aluminum frame vertical column” and the upper side of the door, be sure to loosen the fixing screw A at first, and tighten the “Door close positioning screw C”. Then, retighten the fixing screw A for re-adjustment.

● If there is any gap between the “Aluminum frame vertical column” and the lower side of the door, adjust the upper “Door close positioning screw B” in a similar manner to the above.

Installing Angle Joint (Installing Side Plate)6

When the side plate is installed, attach the “Angle joint” to the “Aluminum frame vertical column”, and fix them to the side plate with the self-tapping screw or wooden screw of nominal size 5 or 6. Neither the self-tapping screw nor wooden screw is supplied.

Fixing angle joint and side plate

Side plate Side plate

Angle jointAngle joint

Opening = Door width + 8 mm

Door width

Side plate

Angle joint

Angle joint

Hexagon socket head cap screw Flat washer

Square nut

Door

Support arm Aluminum frame horizontal column



Lower arm

Angle joint

Ceiling

Floor

Back of door

Fixing screw A

Support arm L-type bracket

Aluminum frame horizontal column

Support arm crank bracket

Upper arm


B

C

Fixing screw A

Door close position adjuster screw B, C

Lower arm

Hexagon socket head cap screwUpper and lower arm

connecting pipe

Pipe clamp

safety cautions fflat door hardware fad-44,fad-44llat door

Documents