safety first - spanset · 2014. 12. 17. · gunnebo g8 is more than just another chain sling...

Safe lifting with...

Industrier

Safety First

Gunnebo QualityAssurance system

3-rd part approval foISO 9000 by

LLOYD’s registerQuality Company

CERTIFICATE O

F APPROV AL

This is to ce

rtifythat t

he Quality M

anagement S

ystemof:

Gunnebo IndustrierAB

Division Lifting

Ramnas, Sweden

has been app

rovedby Llo

yd’s Regist

er Quality A

ssurance

to thefollo

wing Qualit

y Managemen

t Systerm St

andards:

SS-EN ISO 9001:1994

The Quality

Management

Systerm is a

pplicable t

o:

Design development and manufacture

of lifting chain and associated components.

Approval

Certificat

e No:881587

Onginal Appro

val:

Current Certi

ficate:

Certificat

e Expiry:

5 March1990

1 February 1999

31 January 2002

on behalf of LRQA

CERTIFICATE OF APPROV AL

This is to certify that the Quality Management System of:

Gunnebo Industrier ABDivision Katting & Slirskydd

Gunnebo, Sweden

has been approved by Lloyd’s Register Quality Assuranceto the following Quality Management Systerm Standards:

ISO 9002:1994EN ISO 9002:1994

SS-EN ISO 9002:1994

The Quality Management Systerm is applicable to:

Manufacture of lifting chains, tire chainsand associated chain products.

Onginal Approval:

Current Certificate:

Certificate Expiry:

31 October 1997

3 April 1998

31 August 2000

ApprovalCertificate No: 954938

on behalf of LRQA

CERTIFICATE OF APPROV ALThis is to certify that the Quality Management System of:

Gunnebo Industrier ABDivision LiftingGemla, Swedenhas been approved by Lloyd’s Register Quality Assurance

to the following Quality Management Systerm Standards:

SS-EN ISO 9002:1994The Quality Management Systerm is applicable to:

Manufacture of forged products andcomponents for lifting equipment.

Onginal Approval:Current Certificate:Certificate Expiry:

19 September 19961 October 199930 September 2002

ApprovalCertificate No: 945699

Richard Butler on behalf of

LRQA Gothenburg

Safety First

®

2

IndexSafetyConnection with G-coupling linksConnection with BerglokClevis connectionComponents:Chain,Master links, G Coupling links,Berglok, Hooks, Shackle, Web Sling connectors,Lifting points (dimensions & working load limits)Gunnebo SK systemTesting and quality controlChain sling examples

Safety in every link

Page4567

8-1920-21

2223

3

Safety First

®

4

Think Gunnebo when selecting lifting chain and com-ponents. Lifting is our business. Gunnebo has becomeknown for quality, down to the smallest component, asa result of over 200 years experience, combined withsystematic quality control and our own research anddevelopment laboratories.

Chain and components are made from quenchedand tempered alloy steel. Aguarantee for very highstrength, low weight, high wear resistance and long life.All Gunnebo G8 components are uniformly marked withequivalent chain size, grade and manufacturer's design-nation for positive indentification

Gunnebo - your partner in safe lifting

Safety put to the testGunnebo Grade 8

All chain and every single component is proof-loadedto a level that corresponds to 62% of the minimumbreaking load. individual inspection before deliveryfrom our factories ensures a high and even quality.

Chain and components are tested to destructionon a random sample basis from every productionbatch. Minimum breaking force = maximum workingload limit x the safety factor. Full test data is documen-ted. The prescribed elongation for chain grade 8 is mini-mum 20%

Additionally, finished products are subjected totesting to ensure the correct hardness levels. Cyclicalloading tests are carried out to simulate the fatigueeffects that would be expected over many years of use.

Chain and components carry identification marksfor full traceability right back to the steel supplier forraw material analysis.

We put safety to the test

Gunnebo G8 is more than just another chain sling sys-tem. It is a total lifting concept in high grade alloy steelfor heavy lifting.

The chain and components in the G8 and SKranges are designed to give more flexibility, moreoptions to meet almost any lifting problem involivingsings - whether chain, steel wire rope or soft slings.When introduced around 30 year ago, the BKSafety Hook dramatically increased industrial safety onsites all over the word.

The new generation safety hook - OBK/GBK-provide a more compact version of the well- known BK-hook. The grip latch modification gives better side sta-bility and the hook now has improved riveting. Onceagain, Gunnebo innovation leads the way.

Gunnebo gives you more options

Our BK/OBK/GBK Safety Hooks fulfil two importantrequirements. One is that the load stays put in thehook. The latch closes automatically as soon as thehook is loaded. It cannot be opened under load acci-dentally. The release trigger will only operate when theload is safety grounded.

The other is that the hook will not easily snagduring lifting because of its smooth profile.

Our Safety Hooks are designed for work. It is easyto operate the release trigger even with working gloveson. It stays open so that both hands are free to load thehook.

Our Safety Hooks are available for Working LoadLimitis 1.25 to 25 tonnes.

Safe design down to the last detail

Designation

Component size

Grade

Safety releasetrigger preventsunintentionalopening of thehook.

Spring for thetrigger in stainlesssteel

We work closely with our steel suppliers to ensure thatthe raw material meets our stringent specification.

We also work closely with our world markets andhave offical approval by the main national and inter-national authorities including MOD, NATO, BG andmany others.

All Gunnebo G8 Grade 'T' (8) chain is manufacturedand tested to the requirments of ISO 1834 & 3076,1984 and EN 818-1,& 2.All components match therelevant. EN -and ISO-standards.

Our Ramnas Factory is approved by Lloyd's (LRQA)for quality assurance to ISO 9001. This approval alsocombines BS 5750 part 1 and the new Europeanstandard EN 29001. Our quality management covers allaspects of production from raw material to deliveredproduct. LRQA approval for our system includes design,development, manufacture, marketing and distributionof lifting chains and associated components.

Full Test Certification is supplied on request.

Quality to international standards

Safety First

®

5

Connection with G - coupling linkThe Gunnebo G-coupling link is a universal fitting.

It can be used on chain master links, hooks and otherlifting components.

The G-coupling link is simply assembled and canbe disconnected if required. Taking just a few seconds,the only tools needed are a hammer and a punch. TheG-copling link, like all G8 components, is made from

quenched and tempered alloy steel for high tensilestrength and wear resistance.

The G-coupling. link has a smooth profile to helpavoid snagging. The retaining bush has a stainlesssteel square section spring for increased safety andlonger working life. Gunnebo G-coupling links are avai-lable for Working Load Limits 1.1 to 32 tonnes.

Master Link,typeM/MF/O/OFFor connection tochain with G-couplinglinks. For single ordouble-leg slings.

Master Link,typeMT/MTC/OT/OTFFor connection tochain with G-couplinglinks. For 3-leg or4-leg slings.

Shortening Hook,type OKFNo reduction inWorking Load Limitbecause of its perfectsupport of the short-ened chain leg.

Safety Hook,type BK/OBKThe safest of hooks.It retains the load inThe hook and will noteasily snag duringlifting.Very easy to handle.

Latch Hook,type OKN/EKNSling hook equippedwith a latch.

Sling Hook,type OKThe standard, tradi-tional sling hook.No latch.

Foundry Hook,type OKEThe wide admittancegives this hook moreuses than justfoundry work.

Swivel SafetyHook.type BKL,BKLKThe swivel permitsthe load to berotated.

Safety Hook ForWebslings,type BKBThe wide, flat bowl is designed to allow awebsling to lay flat within the hook.Can also be used with chain or wire rope slings.

Dimensions and Working Load Limits: See page 9-21

Swivel LatchHook.type LKN , LKNKThe swivel permitsthe load to berotated.

Safety First

®

6

Connection with BerglokThe Berglok chain coupler is fool-proof. The opening

and the load pin will accept only the correct chain andthe flattened section of corresponding hooks and mas-ter links.Thus, mismatching is avoided.

The Berglok consists of a drop forged shacklebody. It is connected to the end link of the chain with aload pin, secured by two retaining pins. The ends of thecomponent are rounded and the retaining pins do not

protrude. This design reduces the possibility of acci-dential snagging. The Berglok chain coupler eliminatesharmful side loading of the chain when used with eyehooks. It can be used for connecting chain to hooks,choker hooks, masterlinks, shackles and wire ropes, aswell as chain to chain.

The Berglok is available for Working Load Limits1.1 to 11.5 tonnes.

Master Link,type MF/OFFor connection tochain with Berglok.For single or double-leg slings.

Master Link,typeMT/MTC/OTFFor connection tochain with Berglok.For 3-leg or 4-legslings.

Shortening Hook,type OKFNo reduction inWorking Load Limitbecause of its perfectsupport of the short-ened chain leg.

Safety Hook,type BK/OBKThe safest of hooks.It retains the load inThe hook and will noteasily snag duringlifting.Very easy to handle.

Latch Hook,type OKN/EKNSling hook equippedwith a latch.

Sling Hook,type OKThe standard, tradi-tional sling hook.No latch.

Foundry Hook,type OKEThe wide admittancegives this hook moreuses than justfoundry work.

Swivel SafetyHook.type BKL, BKLKThe swivel permitsthe load to berotated.

Safety Hook ForWebslings,type BKBThe wide, flat bowl is designed to allow awebsling to lay flat within the hook.Can also be used with chain or wire rope slings.


Swivel LatchHook.type LKN, LKNKThe swivel permitsthe load to berotated.

Safety First

®

7

Connection by clevis type hooksGunnebo clevis hook are designed to be assembleddirecty onto the chain without using a coupling link.

Clevis type hooks are available for Working Load Limits1.1 to 8 tonnes.

Master Link,typeM/MF/O/OFFor connection tochain with G-couplingling links alt. Berglok.For single or double-leg slings.

Master Link,typeMT/MTC/OT/OTCFor connection tochain with G-coup-ling links alt Berglok.For 3-leg or 4-legslings.

Safety Hook,type BKG/GBKThe safest of hooks.It retains the load inthe hook and will noteasily snag duringlifting.Very easy to handle.

Latch Hook,type GKNSling hook equippedwith a latch.

Sling Hook,type GKSte standard, tradi-tional sling hook.No latch.

Clevis SwivelSafety Hooks,type BKHBK safety hook forchain hoists. A ballbearing swivelpermits the load tobe easily rotated.Working Load Limit1.1 to 2 tonnes.


Grap hook,type GGShortening graphook with supportinglugs either side toprevent chain linkdeformation. Noreduction of WorkingLoad Limit.

C-hook,type GCThe standard hookin the constructionindustry.

Safety First

®

8

Table for master linkselection

Recommended master links and lower terminals for use with wire slings acc. to ISO 2408

678

101316192226323645

*) Grey areas available with flattened section for use with BL.

1.121.52.0

3.155.38.0

11.215.021.231.540.063.0

6-886-886-8108-81310-81613-82016-82220-82622-83226-83632-84536-8

13-8

19-8

32-8

1.62.122.8

4.257.5

11.216.021.230.045.056.090.0

1.121.52.0

3.155.38.0

11.215.021.231.540.063.0

86-8108-8108-8

1310-81613-82016-82220-82622-83226-83632-84536-8

-

2.363.154.256.7

11.217.023.631.545.067.085.0

132.0

1.72.243.0

4.758.0

11.817.022.431.547.560.095.0

6-88-88-810-813-816-820-822-826-832-8--

1.82.5

3.155.08.5

12.518.023.633.550.063.0

100.0

Chain dim.(mm)

WLL(tonnes)

Master linkM/MF*

2-legged

β0-45°α0-90°

β45- 60°α90-120°

Master linkM/MF*

WLL (tonnes)3-legged & 4-legged

β0-45°α0-90°

β45- 60°α90-120°

Master linkMT*/MTC*

WLL (tonnes)Choked

endless sling

WLL (tonnes)

Recommended master links for use with chain slings acc. to EN 818-4

1-legged

WLL(tonnes)

Master linkM/MF*

1-leggedWiredim.(mm)

2-legged

β0-45°α0-90°

β45- 60°α90-120°

Master linkM/MF* MT*

WLL (tonnes)3-legged

β0-45°α0-90°

β45- 60°α90-120°

Master linkM/MF*

WLL (tonnes)1-legged & 4-legged

β0-45°α0-90°

β45- 60°α90-120°

Master link:MT*

WLL (tonnes)WLL

(tonnes)

Lowerterminal

size

101214161820222426283236404448525660

1.01.52.02.53.04.05.06.07.08.0

10.015.020.025.030.035.040.045.0

6-886-886-886-8108-8108-813-81310-81310-81613-81613-82016-82220-82220-832-832-83226-83226-8

1.42.12.83.54.25.67.08.0

10.011.014.021.028.035.042.049.056.063.0

1.01.52.02.53.04.05.06.07.08.0

10.015.020.025.030.035.040.045.0

86-886-8

108-8108-8108-813-8

1310-81613-81613-8

19-82016-82220-82622-8

32-83226-83632-83632-84536-8

6-86-86-86-88-810-810-810-810-810-813-816-816-820-822-822-826-826-8

2.13.14.25.26.38.4

10.512.015.017.021.031.042.052.063.073.084.094.0

1.52.23.03.74.56.07.59.0

10.012.015.022.030.037.045.052.060.067.0

86-8108-8108-813-81310-81310-81613-819-82016-82016-82220-832-83226-83632-84536-84536-890T-8110T-8

2.13.14.25.26.38.4

10.512.015.017.021.031.042.052.063.073.084.094.0

1.52.23.03.74.56.07.59.0

10.012.015.022.030.037.045.052.060.067.0

6-86-88-88-88-8

10-810-810-813-813-816-820-822-822-826-826-832-832-8

1.62.43.24.04.86.48.09.6

11.412.816.024.032.040.048.056.064.072.0

6-87/8-87/8-810-810-813-813-816-816-816-818/20-822-826-828-832-8---

Recomended wire rope for the above arrangement isWarrington Seale +FC 6 x 36, acc. to ISO 2408.Ultimatestrength of wire: 1770 N/mm Lower terminal can bedeviced such as hooks, shackles, coupling links orothers.

If another wire rope construction is used, the max. WLL of the wire ropecan be calculated acc. to the formula: 0.8 x Fo / n. Fo = Min. Ultimatestrength of the wire rope acc. to ISO 2408. N = safety factor (n =5:1( )32mm, n = 4:1 32mm).

Safety First

®

9

ComponentsMaster link, type M Acc to prEN1677-4 Designed for use with chain or wire rope

M-6-8M-86-8M-108-8

M-13-8M-1310-8M-1613-8

M-19-8M-2016-8M-2220-8

M-2622-8M-32-8M-3226-8

M-3632-8M-4536-8M-90T-8

M-110T-8M-125T-8 **

1.252.54

5.47.510

121725

283343

567090

110125

100120140

150160190

200240250

250300300

350375450

450450

607080

9095

110

120140150

150180200

200210250

260260

111417

192225

303438

404550

556070

8080

0.20.40.8

11.52.3

3.55.37

81215

212643

5959

β0-45°WLL (tonnes) *

Code L B DWeight

appr. kgs

Master link, type MF Acc to prEN1677-4 Designed for use with chain or wire rope

MF-6-8 ***MF-86-8 ***MF-108-8 ***

1.252.54

7.51017

25

100120140

160190240

250

607080

95110140

150

111417

222534

38

0.20.40.8

1.52.35.3

7


Code L B DWeight

appr. kgs

MF-1310-8 ***MF-1613-8 ***MF-2016-8 ***

MF-2220-8 ***

MT-6-8 ***MT-8-8 ***MT-10-8 ***

MT-13-8 ***MT-16-8 ***MT-20-8 ***

MT-22-8MT-26-8MT-32-8

Code β0-45°WLL (tonnes) *

L1 L B D I b dWeight

appr. kgs

Master link, type MT Acc to prEN1677-4 Designed for use with chain or wire rope

3.5511.5

172835

537090

270300360

450500550

610730750

150160200

250300300

350450450

9095

120

150200200

200250260

192230

405055

607080

120140160

200200250

260280280

708095

120120150

150160160

141722

303238

455055

1.83.16.5

152333

467191

MTC-6-8 ***MTC-8-8 ***MTC-10-8 ***

MTC-13-8 ***MTC-16-8 ***MTC-20-8 ***

MTC-22-8MTC-26-8MTC-32-8

Code β0-45°WLL (tonnes) *

L1 L B D I b dWeight

appr. kgs

Master link, type MTC Acc to prEN1677-4 Designed for use with chain or wire rope

2.364.256.7

11.21726.5

31.54567

210230290

380420470

470520650

150160200

240250300

300350450

9095

120

140150200

200200250

192230

344050

556070

607090

140170170

170170200

384660

65100110

110110120

131619

253238

404550

1.42.14.7

91526

314065

* If used for chain, check for correspondling WLL values in the WLL table acc EN818-4, Safety factor 4:1** Dimensions L and B not acc. to EN1677-4*** With flattened section for use with BL

BLD

b

d

l

L1

B

LD

B

DL

BLD

b

dl

L1

Safety First

®

10

Components

SA1-1606-8SA1-1608-8SA1-1610-8

SA1-1613-8SA1-1616-8SA1-1619-8

Code L1 L B D I b dWeight

appr. kgs

Master link Special Size, type SA 1-16

67/810

131619

314330345

375400410

260260260

260260260

140140140

140140140

182022

263036

547085

115140150

253440

506570

131618

222632

1.62.152.75

4.206.559.40

L

D

B

L1

For chainsize mm

Dim. in mm

SA1-2506-8SA1-2508-8SA1-2510-8

SA1-2513-8SA1-2519-8


appr. kgs


67/810

1319

394410425

455490

340340340

340340

180180180

180180

202226

2840

547085

115150

253440

5070

131618

2232

2.453.153.90

5.7012.90

L

D

B

L1

For chainsize mm

Dim. in mm

SA2-1606-8SA2-1608-8SA2-1610-8

SA2-1613-8SA2-1616-8


appr. kgs


67/810

1316

314330345

375400

260260260

260260

140140140

140140

182226

3034

547085

115140

253440

5065

131618

2226

1.802.904.20

6.359.95

For chainsize mm

Dim. in mm

L

D

B

L1

SA1-4006-8SA1-4008-8SA1-4010-8

SA1-4013-8SA1-4016-8SA1-4019-8


appr. kgs


67/810

131619

484500515

545570580

430430430

430430430

220220220

220220220

222426

303442

547085

115140150

253440

506570

131618

222632

3.654.505.40

7.6510.8516.40

L

D

B

L1

For chainsize mm

Dim. in mm

1.122.03.15

5.38.0

11.2

t°

WLL (tonnes) *

1.122.03.15

5.311.2

t°

WLL (tonnes) *

1.122.03.15

5.38.0

11.2

t°

WLL (tonnes) *

1.62.84.257.5

11.2

SA2-2506-8SA2-2508-8SA2-2510-8

SA2-2513-8SA2-2519-8


appr. kgs


67/810

1319

394410425

455490

340340340

340340

180180180

180180

202428

3242

547085

115150

253440

5070

131618

2232

2.654.055.70

8.2517.05

For chainsize mm

Dim. in mm

L

D

B

L1

1.62.84.257.5

16.0



* Safety factor 4:1

For 3-leg and 4-leg sling


Safety First

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11

Components

SA2-4006-8SA2-4008-8SA2-4010-8

SA2-4013-8SA2-4016-8SA2-4019-8


appr. kgs


67/810

131619

484500515

545570580

430430430

430430430

220220220

220220220

262630

344045

547085

115140150

253440

506570

131618

222632

5.255.607.65

10.6515.7021.55

For chainsize mm

Dim. in mm

L

D

B

L1

1.62.84.257.5

11.216.0

SA4-1606-8SA4-1608-8SA4-1610-8

SA4-1613-8SA4-1616-8SA4-1619-8


appr. kgs


67/810

131619

314330345

375400500

260260260

260260350

140140140

140140190

222630

343651

547085

115140150

253440

506570

131618

222632

2.553.855.30

7.659.95

23.30

For chainsize mm

Dim. in mm

L

D

B

L1

2.364.256.7

11.217.023.6



SA4-2506-8SA4-2508-8SA4-2510-8

SA4-2513-8SA4-2519-8


appr. kgs


67/810

1319

394410425

455500

340340340

340350

180180180

180190

242832

3851

547085

115150

253440

5070

131618

2232

8.705.357.20

11.0023.30

For chainsize mm

Dim. in mm

L

D

B

L1

2.364.256.7

11.223.6


SA4-4006-8SA4-4008-8SA4-4010-8

SA4-4013-8SA4-4016-8SA4-4019-8


appr. kgs


67/810

131619

484500515

545570580

430430430

430430430

220220220

220220220

263034

404250

547085

115140150

253440

506570

131618

222632

5.257.309.60

14.1516.9529.80

For chainsize mm

Dim. in mm

L

D

B

L1

2.364.256.7

11.217.023.6


* Safety factor 4:1





Safety First

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12

Master link, type O Connection to chain with G-link

O-6-8O-86-8O-108-8

O-13-8O-1310-8O-16-8

1.252.54.06.38.0

11.5

15.017.020.0

25.030.037.0

50.063.080.0

100.0125.0

0.20.40.7

1.01.52.2

2.73.55.1

78

12

151825

4053

WLLtonnes *Code L B D

Weightappr.kgs

O-1613-8O-19-8O-2216-8

O-26-8O-2619-8O-3222-8

O-3626-8O-4028-8O-4532-8

O-100T-8O-125T-8

67,810

-13-

16-

19,22

-2632

364045

--

16-

19,22

-6

7,8

-10-

-1922

262832

--

13-

16

100120140

150160190

250250300

300300350

400400

180200240

607080

9095110

150150180

200200200

250250

105120140

111417

192225

384045

505560

7080

283034

1-leg 2-leg

For chainsize mm

Dim. in mm

OT-6-8OT-8-8OT-10-8

OT-13-8OT-16-8OT-19-8

OT-22-8OT-26-8OT-32-8

Code

Master link, typeOT

5.08.0

16.0

30.040.050.0

75.0100.0125.0

67,810

131619

222632

260300360

430500560

610680680

150160200

250300300

350400400

9095

120

150200200

200250250

192230

405055

607080

110140160

180200260

260280280

608095

105110140

140160160

141722

283238

455055

Connection to chain with G-link

1.82.86

132332

466887

WLLtonnes * L B D

Weightappr.kgs3- o 4-leg

For chainsize mm

Dim. in mm

I b dL1

Master link, typeOF

OF-6-8OF-86-8OF-108-8

OF-1310-8OF-1613-8OF-2216-8

OF-2619-8

Code

1.252.54.08.0

15.020.0

30.0

67,810

131619

-

-6

7.8

101316

19

100120140

160180240

250

607080

95105140

150

111417

222834

40

0.20.40.7

1.52.75.1

8.0

WLLtonnes * L B

Weightappr.kgs2-leg

For chainsize mm

Dim. in mm

D1-leg

OTF-6-8OTF-8-8OTF-10-8

OTF-13-8OTF-16-8OTF-19-8

Code

Master link, typeOTF

5.08.0

16.0

30.040.050.0

67,810

131619

260300360

430500560

150160200

250300300

9095

120

150200200

192230

405055

110140160

180200260

608095

105110140

141722

283238

Connection to chain with Berglok

1.82.86

132332

WLLtonnes * L B D

Weightappr.kgs3- o 4-leg

For chainsize mm

Dim. in mm

I b dL1

Connection to chain with Berglok

Single & Quardruple Master Links are supplied as atandard with a flattenedsection (as OF & OTF) .Master Links without flasts (as O & OT) are suppliedif no flattened equivalent in range.

Note* Safety factor 4:1

L

D

B

D

L

B

L

D

B

L1

L

D

B

L1

Safety First

®

13

Chain type KL

EKN-6-8EKN-7/8-8EKN-10-8

Code L B E F G b

Weightappr.kgs

Sling hook, type EKN with latch Acc to prEN1677-1

1.122.03.15

5.38.0

12.5

15.0

67, 810

131619

22

94105131

161197229

267

242837

425260

77

222532

405060

64

1011.513.5

17.52226

31

161719

273437

42

192229

364452

67

0.30.50.9

1.83.45.1

8.9

G-6-8G-7/8-8G-10-8

G-13-8G-16-8G-18/20-8

G-22-8G-26-8G-32-8

CodeWLL

(tonnes) * L B G E

Weightappr.kgs

Coupling link type G Also available in tamper-proof version

1.122.03.2

5.48.0

12.5

15.521.632.0

67, 810

131619

222632

445668

88104125

150160200

151825

293643

495870

79

12

151922

242936

172226

334048

596178

0.10.20.3

0.71.11.8

3.04.68.6

KL-6-8KL-7-8KL-8-8

KL-10-8KL-13-8KL-16-8

1.121.52.0

3.155.38.0

11.215.021.2

31.5

0.81.11.4

2.23.75.6

7.811.015.2

23

WLLtonnes *Code E HD

Weightappr.kgs/m

KL-19-18KL-22-8KL-26-8

678

101316

32

192226

182124

303948

96

576678

8.51011

141822

43

263035

Dim. in mm

KL-32-8

Forchain size

mm

Dim. in mm

BL-6-8BL-7/8-8BL-10-8

BL-13-8BL-16-8BL-19-8

CodeWLL

(tonnes) * L B G E

Weightappr.kgs

1.122.03.2

5.48.0

11.5

67, 810

131619

273545

566880

202532

405058

91114

172225

141822

283541

0.10.20.4

1.01.42.3

Forchain size

mm

Dim. in mm

Berglok chain coupler type BL

EKN-13-8EKN-16-8EKN-18/20-8

EKN-22-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

OKN-6-8OKN-7/8-8OKN-10-8

Code L B E F G H

Weightappr.kgs

Sling hook, with latch type OKN

1.122.03.2

5.48.0

12.5

15.521.632.0

67, 810

131619

222632

8098

122

152184218

240280318

242734

424959

708090

202532

405060

506676

91114

182226

303238

151923

283242

485865

0.30.40.8

1.73.25.1

8.012.817.0

OKN-13-8OKN-16-8OKN-18/20-8

OKN-22-8OKN-26-8OKN-32-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

192228

354445

597580

* Safety factor 4:1

H

D

E

G

E

L

B

G

HL

EF

~B

F

BE

L

H

G

G

BL

H

Safety First

®

14

OK-6-8OK-7/8-8OK-10-8

Code L B E F G H

Weightappr.kgs

Sling hook, type OK

1.122.03.2

5.48.0

12.5

15.521.632.0

67, 810

131619

222632

8098

122

152184218

240280318

283240

505666

9095

105

202532

405060

506676

91114

182226

303238

151923

283242

485865

192228

354445

597580

0.20.40.8

1.63.04.9

7.612.216.7

OK-13-8OK-16-8OK-18/20-8

OK-22-8OK-26-8OK-32-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

OKE-7/8-8OKE-10-8OKE-13-8

Code L B E F G H

Weightappr.kgs

2.03.25.4

8.012.521.6

32.0

7, 81013

161926

32

122150182

215247300

384

637690

102114113

145

253240

506066

80

111418

222638

48

182332

404564

77

263038

455073

94

0.61.12.3

3.86.0

17

35

OKE-16-8OKE-18/20-8OKE-26-8

OKE-32-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

Foundy hook, type OKE

BK-6-8BK-7/8-8BK-10-8

Code L B E F G H

Weightappr.kgs

1.122.03.2

5.48.0

12.5

15.521.625.0

67, 810

131619

222628

109137168

208254290

320345400

283644

546368

80100120

222532

405060

708090

101113

162022

242527

141725

283742

475062

0.50.81.5

2.85.67.9

11.214.522.0

BK-13-8BK-16-8BK-18/20-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

192329

384957

626881

BK-22-8BK-26-8BK-28-8

Safety hook type BK

BKB-10-8

Code L B D E F G

Weightappr.kgs

3.2 10 170 38 72 32 13 2.4

WLL(tonnes) *

Forchain size

mm

Dim. in mm

32 42

H

Safety hook type BKB

OBK-6-8OBK-7/8-8OBK-10-8

Code L B E F G H

Weightappr.kgs

1.122.03.2

5.48.0

12.5

15.5

67.810

131619

22

103129162

195237293

335

263442

506073

87

222532

405060

70

91013

151922

24

141721

263037

40

172026

303848

57

0.40.71.2

2.04.17.5

10.0

OBK-13-8OBK-16-8OBK-18/20-8

OBK-22-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

Safety hook type OBK with grip latch

* Safety factor 4:1

F

H

G

B

E

L

L

EB

F

G

H

F

E

B

G

H

B

L

E

L

B B

F

G

H

E

F

B

L

G

G

E

Safety First

®

15

LKNG-16-8

Code L B C F G H

Weightappr.kgs

8.0 16 252 49 30 28 33 5.5

WLL(tonnes) *

Forchain size

mm

Dim. in mm

43 27

M

Clevis swivel hook type LKNK

BKL-6-8BKL-7/8-8BKL-10-8

Code L B C F G H

Weightappr.kgs

1.122.03.2

5.48.0

12.5

67, 810

131619

149183218

276334367

283644

546369

232737

435880

333642

486274

111215

192226

141725

283742

192329

384956

BKL-13-8BKL-16-8BKL-18/20-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

E

0.61.12.0

3.86.8

10.8

Swivel Safety hook type BKL

BKLK-6-8BKLK-7/8-8BKLK-10-8

Code L B C F G H

Weightappr.kgs

1.122.03.2

5.48.0

12.5

67, 810

131619

148184216

277330367

283644

546369

222732

415059

333540

486074

111215

192226

141725

283742

192329

384956

BKLK-13-8BKLK-16-8BKLK-18/20-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

E

0.71.11.9

3.87.2

10.8

Swivel Safety hook with ball bearing type BKLK

LKN-7/8-8LKN-10-8LKN-13-8

Code L B C F G H

Weightappr.kgs

2.03.25.4

8.0

7, 81013

16

154189233

279

263642

49

273743

58

354248

62

121519

22

182328

33

212935

43LKN-16-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

E

0.91.53.0

5.1

Swivel latch hook type LKN

LKNK-7/8-8LKNK-10-8LKNK-13-8

Code L B C F G H

Weightappr.kgs

2.03.25.4

8.0

7, 81013

16

151189233

277

263642

49

273541

50

364248

61

121519

22

182328

33

212935

43LKNK-16-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

E

0.91.63.1

5.1

Swivel latch hook with ball bearing type LKNK

* Safety factor 4:1

G

E

BL

C

H

F

E

G

H

L

CF

B

EF

C

L

BB

G

H

G

BB

H

L

EF

G

B

H

L

M

FC

Safety First

®

16

GBK-7/8-8GBK-10-8GBK-13-8

Code L B G H

Weightappr.kgs

Safety hook type GBK with grip latch

2.03.25.4

8.0

7, 81013

16

112137167

198

344250

60

172126

30

202630

38

0.61.12.0

4.2GBK-16-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

BKG-7/8-8BKG-10-8BKG-13-8

Code L B G H

Weightappr.kgs

2.03.25.4

8.011.2

7, 81013

1619

119142180

216242

364454

6368

172528

3742

232938

4956

0.81.52.8

5.17.8

BKG-16-8BKG-19-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

BKT-6-8BKT-7/8-8BKT-10-8

Code L B D d G H

Weightappr.kgs

1.122.03.2

5.48.0

90113135

173206

283644

5463

364346

6071

202429

3437

111316

2025

141725

2837

0.50.91.5

2.85.4

BKT-13-8BKT-16-8

WLL(tonnes) *

Dim. in mm

192329

3849

Shank Safety hook type BKT

Safety hook type BKG

GKN-7/8-8GKN-10-8GKN-13-8

Code L B G H

Weightappr.kgs

2.03.25.4

8.011.2

7, 81013

1619

96121147

170212

273442

4960

182328

3343

222936

4351

0.51.02.1

3.66.0

GKN-16-8GKN-19-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

Sling hook type GKN

GK-7/8-8GK-10-8GK-13-8

Code L B G H

Weightappr.kgs

2.03.25.4

8.011.2

7, 81013

1619

96121147

170212

324048

5660

182328

3343

222936

4351

0.50.91.9

3.45.8

GK-16-8GK-19-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

Sling hook type GK

BKH-6-8BKH-7/8-8

Code L B G H

Weightappr.kgs

1.122.0

67, 8

145181

2836

6.88.8

1923

0.71.2

WLL(tonnes) *

Forchain size

mm

Dim. in mm

Clevis swivel safety hook with ball bearing type BKH

K

1417

L1 min

* Safety factor 4:1 d =the smallest shank dimension after machining.Note! After machining of the shank proof loading must be carried out.

G

L

B

H

D

L1

G

L

B

H

B

K

G

L

B

H

G

LB

H

BB

G

H

L

G

L

B B

H

Safety First

®

17

GG-7-8GG-10-8GG-13-8

Code L B

Weightappr.kgs

1.53.25.4

8.011.5

71013

1619

567897

124145

101215

1922.5

GG-16-8GG19-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

0.30.81.5

2.84.8

Grab hook type GG

OKF-6-8OKF-7/8-8OKF-10-8OKF-13-8

Code L C F K

Weightappr.kgs

1.122.03.25.4

8.012.5

67, 81013

1619

47607595

120143

36486078

96114

20253240

5060

9111418

2226

30465772

88103

OKF-16-8OKF-18/20-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

E

Not for use with BerglokNo reduction of working load limit, thanks to supporting lugs which prevent chain link deformation.

Grab hook type OG Not for use with BerglokNo reduction of working load limit, thanks to supporting lugs on either side of hook prevent chain link deformation.

OG-7-8OG-8-8OG-10-8

Code L B E F

Weightappr.kgs

1.52.03.2

5.48.0

11.5

15.5

7810

131619

22

607084

104130156

180

101012

151922.5

25.5

151620

252836

42

0.20.40.6

1.22.44.6

6.2

OG-13-8OG-16-8OG-19-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

91013

151921

25OG-22-8

Shortening hook type OKF

0.30.50.91.9

3.45.9

Can be supplied without safety latch.Shortening cluth type GKL

GKL-6-8GKL-7-8GKL-8-8

Code A B C D

Weightappr.kgs

1.121.52.0

3.25.48.0

678

101316

759393

120151179

344242

556679

384242

587490

0.30.50.5

1.02.43.4

GKL-10-8GKL-13-8GKL-16-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

152020

253240

536665

84103122

L

LK-7/8-8LK-10-8LK-13-8

Code L B

Weightappr.kgs

2.03.25.4

8.0

7, 81013

16

96120150

185

192126

32LK-16-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

0.30.81.8

3.0

E

324252

64

Use with Berglok as end component.Choker hook type LK

* Safety factor 4:1

GC-7/8-8GC-10-8GC-13-8

Code L B

Weightappr.kgs

2.03.25.4

8.0

7, 81013

16

80105138

170

202735

43GC-16-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

0.50.91.9

3.6

H

212634

42

C-hook type GC

G

162232

40

E

F

L

C K

B

F

L

E

L

B

L

H

G

B

E

LB

B

LA

C

D

Safety First

®

18

SA-7-8SA-10-8SA-13-8

Code L B G M

Weightappr.kgs

Shackle type SA

1.53.25.4

8.011.515.5

71013

161922

305265

728694

152428

303640

81316

182225

0.10.40.7

1.01.82.5

SA-16-8SA-19-8SA-22-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

GSA-7/8-8GSA-10-8GSA-13-8GSA-16-8

Code A B C G

Weightappr.kgs

2.03.25.48.0

7, 8101316

36486570

32345060

7993

118141

34404454

0.50.91.73.0

WLL(tonnes) *

Forchain size

mm

Dim. in mm

UH 1.1UH 2.0UH 3.2

Code B C K L S a

Weightappr.kgs

WLL(tonnes) *

Dim. in mm

Universal hook weld-on type UH

BD 50BD 60BD 75BD 100BD 150

Code L B F

Weightappr.kgs

2.53.24.24.26.4

597585

109172

556580

105160

1414161620

0.50.81.21.43.0

WLL(tonnes) *

Dim. in mm

Clevis shackle type GSA

Webbing hook type BT

Uninersal weld-on hook type UKN

* Safety factor 4:1 If welding on to an excavator or its accessories we recommend that the working load limit is reduced, where necessary,to meet any appropriate leqislative requirements. Please contact your distributer for further information.

SA-26-8 21.6 26 116 48 32 4.8

203542

465562

75

101620

222730

39

D

* Safety factor 4:1

Web sling connector type BD* Safety factor 4:1

Dismountable. For connect of the webbing to end component or directly in the crane hook.

* Safety factor 5:1

Threadable, maily for lashing. For lifting the webbing must be sewn into the hook.

BT 50

Code L B G H

Weightappr.kgs

1.0 160 21 69 14 21 0.7

WLL(tonnes) *

Dim. in mm

F

17

C

54

A

UKN-0,75 ***UKN-1***UKN-2 ***UKN-3UKN-4

Code G H L S

Weightappr.kgs

0.751.02.03.04.0

5.08.0

10.0

2021262929

343447

567286

105111

130133168

2025303038

465158

1925303542

455055

81,595

114132140

165172220

34567

899

WLL(tonnes) *

Dim. in mm

K

0.250.61.01.31.9

2.83.76.3

UKN-5UKN-8UKN-10

1317202329

303943

a

568

1011

121314

CB

* Safety factor 5:1

UH 8.0UH 12.5

UH 5.3

1.122.03.2

8.012.5

5.3

182427

3950

34

536574

105139

93

202732

5060

40

86112129

181233

158

678

1415

11

456

910

7

0.30.60.9

2.96.1

1.8

* Safety factor 5:1

L

608098

114

M

16202227

L

M

B G

D

BC

AL

M

G

B

L

K

L a

S

B

G

H

C

C

a

S

L

B

UH

32T

K

C G

H

L

AF

B

Safety First

®

19

CH-3CH-3 Turned 45 leftCH-3 Turned 45 right

Code L G

Weightappr.kgs

12.512.512.5

WLL(tonnes) *

Dim. in mm

Container hook type CH-3

Container hook, type BKGC

Master link type D

D-14-8D-17-8D-19-8D-22-8

Code DB L

Weightappr.kgs

2.54.06.58.0

55647276

14171922

65628090

0.30.50.71.0

WLL(tonnes) *

Dim. in mm

24293233

R

WLP-1TWLP-3TWLP-5T

Code G L

Weightappr.kgs

1.03.05.0

505864

273443

555074

WLL(tonnes) *

Dim. in mm

0.50.91.7

T

105112154

Weldable lifting point type WLP

* Safety factor 4:1

CEL-7/8-8CEL-10-8CEL-13-8

Code A B

Weightappr.kgs

2.03.25.48.0

7, 8101316

80100130157

40506578CEL-16-8

WLL(tonnes) *

Forchain size

mm

Dim. in mm

0.40.71.52.6

H

15192530

Clevis egglink type CEL

G

14182328

192 70 46 25 47 75 4.0

B H F E

Container hook type GKC

GKC-13-8

Code L H

Weightappr.kgs

5.4

WLL(tonnes) *

Dim. in mm

13 50 50 27 42 190 3.0

B D G L

Forchain size

mm

BKGC-13-8BKGC-16-8

Code H

Weightappr.kgs

5.38.0

WLL(tonnes) *

Dim. in mm

1316

164160

4949

2727

4343

3.23.4

L B G

Forchain size

mm

B

141722

D H

384861

R

242933

* * The loadbearing width must be at least 0.5 X B

Can be supplied with or without spring for stay up function.

L

100126162197

B

L

46

192

70

H

G

E75

25F

BK

GC

-16-8

L

H

GB

L

R

B

DO

T

R

H

B

C

G L

G

CE

L-7/

8-8

B

H

AL

LH

D

G

B

Safety First

®

20

SKN-7/8-8SKN-10-8SKN-13-8SKN-16-8SKN-18/20-8

Code L B1 G H

Weightappr.kgs

WLL(tonnes) *

Dim. in mm

Sling hook with latch, type SKN, without latch, type SKH

Container master link, type SKGC

* Safety factor 4:1

SKGC-10-8

Code G

Weightappr.kgs

3.15 10 138 65 0.6

WLL(tonnes) *

Dim. in mm

B

18

L

SKO-7/8-8SKO-10-8SKO-13-8

Code L B G B1

Weightappr.kgs

2.03.25.4

8.012.5

7, 81013

1619

506672

82105

141822

2530

WLL(tonnes) *

Dim. in mm

0.30.61.0

1.62.6

99127145

175204

152025

3036

2.03.25.48.0

12.5

7, 810131619

90115141165189

3240485666

2734424959

1823283342

2129364350

0.40.91.83.25.1

Forchain size

mm

SKG-7/8-8SKG-10-8SKG-13-8

Code L B

Weightappr.kgs

WLL(tonnes) *

Dim. in mm

G

SKG-16-8SKG-18/20-8

2.03.25.4

8.012.5

7, 81013

1619

99127145

175204

506672

82105

141822

2530

0.30.61.1

1.72.8

Forchain size

mm

Master link (closed) type SKG

Master link (open) type SKO

SKO-16-8SKO-18/20-8

Forchain size

mm

B2

Forchain size

mm

A range specialized Grade 8 alloy steel componentsfor safe and easy assembly to chain, steel wire rope,webbing and roundslings and designed to solve yourbelow-the-hook problems.The SK System provides:

Universal coupling of components to chain, wire andsynthetic slings.Quick and simple assembly - only a hammer nee-ded.

Foolproof assembly - standardized dimensionswithin each size range effectively eliminates the

wrong assembly of compoents with different safeworking loads.Heavy hoisting with strong yet lightweight equipment- all components are manufactured from alloy steelfor use with Grade 8 chain.Individual components are proof-load tested to 62%of min. breaking load.

Official approval by the main national and internation-nal authorities, including MOD, NATO, BG and manyothers.Patented protection for much of the range.

The SK System

L

GB

SK

GC

-10-

8 GUNNEBO

BG

L

BG

B1L

BB1

2

L

H

G

Safety First

®

21

Roller-bearing swivel type SKLI

Shank coupling type SKS

* Safety factor 4:1

SKA-6-8SKA-7/8-8SKA-10-8

Code

0.010.020.05

Locking set type SKA

Roundsling coupling type SKR

SKLI-7/8-8SKLI-10-8SKLI-13-8

Code L D

Weightappr.kgs

2.03.155.3

8.012.5

7, 81013

1619

7596

120

137159

485975

90104

0.71.42.9

4.97.2

WLL(tonnes) *

Forchain size

mm

Dim. in mm

SKLI-16-8SKLI-18/20-8

Electrically insulated, lubricated, sealed rollerbearing swivel. Fully rotational even at maximumload. Tested to resist 1000 V. Suitable for protection of overhead cranes during welding operations on suspended loads.

SKR-7/8-8SKR-10-8SKR-13-8

Code L B S

Weightappr.kgs

2.03.25.4

8.012.515.5

354250

6271111

404753

6780

125

182429

354350

0.20.40.7

1.21.95.3

SKR-16-8SKR-18/20-8SKR-22-8

WLL(tonnes) *

Dim. in mm

SKR-26-8 21.6 129 150 58 9.0

242935

435270

86

K

Special shape for full W.L.L. of the roundsling.

SKS-7/8-8SKS-10-8SKS-13-8

Code L L2 d min

Weightappr.kgs

2.03.25.4

8.012.5

7, 81013

1619

7085

100

11288

303642

5070

0.50.91.4

2.54.7

SKS-16-8SKS-18/20-8

WLL(tonnes) *

Dim. in mm

131620

2530

D

273443

5255

Forchain size

mm

Supplied unmachined as standard. Can be machined to customer requirements.

Half link type SKT (incl. locking set).

d min = The smallest shank dimension after machining.After machining of the shank proof loading must be carried out.Note!

SKT-7/8-8SKT-10-8SKT-13-8

Code L B E

Weightappr.kgs

SKT-16-8SKT-18/20-8SKT-22-8

WLL(tonnes) *

Dim. in mm

G

Forchain size

mm

SKT-26-8SKT-32-8

2.03.25.4

8.012.515.5

21.632.0

7, 81013

161922

2632

283444

526376

80100

182529

364350

5870

91215

192224

2936

222633

404860

6178

0.10.20.4

0.71.11.7

2.64.9

SKA-13-8SKA-16-8SKA-18/20-8

SKA-22-8SKA-26-8SKA-32-8

0.10.20.3

0.40.61.1

Weightappr.kgs

D L

B

KL

S

DL

L2

G

E L

B

Safety First

®

120

110

100

90

80

70

60

50

40

30

20

10

0

25

0 10 20 30 40 50 60

Working Load Limit, safety factor 4:1

Manufacturing Proof Force

Mn. Breaking Force

% elongation

22

The systematic quality control in every manufacturingstage from raw material to finished productguarantees a high level of safety and long life.

Testing and quality controlGeneral

Type testingIn order to prove the design, material heat treatmentand method of manufacture, each size of componentand chain in the finished condition has been typetested in order to demonstrate that the componentsand chain possess the mechainical propertiesaccording to the latest international standards. Thefollowing testing procedures are particularly relevant.

1. Test for deformation.The manufacturing Proof Force (MPF) for the relevantsize of the component is applied and removed. Thedimensions after proof loading shall not alter from theorignal dimensions with the tolerances prescribed inthe international standards.

2. Static tensile testThe Breaking force (BF) for each component and size isverified. The verified value shall be at least equal to theMinimum Breaking Force (MBF) value. The MBF valueis equal to the Working Load Limit (WLL) mulitiplied bythe safety factor.

3. Fatigue testBy fatigue testing in pulsatory testing machiness, thetoughest conditions of service is simulated.

Manufacturing testingDuring manufacturing, continuos manufacturing test iscarried out according to the requirements in the latestinternational standards. The following testingprocedures are particularly relevant.

1. Non destructive test3% of lot of forged components are subject tomagnetic particle or dye pennetrant examination. 100%of the load bearing pins are subject for hardnesstesting.

2. Proof force:Each individual component and chain link is tested tothe manufacturing Proof Force (MPF) level beforedelivery. The MPF level is 2,5 multiplied by the WorkingLoad Limit (WLL) , equal to 62,5 % of the MinimumBreaking Force (MBF).

3. Static tensile test and ultimate elongation test:During manufacture of chain, samples are taken andthe minimum Breaking Force (MBF) value and the totalultimate alongation are verified.

4. Bending deflectionsDuring manufacture of chain, samples are taken andthe minimum bend deflections verified.

Testing of componentsProof force test of components is one example of therigorous quality control procedures in every step of themanufacturing process.

Stress/Strain diagramChain Grade 8, type KL% of min. Breaking Force

Safety First

®

23

1-G-BK1-BL-BK

2-G-BK2-BL-BK

2-G-BK-OKF2-BL-BK-OKF

3-G-BK3-BL-BK

4-G-BK4-BL-BK

1-BL-LK 2-BL-LK

EFF

.LE

NG

TH

Chain slings must carry an identification tag giving all data.

When ordering state: Code, eff. lenth, size or max. load. Example: 2-G-BK, 3 m, 13 mm.

EFF

.LE

NG

TH

Examples ofchain sling connections

CodeWith G-linkWith Berglok

CodeWith G-linkWith Berglok

Code

Safety First

®

EFF

.LE

NG

TH

2-BL-S

Gunnebo subsidiaries and other markets

Subsidiaries Other markets

Industrier

SPA-Aug-2001-01-2000

safety first - spanset · 2014. 12. 17. · gunnebo g8 is more than just another chain sling...

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