safety using fluorine eximer lasers jack j. hahn slac
TRANSCRIPT
Safety Using Safety Using Fluorine Eximer Fluorine Eximer
Lasers Lasers Jack J. Hahn SLACJack J. Hahn SLAC
Purpose of Today’s TalkPurpose of Today’s Talk Background on fluorine gas (F2) in Background on fluorine gas (F2) in
Eximer Lasers at SLACEximer Lasers at SLAC Review hazards of F2 gas Review hazards of F2 gas Worst case accident scenarios Worst case accident scenarios SLAC ES&H Guideline “Safety Using SLAC ES&H Guideline “Safety Using
Fluorine Eximer Lasers”Fluorine Eximer Lasers” Equipment design approaches to minimize Equipment design approaches to minimize
the hazards of F2 in Eximer Lasersthe hazards of F2 in Eximer Lasers Not covering laser beam/electrical other Not covering laser beam/electrical other
hazardshazards
Background on use of Background on use of Fluorine in Eximer Lasers Fluorine in Eximer Lasers
at SLACat SLAC Final Focus Test Beam (FFTB)- Final Focus Test Beam (FFTB)-
GAM, Historical UsageGAM, Historical Usage Fringe patterns to measure beam Fringe patterns to measure beam
locationlocation
Klystron Test Laboratory- Lambda Klystron Test Laboratory- Lambda Physik Physik Laser beams to make plasma deposited Laser beams to make plasma deposited
oxide cathodesoxide cathodes
Final Focus Test Beam
Klystron Test Lab Laser
What is a Fluorine What is a Fluorine Eximer Laser?Eximer Laser?
Uses “Uses “ExExcited Dcited Dimerimer” lasing ” lasing mediummedium
Excited diatomic molecule- Inert Excited diatomic molecule- Inert gas/halogengas/halogen
Halogen is FluorineHalogen is Fluorine
Some Hazards of Pure Some Hazards of Pure Fluorine GasFluorine Gas
Reacts violently and decomposes to Reacts violently and decomposes to hydrofluoric acid (HF) with moisturehydrofluoric acid (HF) with moisture
Fire fighting- Fires with fluorine as Fire fighting- Fires with fluorine as oxidizer only extinguished by oxidizer only extinguished by shutting off source of fluorine. Water, shutting off source of fluorine. Water, CO2 add fuel to fireCO2 add fuel to fire
Immediately dangerous to life and Immediately dangerous to life and health (IDLH) = 25ppmhealth (IDLH) = 25ppm
Forms of Fluorine UsedForms of Fluorine Used
FFTB GAM FFTB GAM 1700 ppm premix of F21700 ppm premix of F2 5% F2 Passivating Gas5% F2 Passivating Gas
Lambda PhysikLambda Physik Pure F2 generated where neededPure F2 generated where needed
Worst Case Accident Worst Case Accident ScenariosScenarios
Whole-bottle 5% F2 passivating gas Whole-bottle 5% F2 passivating gas release in FFTBrelease in FFTB
300 yard FFTB area- 3 times FFTB area 300 yard FFTB area- 3 times FFTB area is affected > IDLH. Unacceptable, is affected > IDLH. Unacceptable, required mitigation. (credit to Joe required mitigation. (credit to Joe Kenny/Ih Lin for these calculations)Kenny/Ih Lin for these calculations)
SLAC ES&H Guideline SLAC ES&H Guideline “Safety Using Fluorine “Safety Using Fluorine
Eximer Lasers”Eximer Lasers” Networking from International HEP Networking from International HEP
Safety ForumSafety Forum
Charles (Bill) Nuttall (CERN retired); Charles (Bill) Nuttall (CERN retired); Joe Kenny, Dr Maria Gherman, John Joe Kenny, Dr Maria Gherman, John ShepardsonShepardson
Hazardous Experimental Equipment Hazardous Experimental Equipment Committee (HEEC) all of SLAC Committee (HEEC) all of SLAC
SLAC ES&H Guideline SLAC ES&H Guideline (cont.)(cont.)
Other influencesOther influences Santa Clara County Toxic Gas OrdinanceSanta Clara County Toxic Gas Ordinance
http://www.ehinfo.org/content/0,4745,sid%253D113http://www.ehinfo.org/content/0,4745,sid%253D11383%2526chid%253D15213%2526ccid%253D336101,83%2526chid%253D15213%2526ccid%253D336101,00.html#TGO00.html#TGO
Not required to follow the Toxic Gas Not required to follow the Toxic Gas Ordinance (TGO)Ordinance (TGO)
Not in county’s jurisdictionNot in county’s jurisdiction Designed for large quantity Silicon Valley high-tech Designed for large quantity Silicon Valley high-tech
manufacturingmanufacturing Below the triggers for the TGOBelow the triggers for the TGO
SLAC ES&H Guideline SLAC ES&H Guideline (cont.)(cont.)
Devices reviewed by HEEC, Devices reviewed by HEEC, guidelines provide resource for guidelines provide resource for reviewersreviewers
Proposals use guideline or be able to Proposals use guideline or be able to justify deviations justify deviations
SLAC ES&H Guideline SLAC ES&H Guideline (cont.)(cont.)
Engineering ControlsEngineering Controls Flow-restricting orifices to limit material Flow-restricting orifices to limit material
releasedreleased Keep gas cylinders in a gas cabinets or Keep gas cylinders in a gas cabinets or
well ventilated exterior locationwell ventilated exterior location Small door for adjusting the regulatorSmall door for adjusting the regulator Large door for changing tanksLarge door for changing tanks
Ventilate the outside of the area Ventilate the outside of the area surrounding the gas cylinder and laser surrounding the gas cylinder and laser cabinet that contains laser chamber.cabinet that contains laser chamber.
Monitor ventilation with alarmMonitor ventilation with alarm
SLAC ES&H Guideline SLAC ES&H Guideline (cont.)(cont.)
Engineering ControlsEngineering Controls
Establish location and design to protect Establish location and design to protect gas systems from physical damagegas systems from physical damage
Out of path of heavy equipmentOut of path of heavy equipment
Design system to survive earthquakeDesign system to survive earthquake
SLAC ES&H Guideline SLAC ES&H Guideline (cont.)(cont.)
Engineering Controls (cont.)Engineering Controls (cont.) Accessible gas system fittings- physical Accessible gas system fittings- physical
barrier to impede inadvertent loosening barrier to impede inadvertent loosening of fittingsof fittings
Eliminate fittings entirely if possibleEliminate fittings entirely if possible
Due to reactivity of F2, take extreme care Due to reactivity of F2, take extreme care in manipulation and choice of materialsin manipulation and choice of materials
SLAC ES&H Guideline SLAC ES&H Guideline (cont.)(cont.)
Administrative Procedures and SignsAdministrative Procedures and Signs Post “Danger” signsPost “Danger” signs Alert Fire DepartmentAlert Fire Department
Provide FD TourProvide FD Tour Turn off bottles when not in useTurn off bottles when not in use In event of gas system failure evacuate In event of gas system failure evacuate
immediatelyimmediately Turn off cylinders and regulators only if safe Turn off cylinders and regulators only if safe
to do so without protective equipmentto do so without protective equipment
SLAC ES&H Guideline SLAC ES&H Guideline (cont.)(cont.)
Administrative Procedures and Signs Administrative Procedures and Signs (cont.)(cont.)
Two people minimum working on toxic gas Two people minimum working on toxic gas systemssystems
Special precautions may be needed when Special precautions may be needed when using passivating gasesusing passivating gases
Evacuating excess staff from an effected areaEvacuating excess staff from an effected area Provide Safety or Security personnel to control Provide Safety or Security personnel to control
area entryarea entry
SLAC ES&H Guideline SLAC ES&H Guideline (cont.) (cont.)
Personal Protective Equipment Personal Protective Equipment (PPE) for Fluorine Use(PPE) for Fluorine Use
Gas proof goggles (unventilated)Gas proof goggles (unventilated)
Neoprene glovesNeoprene gloves
SLAC ES&H Guideline SLAC ES&H Guideline (cont.)(cont.)
First AidFirst Aid Eyewash located nearby but outside of Eyewash located nearby but outside of
potential exposure areapotential exposure area
Calcium gluconate gel for use on skin- Calcium gluconate gel for use on skin- near the eyewashnear the eyewash Used to minimize additional damage from Used to minimize additional damage from
the HFthe HF
Equipment Design to Minimize Equipment Design to Minimize the Hazards of F2 Use with the Hazards of F2 Use with
Eximer LasersEximer Lasers
Most problematic issue- Fluorine gas Most problematic issue- Fluorine gas cylinderscylinders
Passivating gas – Higher concentration Passivating gas – Higher concentration
Premix operating gasPremix operating gas
Solution- Eliminate F2 gas cylinders Solution- Eliminate F2 gas cylinders through in situ ( in-place) generation of F2through in situ ( in-place) generation of F2
Equipment Design Equipment Design Approaches (cont.)Approaches (cont.)
Generate F2 gas in-placeGenerate F2 gas in-place
Heat fluorine containing salt to Heat fluorine containing salt to generate F2 gasgenerate F2 gas
Klystron Lab Lambda Physik- In-place Klystron Lab Lambda Physik- In-place
HaloSafe™ Unit F2 Generator
Lambda Physik
Krypton Gas (inert)
Equipment Design Equipment Design Approaches (cont.)Approaches (cont.)
Some Lambda Physik Additional Some Lambda Physik Additional Safety Features Safety Features
F2 sources generate only the amount of F2 sources generate only the amount of gas needed for the laser filling cyclegas needed for the laser filling cycle
F2 is kept under negative pressureF2 is kept under negative pressure
F2 filter eliminates the F2 when not in useF2 filter eliminates the F2 when not in use
Equipment Design Equipment Design Approaches (cont.)Approaches (cont.)
Advice Advice Buy the right equipment- In-place F2 Buy the right equipment- In-place F2
generationgeneration
Reports suggest that there are older Reports suggest that there are older generation systems available for “free”generation systems available for “free”
May want to consider total costs and safety May want to consider total costs and safety aspects of these systems aspects of these systems
More InformationMore Information
Safety Using Fluorine Eximer Lasers Safety Using Fluorine Eximer Lasers http://www-group.slac.stanford.edu/esh/guidelines/fluorhttp://www-group.slac.stanford.edu/esh/guidelines/fluor
inelaser.pdfinelaser.pdf
Santa Clara County Toxic Gas OrdinanceSanta Clara County Toxic Gas Ordinance http://www.ehinfo.org/content/0,4745,sid%253D11383http://www.ehinfo.org/content/0,4745,sid%253D11383
%2526chid%253D15213%2526ccid%253D336101,00.ht%2526chid%253D15213%2526ccid%253D336101,00.html#TGOml#TGO
Toxic Gas Ordinance at Stanford Toxic Gas Ordinance at Stanford http://www.stanford.edu/dept/EHS/prod/researchlab/labhttp://www.stanford.edu/dept/EHS/prod/researchlab/lab
/tgo//tgo/
Lambda Physik- Information on Halosafe systemsLambda Physik- Information on Halosafe systems http://www.lambdaphysik.com/script/content.asp?http://www.lambdaphysik.com/script/content.asp?
area=products&sitepages_id=47area=products&sitepages_id=47