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    Sage 1

    Sage Metals LimitedCorporate Office:346 Functional Industrial Estate

    Patparganj

    Delhi 110092 IndiaFax + 91 11 2214 1104

    Tel: + 91 11 2216 94 96 / 97

    www.sagemetals.com

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    Sage 2

    To Satisfy Customers by

    providing quality products ontime by optimum utilization

    of resources.

    Quality Policy

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    Sage 3

    Sage-Organisation Chart

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    Sage 4

    Sage Plants

    Stamping Unit

    SP-18/1, Neemrana

    Industrial Area, Rajasthan

    India

    High Pressure Die Casting

    B-7 & B-8 Industrial Area,

    Sahibabad- Uttar Pradesh

    India

    Copper Alloy Sand Foundry

    Plot 123,Sector 24,

    Faridabad, Haryana,

    India

    Machine Shop

    28/8/1/2, Libaspur Delhi-42

    India

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    Sage 5

    Sage Plants Built up Area

    High Pressure DieCasting : 160,000 Sq Ft

    Sand Casting : 75,000 Sq FtSand Casting m/Shop : 5,000 Sq Ft

    Stamping Unit : 30,000 Sq Ft

    Sage Corporate Office : 5,000 Sq Ft

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    Sage 6

    ISO/TS Registration(Die Casting Division)

    We are an ISO

    9001 (2000):TS 16949

    (2002) registered

    Company

    Companys Electrical

    Fittings are UL/CSA

    listed

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    Sage 7

    We are an ISO

    9001(2000):registered

    Company

    Companys Electrical

    Fittings areUL/CSA listed

    ISO 9000 Registration(Sand Casting Division)

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    Sage-Yearly Sales Data

    *2009 ProjectedSales-28 Million US $

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    Industry Wise Sales DataIndustry wise sales

    40%

    40%

    5%

    5%10%

    Electrical Hardware

    Sanitary Fittings

    Industrial Castings

    Automotive

    Others/Misc

    9

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    Product Category Wise Sales Data

    15%

    35%35%

    5%5% 5%

    Aluminium Alloy 15%

    Zinc Alloy 35%

    Copper 35%

    Steel Stampings/ Tubular 5%

    Cast Iron 5%

    Stainless Steel 5%

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    Sage 11

    Sage-Country Wise Sales

    92%

    2% 2% 2% 2%

    USA 92%

    Europe 2%

    Australia 2%

    India 2%

    Others 2%

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    Sage -Core Capabilities

    High Pressure Die Casting

    Hot Chamber Die Casting Zinc Alloys

    Cold Chamber Die Casting Al Alloys

    Semi Automatic Sand Plant Sand Casting Copper Alloys

    Sand Casting Iron/ Ductile Casting

    Investment Casting Stainless Steel

    Shell Moulding Copper Alloys

    Steel Stampings

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    Sage 13

    Alloys Poured

    Aluminum Alloys A-356/380/413

    Zinc Alloys # 3/5/12Copper Alloys-CDA 844,836,997,974

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    Product RangeAluminium Alloys:

    Die Casting

    10 Gms to 5.0 Kgs Single Pc

    Sand Casting0.2 Kgs to 8.0 Kgs Single pc Zinc Alloys:

    DieCasting

    5 Gms to 5.0 Kgs Single Piece.Sand Casting

    0.2 Kgs to 10.0 Kgs single pc

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    Product RangeCopper Alloys Sand Casting

    - 100 Gms to 20 Kgs Single Piece.

    Investment Casting S.Steel etc

    - 15 Gms to 25 Kgs Single Piece.

    Gravity Casting-Alu Alloys

    - 200 Gms to 5 Kgs Single Piece.

    Stamping:

    -up to 8 mm thickness - Alu/Steel/Copper sheets

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    Support Processes

    Vibratory Finishing/ Shot Blasting

    High Volume Machining on Dedicated Machines

    CNC and conventional Machining

    Building Dedicated Machines for own use

    Tooling Capability Die Casting & Allied

    Galvanizing & Tin Plating

    Painting Enamel & Powder Coating

    Assembly and Packaging

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    Sage 17

    CAD/CAM facilities in Tool Room

    IDEAS NX-12

    Unigraphics NX-4

    Solid Works 2000

    Auto Cad 2005 : 7 Stations

    CAD/CAM data Translators

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    Sage 18

    Machinery List :Hot Chamber Machines

    15 Ton 02 Nos. (Producer, Taiwan)

    20 Ton 01 No. (Producer, Taiwan)

    30 Ton 04 Nos. (Jengfong & Italpresse) 50 Ton 08 Nos. (Producer, Taiwan)

    80 Ton 04 Nos. (Producer, Taiwan)

    100 Ton 02 Nos. (Producer, Taiwan)

    130 Ton - 01 Nos. (Producer, Taiwan)

    150 Ton 01 Nos. (Producer, Taiwan)

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    Machinery List : Cold Chambers machines

    100 Ton 03 Nos. (Zitai & Italpresse)

    150 Ton 02 Nos. (Zitai)

    250 Ton 02 Nos. (Zitai)

    320 Ton 01 No. (Weingarten)

    400 Ton 01 No. (Bhuler)

    600 Ton 01 No. (Prince)

    700 Ton 01 No. (Ube) 900 Ton 01 No. (Idra)

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    Our Team

    Staff

    Engineers - 23

    Technician - 74

    Admin - 43

    Work Force

    Skilled - 106

    Semi Skilled - 184

    Unskilled - 86Total - 516

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    Sage 21

    Die Casting Plant

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    Hot Chamber Die casting Machines

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    A Cold Chamber Die casting Machine

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    Quality Assurance

    CMM

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    VMC and EDM machines in Tool Room

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    Aluminium Castings for Industrial Application

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    CNC Machined Aluminium Castings

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    Aluminium Castings for Automotive Application

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    ZINC DIECASTINGS

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    CNC SECTION

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    High Volume Machining & Assembly

    (On Dedicated Machines)

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    Sand Casting Plant

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    Key Equipments in Sand Casting Plant

    M1TR Milling

    Shot Blasting Machines Belt Grinders

    Machining Centers/ VMC

    Jolt squeeze machine for flask/boxes

    Heat treatment furnace

    Induction Furnace

    Automatic Sand Plant

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    A view of Foundry

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    Quality Assurance

    Spectro Analyser

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    Machining on CNC Lathe

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    CNC M/c Shop

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    Vertical Machining Center

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    Copper Alloy Castings

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    Copper Alloy Castings

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    Copper Alloy Castings

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    Investment Cast - Parts

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    Investment Cast - Parts

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    Investment Casting Mould Storage

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    Stamping Division Neemrana

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    1Power Press 300 Tons

    8Power Press 5 Tons

    1

    Power Press 200 T (Double

    Action)

    1Vibro machine

    8Power Press 10 Tons

    8Power Press 20 Tons

    10Power Press 30 Tons

    4Power Press 50 Tons

    6Power Press 100 Tons

    Machinery List- Stamping Unit

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    2

    Welding

    Machine

    1Surface Grinder

    2ShapingMachine

    2Vertical Milling

    4Lathe

    Tool Room

    Machinery List -Stamping Unit

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    A view of Stamping Division

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    A view of Stamping shop

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    A view of Storage and cutting of pipes

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    Zinc Plating ShopTube section

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    A view of Assembly shop

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    SEAWORTHY PACKAGING & INHOUSE

    CONTAINERIZATION

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    Sage Metals LtdSage Metals Ltd

    New Delhi :: IndiaNew Delhi :: India

    Your search ends here for

    Aluminum / Zinc /Copper Alloy Raw/

    Machined Castings and Stamping

    Requirements

    Please Contact :

    [email protected]@vsnl.com

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    Thank YouThank You