sahin engine bearings
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SAHIN ENGINE BEARINGS. 2 014. INTRODUCTION. - PowerPoint PPT PresentationTRANSCRIPT
2014SAHIN ENGINE BEARINGS1INTRODUCTIONSAHIN ENGINE BEARINGSahin is the first and the only integrated engine bearing producer in Turkey since 1955. Today the company has over a thousand bearing moulds, and provides products for numerous petrol and and diesel engines worldwide. Thanks to its experience and engineering know-how in the industry, ahin is able to meet new requirements and expand its product range every growing year.
It has been a supplier of leading OEMs and serves both domestic and world markets, a brand known for its quality, reliability and extensive after-sales service.
2CORPORATESAHIN ENGINE BEARINGSVISIONOur vision is to become a company which is a certified designer and manufacturer of engine bearings for high-performance advanced technology engines using raw material produced in our own plant. MISSIONOBJECTIVESOur mission, as a corporate company, is to protect the environment, stand up for local and global values; to adopt a strategy that renews itself, and is outgoing and competitive; to create common values for our employees, customers, and shareholders; to take ahin to the highest level as a reliable brand in the market.
Achieve the highest level of customer satisfaction;
Achieve automotive strategy certificate objectives;
Manufacture products with zero fault within the concept of total quality.3BRIEF HISTORYSAHIN ENGINE BEARINGSEstablished in 1955, specializing in the production of thick-wall bearingsSigned license agreement with Glacier Metal Company in 1969 which lasted for 20 yearsThin-wall steel backed bearing production started in 1969Awarded with :ISO 9002 Quality Certificate (1994)QS-9000 (1999)ISO TS-16949 (2004)ISO 9001:2000 (2004)ISO 14001 (2005)OHSAS 18001:2007 (2013)
4HIGHLIGHTSSAHIN ENGINE BEARINGS60 years of experience and know-howExtensive after-sales serviceEstablished brand nameIn-house tool design and productionIn-house quality and product test labsIn-house raw material technology In-house machinery designOE experienceFocus on high quality and low ppm levels
5RECENT & PLANNED PROJECTSSAHIN ENGINE BEARINGS
Design and development of testing unitAutomated systemEnables performance assessment of new products, maximum load, operating temp.
Capacity increase & renovation of flanged bearing line
Barcode system launched in packing along with hologram labeling
Automation & renovation of the plating lineCapacity is doubledRecipe variety increased
Modernization of quality lab
Launch of bimetal lead-copper strip plant
Launch of new thrust washer lineCOMPLETED PROJECTSTotal Quality objectives initiated in production
Development of new materials and new coatings for new generation engines
New MIBA line investment Increased capacityWider range of bearings for different applications including heavy-duty engines
Lead-free material and lead-free bearings
ONGOING PROJECTS6QUALITY CERTIFICATES16949140019001
180017PRODUCT RANGESAHIN ENGINE BEARINGS
Passenger vehiclesLCVsHeavy trucksTractorsIndustrial machineryRailway enginesTanksMarine vehiclesPRODUCT APPLICATIONSBEARING RANGEMain bearingsFlanged bearingsCon- rod bearingsCamshaft bushesCon-rod bushesThrustwashers 8PRODUCTIONSAHIN ENGINE BEARINGSProduction is carried out on 8.000 m2 covered and a total of 22.000 m2 areaAs a result of modernization projects our total capacity on three shifts is currently as follows:Plain bearings (main and con-rod bearings): 23 million pcs/yearThrustwashers: 2.2 million pcs/yearBushes : 3.2 million pcs/yearFlanged bearings: 345.000 pcs/yearTotal number of employees is 120
9MEASUREMENT LABSAHIN ENGINE BEARINGSDimensional Measurement Lab3D Measurement Device (DEA)Coating Thickness Measurement Device /Magnetic ind.Profile ProjectorRoundness Measurement DeviceWall Thickness Measurement DeviceSemi-height Measurement DeviceHardness MeasurementMicroVickers Rockwell B/C Surface Quality Measurement Surface RoughnessBand Tensile MeasurementTensile Test Device10CHEMISTRY LABSAHIN ENGINE BEARINGSDetermination of Ph pH meter / electrometricDetermination of Sn,Cu,Fe,Ni,Zn on Al bearing materialAtomic Absorption Spectrometer/ A.A.S methodDetermination of Pb,Sn,Fe,Ni,Zn,Sb on Cu bearing materialAtomic Absorption Spectrometer/ A.A.S methodDetermination of Sn,Cu on overlayAtomic Absorption Spectrometer/ A.A.S methodAnalysis of Fe, Al and Cu bearing materialVacuum Optical Emission Spectrometer / optical emission
11TEST LABSAHIN ENGINE BEARINGSMaterial fatigue and wear measurement Fatigue test machine Load vs timeTorque vs timeTop bearing temperatureBottom bearing temperatureOil temperature vs time
12OTHER LABSSAHIN ENGINE BEARINGSMetallography LabExamination of inner structureCutting machinePolishing machineMicroscope and PP10 Digital Camera System
Calibration Lab CalibrationSemi-height measurement device (load cell)
13DIE & TOOL DESIGN WORKSHOPSAHIN ENGINE BEARINGS3 x Milling machine2 x Lathe2 x Surface grinding machine1 x Cylindrical grinding machine1 x Drilling machine
14CUSTOMERSSAHIN ENGINE BEARINGSOEMS & OESSPast & Current: Tofa (Fiat)Renault (Renault)Uzel (Perkins)Dacia Romania (Renault)Vamo Bulgaria (Perkins)Deutz Germany (Deutz)Trk Traktr CNH (Fiat Tractor)Tmosan (Fiat Tractor)Ford (Ford)Tofa (Fiat)Temsa (Mitsubishi)Karsan (Peugeot)Millat (Perkins)Alghazi Tractors (Fiat)Motorsazan (Perkins)
DOMESTIC AFTERMARKETEXPORT AFTERMARKETAround 60 nationwide dealers that distribute our products to retailers, workshops and services for the following engine groups:
Fiat-Renault-PeugeotFar East ApplicationsFordOpel & VWCumminsFord TractorFiat TractorPerkinsJohn DeereValmet, Zetor
South America Middle EastEuropeEast EuropeNorth and South AfricaCIS Countries15CONTACT DETAILSSAHIN ENGINE BEARINGSAHN MOTOR YATAKLARI SAN. VE TIC. A.S.
FACTORY: KOCAEL, TURKEYPHONE: +90 (262) 653 33 61FAX: +90 (262) 653 31 01
Web: www.sahin.com.trE-mail: [email protected] Facebook: Sahin Engine BearingsTwitter: @sahinmotorLinked-in: Sahin Engine Bearings
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