sahl_it - external presentation_v1.1.pptx

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© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL 1 Integration Testing Pavan Pagolu Wipro Project Manager

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Page 1: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL1

Integration Testing

Pavan Pagolu

Wipro Project Manager

Page 2: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL2

Agenda

Approach

Assumptions

Plan to Manufacture

Order to Client Receipt

Request to Vendor Pay

1

2

3

4

5

Page 3: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL3

Agenda

Enterprise Asset Management

HR and Payroll

Retire to Scrap

Controlling

6

7

8

9

Page 4: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL4

Approach

Page 5: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL5

Page 6: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL6

Assumptions

Page 7: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL7

Assumptions

Page 8: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL8

Plan to Manufacture

Page 9: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL9

MTS (Make to Stock) - BULK CEMENT

• Make to Stock (MTS) reduces delivery lead times to customers

Page 10: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL10

MTS (Make to Stock) - BULK CEMENT

Planning department

Sales Forecast/ Planning

Material Requirement Planning

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Mining Stores

Crushing Stock Piles

Raw meal, Clinker, Bulk Cement Silos

Sales department

Shipping

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Quality Management

Page 11: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL11

MTO (Make to Order) - BAG/ PACKED CEMENT

• Make to Order (MTO) helps to trigger the production only when the Sales order is booked

Page 12: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL12

MTO (Make to Order) - BAG/ PACKED CEMENT

Planning department

Material Requirement Planning- Re-order Point

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Bulk Cement Silos

Sales department

Sales Order

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Sales department

Shipping

Quality Management

Page 13: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL13

Order to Client Receipt

Page 14: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL14

ORDER TO CLIENT RECEIPT – BULK CEMENT

Sales & Marketing department

Inquiry

Quotation

Sales department

Sales Order

Customer Service department (Plant)

Outbound Delivery

Sales department

Credit Memo Request

Dispatch department

Post Goods Issue

Debit Memo Request

Finance department

Billing (Account Receivables)

Profitability Analysis Reports

Page 15: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL15

ORDER TO CLIENT RECEIPT – BAG CEMENT

Production department

Process Order Execution

Production department / Interim store

Bulk Cement Silos

Sales department

Sales Order

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management

Customer Service department (Plant)

Outbound Delivery

Dispatch department

Post Goods Issue

Costing Profitability Reports

Page 16: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL16

CUSTOMER RETURNS

Sales department

Return Order

Customer Service department (Plant)

Return Delivery

Quality department

Quality Inspection

Dispatch department

Post Goods Receipt

Usage decision to Rework or Scrap

Finance department

Revaluation of Returned stock

Page 17: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL17

Request to Vendor Pay

Page 18: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL18

IMPORT PROCUREMENT

• abcd

Page 19: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL19

IMPORT PROCUREMENT

Planning department

Sales Forecast/ Planning

Material Requirement Planning

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Mining Stores

Crushing Stock Piles

Raw meal, Clinker, Bulk Cement Silos

Sales department

Shipping

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Quality Management

Page 20: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL20

LOCAL PROCUREMENT & RETURN

• abcd

Page 21: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL21

LOCAL PROCUREMENT & RETURN

Planning department

Sales Forecast/ Planning

Material Requirement Planning

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Mining Stores

Crushing Stock Piles

Raw meal, Clinker, Bulk Cement Silos

Sales department

Shipping

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Quality Management

Page 22: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL22

Enterprise Asset Management

Page 23: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL23

ASSET PROCUREMENT

• abcd

Page 24: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL24

ASSET PROCUREMENT

Planning department

Sales Forecast/ Planning

Material Requirement Planning

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Mining Stores

Crushing Stock Piles

Raw meal, Clinker, Bulk Cement Silos

Sales department

Shipping

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Quality Management

Page 25: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL25

CAPITAL MAINTENANCE

• abcd

Page 26: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL26

CAPITAL MAINTENANCE

Planning department

Sales Forecast/ Planning

Material Requirement Planning

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Mining Stores

Crushing Stock Piles

Raw meal, Clinker, Bulk Cement Silos

Sales department

Shipping

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Quality Management

Page 27: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL27

SPECIAL MAINTENANCE

• abcd

Page 28: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL28

SPECIAL MAINTENANCE

Planning department

Sales Forecast/ Planning

Material Requirement Planning

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Mining Stores

Crushing Stock Piles

Raw meal, Clinker, Bulk Cement Silos

Sales department

Shipping

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Quality Management

Page 29: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL29

CORRECTIVE MAINTENANCE

• abcd

Page 30: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL30

CORRECTIVE MAINTENANCE

Planning department

Sales Forecast/ Planning

Material Requirement Planning

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Mining Stores

Crushing Stock Piles

Raw meal, Clinker, Bulk Cement Silos

Sales department

Shipping

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Quality Management

Page 31: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL31

CALIBRATION INSPECTION OF TEST EQUIPMENT

• abcd

Page 32: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL32

CALIBRATION INSPECTION OF TEST EQUIPMENT

Planning department

Sales Forecast/ Planning

Material Requirement Planning

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Mining Stores

Crushing Stock Piles

Raw meal, Clinker, Bulk Cement Silos

Sales department

Shipping

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Quality Management

Page 33: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL33

HR and Payroll

Page 34: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL34

HR - PAYROLL

• abcd

Page 35: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL35

HR - PAYROLL

Planning department

Sales Forecast/ Planning

Material Requirement Planning

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Mining Stores

Crushing Stock Piles

Raw meal, Clinker, Bulk Cement Silos

Sales department

Shipping

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Quality Management

Page 36: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL36

Retire to Scrap

Page 37: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL37

SCRAP SALES

• abcd

Page 38: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL38

SCRAP SALES

Planning department

Sales Forecast/ Planning

Material Requirement Planning

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Mining Stores

Crushing Stock Piles

Raw meal, Clinker, Bulk Cement Silos

Sales department

Shipping

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Quality Management

Page 39: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL39

Controlling

Page 40: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL40

CONTROLLING ACTIVITIES FOR PP & PM

• abcd

Page 41: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL41

CONTROLLING ACTIVITIES FOR PP & PM

Planning department

Sales Forecast/ Planning

Material Requirement Planning

Planning Results

Purchasing department

Purchase order (PO)

Warehouse department

Goods Receipt (GR)

Production department

Process Order Execution

Finance department

Invoice (Account Payable)

Production department / Interim store

Mining Stores

Crushing Stock Piles

Raw meal, Clinker, Bulk Cement Silos

Sales department

Shipping

Finance department

Billing (Account Receivables)

Costing Profitability Reports

Finance department

Variance Calculation

Process Order Settlement

Quality Management Quality Management

Quality Management

Quality Management

Quality Management

Page 42: SAHL_IT - External Presentation_V1.1.pptx

© 2012 WIPRO LTD | WWW.WIPRO.COM | CONFIDENTIAL42

Thank You

Shoyeb Ahamad

[email protected]

Wipro PP/QM Consultant