salad table refrigerator & freezer service...
TRANSCRIPT
Turbo Air Speed up the Pace of Innovation
Salad TableRefrigerator & FreezerService Manual
CAUTION!PLEASE KEEP POWERSWITCH ON BEFORE
OPERATING THIS EQUIPMENT
Please read this manual completely before attempting to install or operate this equipment!
www.turboairinc.com
JST-36JST-48JST-60JST-72
Sandwich Salad Unit
TABLE OF CONTENTS
1. EXPLODED VIEW
1-1. JST-36 EXPLODED VIEW
1-2. JST-48 EXPLODED VIEW
1-3. JST-60 EXPLODED VIEW
1-4. JST-72 EXPLODED VIEW
2. WIRING DIAGRAMS
3.MAIN PART
4. MAIN COMPONENTS
5. PARTS LIST
6. TEMPERATURE CONTROL INSTRUCTION
7. REPLACEMENT OF MAIN COMPONENTS
7-1. REPLACING DOOR
7-2. REFRIGERATION COMPARTMENT PARTS
7-3. COMPRESSOR COMPARTMENT PARTS
7-4.DISASSEMBLE Refrigerator Compartment
7-5 Replacing FRONT PCB
7-6 How to use Display PCB
7-7 Replace Main PCB
7-8 Replacing cabinet frame heater(and/or)mullion heater
FAN COVER
EVAP DUCT
EVAP FAN MOTOR
PAN SUPPORT
PAN GUIDE
HOOD
CONDENSER FAN MOTOR
UNIT FRONT COVER
HOOD LID
COUNTER TOP
CONDENSER
SUCTION PIPE
COMP
TOP HINGE(R)
DRAIN GUIDE
DRAIN PAN
DRYER
UNIT SIDE COVER
UINT BRACKET
UNIT BRACKET(A)
CASTER
TRAIN&MAIN PCB1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
DISPLAY PCB
BOTTOM HINGE(R)
EVAP
DOOR(R)_900
1. EXPLODED VIEW
1-1. JST-36 EXPLODED VIEW
Part Name
DOOR(R)_1200
TOP HINGE(R)
DRAIN GUIDE
EVAP DUCT
EVAP FAN MOTOR
EVAP
COMP
UNIT FRONT COVER
PAN SUPPORT
PAN GUIDE
HOOD
HOOD LID
COUNTER TOP
TOP HINGE(L)
BOTTOM HINGE(R)
SUCTION PIPE
CONDENSER
DRYER
DRAIN PAN
CONTENSER FAN MOTOR
UNIT SIDE COVER
UNIT BRACKET
UNIT BRACKET (A)
CASTER
TRAIN&MAIN PCB1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
DISPLAY PCB
BOTTOM HINGE(L)
FAN COVER
DOOR(L)_1200
1-2. JST-48 EXPLODED VIEW
Part Name
DOOR(R)_1500
TOP HINGE(R)
DRAIN GUIDE
EVAP DUCT
EVAP FAN MOTOR
EVAP
COMP
UNIT FRONT COVER
PAN SUPPORT
PAN GUIDE
HOOD
HOOD LID
COUNTER TOP
TOP HINGE(L)
BOTTOM HINGE(R)
SUCTION PIPE
CONDENSER
DRYER
DRAIN PAN
CONTENSER FAN MOTOR
UNIT SIDE COVER
UNIT BRACKET
UNIT BRACKET (A)
CASTER
TRAIN&MAIN PCB1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
DISPLAY PCB
BOTTOM HINGE(L)
FAN COVER
DOOR(L)_1500
1-3. JST-60 EXPLODED VIEW
Part Name
DOOR(M)_1800
DOOR(R)_1800
TOP HINGE(R)
DRAIN GUIDE
EVAP DUCT
EVAP FAN MOTOR
EVAP
COMP
UNIT FRONT COVER
PAN SUPPORT
PAN GUIDE
HOOD
HOOD LID
COUNTER TOP
TOP HINGE(L)
BOTTOM HINGE(R)
SUCTION PIPE
CONDENSER
DRYER
DRAIN PAN
CONTENSER FAN MOTOR
UNIT SIDE COVER
UNIT BRACKET
UNIT BRACKET (A)
CASTER
TRAIN&MAIN PCB1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
DISPLAY PCB
BOTTOM HINGE(L)
FAN COVER
DOOR(L)_1800
1-4. JST-72 EXPLODED VIEW
Part Name
3.MAIN PART
CONDENSER UNIT
DISPLAY PCB
SUCTION PIPE(B) COMP CONDENSER FAN MOTOR
CONDENSER
DRAIN PIPE
DRYER DRAIN PAN
CONDENSER FAN MOTOR ASSY
CONDENSER MOTOR FAN BLADE
DISPLAY PCB
CONDENSER MOTOR BRACKET CONDENSER MOTOR
PCB BOX
DOOR GASKET
TRANSFORMER
MAIN PCB
DOOR FRAME
DOOR GASKET
EVAP FAN MOTERR-SENSOR D-SENSOR
EVAP
DRAIN GUIDE
EVAP UNIT
FAN COVER
EVAP DUCT
2. COMPRESSOR RELAY , OVERLOAD
4. MAIN COMPONENTS
MODEL PART NAME PART NO. HP CAPACITY TYPE OF INPUT MAKER
JST-36 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO
JST-48 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO
JST-60 HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO
JST-72
MODEL
JST-36
JST-48
JST-60
JST-72
MODEL
JST-36
JST-48
JST-60
JST-72
STARTING
200V/100µF
200V/100µF
200V/100µF
200V/100µF
PART NO. RUNNING
230V/10µF
230V/10µF
230V/10µF
230V/10µF
PART NO.
-
-
-
-
-
-
-
-
MAKER
-
-
-
-
NOTE
-
-
-
-
HBL-27YE-1 M369700100 1/4 HP - RSCR 115V 60Hz DAEWOO
NOTEMAKEROVERLOADRELAY
1.COMPRESSOR
SENSATA- 4TM314TFBYY-52
SENSATA- 4TM314TFBYY-52
SENSATA
SENSATA- 4TM314TFBYY-52
BLADE MAKER
4. CONDENSER FAN MOTORTYPEPART NAME PART NO.
JST-72
JST-60
JST-36
JST-48
JST-72
JST-60
JST-36
JST-48
5. EVAPORATOR FAN MOTORPART NAME PART NO. POLE INPUT TYPE BLADE MAKERMODEL
3. COMPRESSOR CAPACITOR
- 4TM314TFBYY-52
INPUTMODEL POLE
SHADED POLE
INDUCTIONSUNGSHIN
IS-3220QTBA
3LAzH06,V511P40010066F8G1-GSWD0244 SI
M729900201 2P 115V,60HzSHADED POLE
INDUCTION
ZYTEL
4SUNGSHIN
JST-72
JST-60
JST-36
JST-48
MODEL CAPILLAY LENGTH Refriferant MAKER NOTE
6. CAPILLARY TUBE LENGTH AND REFRIFERANT
OD2.4,ID1.2,L=2530 7.0oz
OD2.4,ID1.2,L=3030 7.0oz
OD2.4,ID1.2,L=3030 8.5oz
OD2.4,ID1.2,L=3530 10.6oz
EVAP DUCT
5. PARTS LIST
7.FILTER DRYER
MODEL
PART NAME PART CODE DESCRIPTION REMARKMODEL
9 12 15 18
PART NO. REFRIGERANT SPEC NOTEJST-36
ASSY COUNTER TOP BR2FF00100
BR5FF00100
BR8FF00100
BR9FF00100
BR21800200
BR51800200
BR81800500
BR81800400
BR81800301
KR9AF00102
KR2AF00202
KR2AF00102
KR5AF00202
KR5AF00102
KR8AF00202
KR8AF00302
KR8AF00102
KR23300103
KR53300103
KR83300103
KR93300103
PVC
11
1
1
1
1
1
1
1
1 1 1
1 1 1
1 1 1 2
1 1 1 2
1
1
1 1
1 1
1
1
2
2
2
2
2
3
3
3
4
2 4 4 6
4 6 8 10
1
1
1
1
1
1
1
1
1
1
PVC
PVC
PVC
ABS
SUS
SUS
SUS
SUS
CU
CU
CU
HBL-27YE-1
M720700101
M722900206
M369700100
BR2AD00103
BR8AD00103
BR9AD00103
M722900106
BR98400100
BR98400200
30229M0305
30229M0405
BR91800200
ASSY COUNTER TOP
ASSY COUNTER TOP
ASSY COUNTER TOP
ASSY PAN SUPPORT
ASSY PAN SUPPORT
ASSY PAN SUPPORT
ASSY DOOR_900 (R)
ASSY DOOR_1200 (L)
ASSY DOOR_1200 (R)
ASSY DOOR_1500 (L)
ASSY DOOR_1500 (R)
ASSY DOOR_1800 (L)
ASSY DOOR_1800 (M)
ASSY DOOR_1800 (R)DOOR GASKET_1200
DOOR GASKET_1500
DOOR GASKET_1800
DOOR GASKET_900
DOOR BUSHING
SPRING BAR
SPRING BAR
BOTTOM HINGE (U) (L)
BOTTOM HINGE (U) (R)
DOOR TOP HINGE (L)
DOOR TOP HINGE (R)
COMPRESSOR
EVAP_12/1500
EVAP_1800
EVAP_900
ASSY PAN SUPPORT
PAN GUIDE
PAN GUIDE(S)
JST-48
JST-60
JS T-72
BR84100101
BR84100101
BR84100101
BR84100101
R-134A
R-134A
R-134A
R-134A
C-052-5
C-052-5
C-052-5
C-052-5
-
-
-
-
DRYER BR84100100 CU 1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1 1 1 1
1
1
1
1
1
1
1
1
1
1 1
1
1
1
1
1
1 1 1 1
1 1 1 1
1 1 1 1
1
1
1
1
1
1 1
1
1
1
2 2 2 4
2 2 2 2
1 2 2
2
3
4 8 8 12
4 8
2
2
2
8 12
1
1
1 1 1 1
1 1 1 1
1 1 1
1
2 2 2 2
1 2 2 3
1 1 1
1
SUS
SUS
SUS
SUS
SUS
SUS
SUS
SUS
SUS
SUS
SUS
SUS
PA-66
PE-CO (GRAY)
PE-CO (GRAY)
PE-CO (GRAY)
PE-CO (GRAY)
MOVE 4 INCH
STOP 4 INCH
P.P
ABS
ABS
PVC
OPTION
OPTION
OPTION
OPTION
OPTION
02-10-201-10
KF24900104
KF84900105
G8F6600100
M729900201
KR85400100
BR85400100
CM71300200
K3F5102101
K3F5102001
K3F6000100
KR81400100
KR81400200
KR89900200
KR9AC00100
BR8AC00100
KR81900302
BR21900102
BR51900102
BR81900102
BR91900102
KR81900104
BR21700101
BR51700101
BR81700101
BR91700101
M725300201
30220L0903
BR29000102
BR59000102
BR89000102
BR99000102
G8F6500101
G8F6500201
U609000100
30211A0202
KR93200300
30281Q0100
BR93000100
JR25300102
JR55300102
JR85300102
JR95300102
JR85300201
CONDENSER
CONDENSER
CONDENSER FAN MOTOR
EVAP FAN MOTOR
DISPLAY PCB
MAIN PCB
POWER CORD
R SENSOR (S/P)
D SENSOR (S/P)
TRANS
MAIN PCB COVER(B)
MAIN PCB COVER(F)
ASSY MAGNET
ASSY MULLION
ASSY MULLION (B)
ASSY UNIT FRONT COVER
EVA DRAIN GUIDE_1200
EVA DRAIN GUIDE_1500
EVA DRAIN GUIDE_1800
EVA DRAIN GUIDE_900
UNIT SIDE COVER
EVAP DUCT_1200
EVAP DUCT_1500
EVAP DUCT_1800
EVAP DUCT_900
SHELF STANDARD
FIXTURE SHELF CLIP
SHELF_1200
SHELF_1500
SHELF_1800
SHELF_900
CASTER
CASTER
FAN COVER WIRE
DRAIN PAN
FRONT PCB CASE
POWER SWITCH
DRAIN HOSE
CABINET HEATER
CABINET HEATER
CABINET HEATER
CABINET HEATER
MULLION HEATER
PART NAME PART CODE DESCRIPTION REMARKMODEL
9 12 15 18
7.REPLACEMENT OF MAIN COMPONENTS7-1.REPLACING DOOR
7-2.REFRIGERATOR
A.Unscrew the screws on TOP HINGE B.Take off TOP HINGE
C.Take off doors D.DOOR ASSY
A.Pull out the PAN DUCT B.Pull out the PAN SUPPORTER
C.Unscrew the screws on hood D.Take off HOOD
E.Unscrew the screws on HOOD LID
F.Take off HOOD LID G.Disassemble the COUNTER TOP BRACKET
H.Disassemble the COUNTER TOP BRACKET(r) I.Disassemble the COUNTER TOP BRACKET(l)
J.Cut the COUNTER TOP K.Unscrew the screws on EVAP DUCT
L. Unscrew the screws on EVAP DUCT M.Take off EVAP DUCT
N.Take off SENSOR
P.Pull out the EVAP
7-3.MECHANICAL ROOM
O.Disassemble EVAP MOTOR
A.Take off UNIT FRONT COVER B.Take off the UNIT SIDE COVER
C.Take off the MACH COVER
E.Pull-out MECHANICAL ROOM
D.Unscrew the screws on COMP BASE
A.Unsolerder SUCTION PIPE(B) and COMP as below
7-4.DISASSEMBLE THE MECHANICAL ROOM
B.Unsolder CONDENSER and DRAIN PIPE as below
C.Disassemble the COMP D.Take apart the CONDENSER MOTOR
E.Disassemble the CONDENSER F.Disassemble filter dryer
A.lift the unit front cover as illustrated below.7-5 Replace Front PCB
B.Switch off the power.
C.Unplug D.Remove the display PCB back cover by unscrewing thefour screws located on the display PCB back cover.
E.Disassemble display PCB. F.Replace display PCB with the new one.
G.Screw the display PCB. H.Tighten the screws located on display PCB back cover.
I.Put the plug in the socket.
7-6 How to use Display PCB
J.Turn on the unit.
A.Push"SW1" and "SW2" button (SWI SW2 )atthe same time and wait five seconds to set mode.
B.Bar LED display "F1",the unit is at the mode of freezer.
C.Then push"SW1" button (SWI ) one time,theunit is at the mode of freezer(F2).
D.Push"SW1" button (SWI ) agian,the unit is at themode of refrigerator(R1).
E.Turn off the power after setting the necessitymode,then restart the power.
7-7 Replace Main PCBA.lift the unit front cover as illustrated below. B. Unscrew the main PCB cover (front).
C.Unscrew the the main PCB cover(back). D.Disconnect the connecors.
E.Figure of the removed connectors. F.Separate the PCB.
G.Take apart the main PCB from electrical box. H.Replace the main PCB with the new one.
I.Connect connectors of main PCB.
K.Assemble the unit front cover.
7-8 Replacing cabinet frame heater(and/or)mullion heater
J.Tighten the screws as below.
A.Insert the point of“-”type screw driver into the gapbetween the frame and frame cover.
B.Take apart the frame cover from the frame.
C.Pull out the heater wire from the inlet. D.Insert new cabinet heater wire to the inlet.
E.Assemble the frame cover with frame.Pat the framecover with the soft hammer,etc.
F.Disassemble the mullion frame.
G.Uncap connectors of mullion heater.
I.Replace the mullion heater with a new one.
H.Take apart mullion frame cover from mullion frame.