sam botterill - system 7 - ravem – an innovative approach to fleet management
TRANSCRIPT
www.s7australia.com2
AN INTRODUCTION TO SYSTEM 7
Founded in 2012 System 7 is at theforefront of pioneering innovation to:
• Improve reliability
• Extend service intervals
• Reduce lifecycle costs
• Drive Ultimate Performance
www.s7australia.com4
CURRENT ISSUES FACED BY THE INDUSTRY
For too long, equipment maintenance regimes have been plaguedby inadequate access to real-time data. This lack of criticalinformation is highlighted by:
• Reduced long term equipment performance
• Adhoc maintenance schedules
• Short term equipment failure
• High maintenance costs
• Poor reactive, proactive maintenance balance
www.s7australia.com6
WEB-BASED PLATFORM
Secure, password-protected
Accessible on any web browser usingany device
www.s7australia.com7
REAL-TIME DATA
Data is accessible at all times,giving you real time data for realtime equipment monitoring, whenyou need it most.
www.s7australia.com8
EQUIPMENT OVERVIEW
The user-friendly interface providesan equipment overview at a glance,visualising the operating status ofall your equipment in one place.
www.s7australia.com10
OIL ANALYSIS & PERFORMANCE
The System 7 Oil Quality System isthe latest highly flexible and costeffective technology in oil conditionmonitoring, delivering real timemonitoring of the condition of anylubricating oil.
The system is over 60 times moresensitive to oil contamination that anyother on the market.
It provides real time data feedback onthe condition of your oil, giving you afull 360 degree view of your oil’sperformance.
www.s7australia.com11
OIL ANALYSIS & PERFORMANCE
RaVeM will continually track thecondition of the oil and calculate thetime remaining before an oil change isrequired.
The Oil Quality System allows you toaccurately predict when your nextservice is next due rather thanworking on machine hours.
The Oil Quality System will accuratelydetect contaminations very earlybefore critical levels are reached.
www.s7australia.com18
OIL ANALYSIS & PERFORMANCEBenefits Include:
• Predictive maintenance
• Contamination identification
• Reduced service intervals
• Improved reliability
• Increased equipment longevity
• Flexible configuration
• Reduced oil consumption and wastage
• Complete view of oil quality at all times
www.s7australia.com19
OIL ANALYSIS & PERFORMANCE
System 7s Oil Manager automaticallychecks and tops up engine oil levelswhilst simultaneously monitoringconsumption data, resulting in:
• Optimum oil level at all times
• Extended service intervals
• No overfilling or shortage of oil
• Higher reliability and availability ofDiesel engines
• Increased engine life cycle
• Consumption and condition dataacross all operating conditions
www.s7australia.com23
TAMPING & TRACK BALLAST
By combining System 7’s RaVeMand Hydraulic Tamping Systemthe following benefits can beachieved:
• Production reports
• Compaction quality report
• Ballast quality data
• Machine condition monitoring
www.s7australia.com24
CUSTOM INPUTS & MONITORING
System 7’s equipment can beconfigured to monitor and report a fullrange of additional parameters tomeet custom requirements, such as:
• Temperature
• Vibrations
• Acoustics
• Strain gauges
• Level sensors
• OEM sensors
• On Board Diagnostics
www.s7australia.com25
CUSTOM INPUTS & MONITORING
System 7’s hardware and software hasbeen designed to be modular meaningeither can be scaled up or down toaccommodate multiple monitoringparameters.
The systems can be integrated with thirdparty systems or incorporate third partysystems.
www.s7australia.com26
EQUIPMENT PERFORMANCE
System 7’s RaVeM delivers anunprecedented amount of data aboutyour equipment’s performance withthe ability to analyse trends andidentify unusual activity.
When combined with System 7Telematics module RaVeM directlyinterfaces with your equipment's onboard systems to provide anunmatched level of information anddata on your equipment performance.
www.s7australia.com27
EQUIPMENT PERFORMANCEThe Telematics module provides userswith the following benefits:
• Operational state
• Speed
• Location
• Equipment hours
• Geofencing
• Fuel consumption & levels
• Log book
• Production rates
• Fuel theft alerts
• Real time alerts
www.s7australia.com31
REAL-TIME ALERTS
RaVeM is configured to send text or email alerts as defined by the end user. Sample alerts include:
• Any change in performance
• Oil or fuel is running low
• Oil has become contaminated and needs changing
• Bearing temperatures rise above acceptable level
• Machine has left work area
• Speeding
• Abnormal operation
• OEM fault codes
www.s7australia.com32
PREDICTIVE
By continually monitoring and recordingequipment parameters in real time thesystem builds an overall picture of trendsand patterns. Enabling it to predict &recognise:
• Service intervals
• Remaining oil life
• Bearing failures
• Increased fuel or oil consumption
• Fuel leaks
• Oil contamination type
www.s7australia.com33
LOGBOOK INTEGRATION
RaVeM allows for a more effectiveand proactive scheduled maintenancesystem with an inbuilt cloud-basedmaintenance and breakdown logbooksystem.
The system has the ability toautomatically record all reported faultcodes and events as well as manuallyadd maintenance events and logsdownloaded from machine ECM.
www.s7australia.com34
BENEFITS
• Increased service intervals
• Improved reliability
• Reduced lifecycle costs
• Automatic notification of issues before a failure occurs
• Key asset data at your fingertips
• Secure and password protected system
• Real-time equipment monitoring including equipment location, condition and performance data
• Integrated logbook system for planned scheduled maintenance
• Increased equipment life cycle
• Accurately forecast maintenance requirements
www.s7australia.com35
AREAS OF USE
RaVeM can be used to monitor and analyse any number of systemsincluding:
• Fixed plant
• Conveyor system
• Oil storage & distribution systems
• Mining equipment
• Marine
• Braking systems
• Earthmoving equipment
• Refrigerated transport
• Tamping equipment
• Gear boxes
• Transformers
• Rolling stock
• Any hydrocarbon…