sanders on
TRANSCRIPT
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 1/18
Flow Measurement and Instrumentation 13 (2002) 125–142
www.elsevier.com/locate/flowmeasinst
Guidelines for the use of ultrasonic non-invasive meteringtechniques
M.L. Sanderson ∗, H. Yeung
Department of Process and Systems Engineering, School of Engineering, Cranfield University, Cranfield, Bedford MK43 0AL, UK
Received 1 July 2002; received in revised form 7 July 2002; accepted 17 July 2002
Abstract
This paper provides a comprehensive set of Guidelines for the application of clamp-on transit time ultrasonic flowmeters to awide range of industrial flows. These Guidelines have been drawn up in conjunction with users and manufacturers and sponsoredby the United Kingdom’s Department of Trade and Industry. They represent the best practice to be used for the application of thistechnology to liquid metering. The Guidelines identify the range of possible non-invasive technologies which can be employed forthe measurement of pipe flows and installation, pipework, fluid and operational effects on clamp-on transit time ultrasonic flowmet-ers, together with effects which may be specific to particular manufacturers. The paper concludes with the identification of furtherwork which needs to be undertaken to strengthen the Guidelines.
2002 Elsevier Science Ltd. All rights reserved.
1. Introduction
1.1. Non-invasive ultrasonic metering technologies
One of the significant advantages in employing ultra-sonic techniques is that when they are applied to themetering of liquid, they cannot only be used non-intrus-ively, in that the sensors may be in contact with theliquid but do not intrude into the flow path, but can alsobe used non-invasively, that is with the transducersmounted onto the outside of the pipework. Such methodsare commonly referred to as clamp-on ultrasonic tech-niques, since the transducers are clamped or held ontothe outside of the pipework. These methods enablemeasurements to be made without breaking into thepipework and, therefore, measurements can be madewhere for reasons of safety, hygiene, continuity of sup-ply or cost it is not possible to break into the pipework.The method also provides a basis for checking existingmeters. Non-invasive ultrasonic metering techniques canthus be used as a temporary, semi-permanent or perma-nent method of measurement.
∗ Corresponding author. Tel.: +44-1234-754696; fax: +44-1234-
750728.
E-mail address: [email protected] (M.L. Sanderson).
0955-5986/02/$ - see front matter. 2002 Elsevier Science Ltd. All rights reserved.
PII: S0 9 5 5 - 5 9 8 6 ( 0 2 ) 0 0 0 4 3 - 2
1.2. The origin of the guidelines
The ‘Guidelines For The Use Of Ultrasonic Non-invasive Metering Techniques’ were originally writtenby Prof. Mike Sanderson and Dr. Hoi Yeung in theDepartment of Process and Systems Engineering in theSchool of Engineering at Cranfield University under acontract issued by the Department of Trade and Industryfor the National Measurement System Policy Unit’s1999–2002 Flow Programme. The intention in drawingup these Guidelines was, in the light of increasing useof this technology, to identify and promulgate best prac-tice in its application and also provide material to informnational and international standards. The Guidelineshave been drawn up under the guidance of a SteeringGroup representing users and manufacturers of non-invasive ultrasonic flowmetering techniques. Theyattempt to identify the full range of factors includinginstallation effects, pipework, fluid effects, operationaleffects and manufacturer specific effects which are likelyto affect the performance of ultrasonic non-invasive met-ers. They quantify the likely effect of these factors;identify best operational practice for such meters andprovide estimates of the overall uncertainty which canbe achieved when employing best practice. The Guide-lines are based on our best current understanding of thetechnology identified from the experience of users and
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 2/18
126 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
manufacturers and on data currently available in the
open literature. The papers identified in the Bibliography
have provided the supporting data for the guidelines.
1.3. Scope and content of guidelines
This section provides a brief overview of the completecontents of the Guidelines.
1.3.1. Possible non-invasive ultrasonic technologies
In employing non-invasive ultrasonic technologies
there are three potential technologies which can be
employed. These are the Transit Time Ultrasonic Flow-
meter (TTUF), the Doppler Ultrasonic Flowmeter (DUF)
and the Cross Correlation Ultrasonic Flowmeter
(CCUF). The scope of this Guideline is restricted to theuse of TTUFs, since such flowmeters are likely to give
rise to a metering technique with the widest range of
application and the highest accuracies and lowest uncer-
tainties. Section 1.4 provides a description of the non-
invasive TTUF, typical application areas, the perform-
ance measures which should be used in assessing the
meter performance and the likely performance in terms
of error, repeatability and reproducibility when used
under ideal flow, pipe, fluid and operational conditions.Because of the need to distinguish between the different
ultrasonic technologies and their applications, Sections
1.5 and 1.6 provide a comparative overview of Doppler
Ultrasonic Flowmeters and Cross Correlation Ultra-
sonic Flowmeters.
1.3.2. Installation effectsTTUFs clamped on to the outside of the pipework are
effectively single diametrical beam TTUFs and as a
consequence suffer the velocity profile problems and
errors associated with similar spool piece designs with
non-intrusive sensors. These problems and errors arise
as a consequence of variations in the velocity profile of
a fully developed flow as Reynolds Number is varied
and also as a consequence of upstream pipework con-
figurations such as bends and valves. The effects of these
are considered in Section 2. Section 2.1 provides a guideas to suitable distances downstream of disturbances
which should ideally be employed to minimize the level
of additional error introduced into the measurement.
Estimates of the likely effects on the accuracy of the
meter of not achieving these distances are provided in
Section 2.2. A method of further reducing the errors of disturbed flows by measuring in more than one diametri-
cal plane is identified in Section 2.3.
1.3.3. Pipework effects
In addition to the effects of upstream disturbances onclamp-on ultrasonic flowmeters, additional uncertainties
arise as a consequence of their use with a wide variety
of pipe sizes, pipe materials, wall thickness and lining
materials. Section 3.1 provides guidelines as to the range
of pipe sizes and types with which the technology can
be applied. Measurements are often made on pipes
which have been in service for sometime and in some
cases can have suffered corrosion and erosion. Section3.2 deals with the effect of pipe wall roughness on the
measurement performance of the meter. Section 3.3identifies the ultrasonic properties of the pipework which
are required to be supplied by the user.
1.3.4. Fluid effects
Clamp-on TTUFs can also be used with a wide variety
of liquids with varying viscosity and density. The effects
of these are considered in Section 4. For clean fluids
there are two effects. The fluid dynamic effects caused
by the variation of Reynolds Number with density andviscosity, and the effect of varying speed of sound on
the performance of the meter. These are considered in
Sections 4.1 and 4.2. Although TTUFs are meant for
operation with clean fluids, it is possible that such fluids
may have small amounts of entrained air bubbles or sol-
ids associated with the flow. The effects of these are
identified in Sections 4.3. Section 4.4 deals with limi-
tations caused by highly attenuative liquids.
1.3.5. Operational effects
The overall performance of the meter is likely to
depend significantly on the operational conditions under
which the meter is employed. Section 5.1 identifies the
need for the equipment to be used by trained users if
accurate measurements are to be achieved. The trans-
ducers can be mounted in such a way so that a single,double or quadruple traverse of the pipe by the ultrasonic
beam is used to undertake the measurement. The relative
merits and drawbacks of each of these is considered in
Section 5.2. The location of the transducers with respectto the pipe methods for obtaining the correct positioning
of the transducers and methods of clamping the trans-
ducers to maintain their positions are considered in Sec-
tions 5.3, 5.4 and 5.5. Operational methods to reduce
the effect of flow profile disturbance are identified and
discussed in Section 5.6. The ultrasound produced by thetransducers has to be well coupled to the pipework. The
preparation of the pipework and the use of an appropriate
couplant is important to obtaining an accurate measure-
ment. A range of couplants is available depending on
the temperature of the application and whether the instal-
lation is temporary or semi-permanent. Guidelines for
the preparation of the pipework and the application of
the couplant are provided in Section 5.7. The process
temperature has an impact on the choice of couplant and
also transducer selection. These are discussed in Section
5.8. Section 5.9 provides guidelines as to the selectionof the frequency of operation of the ultrasonic trans-
ducers with differing pipe size. Clamp-on TTUFs require
a knowledge of the inner diameter of the pipe. This is
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 3/18
127 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
obtained by requiring the user to input the pipe outer
diameter and the pipe wall thickness. Methods available
for obtaining the pipe outside diameter and the pipe wall
thickness, including the use of ultrasonic thickness
gauges are identified in Section 5.10. The likely effectof errors in either of these measurements is included in
this Section.
1.3.6. Manufacturer speci fic effects
The overall accuracy achievable in addition to show-ing a dependency on the factors identified above will
also depend on items which are manufacturer specific.
These include the method the manufacturer employs to
measure the transit time difference, the compensation, if
any, provided for Reynolds number and the speed of
sound in the liquid. Guidelines as to the best practice inthese are identified in Sections 6.1–6.3. Confidence in
the measurement can be enhanced by the provision of a
series of diagnostic tools. The range of possible diagnos-
tic tools is discussed and compared in Section 6.4.
1.4. Clamp-on transit time ultrasonic fl owmeters
(TTUF)
Fig. 1 shows the elements of a typical clamp-onTTUF. The meter consists of three elements—the trans-
ducers, the clamping arrangement and the signal pro-
cessing and user interface electronic package. The trans-
ducers are piezoelectric devices which generate
ultrasound which penetrates through the pipewall, and
which is then transmitted along the paths shown within
the fluid. The clamping arrangements enable the trans-ducers to be in good sonic contact with the pipe walland at the correct distance for the particular pipe and
liquid application. The signal processing electronics
Fig. 1. A typical clamp-on TTUF. (Panametrics used with
permission.)
measures the difference in time between ultrasonic
beams passed upstream and downstream, as a conse-
quence of the flow of the liquid, and converts this to a
volumetric flowrate which is displayed on the user inter-
face typically either in numeric or graphical format ona user interface, which also provides the means of entry
of application specific data by the user.
1.4.1. Operation of TTUFs
Fig. 2 shows the principle of operation of the clamp-on TTUF measuring the flowrate of a liquid whose speed
of sound is cl in a pipe of internal diameter D.
Although different manufacturers undertake the
measurement in a variety of ways and employ different
algorithms to compute the flowrate from the measure-
ments they make, the following gives, in generic formthe basis of the measurement. The flowrate is measured
by using the transit time difference between ultrasound
travelling from transducer T1 to transducer T2 and when
the ultrasound is travelling from transducer T2 to trans-
ducer T1. If the ultrasonic beam in the fluid is at an
angle q to the pipe axis then the volumetric flowrateQv is related to the time difference T T12T21 by:-
Qv k .p . D.c2
l . T
16.cotq(1)
where cl is the speed of sound in the liquid, D is the
internal diameter of the pipe and where k , the correction
factor, is given by:-
k v̄ pipe
v̄ beam
(2)
where v̄ pipe is the actual average velocity in the pipe, and
v̄ beam is the average velocity measured along the beam.If the wedge on which the transducers are mounted is
made of a material for which the speed of sound is cw
and having an angle a to the pipe axis, then Eq. (1) can
be re-written as:-
Qv
k .p .cl.cw. D.1cl.sina
cw2
.T
16.sina (3)
By measurement of the transit time difference, T ,
together with knowledge of factors specific to the
measurement, namely the internal diameter of the pipe
and the speed of sound of the liquid, input by the user
(or measured on line) and internally held variables suchas the k factor, the wedge angle and the speed of sound
in the wedge it is possible to provide a measurement of
the volumetric flowrate of the liquid.
In order to obtain an accurate measurement it is neces-
sary to obtain an accurate measurement of the requiredseparation of the transducer T1 and T2. From simple
geometric considerations this separation, s, in the case
of a single path meter to be:-
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 4/18
128 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
Fig. 2. Schematic of a clamp-on transit time ultrasonic flowmeter.
s 2.sw 2.sp 2.sl (4)
where sw is the separation through the wedge, s p is the
separation through the pipe and sl is the separation
through the liquid. This can be shown to be given by:-
s 2.h.tana 2.t
cp.sina
cw
1cpsina
cw2
(5)
2. D.
cl.sina
cw
1cl.sina
cw
2
The correct separation of the transducers can be obtainedby providing the flowmeter with the pipe wall thickness,
t , and internal diameter, D, and the speed of sound in
the pipe wall, cp, material and the speed of sound in the
liquid, cl. This can be used with internally stored values
to indicate to the user the required separation.
1.4.2. Application areas
Clamp-on TTUFs are designed to be used with clean
liquids, although they can operate in the presence of lim-ited amounts of either particulate matter or gas bubbles
(Guidance on operating in the presence of particulate
matter or gas bubbles is to be found in Section 4.3.).
Table 1 drawn from manufacturers’ application data
identifies typical application areas to which clamp-on
TTUFs are being applied.The largest single sector where these meters are cur-
rently being applied is in the water industry, although
this does not represent the majority of applications. This
is not meant to be an exhaustive list, and for specific
areas of application outside those identified in Table 1,potential users should consult suppliers. Over the years,
the technology has also found applications in ‘dirty
liquids’.
The application areas for clamp-on TTUFs where they
show significant advantages over techniques are those
where the pipe cannot be cut for reasons of safety orhygiene or possible process contamination; where the
cost of breaking into the pipework is too high; where
reasons of continuity of supply installation, maintenance
or service need to be carried out without a shut down inthe process and on larger pipes where the cost benefit
over other in-line meters is greatest.
1.4.3. Performance measures for TTUFs
TTUFs generally provide outputs indicative of volu-
metric flowrate or totalised volume flow. In assessing the
performance of the meter, three measures are of concern.
These are the percentage error of the indicated volu-metric flowrate or totalised volume flow, the repeat-
ability of the measurement and the reproducibility of themeasurement. In employing these terms it is important
that they should correspond to standard usage. The fol-
lowing provides standard definitions of the three terms.
The percentage error of the volumetric flowrate
measurement is given by:-
E V indV std
V std × 100% (6)
where the V ind is the volume of liquid passed as indicated
by the meter under test during the duration of the test
and V std is the recorded reference volume passed during
the same time. It is usually expressed as a function of
flow velocity through the meter.
The repeatability of the measurement is a measure of the ability to provide repeatable measurements under the
same set of conditions. It is a measure of the random
uncertainty in the measurement, R, which is defined as:-
R 2.83.m.sE and sE n
i 1
( E i E ¯ )2
n1
(7)
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 5/18
129 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
Table 1
Application areas of clamp-on TTUFs
Sector Application
Water industry Temporary/semi permanent installation
Checking of installed meters; leakage determination; network analysis
Permanent installationApplications where hygiene, operation (eg. Supply interruption), maintenance and cost are
of major consideration
Oil industry Permanent installations
Used for measurement of crude oil after first stage separator; of floading of crude oil; water
injection; refined oil
Food industry Permanent installations
Blending and batching of food and drink where issues of hygiene and contamination are of
major concern
Semiconductor industry Permanent installations
Process applications of high purity and aggressive liquids where measurements can be
made with a meter which can be serviced without having to shut down the process
Chemical industry Temporary installations
Employed as a tool for checking, servicing and maintaining existing flowmeters
Permanent installations
Process monitoring and control of liquids where application and maintenance can beachieved without breaking into the pipework and where meter process compatibility can be
achieved by using the existing pipework; pump protection
Miscellaneous applications Temporary/semi permanent/permanent systems
Measurement of cold and hot water flows in large building complexes such as hospitals,
schools, factories and of fices to monitor and control usage
Heat metering and air conditioning applications
where E i is the error of the ith run within the test series; E ¯ is the average error of all the runs in the test series
and n is the number of runs in the test series. m is ascaling factor which enables comparisons of repeat-
ability to be made between test series which are differentin length by normalising all the repeatabilities to a stan-
dard length of test run.
m T test set
T std
(8)
where T test set is the average length of the test run in a
particular set of runs and T std is the time to which the
uncertainty is to be normalised.
The reproducibility of the measurement is concernedwith the degree to which the measurement can be repro-
duced if the conditions of measurement are changed. Of
particular importance in clamp-on TTUFs is the degree
to which the readings of the meter are reproducible under
unclamping and re-clamping conditions. The reproduci-
bility of the measurements can then be measured bymeasuring the difference between the average errors in
the two sets of tests, one taken before unclamping and
re-clamping and the other after, i.e.
Reproducibility E ¯ 1 E ¯
2 (9)
where E ¯ 1 is the average error of the initial tests and
E ¯ 2 is the average error of the test undertaken after
unclamping and re-clamping. If more than two sets of
tests are available it may be possible to express thereproducibility as a function of the standard deviation of
the errors across the whole range of tests. In this casereproducibility would then be defined as:-
Reproducibility
2.83.sreproducibility where sreproducibility (10)
n
i 1
( E ¯ i E ¯
all)2
n1
where E ¯ i is the average error obtained in the ith repro-
ducibility test series, E ¯ all is the error average overall the
reproducibility test series, and n is the number test seriesundertaken to assess the reproducibility. Reproducibility
is generally expressed as a function of flow velocity.
1.4.4. Likely uncertainty, repeatability and
reproducibility under ideal fl ow pipe fl uid and
operational conditions
TTUFs are likely to be used over a very wide range
of pipe sizes and liquids and because the overall per-
formance achievable in the field depends on the care
with which the operators prepare the pipework andmount the transducers, coupled with an inability to pro-
vide traceable calibrations of clamp-on meters in the
field it is dif ficult to obtain figures for the uncertainty,
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 6/18
130 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
repeatability and reproducibility of such flowmeters in
the field.
The values manufacturers quote for the accuracy of
clamp-on TTUFs range between ±1% to ±5% of reading
with this performance being over a restricted flow rangewhich is generally specified in terms of flow velocity.
At the lower flow rates the performance is generallyspecified as a fixed uncertainty expressed as a velocity
which may range from ±0.01 m/s to ±0.03 m/s
depending on the pipe size and the particular manufac-turer. In addition to these accuracy specifications, manu-
facturers often specify what is termed a calibrated accu-
racy. By this is meant the accuracy which is achievable
in situations where the meter is capable of being cali-
brated in situ by some other means, or where the clamp-
on transducers are being used as part of a spool piece.Typical values for the accuracy under these conditions
range between ±0.5% to ±2% of reading, dependent on
manufacturer and pipe size. Repeatabilities quoted by
manufacturers typically lie in the range ±0.15% to
±0.5% of reading, depending on manufacturer.
The evidence of users on performances achieved in
the field indicate that over a range of pipe and fluid con-
ditions, the specifications provided by manufacturers
may not always be achievable, although there is littlehard evidence on which to base such judgements.
These Guidelines suggest that the calibrations which
have been undertaken under laboratory conditions
should be taken as the basis for a judgement as to the
likely performance that could be achieved in the field
under operating conditions. The results obtainable in the
field are unlikely to be better than the performances achi-eved in the laboratory under fully developed flow con-ditions, and with extreme care being taken in the mount-
ing and positioning of the transducers. The results
obtainable under non-ideal flow conditions and poor
mounting of the transducers and incorrect spacing are
likely to increase the error of the measurement.
The calibrations on which estimates provided below
have been based have been undertaken over a range of
pipe materials and sizes, although the majority of pub-
licly available calibrations have been undertaken on pipesizes greater than 50 mm. These results indicate overall
that an accuracy within ±5% of reading can be obtained
for velocities greater than 1 m/s for a range of pipe sizes
and materials. A typical repeatability which can be
obtained is ±1% of reading and reproducibility under
unclamping and re-clamping conditions of ±2% of read-ing.
In some applications, such as nuclear power station
performance evaluation using the secondary cooling cir-
cuit, significantly better performance has been achieved
by providing a full scale model of the pipework andusing this to calibrate the clamp-on TTUF on a test
stand. This approach can be employed where the econ-
omic cost is justified and where the pipework material,
dimension and conditions can be expected to be accu-
rately known. Under these conditions and where the in
situ calibration is undertaken with the greatest of care,
the claimed accuracies of better than ±1% of reading are
probably justifiable.
1.5. Clamp-on Doppler ultrasonic fl owmeters
It is important that any potential user of non-invasive
ultrasonic metering techniques should be aware of the
difference between TTUFs and Doppler Ultrasonic
Flowmeters (DUFs) which are also commonly commer-
cially available. The technological basis of the two is
completely different and the overall accuracy which canbe obtained is much poorer using DUFs. Fig. 3 shows
the operation of a DUF. DUFs require gas bubbles or
solid particles to act as scatterers of ultrasound.
Assuming that all the scatterers are moving with a
velocity v, then the Doppler shift, f d , of the transmitted
ultrasound is given by:-
f d 2. f t.v
cl
.cosq (11)
where f t is the transmission frequency, cl is the velocity
of sound in the liquid and q is the angle of the ultrasonicbeam with respect to the pipe axis.
In general the Doppler shift is not a single frequency
because broadening of the spectrum occurs as the scat-
terers have a range of velocities; the beam has a finite
width; the angle of the ultrasonic beam to the direction
of liquid flow has a range of values and the effects of
turbulence. An estimate has therefore to be made of theaverage Doppler shift from a spectrum which typicallylooks like that in Fig. 3.
The performance of Doppler flowmeters is limited,
due to the nature, size, spatial of the scatterers which
varies the attenuation of the ultrasonic beam. The sensed
volume is not well defined. In large pipes it is likely to
be close to the wall. The relationship between the sensed
velocity and the mean velocity in the pipe is unknown.
The velocity being sensed is that of the scatterers, and
because of slippage it might not correspond to theliquid velocity.
Upstream disturbances, in the form of bends, valves,
pipework and probes causing vortices can all cause the
meter to read in error. Errors can also be caused by
vibration. In order to obtain an accurate volumetric
flowrate measurement, the internal diameter of the pipe-work needs to be measured accurately. The uncertainty
with such flow meters can be high and typically is likely
to be greater than ±10% of reading. However, under
closely defined flow conditions it is possible for the DUF
to provide a repeatability of ±2% of reading. Typicalapplication areas for such meters are the measurement
of raw sewage, sludge, slurries, paper pulp, tar, sands,
and oil-water-gas mixtures.
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 7/18
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 8/18
132 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
conditions may not apply to another. The overall accu-
racy of the technique should probably be reckoned to be
±5%, although for a particular application where the
meter can be calibrated under similar conditions accu-
racies of ±1% of flowrate or better may be expected. Theapplication areas to which such flowmeters have been
employed are in the measurement of single phaseliquids, liquid-solid mixtures, liquid-gas mixtures,
liquid-liquid mixtures, low pressure gas and high press-
ure gas.
2. Installation effects on clamp-on TTUFs
A clamp-on TTUF, when used with only a single
beam measurement, is sensitive to velocity profile effectsin both fully developed and disturbed flow conditions,
because as Eq. (1) shows the device estimates the aver-
age velocity across the whole of the pipe cross section
by measuring the velocity profile along the beam. Even
in fully developed flow the value of k is not unity and
depends on Reynolds number and pipe wall roughness.
This may or may not be corrected for by manufacturers.
Fig. 5 shows the k factor variation with Reynolds num-
ber for smooth pipes. A correction based on ReynoldsNumber may or may not be incorporated by the manu-
facturer. Fig. 5 shows that the corrections required are
greatest in the laminar regime. In the transition regime
however the correction factor may not be well determ-
ined, and this uncertainty on the correction factor for the
meter may add significantly to the overall meter uncer-
tainty.In the case of disturbed profiles, the k factor for fully
developed flow is no longer applicable. The flow profile
can be disturbed by upstream pipework configurations
such as bends, expansion and contractions and the pres-
ence of valves and pumps. Manufacuturers often specify
a requirement to have 10D of straight pipework upstream
Fig. 5. k factor against Reynolds Number for fully developed flow
in smooth pipes. (Taken from reference [3], used with permission of
Academic Press.)
of the meter and 5D downstream of the meter. Although
the downstream conditions are probably satisfactory, the
upstream requirement is probably over optimistic.
2.1. Installation conditions for the above accuracies to
be achieved
In providing advice as to the effect of the disturb-
ances, two approaches have been adopted. The first is to
provide estimates of distances at which the effect of thedisturbance is less than ±2% reading. If this assumed,
together with an inherent uncertainty of the measurement
of ±5% and the two sets of errors add in a mean square
sense, the overall effect of the disturbances at distances
greater than these specified distances can be reckoned to
be negligible.The data which has been used to provide these dis-
tances is based largely on the performance of wetted
sensor single beam TTUFs since it is believed that this
data is more comprehensive and reliable. They are gen-
erally consistent with the limited data which has been
obtained from clamp-on TTUFs. Table 2 provides the
distances for which a series of disturbances for which
the errors of measurement are likely to be less than ±2%.
2.2. Effects of upstream pipework
If the upstream disturbance is known and it is not
possible to obtain the required distances specified in
Table 2 then the following data, which is provided in
graphical form in Figs. 6–13, based on the data in refer-
ence [16], can be used to provide an estimate of theadditional error created by the disturbance. It should benoted that in the majority of cases a single beam dia-
metrical meter under reads the flowrate.
2.3. Reducing effects of disturbed fl ows
One method which is often suggested for improving
the measurement under disturbed flow conditions is to
Table 2
Distances downstream of a disturbance for less than ±2% increased
uncertainty
Disturbance Number of diameters required to
reduce error to less than ±2%
Conical contraction 4
Conical expansion 18
Single 90° Bend 30
Two bends 90° in ‘U’ 22
Two 90O bends in perpendicular 47
planes
Butterfly valve 2 / 3 open 18
Globe valve 2 / 3 open 15
Gate valve 2 / 3 open 20
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 9/18
133 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
Fig. 6. Errors downstream of a conical contraction.
Fig. 7. Errors downstream of a conical expansion.
Fig. 8. Errors downstream of a single 90° bend.
Fig. 9. Errors downstream of two 90° bends in ‘U’ configuration.
Fig. 10. Errors from two 90° bend in perpendicular planes.
Fig. 11. Errors downstream of a butterfly valve 2 / 3 open.
Fig. 12. Errors from a butterfly valve 2 / 3 open.
Fig. 13. Errors downstream of a gate valve 2 / 3 open.
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 10/18
134 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
Fig. 14. Two beam measurements.
undertake the measurements in perpendicular planes as
shown in Fig. 14 and take the average of the twomeasurements. Some manufacturers enable this to be
undertaken with simultaneous measurements from the
two beams being provided using two sets of transducers
and one set of processing electronics. If only one set of
electronics is available, then it is necessary to provide
an independent measure of the mean flowrate to accountfor any changes which may occur in the mean flowrate
between the two measurements. Most manufacturers rec-
ommend that the average of the two measurements
should be used as the estimate of the flowrate. In the
light of the above indications it is probably better to take
the maximum reading as the best estimate of the flowr-
ate.
3. Pipework effects
3.1. Typical ranges of pipe sizes, pipe materials,
lining materials and wall thickness to which thetechnology can be applied
Clamp-on TTUFs are required to operate over a range
of pipe sizes, materials, wall thicknesses and liningmaterials. Particular manufacturers will claim to be able
to work with particular pipe sizes, pipe materials, wall
thicknesses and lining materials and not all manufac-
turers will be able to provide a metering system which
will operate over the complete range of pipe sizes,
materials, wall thicknesses and lining materials shown
in Table 3.
The claim made by manufacturers is that the pipe has
Table 3
Ranges of pipe sizes, materials, wall thicknesses and lining materials with which clamp-on TTUFs can be used
Pipe sizes over which operation of clamp-on flowmeters has been 8 mm id to 6000 mm id
claimed by manufacturers
Pipe materials for hich manufacturers have used Clamp-on TTUFs Pig iron, cast iron, carbon steel, stainless steel, copper, aluminium,
Hastelloy, asbestos, concrete, glass, LDPE, HDPE, PP, PVC,PTFE,
PVDF, ABS, FPR, acrylic
Maximum pipewall thickness for the operation of clamp-on TTUFs Most manufacturers do not claim an upper limit, although one
manufacturer sets this at 25 mm
Lining materials and external coatings with which manufacturers Tar, epoxy, mortar, rubber
claim to be able to use clamp-on TTUFs
to be sonically conducting, although the experience of
users indicate that whilst some manufacturers may be
able to work with particular pipes other cannot. The fol-
lowing commentary should be taken as indicative and
not necessarily as definitive and identifies pipe materials
where the problems most frequently occur. Occlusions
or pores in cast iron can attenuate the ultrasound. Con-crete and cement pipe can cause problems but often if
the pipe is fully soaked, the meters may work better.
There is evidence that with stainless steel and GRP some
manufacturers experience dif ficulty in achieving
adequate signal transmission. For some manufacturers,
the pipe material, the pipe size and material may limit
the particular mode in which the flowmeter can be oper-
ated. (see Section 5.2).
Although manufacturers do not in general specify the
range of pipe wall thicknesses with which their flowme-
ters will operate, at least one manufacturer identifies a
maximum pipe wall thickness and there is evidence insmall diameter pipes having thick walls that there can
be significant errors.
Several problem areas have been identified with coat-
ings and pipe linings. Clamp-on TTUFs will only suc-
cessfully work where the coating/lining material is
bonded to the pipe material in such a way that there are
no air gaps between the two materials, since air gaps
will prevent successful transmission of the ultrasound.
If the meter is to be clamped on to the coating material
then the thickness of the coating must be accurately
known in order that the pipe o.d. can be accurately
determined. If the pipe is lined, then the thickness of thelining is required to be known accurately. The correct
sound speeds for the wave which is being transmitted
through coating/lining materials are required. Methods
for undertaking these measurements are provided in Sec-
tion 5.10.
If there is more than one lining material, a lining
material and a pipe coating, or a lining material together
with a coating which has built up over a period of time,
then account of all these in terms of calculation of pipe
id from od and separation of trandsucers. Some manu-
facturers do not enable data from lining materials to be
taken in separately, in which case a thickness corre-
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 11/18
135 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
sponding to the sum of the wall thickness and the lining
thickness has to be input, together with a speed of sound
which represents a weighted average of the speed of
sound in the two materials, based on their relative thick-
nesses. For manufacturers who take into account liningmaterials and coatings, some allow the user to input
more than one lining material or coating. Where this isnot possible, it is necessary for the user to input an
appropriate thickness and speed of sound which accounts
for the total thickness and an average speed of sound.
3.2. Effects of pipe wall roughness on measurement
performance
The roughness of the internal wall of the pipe is likely
to cause two sets of problems. The fully developed pro-file in a pipe depends on the pipe wall roughness. Since
the velocity profile is affected, so the k factor required
to correct the measured velocity along the beam to the
average velocity across the pipe cross section. Fig. 15
shows the correction factor required for fully developed
flow for a series of pipe relative roughness, k/d
(roughness to diameter ratio) and shows that pipe wall
roughness can cause an error of up to 4% in very
rough pipes.In addition to affecting the profile, the pipe internal
roughness can also cause significant scattering of the
ultrasonic signal. The degree of scattering is related to
the absolute level of roughness compared to the wave-
length of the ultrasound being employed. Thus it is
related to the ratio of λ /k where λ is the wavelength of
ultrasound in pipe wall material and k is the roughness.Since λ is inversely proportional to the frequency of excitation of the flowmeter—a typical wavelength in a
metal pipe at 1 MHz is 6mm whereas at 500 kHz the
wavelength is 12 mm. Therefore, as a general guideline,
the rougher the inner surface of the pipework, the lower
should be the frequency of operation of the flowmeter.
Rougher pipe work will also limit the number of wall
reflection (see Section 5.2) which can be used. If the
Fig. 15. Effect of pipe wall roughness on k factor.
flowmeter will not work with three reflections, then two
should be tried and if two will not work then a single
pass configuration with no reflections should be
attempted. Pipe wall roughness can also affect the esti-
mation the pipe id from the pipe od and pipe wall thick-ness measurements (see Section 5.6).
3.3. Ultrasonic properties of pipework
In order to obtain the correct separation of the trans-
ducers, both the thickness of the pipe wall and the speedof sound in the material need to be known. Manufac-
turers have available tables of speeds of sound in differ-
ent material. The nature of the ultrasonic wave which is
transmitted through the pipe may either be a longitudinal
wave, a shear wave or a Lamb wave. It is therefore parti-
cularly important to input the correct speed of sound in
the wall material during the set up phase of the meter.
In the case of materials where the speed of sound isuncertain, an ultrasonic thickness gauge applied to asample of the material of known thickness can be used
to provide a measurement of the speed of sound.
4. Fluid effects
4.1. Effects of fl uid density and viscosity on meter
performance
As was shown in Section 2.2 in fully developed flow
the k factor for the meter depends on the Reynolds num-ber Re given by:-
Re v.d . r
m(12)
Thus, operating a clamp-on TTUF requires a knowledge
of the density r and the viscosity m or alternatively the
kinematic viscosity n which is given by m / r. It is parti-
cularly important to know the viscosity of high viscosity
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 12/18
136 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
products for which measurements are being undertaken
in small pipes since these flows may be in the laminar
flow regime.
4.2. Effects of speed of sound on meter performance
Clamp-on TTUFs require the user to input the speedof sound into the meter at the initialisation stage as part
of the procedure to set the correct distance between the
two transducers. Subsequently, depending on the designof the flowmeter, this speed of sound will then be used
in the defining equation of the flowmeter or alternatively
a new speed of sound will be estimated from the transit
time measurements. The latter enables compensation for
the variations which may occur as a consequence of
changes in temperature of the fluid. The correct separ-ation of the transducers and the correct speed of sound
is important to the correct operation of the flowmeter.
In the case of liquids, whose speed of sound is uncertain
then manufacturers generally have facilities for its
measurement.
4.3. Effects of air bubbles and solids on meter
performance
TTUFs are designed for operation with liquids which
have only low content of air bubbles or solids. The
effects of air bubbles is to scatter the ultrasound but also
to affect the speed of sound in the liquid by affecting
the compressibility of the liquid. These have the effect
of attenuating the signal and degrading the signal to
noise ratio in the flowmeter. The degree of scatteringand attenuation is dependent on the size, number anddistribution of the air bubbles. Manufacturers provide
typical levels of entrained air with which their meter will
continue to operate, typically less than 10%, although
generally without any specification of the size of the
bubbles. The effect of solid material is to scatter the
ultrasound. Low densities of solids having particles
diameters less than λl /8, where λl is the wavelength of
ultrasound in the liquid is likely to cause little effect on
the meter.
4.4. Limitations caused by highly attenuative fl uid
media
Highly viscous fluid generally has associated with
them high levels of attenuation of ultrasound. So forexample, water has a kinematic viscosity of
1.003 × 106 m2s1 at 20°C and an attenuation at 1MHzof a pressure wave of 0.22dB/m whereas a product such
as castor oil has a kinematic viscosity of
1.1 × 102 m2s1 and an attenuation of 95dB/m at 1
MHz. Thus it is possible that the attenuation in a high
viscosity fluid may be so high as prevent correct oper-
ation of the flowmeter. This is usually detected by the
flowmeter electronics and flagged up. Since viscous
attenuation is generally a function of frequency, lower-
ing the frequency of operation of the flowmeter may
enable measurements to be made.
5. Operational effects
5.1. User training
The simple appearance of the meter and the simplified
principle often presented belies the fact that it is a very
sophisticated flowmeter and there are many complex
interrelated phenomena involved in producing a
measurement. Users who undertake the measurement
must be aware of these and take them into account whenundertaking the measurement. It must be stressed that
clamp-on meters should be installed by trained person-
nel.
5.2. Transducer con figuration
There are three configurations to mount the trans-
ducers. The two main methods are direct transmission
(Z) and single reflection (V). Multiple reflections (W)are also used. Direct transmission (Z), Fig. 16a, is used
Fig. 16. a. Z configuration. b V configuration. c W configuration.
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 13/18
137 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
for large pipe sizes as the distance between the path of
the ultrasound is shorter than the other configurations
and thus less signal loss. They are however much more
dif ficult to install correctly, to measure the distance
between the transducers and align. Single reflection orreflex mode (V), Fig. 16b, is the recommended instal-
lation method. The path length is longer giving bettertime resolution. The set up and alignment of the trans-
ducers are much easier as they are on the same side of
the pipe. The measurement of the separation is easierand potentially more accurate. The down side is that the
axial separation between the transducer could be a prob-
lem in confined spaces. Multiple reflections (W), Fig.
16c, may be used on small pipes to increase the lapse
time, by increasing the ultrasound path between the
transducers. Care must be taken to ensure that the correctdistance is used, as it is very easy to end up with a V,
W or more reflections without realizing that the distance
is incorrect.
5.3. Location of the transducers with respect to the
pipe
For pure liquid with no particles nor bubbles, the
orientation of the transducers is irrelevant. For horizontal
pipe runs, gas has a tendency to float to the top and
particles settle at the bottom. Thus it is preferable tomount the transducers around the side of horizontal pipes
(i.e. at 3 and 9 o’clock positions). It should be empha-
sised that if there were gas at the top and sediments onthe bottom, the effective flow area will be different from
the pipe area and hence the volume flow would be in
error. For gas in vertical mains the transducers should
mount on the down leg, with flow from top to bottom.
For particles in vertical main, mount the transducers on
the up leg, with the fluid travelling upwards.
5.4. Positioning of the transducers
The method of positioning depends on the transducer
design and the method of transmission. Most transducersare clamped in position by a clamping mechanism, such
as a strap and then located by measurement of the dis-
tance apart. Most suppliers also offer a ‘calibrated track ’to help with the measurement and location.
If when setting up the transducers there appears to be
no signal, some manufacturers suggest a process calledscanning can be carried out. The transducers are moved
relative to each other until a signal is found, or the signal
becomes stronger. It is better to start too far apart and
move the transducers towards each other as they scan
better forwards rather than backwards. If a signal isfound by scanning, the implications are that the pipe
diameter, wall thickness, materials selected and fluid
could be wrong as there is only one ‘correct’ position.
A careful examination should be carried out before pro-
ceeding with the measurement.
As mentioned above, it is dif ficult to achieve good
accuracy for direct transmission. The following methods
may be used to set up the meter:
A sheet of paper is wrapped around the pipe to mark positions. The sheet is then removed and the final
locations calculated and marked. The sheet is replaced
on the pipe and the transducers located in position.In a confined, dirty space this is very dif ficult.
Some suppliers provide locating spigots on the clamp-
ing mechanisms. These spigots are located into appro-
priate holes in a spacer to give the correct trans-
ducer spacing.
A transducer is fixed in its position. The second trans-ducer is moved (scanned) along the opposite side for
the best signal. When this is found, the transducer is
clamped in place and the distance apart measured.
5.5. Method of clamping
There are a variety of methods used for holding the
transducers in position.
The simplest method is to use straps, usually nylon
with quick release and grip buckles. These are easy
to locate and tension. They do however stretch with
time and should not be used for long term measure-
ment.
Chains are often used, these are particularly effective
for permanent installation. Steel ropes, with quick release and grip mechanisms
are used but tend to be cumbersome.
Jubilee clips may be used for smaller pipes and are
very effective for permanent installation. With iron based pipes, magnetic clamps can be used.
These are very easy to position, but care must be
taken not to adjust the clamping mechanism too
tightly, as the magnets tend to loosen. Magnetic
clamps should not be used when the temperature
exceeds 50°C.
In the event of only an approximate flow rate being
required, it is often possible to just use the adhesion of
the couplant to hold the transducers in place.
5.6. Getting most information from the installation
Velocity profile and swirl have a large influence on
the measurement. The recommendation of Section 2 with
regard to mounting downstream and upstream of disturb-
ances should be adhered to. However, the followingsteps may be used to ensure the best results:
By moving the transducers around the pipe circumfer-
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 14/18
138 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
ence and checking the velocity it is possible to deter-
mine whether there is a large asymmetry of pro file.
All the published experimental evidence suggests that
because the meter reads low under asymmetric con-
ditions, the highest reading found is likely to be theclosest to the actual mean velocity.
It is possible to get an indication of swirl by compar-ing the velocity from the single reflection and the sin-
gle transmission mode. If they are very different, sev-
ere cross flow is present. The measurement should betreated with caution.
5.7. Couplant and pipe preparation
The purpose of the couplant is to provide a reliable
transmission of ultrasound between the transducer and
pipe wall. Different couplants are used for long and short
term use. The long term types are essentially Araldites,
Eurothane resins and Epoxy resins without fillers that
will diffuse the sound. For permanent installations, reg-ular checking is required. The frequency of checking
depends on supplier and couplant type. Flowmeter diag-nostics may be used to indicate when couplant replace-
ment is due. Short term types are Silicon grease, axle
grease etc. With a short term couplant, it is important to
ensure that it does not dry out. It is recommended that
a thin bead of couplant, about 5 mm by about 3–4 mm
deep is run along the transducer and then compressedon to the pipe.
The following precautions should be taken with
couplants:
Always clean and degrease the transducer pipe area. lf there is a coating on the outside of the pipe it may
be necessary to remove it, particularly a coating con-
taining fibres or metal strengthener.
Care should be taken to ensure that air is not intro-
duced by excessive spreading or mixing.
Excessive amounts of couplants should not be used.
For smaller pipes, the transducers could becomeacoustically connected via the couplant.
If there is pitting in the pipe walls, enough couplant
should be used to cover the pits and make a full
acoustic path.
With plastic pipes, it may be necessary to roughenthe surface slightly to ensure adhesion of epoxy resin.
Care should be taken in dusty/ flaky environments.
Mixing with the couplant can reduce the effectiveness
of the couplant. Also it can make the couplants dry
out.
It must be ensured that users are aware of the Healthand Safety regulations as some of the couplants are
irritants.
The temperature compatibility of the couplant and the
process needs to be checked.
Pipe surface preparation must be carefully done to
preserve the original curvature of the pipe. It is important
that the transducer faces and the pipe axis are parallel as
one degree error could lead to approximately one percent
change in path length.
5.8. Process temperature
Process temperature has several interacting effects. It
affects the speed of sound, fluid density, viscosity and
hence the Reynolds number and the velocity profile.
These effects have been covered in Section 2. Changes
in the speed of sound in the fluid have the effect of
changing the angle of the beam in the fluid and hence
the sensitivity of the flowmeter as shown in Eq. (1). Forprocesses where the process fluid temperature is likely
to change it is important that a flowmeter with speed of
sound compensation is employed.
Process temperature also has an impact on the selec-
tion of transducers and the couplant. Special transducersare required for low and high temperatures. The trans-ducers often use potting to protect the piezoelectric crys-
tals. Temperature can reduce the effective transparencyto sound of some potting materials. Temperature can
cause expansion of the materials at different rates caus-
ing them to ‘split apart’ and either destroy them, or form
air bubbles. If the temperature is too high, the piezoe-
lectric crystals will reduce effectiveness and eventually
stop working. A typical temperature range for a standard
transducer is40°C to +100°C, although transducers are
available which enable measurements to be made from
190°C to 500°C. For high temperature applications thetransducer may be coupled using a metal couplant and
buffered from the process by being mounted on the ends
of long buffer rods.
Care must also be taken with the use of couplants with
temperature. Supplier of couplants should be consulted
for abnormal operation.
At high temperature water based couplants will evap-
orate. At low temperature water based couplants may
freeze and change characteristics.
At high temperature some oil based couplants may
become ‘runny’. At low temperatures some oil based
couplants change their characteristics.
5.9. Pipe size and transducer frequency
All suppliers support a large range of pipe sizes. Dif-
ferent transducers are often used to cover the range.
1 MHz transducers appear to be the standard. These
cover approximately the pipe size range of 50 mm to2000 mm.
2 MHz transducers are used for smaller pipe sizes,
below 100 mm diameter and down to 10 mm.
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 15/18
139 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
0.5 MHz transducers are used for large pipe diam-
eters, approximately 500 mm to 5000 mm diameter. Transducers operating at 4 MHz are offered in very
small sizes.
In general where there are bubbles or particles in the
flow, a lower frequency is recommended. Also if thereare problems with getting sound through the pipe, there
is a tendency to use lower frequencies.
5.10. Pipe diameter and wall thickness measurement
The internal pipe area is required to calculate the volu-
metric flow rate from the measured velocity. As the
internal pipe diameter cannot be measured directly, it is
often inferred from the outside diameter and the wall
thickness. The uncertainty of internal diameter measure-
ment is a major contributor to the flow uncertainty.
Pipe wall thickness is also required, in combination
with the material, to work out the transducer positions.Thus wall thickness will also affect the velocity
measurement.The recommended procedure for pipe internal diam-
eter measurement is as follows:
Measure the circumference of the pipe using a trace-able and accurate tape, or pipe tape.
Check the ovality using calipers. Determine the pipe outside diameter.
Measure the wall thickness.
Subtract twice the wall thickness from the pipe out-
side diameter.
The wall thickness may be obtained by a number of methods:
From a set of drawings or pipe specification.
By using an ultrasonic wall thickness gauge. If the
pipe is lined it may not be possible to tell whether
the thickness includes the liner using this method.
There are devices that could show the different
reflections which could be of some assistance to the
skilled user. If there is build-up on the inside of thepipe, it may not give the correct reading.
Drilling a small hole or using a tapping to insert a
thickness gauge or direct diameter measuring device.At the same time, the pipe walls can be checked for
build-up.
The best method is often to find an off-cut and meas-ure it.
6. Manufacurer specific
6.1. Measurement of Time difference
Most manufacturers use a variant of the leading edge
measurement technique shown in Fig. 17a. In this con-
Fig. 17. a Leading edge measurement. b Phase measurement system.
figuration the transducers are pulsed and the time is mea-sured from the arrival of the receive pulse. In some
designs a phase measurement system, see Fig. 17b, isemployed in which a sinusoidal burst is sent out from
both transducers and the phase of the received signals
compared. Although such a technique enables multiplemeasurement of the phase over several cycles within the
receive burst, it may lead to limitations as to the range
of velocities or pipe sizes over which the measurements
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 16/18
140 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
can be made before phase ambiguity occurs as a conse-
quence of exceeding 360° of phase shift.
6.2. Correction for Reynolds Number
As has been shown in Section 2, clamp-on TTUFs
are sensitive to Reynolds Number. Manufacturers mayor may not compensate for this. For those manufacturers
who do compensate, the compensation is generally based
on a knowledge of the particular liquid being monitored.For products whose temperature is changing signifi-
cantly during the measurement, then compensation for
Reynolds Number on-line is required. Enquiries should
be made of manufacturers as to whether or not they pro-
vide on-line correction.
6.3. Correction for speed of sound
All manufacturers require the user to input either the
speed of sound or identify the liquid (and perhaps its
temperature) in the initialisation stage of the measure-
ment as part of the process to determine transducer sep-
aration. Some manufacturers continue to use this value
for the flow measurement itself whereas other manufac-
turers provide on-line measurement of the speed of sound in the liquid under process conditions. For liquids
for which the temperature is significantly changing, it is
necessary to enquire of the manufacturer what means of
temperature compensation is provided.
6.4. Diagnostics
Nearly all manufacturers provide the user with anindication of the signal strength being received by the
transducers and incorporate some means of automatic
gain control to compensate for attenuation of the ultra-
sound in the pipe wall and in the fluid. The signal
strength indicator may be used in situations where the
separation of the transducers does not appear to be the
correct one and the pipe is then scanned to find the cor-
rect separation.
Additional diagnostics during the measurement phasemay be employed. These diagnostics may measure the
modulation of the received signal (indicating the pres-
ence of a second phase such as air bubbles or solids and
the need to switch operation from TTUF mode to DUF
mode) or the signal to noise ratio of the received signal
which provides an indication of the likely quality of the measurement.
Since most of the measurement systems are micropro-
cessor based they will include a range of diagnostic tools
which will enable the hardware and the software of the
system to be checked and error codes flagged whichwould enable the specific error to be identified. These
diagnostic functions will vary from manufacturer to
manufacturer and enquiries should be made of potential
suppliers as to the range of diagnostic functions they
provide.
7. Future work
These current guidelines have identified a number of areas where at the present time there is insuf ficient data
available to provide firmer advice to the users of this
technology. A programme of work has been identified,for inclusion in the next Department of Trade and Indus-
try Flow Programme, including the following:-
The evaluation of the performance of clamp-on met-
ers in sizes above 600 mm with water as the flow-
ing medium. The performance of clamp-on meters on small sizes
below 50 mm on water since there is a significant
area of application to these devices in water and
energy metering.
The performance of small meters on liquids other than
water since there is a widespread use of small clamp-
on meters in the oil and food sector.
The temperature characteristics of clamp-on flowme-
ters because of their application in process measure-ments where the fluid temperature can vary.
The effect of installation conditions on small bore
clamp-on flowmeter measurements. The effect of pipe roughness on the performance and
operability of clamp-on flowmeters since these meters
are often required to work in conditions where there
is corroded pipework. The sensitivity of meter output to incorrect set-up
information being supplied to the meters. It is clear
that different manufacturers employ different algor-
ithms to compute the flowrate and that the effect of such errors will be different for different manufac-
turers. This work will enable the best algorithms to
be identified and hence the overall performance of
such meters to be improved.
8. Conclusions
These Guidelines have been produced to improve the
use of clamp-on TTUFs. As extent of user experience
increases and further calibrations are undertaken under
a wider range of conditions, a greater understanding of
the performance of such devices is likely and clamp-on
TTUFs with improved performance are likely to emerge.
Acknowledgements
The authors are grateful to the Department of Trade
and Industry for its financial support in the production
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 17/18
141 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
of the Guidelines and its permission for them to be
reprinted here. A CD version of the Guidelines, includ-
ing speed of sound data for pipe materials and liquids
and densities and viscosities of liquids, are available
from the Department of Process and Systems Engineer-ing on CD at the address of the authors, e-mail address:
Further reading
[1] R.F. Brummer. Theoretical and experimental assessment of uncer-
tainties in non-intrusive flow measurement. NBS SPECIAL Publi-
cation 84, Proc.Symp. On flow in open channels and closed con-
duits. 1977, pp 277–291.
[2] T. Cousins, The Doppler Ultrasonic Flowmeter, Flow Measure-
ment of Fluids, North-Holland Publishing Co., 1978 pp 513-518.
[3] L.C. Lynnworth, Ultrasonic flowmeters, in: W.P. Mason, R. Thur-
ston (Eds.), Physical Acoustics, 14, 1979, pp. 407–525.
[4] D.E. Morris et al. Improve SiCl4 production with clamp-on flow-
meters that avoid corrosion problems. Chemical Engineering Pro-cessing (1981) 16–17.
[5] M.L. Sanderson, J. Hemp. Ultrasonic flowmeter—a review of the
state of the art. Proc.Int. Conf in Advances in Flow Measurement
Techniques, BHRA Fluid Engineering, Bedford, UK. 1981. pp.
157–178.
[6] H. Yada, A clamp-on ultrasonic flowmeter for high temperature
fluids in small conduits, in: W.W. Durgin (Ed.), Flow—Its
Measurement and Control in Science and Industry, 2, Instrument
Society of America, South Triangle Park, NC, 1981, pp. 546–553.
[7] R. Fell. Systematic errors in cross-correlation velocity measure-
ments. Acta Meko (1982) 205–214.
[8] R. Keech, The KPC multichannel correlation signal processor for
velocity measurements, Trans. Inst. M&C 14 (1) (1982).
[9] L.C. Lynnworth, Ultrasonic flowmeters, Trans. Inst. M & C 14 (1)
(1982) 2–24.[10]R. Thorn, et al. Non-intrusive methods of velocity measurement
in pneumatic conveying, J. Phys. E 15 (1131) 1982.
[11] J. Coulthard. Cross correlation flowmeters: a history and the
present state of the art. Measurement and Control, 16 June 1983
[12] M.L. Sanderson, B. Torley. A self-calibrating clamp-on transit
time ultrasonic flowmeter. Proc. FLOMEKO 85, Melbourne,
Australia. 1985. pp 163–170.
[13] K. Spendel. On non-invasive ultrasonic flowmeters. PhD thesis,
Cranfield Institute of Technology, 1985
[14] M.S. Beck, A. Plaskowski, Cross Correlation Flowmeters—Their
Design and Application, Adam Hilger, 1986.
[15] E. Hayes. Evaluation of Ultrasonic Flowmeters in Two Phase
Air/water Flows. CIT Short Course Notes, Department of Fluid
Engineering and Instrumentation, Cranfield Institute of Tech-
nology, Cranfield, Bedford, UK, 1986.[16] P. Hojolt. Installation effects on single and dual beam ultrasonic
flowmeters. Proc. Int. Conf. on Flow Measurement in Mid 80s.
NEL, Glasgow, UK, Paper 11.2, 1986.
[17] M.L. Sanderso, B. Torley. Error assessment for an intelligent
clamp-on transit time ultrasonic flowmeter. Proc. Int. Conf. on
Flow Measurement in Mid 80s. NEL, Glasgow, UK, Paper
11.1, 1986.
[18] J. Heritage. Performance of commercial ultrasonic flowmeters.
DTI/NEL Contract No:RD119/02, Cranfield Institute of Tech-
nology, Cranfield, Bedford, UK, 1987.
[19] R.C. Baker et al. Installation effects electromagnetic and ultra-
sonic flowmeters. FLOMIC Consortium Report, Cranfield Insti-
tute of Technology, Cranfield, Bedford, UK, 1988.
[20] L.C. Lynnworth. Buffer rod designs for ultrasonic flowmeters at
cryogenic and high temperatures + /-200C. Proc 34th Int. Instru-
mentation Symp. Alburqueque, NM. 1988. pp 697–702.
[21] M.L. Sanderson et al. Non-intrusive flowmetering. FLOMIC
Consortium Report, Cranfield Institute of Technology, Cranfield,
Bedford, UK, 1988.
[22] J.E. Heritage. The performance of transit time ultrasonic flowme-
ters under good and disturbed flow conditions. Flow Measure-
ment and Instrumentation (1989) 24–30.[23] R.C. Mottram, J.L. Sproston. The effect of pulsation on the per-
formance of flowmeters. FLOMIC Consortium Report, Cranfield
Institute of Technology, Cranfield, Bedford, UK, 1989.
[24] J. Halttunen. Installation effects on ultrasonic and electromag-
netic flowmeters: a model-based approach. Flow Measurement
and Instrumentation (1990) 287–292.
[25] R. Motegi et al. Widebeam ultrasonic flowmeter. IEEE 1990
Ultrasonics Symp. 1990. pp. 331–336.
[26] J. Gatke, Problems of transducer coupling with acoustic clamp-
on flowmeters, MSR 34 (5) (1991) 211–217.
[27] J. Szebeszczyk, S. Pietrasz, Clamp-on flowmeter for homo-
geneous liquids, MSR 34 (5) (1991) 208–211.
[28] J. Sweetland. An assessment of clamp-on transit time ultrasonic
flowmeters. CIT Report DJS/18/508/117, Cranfield Institute of
Technology, Cranfield, Bedford, UK, 1992.[29] M. Shortall. Ultrasonics are advancing. Control and Instrumen-
tation (1993).
[30] J. Baumoel. Use of clamp-on transit-time ultrasound flowmeters
in aircraft mass fuel, hydraulic leak detection. Proc. 40th Int.
Instrumentation Symp. 1994. pp 243–260.
[31] F. Cascetta. Application of a portable clamp-on ultrasonic flow-
meter in the water industry. Flow Measurement and Instrumen-
tation (1994) 191–194.
[32] S.T. Lange. Making a choice. Which flowmetering technology?
Water Engineering and Management (1994) 18–19.
[33] J.M. Szebeszczyk. Applications of clamp-on ultrasonic flowmeter
for industrial flow measurement. Flow Measurement and Instru-
mentation (1994) 127–134.
[34] H.P. Vaterlaus, H. Gabler. A new intelligent ultrasonic flowmeter
for hydropower applications. Int. Water Power & Dam Construc-
tion (1994) 84–88.
[35] L.A. Xu et al. Clamp-on ultrasound cross-correlation flowmeter
for liquid/solid two-phase flow measurement. Flow Measurement
and Instrumentation (1994) 203–208.
[36] B. Funck, Clamp-on flowmeter, Proc Sensors 95 (1995) 85–90.
[37] B. Funck, A. Mitzkus. Acoustic transfer function of the clamp-
on flowmeter. Proc 1995 IEEE Ultrasonics Symp. 1995. pp.
569–575.
[38] Lynch, E. Horciza. Flow measurement using low cost portable
clamp-on flowmeters. SCE Waterpower, Proc.Int.Conf. On Hyd-
ropower. 1995. pp. 766–773.
[39] L.C. Lynnworth. Clamp-on transducers for measuring swirl, cross
flow and axial flow. Proc 1994, IEEE Ultrasoncis Symp. 1995.
pp. 1317–1321.[40] H.P. Vaterlaus. New intelligent ultrasonic flowmeter for closed
conduits and open channels. Proc 1995 Int. Conf. On Hydro-
power. 1995. pp. 999–1008.
[41] B. Funck, A. Mitzkus. Acoustic transfer function of the clamp-on
flowmeter. IEEE Trans Ultrasonics, ferroelectrics & Frequency
Control. 1996. pp. 569–575.
[42] V. Pavlovic et al. Ultrasonic pulse-phase method applied in fluid
flow measurements. IEE Proc. Science, Measurement and Tech-
nology. 1996. pp. 327–333.
[43] M. Vestrheim, S. Vervik. Transit time determination in a
measurement system with effect of transducers. Proc 1996 IEEE
Ultrasonics Symp. 1996. pp. 665–668.
[44] G. Vass. Ultrasonic flowmeter basics. Sensors (1997) pp. 73–78.
[45] H. Eren. Accuracy of real time ultrasonic applications and transit
8/3/2019 Sanders On
http://slidepdf.com/reader/full/sanders-on 18/18
142 M.L. Sanderson, H. Yeung / Flow Measurement and Instrumentation 13 (2002) 125 –142
time flowmeters. IMTC/98 Conf. Proc. 1998. Vol. 1, pp. 568–
572.
[46] B. Svensson, J. Delsing. Application of ultrasonic clamp-on
flowmeters for in-situ tests of billing. Flow Measurement and
Instrumentation (1998) 33–41.
[47] A. Worch. A clamp-on ultrasonic cross-correlation flowmeter for
two-phase flow. Proc FLOMEKO 98. 1998. pp. 121–126.
[48] A. Worch. Clamp-on ultrasonic cross correlation flow meter forone-phase flow. Measurement Science and Technology (1998)
622–630.
[49] L.C. Lynnworth. High Temperature flow measurement with wet-
ted and clamp-on ultrasonic sensors. Sensors (1999) 36–52.
[50] L.C. Lynnworth, V. Magori, Industrial process control sensors
and systems, Physical Acoustics 23 (1999) 275–470.
[51] NEL. Velocity Distribution Effects on Ultrasonic Flowmeters
Part 1—Theoretical Analysis. NEL Report No 357/99, NEL,
Glasgow, UK, 1999.
[52] NEL. Velocity Distribution Effects on Ultrasonic Flowmeters
Part 2. NEL Report No 348/99, NEL, Glasgow, UK, 1999.
[53] NEL. Research into Clamp-on Ultrasonic Meter. NEL Report No
359/99, NEL, Glasgow, UK, 1999.
[54] M.L. Sanderson. Industrial flow measurement by ultrasonics,
insight: non-destructive testing and condition monitoring. 1999.
pp. 16–19.
[55] S. Aikainen, J. Halttunen. Experiences of clamp-on ultrasonic
flowmeters in small pipes. Proc. FLOMEKO’2000, Salvador,
Brazil, 2000.[56] Brown et al. Modelling of transit time ultrasonic flowmeters in
theoretical asymmetrical flow. Proc. FLOMEKO’2000, Salvador,
Brazil, 2000.
[57] J.D. da Mata et al. Applications of ultrasonic flow meters in the
petroleum industry. Proc FLOMEKO’2000, Salvador, Brazil,
2000.
[58] E. Van Bokhorst, M.C.A.M. Peters. The impact of low frequency
pulsations on a dual-beam ultrasonic flowmeter. Proc. FLOME-
KO’2000, Salvador, Brazil, 2000.
[59] K. Zanker. Installation effects on single and multi-path ultrasonic
meters. Proc.FLOMEKO’2000, Salvador, Brazil, 2000.