sandvik mining offering guide

CATALYZING YOUR GROWTH SETTING NEW STANDARDSOFFERING GUIDEJANUARY 2015SANDVIK MINING

SANDVIK MINING OFFERING GUIDE JANUARY 2015Performance ratings are based on optimum conditions. These capacities may vary according

to operating location and actual system efficiency. Dimensions and weights are approximate.

Please see technical specifications for details.

ASRi, @ Your Service, AutoMine, AutoMine-Lite, Buddy Guard, Charger, Dustflex, Hydroset,

Rhino, Sandvik GT Sixty and Vibrocone are trademarks owned by Sandvik AB through Sandvik

Intellectual Property AB and other subsidiaries.

Wassara is a trademark owned by LKAB Wassara AB.

Intro | Sandvik Offering Guide 2015 3

YOUR PARTNER IN PRODUCTIVITY TECHNOLOGY AND INNOVATIONSAFETY FIRST 4

MINING OFFERING OVERVIEW 6

EXPLORATION 10

SURFACE DRILLING 28

UNDERGROUND DRILLING AND BOLTING 44

UNDERGROUND LOADING AND HAULING 68

UNDERGROUND FLAMEPROOF DRILLING AND BOLTING 80

MECHANICAL CUTTING 88

ROCK TOOLS 110

UNDERGROUND FLAMEPROOF LOADING AND HAULING 152

MINE AUTOMATION SYSTEMS 164

CRUSHING AND SCREENING 176

BULK MATERIALS HANDLING 208

CONVEYOR COMPONENTS 248

WEAR PROTECTION 268

CUSTOMER SERVICES 276

SAFETY PRODUCTS AND ENVIRONMENTAL SOLUTIONS 294

SELECTION GUIDES AND CONVERSION TABLES 306

4 Sandvik Offering Guide 2015 | Intro

SAFETY FIRSTOur ambition is to deliver you the safest prod-

ucts on the market. With continued demand

from mining companies toward ensuring

safety and increasing productivity, we are

committed to providing products and services

developed with safety in mind, incorporating

a strong safety culture. Every Sandvik site

and employee must work with Environmental,

Health and Safety regulations, as well as all

applicable laws, regulations, local ordinances

and available product information. We apply a

systematic integrated approach to risk reduc-

tion in all operations, with a focus on continu-

ous improvement.

FOCUS ON SAFETY – TAKE FIVEConsider safety when planning your schedule:

1) Take adequate time before the start of a

task to consider the possible hazards, per-

form a risk assessment and then plan and

apply appropriate risk control measures in

order to prevent incidents that can cause

injury and environmental damage;

2) Plan, sequence and determine the re-

sources required for each step of the job;

3) Always read and understand operator’s

manuals and consult available procedures

and applicable laws, regulations and local

ordinances;

4) Identify potential hazards, determine the

risk of the hazards and consider appropri-

ate measures to control the hazards;

5 Ensure you have the correct resources to

perform the task.

Together these are what we call “Take Five”.

DESIGN WITH ENVIRONMENT, HEALTH AND SAFETY IN MINDEngineering activities assess the opportuni-

ties to reduce risks. The focus on the enviro-

ment, health and safety aspects in design,

assembly, operation and maintenance and

the personal attitude of our engineers toward

environment, health and safety, that together

is product EHS. This is why we have invested

heavily in design software, test laboratory

equipment and designated product safety

engineers and advisers to ensure that safety

comes first. Applicable laws, directives, stand-

ards and specific customer EHS requirements

are established early in each new product’s

development phase. Based on relevant indus-

try standards, we have also integrated func-

tional safety into the product EHS process.

EMESRT AND SANDVIKThe Earth Moving Equipment Safety Round

Table (EMESRT) was formed in 2006 by global

mining companies to establish engagements

between supplying companies (OEMs) such as

Sandvik and mining customers. During 2012,

we adopted the EMESRT Design Evaluation

for Earth Moving Equipment Procurement

– EDEEP. The EDEEP ensures that there are

structured processes to involve customers in

discussions of specific design features; the

purpose of the implementation is to provide

EMESRT members and other customers with

design information that shows how health and

safety aspects have been incorporated into

the design.

Contact your local Sandvik representative for

more information.


BULK MATERIALS HANDLINGCONTINUOUS MINING EQUIPMENTIPCC EQUIPMENTMINE PLANNINGCONVEYOR SYSTEMSSTOCKYARD AND PORT EQUIPMENT

PAGE 208

SAFETY PRODUCTS AND ENVIRONMENTAL SOLUTIONSTELESCOPIC CHUTEDUST SEALINGFOAM FIRE SUPPRESSION SYSTEMCOMPARTMENT PROTECTIONERECTABLE HAND RAILS

PAGE 294

CUSTOMER SERVICESSERVICEPARTS

PAGE 276

ROCK TOOLSEXPLORATION TOOLSTOP HAMMERDTHROTARY CUTTING TOOLSMGT DRILLINGRAISE BORINGGRINDING

PAGE 110

UNDERGROUND DRILLING AND BOLTINGJUMBOS PRODUCTION DRILL RIGSROCK SUPPORT DRILL RIGSLOW PROFILE DRILL RIGSITH DRILL RIGS

PAGE 44

UNDERGROUND LOADING AND HAULINGLHDs

TRUCKS

PAGE 68


EXPLORATION DRILLING DRILLS AND TOOLSCORE DRILLSEXPLORATION DRILLSSAMPLING SYSTEMS

GEOLOGICAL SUPPLIESPAGE 10

WEAR PROTECTIONPAGE 268

UNDERGROUND FLAMEPROOF LOADING AND HAULING

PAGE 152

UNDERGROUND FLAMEPROOF DRILLING AND BOLTING

PAGE 80

MINE AUTOMATION SYSTEMS

PAGE 164

SURFACE DRILLINGROTARY DRILL RIGSDTH DRILL RIGS TOP HAMMER DRILL RIGSCOMPRESSOR MANAGEMENT SYSTEM

PAGE 28

MECHANICAL CUTTINGBOLTER MINERSCONTINUOUS MINERSBORER MINERSBOXHOLE BORERSROADHEADERSTUNNELING ROADHEADERS

PAGE 88

CRUSHING AND SCREENINGGYRATORY CRUSHERS JAW CRUSHERSCONE CRUSHERSROLL CRUSHERSSCREENS AND FEEDERS

PAGE 176

CONVEYOR COMPONENTSCONVEYOR COMPONENTS ROLLERS IDLERS AND GARLANDS PULLEYSACCESSORIES

PAGE 248


For 150 years, the name Sandvik has been

synonymous with designing and delivering

products and services that create better oper-

ating environments for our customers.

From the first steel products to the vast as-

sortment of materials, tools and equipment

made around the world, Sandvik has consist-

ently injected quality, excellence and reliability

into every aspect of finding the right solutions

for our customers.

Sandvik Mining follows this tradition. Our

constantly evolving product line for both sur-

face and underground applications touches

virtually every part of the mining process, in-

cluding exploration, drilling, cutting, crushing,

loading and hauling and materials handling.

No matter the terrain, material to be mined,

ground hardness or other conditions, Sandvik

Mining focuses on ensuring that each of our

customers is matched with the best products

for the maximum in productivity, reliability and

profitability.

Innovation drives our product development.

Advancing rapidly in areas such as automa-

tion, environmental impacts and material pro-

cessing, Sandvik Mining combines resources

and input from around the world to create

technology that improves performance and

adds value to our customers’ operations.

Our strength is in our customer relationships –

before, during and after the sale. Although we

have arguably the best R&D in the world, it is

developed through constant customer feed-

back that defines how we make our equipment

and tools suitable for the job.

CATALYZING YOUR GROWTH SETTING NEW STANDARDS


With an active presence in more than 150

countries, Sandvik Mining understands both

the global world of mining and its local implica-

tions as well, and we take pride in being able

to respond to a customer’s needs quickly and

effectively. Our proactive product support and

customer servicing mean you will always have

well-qualified technicians and representatives

helping maintain, service and upgrade your

equipment, including genuine Sandvik parts,

for optimum product life. In other words, we

have programs that will keep your equipment

running.

Training means learning to operate and ser-

vice the equipment, with a particular emphasis

on safety. There is no exception when it comes

to helping ensure safety both in how our

product is designed and functions and in how

operators interact with it. Understanding the

machines leads to safer best practices and

better productivity as well.

As you explore this Offering Guide, you will see

not only the breadth of the line, but also the

many ways our products and services work

together to give you a synergistic effect.

The Sandvik traditions of customer com-

mitment, search for excellence and consist-

ent delivery of products and expertise will

continue to provide peace of mind, constantly

reassuring you that you will always have a part-

ner that leads, supports and backs you up.

A team you can count on. No matter what.

EXPLORATION SAFETY FIRST 12

COMPACT CORE DRILLS 14

HEAVY-DUTY CORE DRILLS 16

MULTI-PURPOSE EXPLORATION DRILLS 18

EXPLORATION DRILL OPTIONS 20

SAMPLING SYSTEMS 22

GEOLOGICAL SUPPLIES AND EXPLORATION SUPPORT SYSTEMS 26

NOTE!Customer Services

p. 276

NOTE!Rock Drilling

Toolsp. 110

NOTE!Foam Fire

Suppressionp. 300

Exploration | Sandvik Offering Guide 2015 11

SAFETY FIRSTSAFETY Sandvik exploration is pleased to be the

world leader in providing customers with a

common way of assessing equipment safety

features: The EMESRT Design Evaluation

for Earth Moving Equipment Procurement

(EDEEP) process provides safety information

to equipment purchasers. It highlights

OEM actions that may mitigate risk within

maintenance and operator tasks through

the use of design controls. One example of

continued efforts to integrate Environment,

Health and Safety (EHS) into its products is

the certified ATEX underground drill rig the

DE130x. This rig is designed and certified for

operations in explosive atmospheres such as

coal applications.

OPERATOR COMFORTThe Sandvik next-generation Exploration

equipment focuses on ergonomics, simpler

movements and enhanced visibility. It

also keeps the operator further away from

hydraulic components without compromising

operations. The DE712 features an operator

compartment with Roll Over Protective

Structure (ROPS).

SERVICEABILITY/MAINTAINABILITYSandvik DE100 series rigs feature an open,

simple design with a proven record. The

surface drills (DE700 series and DE800 series)

have large walkways and work platforms. The

entire range incorporates easier access for

regular inspection and maintenance.

ENVIRONMENTSandvik machines use the latest-generation

engines and load-sense hydraulics to lower

fuel consumption and emissions.


more information.

12 Sandvik Offering Guide 2015 | Exploration

COMPACT CORE DRILLS The DE100 series is designed to meet even

the hardest, most versatile demands for

ultimate productivity in exploration applica-

tions, both in underground and in surface

applications. The modular design allows for

high flexibility when it comes to the specific

application. Thanks to close cooperation with

customers, Sandvik has a range of compact

drills that meet most types of requirements,

regardless of the application.

Sandvik DE100 series can be found on every

continent in a variety of applications such as

diamond core drilling, dam reinforcement, coal

and salt mine drilling and grouting drilling in

hydropower projects. All models are built on the

same principle and therefore also share many

major components with each other.

The most recent additions to the Sandvik

range of compact core drills are the DE130x

and the DE130i / DE140i. The DE130x is a fully

ATEX-certified rig for use in underground coal

mines. The DE130i and DE140i use control

systems and are operated by a built-in com-

puter with a touch screen. The operator sets

the drilling parameters and machine limits,

then sets the drill in auto mode. During the

entire operation the rigs will automatically

compensate for sudden changes in conditions

to optimize drilling within the preset parameter

range.


SPECIFICATION DE110 DE130 / i / X DE140 / i DE151

Depth capacity*230 m - A(755 ft)

815 m - N(2,674 ft)

1,220 m - N(4,003)

1,500 m - N(4,921 ft)

Pull force1.1 t (2,400 lbf)

6.3 t (13,820 lbf)

9.4 t (20,730 lbf)

15 t (33,000 lbf)

Feed force 1.7 t (3,700 lbf)

4.7 t (10,350 lbf)

9.4 t (20,730 lbf)

15 t (33,000 lbf)

Feed length (stroke) 800 mm(31 ½")

1,700 mm(5' 7")

1,700 mm(5' 7")

1,700 mm(5' 7")

Engine power - electric**15 kW (20 hp)

55 kW (75 hp)

90 kW (120 hp)

110 kW (150 hp)

Engine power - diesel** 27 kW (37 hp)

92 kW (125 hp)(n/a for DE130x)

147 kW (200 hp)

168 kW (228 hp)

*Calculations are based on machine capacity, which in some cases may exceed the rated hole depth of the down hole tooling. Sandvik does not guarantee that these results will be achieved in all drilling conditions. **Optional power units available. Please refer to technical specifications for further details.

DE110 DE130 DE140 DE151A 1,680 mm (66'') 4,065 mm (160'') 4,465 mm (176'') 5,290 mm (208'')

B 790 mm (31'') 2,980 mm (118'') 3,250 mm (128'') 3,285 mm (129'')

C 960 mm (38'') 1,020 mm (41'') 1,140 mm (45'') 1,385 mm (55'')

D 890 mm (35'') 1,255 mm (49'') 1,240 mm (49'') 2,500 mm (98'')

Width 460 mm (18'') 510 mm (20'') 880 mm (35'') 1,695 mm (67'')

B

A

D

C

B

A

D

C

DE140

B

C

A

D

B

A

D

C

DE110 DE130

DE151


HEAVY-DUTY CORE DRILLS Sandvik heavy-duty DE700 series consists of

three dedicated and powerful diamond core

drills for surface exploration applications. The

drills are designed for shallow to deep hole

drilling and can be found in a wide range of

drilling operations such as mineral exploration,

directional drilling and geotechnical drilling.

The DE700 series is available in a range of con-

figurations that make the drills uniquely suitable

for operational and environmental demands

globally. The drills can be truck -mounted

(DE710 / DE740) for greater maneuverability

and ease of relocating the drills between sites

or can be fitted on crawler tracks, powered

from the rig hydraulic system, making the drills

self-propelled units for areas with difficult site

access. The space-efficient design has proven

a great benefit on sites where a small footprint

is required.

The most recent addition to the range of

Sandvik heavy-duty core drills is the CE-

certified DE712. The DE712 is based on the

established DE710 drill. This highly produc-

tive and reliable rig offers peace of mind with

increased safety on a proven design:

- EDEEP process in place – potential hazards

are brought to the customer’s attention in

close cooperation.

- CE marked – meeting all requirements of

the European Union.

- Designed with Australian MDG 15 in mind.


DIMENSIONS TRACK MOUNTED DE710 DE712 DE740

A2,205 mm (87")

2,207 mm (87'')

3,265 mm (128")

B548 mm (21.5")

N/A1,118 mm (44")

C2,489 mm (98")

N/A2,855 mm (112")

D10,692 mm (421")

10,653 mm (420'')

9,420 mm (371")

E3,452 mm (136")

3,302 mm (130'')

3,850 mm (152")

F2,300 mm (90.5")

4,240 mm (170'')

2,565 mm (101")

- - -

DIMENSIONS TRUCK MOUNTED DE710 DE740

G4,107 mm (162")

4,205 mm (166")

H3,328 mm (131")

3,957 mm (156")

I3,448 mm (136")

3,900 mm (154")

J6,039 mm (238")

5,360 mm (211")

K10,723 mm (422")

10,785 mm (425")

L4,710 mm (185.5")

5,678 mm (224")

M2,620 mm (103")

2,500 mm (98")

DE710 DE712 DE740

Depth capacity*1,126 m - N(3,693 ft)

1,126 m - N(3,693 ft)

1,837 m - N(6,025 ft)

Rotation unit P chuck drive, B-P drill rods P chuck drive, B-P drill rods P chuck drive, B-P drill rods


9.3 t (20,500 lbf)

13.6 t(30,000 ft)

Feed force 5,5 t(12,000 lbf)

5.5 t(12,000 lbf)

6.8 t(15,000 lbf)

Feed length (stroke) 3.45 m(11' 3")

3.45 m(11' 3")

3,45 m(11' 3")

Engine power - diesel 134 kW(180 hp)

142 kW(190 hp)

194 kW(260 hp)

Emission ratingsEU Stage I CARB/EPA Tier 1

EU Stage III CARB/EPA Tier 3


*Calculations are based on machine capacity, which in some cases may exceed the rated hole depth of the down hole tooling. Sandvik does not guarantee that these results will be achieved in all drilling conditions.

A BC

D

E

F

TRACK MOUNTED

G

KJ

IH

L

M

TRUCK MOUNTED


MULTI-PURPOSE EXPLORATION DRILLSThis series of drills offers multiple drilling

methods in a single unit. Sandvik DE800 series

includes four powerful drills that operate

efficiently in all forms of exploration drilling,

with an extensive range of standard features

and options.

Their pioneering design gives them the ability

to perform:

- diamond coring

- reverse circulation

- rotary air or mud drilling

The series handles the different drilling tech-

niques with equal efficiency and allows you to

switch between different drilling techniques

without leaving the hole. The DE800 drills

have been proven year after year in a variety

of applications. They can be found around the

globe in mineral exploration and directional

and geotechnical drilling.

The most recent addition to the range of

Sandvik multi-purpose exploration drill rigs,

the DE811, features the latest in innovative

design, focusing on both productivity and

safety. It offers improved hole depth, better

fuel usage via an electronically controlled

engine and improved operator/maintenance

ergonomics.

Productivity is the winner with the DE800

series drill rigs, available in either truck- or

crawler-mounted configurations and backed by

Sandvik global technical support organization.


SPECIFICATION DE810 DE811i DE840 DE880

Depth capacity* - coring954 m - N (3,129 ft)

1,180 m - N (3,871 ft)

2,223 m - N (7291 ft)

3,174 m - N (10,411 ft)

Depth capacity* - RC190 m - 4" (623 ft)

252 m - 4" (827 ft)

525 m - 4" (1,723 ft)

525 m - 4" (1,723 ft)

Rotation unit Tophead drive, direct coupled to rods

Tophead drive, direct coupled to rods




9 t (19,850 ft)

23 t (50,700 lbf)

23 t (50,700 lbf)

Feed force 4.5 t (10,000 lbf)

5.1 t (11,250 lbf)

11.4 t (25,350 lbf)

11.4 t (25,350 lbf)

Feed length (stroke)6.6 m (22')

7 m (23')

7.32 m (24')

7.32 m (24')

Engine power130 kW (174 hp)

141 kW (190 hp)

242 kW (325 hp)

242 kW (325 hp)

Emission ratingEU Stage III CARB/EPA Tier 3




Main winch, pull capacity

6.6 t (14,600 lbf)

8.4 t (18,477 lbf)

15.5 t (34,000 lbf)

22 t (48,500 lbf)

On-board air32.6m3/min at 24.1 bar (1,150 cfm at 350 psi)

N/A

*Calculations are based on machine capacity, which in some cases may exceed the rated hole depth of the down hole tooling. Sandvik does not guarantee that these results will be achieved in all drilling conditions.

DRILL DIMENSIONS

DE810A 10,363 mm (34 ft)

B 3,746 mm (2.3 ft)

C 2,486 mm (8.16 ft)

DRILL DIMENSIONS

DE840/DE880K 12,569 mm (41.24 ft)

L 3,869 mm (12.69 ft)

M 2,500 mm (8.2 ft)

DRILL DIMENSIONS

DE811iD 4,550 mm (179 ft)

E 5,713 mm (225 ft)

F 3,980 mm (157 ft)

G 7,250 mm (285 ft)

H 11,979 mm (472 ft)

I 7,300 mm (287 ft)

J 2,486 mm (98 ft)

A

B

C

D

EF

GH

I

J

K

L

M


DA512 SAFE-T-SPIN Weight, mounting arm 25 kg (55 lb)

Weight, safety spin 91 kg (201 lb)

Rod capacity BO wireline to HW casing

Maximum torque breakout 3,000 Nm (2,220 lbf ft)

Maximum torque make-up 2,100 Nm (1,555 lbf ft)

Maximum speed 100 rpm

Maximum hydraulic supplypressure

180 bar(2,614 psi)

Recomended oil flow 100 liter/min (21 US gpm)

Controls All hydraulic

EXPLORATION DRILL OPTIONS Sandvik offers a variety of options for each

machine. Several of the options are designed

to contribute to a safer and better working

environment. Please see the technical specifi-

cation for each machine’s options.

SAFE-T-SPINThe DA512 Safe-T-Spin is an innovative wire-

line rod pre-torque/make break tool. It is de-

signed to handle all common wireline rod sizes

without replacing jaws for the heavy-duty and

multipurpose drills. The tool offers optimum

productivity to the rig owner.

- Reduces injury risks resulting from opera-

tor and helper fatigue

- Provides consistent pre-torqued joint in

the drill string, increasing drill rod thread

life

- Reduces use of hand tools, promoting

safer working conditions


DA554 ROD HANDLERRC rod size capability 89 mm to 114 mm OD (3 ½'' to 4 ½'' OD)

Rod handling capacity Unlimited

Required hydraulic oil flow 64 liter/min (14 gpm)

Required electrical supply 24 Volt

Controls Radio operated

Control position Remote for optimum line of vision

Weight 850 kg (1,874 lb)

ROD HANDLERThe compact DA554 rotary drill rod handler is

designed for improved reliability, safety and

productivity with extreme versatility. It has

been specifically designed to be retrofitted

to a majority of truck- or crawler-mounted RC

exploration drills.

- 270° rod collection arc around mast base

- Single operator function from a remote

point

- Patented cup system secures rod and

eliminates rod slippage

- Eliminates manual lifting of drill rods

- Retrofitable to Sandvik top head drive rigs

- Allows rod to be “parked” ready for addition

to drill string


SAMPLING SYSTEMSYou can now choose from a range of prod-

ucts to create the system most suited to

your drilling conditions and environmental

requirements. Sandvik sampling systems are

semi-automatic components and, when used

with reverse circulation drill rigs, collect highly

representative samples for grade control and

mineral exploration.

With Sandvik VR400 and VM200 series

sampling systems, the geologist and driller

can feel comfortable with the accuracy, rate

and operational reliability in dry, wet and slurry

applications. These systems also come with an

emissions filter to prevent dust from entering

the atmosphere during the drilling process for

a better working environment.


VM220/240 These systems are tailored to suit the explo-

ration operator with a simple design and ease

of operation.

SPECIFICATION: VM220 LOW-VOLUME SYSTEMRC (non involution) cyclone with a hinged cyclone lid, 355 l/s (750 cfm)

Cyclone mounting bracket

Interval drop box with manual control system

SPECIFICATION VM240 HIGH-VOLUME SYSTEMRC (non involution) cyclone with hinged cyclone lid, 470 l/s (1000 cfm)


Interval drop box with manual control system

VM220 LOW-VOLUME OPTIONS - Rotating cone splitter (incl. 4 %, 6 %, 8 %

and 10 % Splitter blades)

- Stationary/adjustable cone splitter (incl.

2.5 % to 11.5 % split and 4 %, 7 % and 10 %

blades)

VM240 HIGH-VOLUME OPTIONS - Rotating cone splitter (incl. 4 %, 6 %, 8 %



2.5 % to 11.5 % split and 4 %, 7 % and 10 %

blades)


VR420/440These systems are best used for grade control.

With more interchangeable wear components

and advanced design, the VR system is outper-

forms its competitor.

SPECIFICATION: VR420 LOW-VOLUME SYSTEMRC involution cyclone 400–685 l/s (850–1,450 cfm) with electric worm-drive

Actuator to open/close cyclone lid


Interval drop box with PLC and pneumatic control system

SPECIFICATION VR440 HIGH-VOLUME SYSTEMRC involution cyclone 685–1,275 l/s (1,450–2,700 cfm) with electric worm-drive

Actuator to open/close cyclone lid


Interval drop box with PLC pneumatic control system

VR420 LOW-VOLUME OPTIONS - Emissions filter, up to 945 l/s (2,000 cfm),

incl. exhaust fan, hydraulic motor and filter

PLC

- Independent leveling support arm with

slewing and height adjustment and hydrau-

lic rotary actuator

- RotaPort cone splitter

- Rotating cone splitter (incl. 4 %, 6 %, 8 %



2.5 % to 11.5 % split and 4 %, 7 % and 10 %

blades)

- EF diverter valve

VR440 HIGH-VOLUME OPTIONS - Emissions filter, up to 1,275 l/s (2,700 cfm),

incl. exhaust fan, hydraulic motor and filter

PLC

- Independent leveling support arm with

slewing and height adjustment and hydrau-

lic rotary actuator

- RotaPort cone splitter

- Rotating cone splitter (incl. 4 %, 6 %, 8 %

and 10 % Splitter blades )


2.5 % to 11.5 % split and 4 %, 7 % and 10 %

blades)

- EF diverter valve


TRAILER-MOUNTED SYSTEMSSandvik also offers trailer-mounted options for

the VR420 system. The trailer is equipped with

hydraulic, pneumatic and electrical connec-

tions for powering from the drill rig. Options

are available to suit specific requirements.


GEOLOGICAL SUPPLIES EXPLORATION SUPPORT SYSTEMSSimplify all of your on-site requirements with

our comprehensive range of Sandvik products

that will assist you in your day-to-day ope-

rations from the very first survey stake on

the greenfield all the way through the mining

process.

We offer an integrated system for efficient

and secure drill core management from the

borehole to the core shed.

- Plastic and metal core trays

- Automatic core saws for safe core splitting

- Logging tables

- Storage tray racks

- Core tray handling equipment


HANDLING, PROCESSING AND STORAGE - All sizes of core trays available in metal and

plastic

- Plastic, Wetstrength and Calico bags

- Chip trays 5, 10 and 20 compartments

- Automatic and manual core saws and a full

selection of blades

- A variety of different sample splitters

GEOLOGICAL AND SURVEY ACCESSORIES - Estwing rock hammers

- A wide range of compasses and clinom-

eters

- Flagging tape

- Survey pegs

- An extensive range of geologists’ field

requirements

- Flag and Pin markers

- A wide range of marking and measuring

items

SANDVIK AUTOMATIC CORE SAWThe new Series 2 core saw will maximize your

production and improve the safety of core

cutting.

- Feed speed controlled electronically

- Three-phase electric motor for a powerful,

smooth operation

- Capable of cutting up to three lengths of

400 mm (15.7") core to reduce handling

- Instantaneous dynamic breaking for the

blade when the STOP button is pressed

- Capable of cutting all sizes of core – up to

“P” size

A RANGE OF FIELD-ORIENTED SAFETY SUPPLIES - Safety glasses

- Dust masks and respirators

- Danger tapes

- First aid kits

DRILLING CONSUMABLES - Hole plugs

- Rigid tools

- Rod wipes

- Greases and foam

PARTNERING FOR PROGRESS - Bentonite clays

- Attapulgite clays

- Dry and liquid

polymers

- Performance additives

- Surfactants and foaming agents

- Grouting, sealing and hole plugging

- Water impedance products

- Hammer oils

Sandvik pathfinder DS1 is a next-generation

product empowering drillers to fully survey

their own drill holes accurately, eliminating the

need for a follow-up survey team, saving time

and money. Our state-of-the-art Orifinder is

a “no manual required” bore core orientation

system designed for one-man operation in

harsh environments.

- Pathfinder DS1 retains the last survey

run and the master controller retains all

surveys.

- Drillers are able to fully survey their own

drill holes.

- Orifinder DS1 increases core orientation

throughput and reliability, ensuring and

logging every successful procedure.

- Orientation errors are reduced using the

audit check feature.

- No running gear is required. It is compatible

with all standard accessories including

landing collars and swivels.


SURFACE DRILLINGSAFETY FIRST 30

BLASTHOLE DRILLS, ROTARY CONFIGURATION 32

BLASTHOLE DRILLS, DTH CONFIGURATION 34

HIGH PRESSURE DTH DRILLS 36

HIGH MOBILITY DTH DRILLS 38

TOP HAMMER DRILLS 40

COMPRESSOR MANAGEMENT SYSTEM 42


p. 276

NOTE!Foam Fire

Suppressionp. 300

NOTE!Selection

Guidesp. 306

NOTE!Rock Drilling

Toolsp. 110

Surface Drilling | Sandvik Offering Guide 2015 29

SAFETY FIRSTSAFETY From cab design to automation, safety is at

the forefront of every Sandvik surface drilling

design. The new generation of Sandvik rotary

drills incorporate EMESRT design philoso-

phies, MDG15 and MDG41 guidelines and CE

mark. While the rugged Sandvik drill exterior

is built to stand up to the toughest environ-

ments, the cabs are designed for operator

comfort. Operators work long shifts, and the

new-generation surface drills are designed

to make life as comfortable and efficient as

possible.

OPERATOR COMFORT The first in this new generation is the DR461i

rotary blasthole drill. It boasts a newly de-

signed FOPS-certified (Falling Object Protec-

tive Structure) cab with a versatile ergonomic

seat, adjustable monitors, tilted windows

with wipers and a two-tier safari-style roof to

reduce heat. The cab is air conditioned and

pressurized, with sound insulation to 80 dB(A)

or less.

SERVICEABILITY/ MAINTAINABILITYThe DR461i features a patented remote bit

change design that removes the need for the

operator to directly handle the bit change pro-

cess, reducing potential hazards. The machine

also monitors itself providing real-time data

and interlocks for enhanced safety. Sandvik

surface and underground drilling products are

also streamlining, using common compo-

nents and the Sandvik Intelligent Control

Architecture (SICA) system. This means and

quicker and simpler maintenance of multiple

machines.

ENVIRONMENTReducing environmental impact is a key issue

mines face today. The patented Sandvik Com-

pressor Management System (CMS), which

can be implemented on new rotary blasthole

drills or retrofitted, reduces fuel consumption

20–35 %. The system works by isolating the

compressor and eliminating the need to main-

tain pressure when the machine is not drilling.

This reduces the load on the engine, saving a

significant amount of fuel and reducing wear

and tear on the engine. “The Sandvik CMS

will save us thousands of gallons of fuel every

year.” – Mark Gilbertson, Director of Asset

Management, Cloud Peak Energy.


more information.

30 Sandvik Offering Guide 2015 | Surface Drilling

BLASTHOLE DRILLS – ROTARYThe rugged design of Sandvik blasthole drills

makes them ideal for rotary drilling in a full hole

range from 127 to 349 mm (5 to 13 3/4"). Models

are built on solid frames with rigid lattice-style

masts. From high-strength pulldown chains

to durable power group, components and

designs are chosen for reliable, continuous

operation in some of the harshest environ-

ments in the world.

Sandvik provides both diesel and electric

machines. The 1190E is the largest electri-

cally powered drill rig, made for operations

that don’t have cost-effective and clean fuel

options. Sandvik also offers two models that

are engineered, sourced and manufactured for

specific markets. The 160D is a diesel-pow-

ered blasthole drill made in India for the Indian

market, and the 1175E is an electric-powered

blasthole drill made in China for the emerging

markets.

Sandvik offers extensive options to meet

multiple application requirements, including

dust suppression systems and high-altitude

and cold-weather equipment.

CUT FUEL 20–35 %The patented Sandvik Compressor Manage-

ment System (CMS) tackles the two primary

issues facing mines today – increasing pro-

ductivity and reducing environmental impact.

Our CMS is a smart system that uses the

compressor only when needed, and can be

implemented on new drills or retrofitted.

This reduces the load on the engine saving a

significant amount of fuel and reducing wear

and tear on the engine.

Environmental and Financial benefits:

- Reduce fuel consumption 20–35 %

- Extend the life of the engine and

compressor

- Lower service costs from extended

service intervals

- Reduce drill bit and drill pipe wear

- Less time refueling

- Less down-time for the rig

- Lower emissions and dust generation


MODEL HOLE DEPTH,FIRST PASS

MAXIMUM HOLE DEPTH

HOLE SIZE UNDERCARRIAGE

MAXIMUM PULLDOWN

MAXIMUM BIT LOAD

OPERATING WEIGHT

STANDARD ENGINE

STANDARD LOWPRESSURE COMPRESSOR

D245S 8.65 m28' 5"

45 m148'

127 - 203 mm5" - 8"

S25HD 185 kN41,500 lbf

209 kN47,000 lbf

33,566 kg74,000 lb

343 kW 460 hp

29.7 m³/min1,050 scfm

D50KS 8.7 m28' 6"

45 m148'

152 - 229 mm6" - 9"

S30HD 222 kN50,000 lbf

267 Kn60,000 lbf

47,727 kg105,000 lb

417 kW560 hp

29.7 m³/min1,050 scfm

D55SP 17 m55'

32 m105'

172 - 254 mm6 3/4" - 10"

330SL class 200 kN45,000 lbf

232 kN52,000 lbf

79,832 kg176,000 lb

567 kW760 hp

45.3 m³/min1,600 scfm

D75KS 10.2 m33' 6"

63.4 m 208'

229 - 279 mm9" - 11"

S35HD 334 kN75,000 lbf

409 kN92,000 lbf

64,864 kg143,000 lb

567 kW760 hp

45.3 m³/min1,600 scfm

DR460multi pass

12 m40'

75 m246'

229 -311 mm9" - 12 1/4"

S45HD 356 kN80,000 lbf

445 kN100,000 lbf

93,440 kg206,000 lb

746 kW1,000 hp

56.6 m³/min 2,000 scfm

DR460single pass

17 m55'

32 m105'

229 -311 mm9" - 12 1/4"

S45HD 356 kN80,000 lbf

445 kN100,000 lbf

87,317 kg192,500 lb

746 kW1,000 hp

56.6 m³/min 2,000 scfm

DR461imulti pass

11.8 m 36'

75 m 246'

9" - 10 ⅝’ 229-270 mm

S45HD 356 kN80,000 lbf

445kN 100,000 lbf

252,000555,565 lb

QST 30 Cummins

2000 cfm (56.6 m3/min)

DR461isingle pass

18 m 59'

33m 109'

9" - 10 ⅝" 229-270 mm

S45HD 356 kN80,000 lbf

400 kN 90,000 lbf

243,000535,723 lb

QST 30 Cummins

2000 cfm (56.6 m3/min)

D90KSmulti pass

11.8 m38' 8"

85 m279'

229 - 349 mm9" - 13 3/4"

350 class 400 kN90,000 lbf

523 kN118,000 lbf

140,613 kg310,000 lb

1,007 kW1,350 hp

84.9 m³/min3,000 scfm

D90KSsingle pass

20 m65'

35.7 m117'

229 - 349 mm9" - 13 3/4"

385 class 400 kN90,000 lbf

523 kN118,000 lbf

140,613 kg310,000 lb

1,007 kW1,350 hp

84.9 m³/min3,000 scfm

1190E multi pass

11.8 m38' 8"

85 m279'

229 - 349 mm9" - 13 3/4"

385 class 400 kN90,000 lbf

523 kN118,000 lbf

140,613 kg310,000 lb

50 Hz671 kW900 hp

50 Hz 80 m³/min 2,830 scfm

1190Esingle pass

20 m65'

35.7 m117'

229 - 349 mm9" - 13 3/4"

385 class 400 kN90,000 lbf

523 kN118,000 lbf

140,613 kg310,000 lb

50 Hz 671 kW 900 hp

50 Hz 80 m³/min 2,830 scfm

160DIndia Market

7.6 m25'

29.8 m75'

127-171 mm5 - 6 3/4"

D4 Class 133 kN 29,900 lbf

142 kN 31,900 lbf

32,000 kg 70,550 lb

220 kW 295 hp

17 m³/min 600 scfm

1175EEmerging Markets

10.2 m 33' 6"

53 m 175'

229-279 mm 9" - 11"

Excavator Model B7

334 kN 75,000 lbf

365 kN 82,000 lbf

76,000 kg 167,550 lb

630 kW 845 hp

44.5 m³/min 1,575 scfm

Options available for higher capacity or operation at high altitude. All rigs described with upgraded engines and compressors.Engine and compressor ratings calculated at standard atmospheric conditions. All weights are approximate and may change depending on the configuration.

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


BLASTHOLE DRILLS – DTHTailored options turn Sandvik blasthole drills

into highly productive Down-The-Hole (DTH)

drills that are particularly suited for high-ton-

nage, hard-rock mining applications. All drills

are diesel powered and fully self-contained.

Strong frames and heavy-duty masts support

the longevity and reliability demanded for

large-scale bench drilling.

Depending on the model and specified engine,

compressor and pipe size, the drills can be

optimized for 5", 6" or 8" hammers, drilling holes

from 140 mm to 251 mm (5 ½" to 9 ⅞"). Equip-

ment such as a petol tong, airline lubricator,

fine feed control and low-speed rotary head

allow the operator to maximize the life and

productivity of the drilling tools. Dust suppres-

sion is effective with water injection or dry dust

collectors.


MODELHOLE DEPTH

FIRST PASS

MAXIMUM

HOLE

DEPTH

HOLE SIZEHAMMER

SIZE

UNDER

CARRIAGE

OPERATING

WEIGHTENGINE

HIGHPRESSURE

COMPRESSOR 24,1

BAR (350 PSI)

D25KS8.65 m28' 5"

27 m88'

140 - 172 mm5 ½" - 6 3/4"

5". 6"S25HD 33,566 kg

74,000 lb417 kW560 hp

28.3 m³/min1,000 scfm

D45KS8.7 m28' 6"

63 m208'

165 - 222 mm6 ½" - 8 3/4"

6". 8"S30HD 47,727 kg

105,000 lb447 kW600 hp

28.3 m³/min1,000 scfm

D55SP 17 m55'

32 m105'

172 - 251 mm6 3/4" - 9 ⅞"

6". 8" 330SL class79,832 kg176,000 lb

567 kW760 hp

38.2 m³/min1,350 scfm

D75KS10.2 m33' 6"

53 m174'

203 - 251 mm8" - 9 ⅞"

8" S35HD64,864 kg143,000 lb

567 kW760 hp

38.2 m³/min1,350 scfm

DR460(multi pass)

12 m 40'

76 m250'

203 - 251 mm8" - 9 ⅞"

8" S45HD93,440 kg206,000 lb

746 kW1,000 hp

41 m³/min 1,450 scfm

DR460(single pass)

17 m 55'

32 m105'

203 - 251 mm8" - 9 ⅞"

8" S45HD93,440 kg206,000 lb

746 kW1,000 hp

41 m³/min 1,450 scfm

DR461i (multi pass)

11.8 m 36'246' 75 m

9" - 10 ⅝' 229-270 mm

8" Sandvik S45HD252,000 555,565 lb

QST 30 Cummins

1450 cfm 41 m3/min

DR461i (single pass)

18 m 59'109' 33 m

9" - 10 ⅝" 229 - 270 mm

8" Sandvik S45HD243,000 535,723 lb

QST 30 Cummins

1450 cfm 41 m3/min

Options available for higher capacity or operation at high altitude.All rigs described with upgraded engines and compressors.Engine and compressor ratings calculated at standard atmospheric conditions. All weights are approximate and may change depending on configuration.

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


HIGH PRESSURE DTH DRILLSThe DR500 series high pressure DTH drills

feature the unique combination of high pres-

sure (air pressure up to 34.5 bar/500 psi) and

high flexibility (multiple application areas).

The drills operate with an industry-leading

onboard air output of up to 38.2 m3/min @

34.5 bar (1,350 scfm at 500 psi) @ 1,800 rpm

or up to 44.6 m3/ min @ 24.1 bar (1,575 scfm at

350 psi) @ 2,100 rpm.

This powerful match of pressure and volume

enhances penetration rates and productivity.

Sandvik offers an extensive list of options to

cover application requirements,

extreme climates, rod handling and dust sup-

pression in harsh environments and altitudes.

And the boom-mounted cab can be swung

away from potential hazards, enhancing safe-

ty. The DR500 series has been tested around

the world and proven as a leader in boom pro-

duction drilling, pre-split drilling and reverse

circulation drilling.


TRANSPORT INFORMATION (EXCLUDING OPTIONS)

DR560 DR580Length 11,405 mm (449") 11,405 mm (449")

Width 3,000 mm (118") 3,000 mm (118")

Height 3,810 mm (150") 3,810 mm (150")

Weight 33,112 kg (73,000 lbs) 33,112 kg (73,000 lbs)

MODEL DR560 DR580Hole diameter 115 mm - 216 mm

(4 ½" - 8 ½") 115 mm - 216 mm(4 ½" - 8 ½")

Drill pipe length 6.1 m - (20') 6.1 m - (20’)

Drill pipe diameter,standard - 6 rods carousel loader or- 5 rods carousel loader

89 - 127 mm (3 ½ - 5")89 - 140 mm (3 ½- 5 ½")

89 - 127 mm (3 ½ - 5")89 - 140 mm (3 ½ - 5 ½")

Drill pipe diameter,optional - 8 rods carousel loader

76 mm - 102 mm (3" - 4")

76 mm - 102 mm (3" - 4")

Depth capacity without reloading. Standard - 6 rodsStandard - 5 rods

42.6 m (140')36.6 m (120')

42.6 m (140')36.6 m (120')

Depth capacity without reloading. Optional - 8 rods 54.9 m - (180') 54.9 m - (180')

Undercarriage S20HD S20HD

Air delivery@ 1,800 rpm

32.6 m3/min @ 34.5 bar(1,150 scfm @ 500 psi)

38.2 m3/min @ 34.5 bar(1,350 scfm @ 500 psi)

Air delivery@ 2,100 rpm

38.2 m3/min @ 24.1 bar(1,350 scfm @ 350 psi)

44.6 m3/min @ 24.1 bar(1,575 scfm @ 350 psi)

Engine power 641 kW (860 hp)@ 1,800 RPM

708 kW (950 hp)@ 1,800 RPM

MAXIMUM OPERATING PRESSURE

DR560 DR5804" hammer 34.5 bar (500 psi) 34.5 bar (500 psi)

5" hammer 34.5 bar (500 psi) 34.5 bar (500 psi)

6" hammer 27.5 bar (450 psi) 34.5 bar (500 psi)

8" hammer 25.5 bar (375 psi) 29 bar (425 psi)

Worn hammers will/may cause a drop in pressure or require larger air capacity.

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


HIGH MOBILITY DTH DRILLSWith the highest mobility, smaller footprint and

ability to serve multiple sites, the DI550 drill

completes our surface mining DTH offering.

Besides regular production blasthole drilling,

these machines are used for pre-split, perim-

eter and buffer holes. The machines are used

by mining companies and by contractors who

move between mine sites.

The DI550 drill is crawler-mounted, boom style

and completely self-contained. An ergonom-

ic operator’s cabin with excellent visibility

and advanced functions such as automatic

one-pipe drilling make for a productive work

environment. Sophisticated energy-saving

features ensure cost-effective machine op-

eration. A straightforward design with access

to daily maintenance points from ground

level supports greater uptime. The DI550 is

designed for drilling with 4", 5" and 6" DTH

hammers.


DI550Drill hole diameter 90-165 mm (3 ½"-6 ½")

Drill pipe length 5 m (16.4 ft)

Drill pipe diameter76/89/102/114 mm3"/3 ½"/4"/4 ½"

Magazine capacity 7+1/7+1/7+1/5+1

Drilling dept (magazine capacity)

40 m (for 102 mm dia)(131' for 4" dia)

DTH hammer sizes (3"), 4", 5", 6"

BoomFixed boom (standard)Telescopic boom (optional)

Air volume 24.4 m³/min (862 scfm)

Air pressure 24 bar (348 psi)

Engine C13 Tier 3 or C13 Tier 4

Power 328 kW (440 hp)

Weight 23,700 kg (52,250 lb)

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


TOP HAMMER DRILLS Renowned for high penetration rates,

reliability, fuel economy and low operating

cost, Sandvik top hammer drills are diesel

powered, self-contained and equipped with

air compressors, dust collection systems

and operator’s cabins. They are designed for

drilling 22 to 152 mm (¾ to 6") blastholes up to

30 meters deep.

Sandvik has invested in expanding the top

hammer drilling application, in automation, in

environmentally friendly systems and energy

efficiency. The innovation brought into the

market includes AutoMine Surface Drilling,

automated drilling phases, data sharing, 3D

navigation, i-controls and user interface and

training simulation, to improve competitive-

ness and profitability.

The DPi range of heavy-duty top hammer rigs

drill 89 to 152 mm diamater blastholes. High

production rates, hole quality and drilling econ-

omy combine for optimal performance. The

DPi drills are designed to use 51 to 60 mm drill

steel, which provide high bending resistance,

enabling the use of maximum kinetic power for

drilling straight holes fast without compromis-

ing rock tool service life.

The highest performance of the DX range

of medium-heavy top hammer drills refers

to power, versatility, operator comfort and

reliability. The drilling capacity is boosted by

the revolving superstructure, which allows the

operator turn it 120° giving a drilling cover-

age of 18 m². The drills are stable even in the

roughest terrain. As the cabin turns with the

superstructure, the operator has increased

visibility.


MODEL DX800 DP1100i DP1500i

Recommended hole diameter 64 - 127 mm(2 ½" - 5")

89 - 140 mm(3 ½" - 5 ½")

89 - 152 mm(3 ½" - 6")

Drill steel diameter 38, 45, 51 mm(1 ½", 1 3/4", 2")

51, 60, 76, 87 mm (2, 2 3/4, 3, 3 ½")

51, 60, 76, 87 mm (2, 2 3/4, 3, 3 ½")

Hydraulic rock drill HL810T HL1060T HL1560T

Percussion output power 21 kW(28 hp)

25 kW(34 hp)

33 kW(44 hp)

Engine type C7 Tier 3C7.1 Tier 4

C9 Tier 3C9.4 Tier 4

C11 Tier 3C13 Tier 4

Engine output power 168 kW/2,200 rpm(225 hp/2,200 rpm)

224 kW/1,800 rpm(300 hp/1,800 rpm)

261 kW/2,100 rpm(350 hp/2,100 rpm)

Flushing air capacity 9.6 m³/min(339 scfm)

14 m³/min(494 scfm)

14 m³/min(494 scfm)

Operators cabin Erco Cool Ergo Cool Ergo Cool

Certificate ROPS & FOPS ROPS & FOPS ROPS & FOPS

NOTE!Rock Tools

p. 110

NOTE!Foam Fire

Suppressionp. 300

NOTE!Selection

Guidesp. 306


COMPRESSOR MANAGEMENT SYSTEM(ENVIRONMENTAL PRODUCT)

REDUCE ENVIRONMENTAL IMPACTOur patented Sandvik Compressor Manage-

ment System (CMS) tackles the two primary

issues facing mines today: increasing produc-

tivity and reducing environmental impact. The

CMS – which can be implemented on new drills

or retrofitted – provides a solution to the inher-

ent inefficiencies of rotary blast hole drills that

have a direct connection between the engine

and compressor.

The system works by isolating the compressor

and eliminating the need to maintain pressure

when the machine is not drilling. This reduces

the load on the engine, saving a significant

amount of fuel and reducing wear and tear on

the engine.

“The Sandvik CMS will save us thousands

of gallons of fuel every year. It was a classic

no-brainer.” – Mark Gilbertson, Director of

Asset Management, Cloud Peak Energy.

THE BENEFITS: ENVIRONMENTAL AND FINANCIAL - Reduce fuel consumption 20–35 %

- Extend the life of the engine and com-

pressor

- Lower service costs from extended service

intervals

- Reduce drill bit and drill pipe wear

- Less time refueling

- Less down-time for the rig

- Lower emissions and dust generation


UNDERGROUND DRILLING AND BOLTINGSAFETY FIRST 46

MINING JUMBOS 48

TUNNELING JUMBOS 50

ROCK SUPPORT DRILLS 52

PRODUCTION DRILLS 54

LOW PROFILE DRILLS 56

ARTICULATED ITH PRODUCTION DRILLS 58

TRACKED ITH PRODUCTION DRILLS 60

HIGH PRESSURE RECIPROCATING AND SCREW BOOSTERS 62

DRILL ACCESSORIES ITH PIPE HANDLING 63

SECONDARY BREAKING DRILLS 64

RAISE BORING MACHINES 66


p. 276

NOTE!Foam Fire

Suppressionp. 300

NOTE!Selection

Guidesp. 306

NOTE!Rock Drilling

Toolsp. 110

Underground Drilling and Bolting | Sandvik Offering Guide 2015 45

SAFETY FIRSTSandvik underground drills have been careful-

ly designed with users’ safety and comfort in

mind. In addition to specially designed safety

features, we deliver drills with high productiv-

ity and dependability. Easy-going operation

without unexpected interruptions has proved

to be one of the most important steps toward

operator safety in the mine environment.

Slips, trips and falls are among the most fre-

quent hazards in underground mining opera-

tions. The design of Sandvik underground drill

rigs contributes to minimizing the risk: access

ways have anti-slip surfaces and enable three-

point contact. All access ways are marked with

yellow in order to indicate the parts that are

planned to serve as access ways and thus pre-

vent the use of, e.g. control levers as handles.

Access detection systems, door interlock

switches and manual switches prevent move-

ment of the drilling booms and other drilling

components and help to protect operators

whenever it is necessary to enter the drilling

booms hazard zone.

Sandvik drills are designed with operator

visibility in mind, using visibility diagrams and

simulations.

Reversing cameras make it possible to

improve visibility during tramming and give

additional protection for bystanders.

OPERATOR COMFORTAll Sandvik underground drill rigs with opera-

tor stations are equipped with Falling Object

Protective Structure cabin or canopy. Cabins

and some canopies as well are certified as Roll

Over Protection Structures (ROPS) too.

The cabin model increases operator safety

and comfort. A suspended seat, air condi-

tioning and/or heating are available for the

enclosed, vibration-suppressed and noise-

controlled operator station.

SERVICEABILITY / MAINTAINABILITYOne of the key areas we strive to focus on is

providing easy access to service points: design

that enables most of the daily checks and

tasks to be performed from the ground level, to

reduce the need for working at heights.

ENVIRONMENTDrilling with electric power helps to reduce

exhaust emissions underground, and diesel

engines compliant with stage 3B/Tier4i re-

quirements further minimize the total exhaust

emissions. Biodegradable hydraulic oils are

available.


more information.

46 Sandvik Offering Guide 2015 | Underground Drilling and Bolting

MINING JUMBOSWe offer a wide variety of face drills for small-

scale mine development up to large-scale

tunneling. Leading the way through the

toughest conditions, Sandvik jumbos excel in

productivity and outstanding reliability. Safety

and ergonomics have been key elements in

ensuring a comfortable working environment

for the operators and service personnel.

Well-designed, modular structures and proven

components keep our jumbos running. A com-

bination of efficient rock drills, robust booms

and advanced controls meet even the most

challenging requirements. Customers head-

ing for superior excavation quality can also

choose a higher level of instrumentation.


NARROW VEIN MINING JUMBOS

DD210 DD210-V DD211 DD2710 DD311 DD321 DD421 DD422I DD531

A. Drift size class (m) 2.5x2.5 2.5x2.5 2.5x2.5 2.7 x 2.7 3x3 4x4 4.5x4.5 4x4 5x5

B. Coverage – Width* (m)

5.50 5.50 5.15 6.4 7.21 8.82 9.97 10.27 11.47

C. Coverage – Height* (m)

4.40 4.75 4.73 5.80 5.83 6.06 6.68 6.59 7.00

Coverage – Max.* (m2)

24.0 26.0 23.3 29.0 40.0 49.0 60.0 54.0 75.0

No. of booms 1 1 1 1 1 2 2 2 3

Feed length (ft) 8 to 12 6 to 12 6 to 14 10 to 14 10 to 16 10 to 16 10 to 16 10 to 16 10 to 16

Rock drill HL510S (HLX5, H200)

HL510 (HLX5. H200)

RD314 HLX5 HLX5 RD520 (HLX5)

RD525 (HLX5)

RD525 (HLX5)

RD525 (HLX5)

Turning – Inside* (m) 3.40 3.40 4.25 2.90 3.18 3.20 3.35 4.05 4.65

Turning – Outside* (m)

5.10 5.10 5.90 5.10 6.29 6.30 6.80 7.0 7.80

D. Length* (m) 9.10 8.50 10.70 10.18 12.37 12.35 13.05 13,25 14.40

E. Length – Carrier (m)

4.75 4.75 5.68 5.17 6.74 7.08 7.81 7.80 10.15

F. Width (m) 1.35 1.35 1.40 1.60 1.88 2.15 2.31 2.31 2.50

G. Height – Canopy (m)

1.85/2.75 1.85/2.75 2.5/2.7 2.0 / 2.75 2.1/3.1 2.4/3.2 2.68/3.42

G. Height – Cabin (m) 2.92 2.95 3.15 3,05/3,15 3.20/3.60

Gradeability (%) ±26 ±26 ±26 ±26 ±26 ±26 ±26 ±26 ±26

Oscillation ±6° ±6° ±10° ±6° ±10° ±10° ±8° ±8° ±10°

Diesel engine (kW) 40.0 40.0 55.0 45/60 620.0 110.0 110.0 119.0 170.0

Speed – Max. (km/h) 5.0 5.0 7.0 6.5 12.0 16.0 16.0 12.0 16.0

Powerpack (kW) 1x45 1x45 1x55 1x55 1x55 2x55 2x75 2x75 3x75

Total input power (kW)

60.0 60.0 70.0 70.0 70.0 135.0 180.0 170.0-200.0

255.0

Weight (kg) – without options

9,100 8,650 13,000 10,500 13,000-16,000

22,000 25,000 26,000 33,000

* The figures vary depending on the chosen specification (e.g. boom and feed).

A

C

E

D

B

A

F

G

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


TUNNELING JUMBOSThe Sandvik DT series offers a full range of 2-3

boom machines for 10–211 m3 cross sections,

equipped with a basket boom when needed

for fluent work process. The modular design

makes the jumbos flexible and versatile: They

can be used for fast face drilling as well as

for mechanized long hole drilling and bolting

tasks. The DT series comes in hydraulic, elec-

tric and data controlled versions, with a cabin

or with a safety canopy.

The DTi series tunneling jumbos include four

different models for excavation of 16–232 m2

cross sections, including face drilling, bolt

hole drilling and mechanized long-hole drilling.

In order to produce the highest repeatability

and the best excavation predictability, the DTi

series has been designed for automatic use.

But, for added flexibility, there is also a range

of practical features allowing the operator to

fine-tune the drilling process online if the rock

conditions so require.


DT SERIES DT611 DT821 DT831 DT1131 DT1231A x B. Tunnel size (m) 6.06 x 7.21 8.42 x 14.21 8.42 x 14.21 10.92 x 18.21 11.92 x 19.20

Coverage (m2) 8–39 12–110 12–110 20–183 20–211

No. of booms* 1 + 1 2 + 1* 3 3 + 1* 3 + 1*

Rock drill HLX5 RD520

HLX5 RD520 RD525

RD520 RD525

HLX5 RD520 RD525

HLX5 RD520 RD525

Control system THC THC, TPC TPC THC, TPC THC, TPC

C. Width (m) Tramming 2.25 Transportation 2.25 Drilling 2.25

3.00 2.50 3.00

3.00 2.50 3.00

2.95 2.95 3.86

3.05 3.05 3.86

D. Length (m) 11.80–13.00 14.68–16.40 14.68–16.40 15.85–18.74 15.85–18.74

Total input power (kW) 85 135–180 255 200–270 200–270

Diesel engine (kW) 110 110 or 170 110 or 170 110 or 170 170

Weight (kg)**/*** 21,000 27,000 / 29,400 34,000 40,000 / 44,000 42,000 / 46,000

DTI SERIES DT921I DT1121I DT1131I DT1231I DT1331IA x B. Tunnel size (m) 9.05 x 14.78 10.92 x 18.21 10.92 x 18.21 11.92 x 19.20 13.18 x 19.20

Coverage (m2) 12–125 20–183 20–183 20–211 30–232

No. of booms* 2 + 1* 2 + 1* 3 + 1* 3 + 1* 3 + 1*

Rock drill RD525 RD525 RD525 RD525 RD525

Control system iDATA iDATA iDATA iDATA iDATA

C. Width (m) Tramming 2.58 Transportation 2.58 Drilling 3.25

2.88 2.88 3.86

2.88 2.88 3.86

3.05 3.05 3.86

3.69 3.69 3.86

D. Length (m) 14.73–16.65 15.85–18.74 15.85–18.74 15.85–18.74 15.85–18.74

Total input power (kW) 180 180 270 270 270

Diesel engine (kW) 110 110 or 170 110 or 170 170 170

Weight (kg)**/*** 29,000 / 33,000 37,700 / 40,600 44,000 / 48,000 45,500 / 49,500 50,000 / 54,000

* Optional utility boom ** Weight without options *** Weight with utility boom

C

B

A

C

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


ROCK SUPPORT DRILLSOur rock support drill rigs make underground

excavations not only productive workplaces

but also safe ones.

Advanced mechanized bolting cycles ensure

reliability and integrity of every single bolt

installation. The full bolting cycle can be con-

ducted safely by one operator. Sandvik rock

support drill rigs can handle all typical bolt

dimensions and any type of commonly used

bolts, including cable.

Maximum safety for your operator and produc-

tivity are the main guidelines in the develop-

ment of the product family.


BOLTING CABLE BOLTING

DS311 DS411 DS511 DS421 DS520-TCDrift size class (m) 3 x 3 4 x 4 5 x 5 4 x 4 5 x 5

A. Operating height - Min (m) 2.93* 3.1* 4.0 3.4 4.0

B. Operating height - Optimum (m) 5.50– 6.32* 6.60–7.10* 8.32–10.62* 4 5.8

C. Operating height - Max.* (m) 7.42 8.4 12.56 8.4 8.8

D. Bolting area - Width - Min* (m) 4.8 4.5 4.5 4 4

E. Bolting area - Width - Max.* (m) 6.00 6.8 9.00 5.32 5.0

F. Boom extension (m) 1.7 1.2 1.9 1.2 1.2

Bolt length** (m) 1.50–3.00 1.50–4.00 1.5–6.00 max. 25 max. 25

Turning - Inside/outside (m)*** 3.18/7.42 3.35/6.6 4.80/9.25 4.20/7.40 5.20/8.30

G. Length - Total (m)*** 11.26*** 11.37 15.2*** 12.42 13.20

H. Width - Total (m) 1.87 2.37 2.5 2.81 2.66

I. Height - Canopy (m) 2.14/3.10 2.46/2.95 2.75/3.60 2.46/3.20 N/A

I. Height - Cabin (m) 2.92 2.95 3.2 3.1 3.5 - 3.9

Speed - Max. (km/h) 12 16 16 16 18

Gradeability (%) 28 28 28 28 28

Articulation angle ± 40° ± 35° ± 35° ± 35° ± 35°

Oscillation ± 10° ± 10° ± 8° ± 10° ± 8°

Diesel engine (kW) 62 110 110 110 170

Powerpack (kW) 55 55 55 55 90

Total input power (kW) 70 70 90 75 115

Weight (kg)13,000-16,000

23,000 25,000 25,000 34,500

*Depending on bolt length and type ** With all common bolt types *** Depending on bolting head

I

B

C

GF

A

E

H

F

D

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


PRODUCTION DRILLSAccuracy makes a world of difference in pro-

duction drilling. Our longhole drill rigs minimize

ore loss and dilution by drilling straight and

accurate holes, up to 54 meters in length.

We’ve designed a comprehensive range of

products for different mining methods and

mining conditions: different boom types, car-

rier size classes and rock drill with right rock

tool selection ensure optimum hole quality for

any long-hole drilling application.

Automation capabilities of the production drill

rigs variy based on your needs, from manual

drilling to fan automation and tele-remote drill-

ing as an option.


NARROW VEIN LONGHOLE

DRILLSDL210 DL230 DL311 DL321 DL331 DL411 DL421 DL431

Boom type Compact Versatile Compact Frame Versatile Compact Frame Versatile

Hole diameter (mm) 51–64 51–64 64-89 64-89 51–76 89-115 64–115 64–89

Hole length (m) 20*** 20*** 38 38 23 54 54 38

Rock Drill HLX5 HLX5 HL710S HL710S HLX5 HL710S, HL1560T

HL710S, HL1560T

HL710S

Operation *

A. Min tunnel height / (m) 2.70 2.70 3.15 3.15 3.00 3.56 3.56 3.15

B. Min tunnel width / (m) 2.70 2.70 3.15 3.15 3.00 3.56 3.56 3.15

Tramming

A. Min tunnel height / (m) 2.15 2.15 2.83 2.92 2.10 2.95 3.10 2.87

C. Min tunnel width / (m) 2.00 2.00 1.99 2.94 1.90 2.24 3.30 2.24

Turning – Inside (m) 3.40 3.40 3.24 3.24 3.18 3.15 3.35 4.50**

Turning – Outside (m) 5.00 5.00 5.98 6.00 6.60 5.95 6.80 7.20**

D. Length (m) 6.85 9.6 8.90 9.92 11.12** 8.80 11.25 11.40**

Speed – Max. (km/h) 6.50 6.50 12.00 12.00 12.00 15.00 15.00 15.00

Gradeability (%) ±26 ±26 26.0 26.0 26.0 26.0 26.0 26.0

Carrier articulation ±27° ±27° ± 40° ± 40° ± 40° ± 40° ± 40° ± 34°

Total input power (kW) 60 60 70 70 70 119 80/119 80

Weight (kg) 7,400 9,100 17,000 17,000 15,200 21,000 22,000 22,100

*) with 100 mm clearance **) The values may vary depending on the specification ***) rod handler not available

A

B

C

G

D

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


LOW PROFILE DRILLSImproved safety, productivity and minimized

ore dilution are the benefits we also offer you

in low reef mining applications. Sandvik 200L

series drill rigs have been designed for low

profile mining in working sections as low as

1.7 meters, with optimum drilling coverage

and performance. They are typically used

in tabular ore bodies such as platinum and

chrome mines for development, rock support

and production drilling.

Mechanized low profile mining has been used

for a number of years with great success on

various mining sites, clearly increasing safety

and productivity in the mines.


FACE DRILLING LONG HOLE ROCK SUPPORT

DD210L DD210L-V DD220L DL230L DS211L-M DS211L-VA. Height – Headroom (m) 1.70 2.00 1.70 3.00 1.85 1.70

B. Coverage – Width (m) 7.50 5.20 8.70 7.00 8.86 8.23

C. Coverage – Height (m) 5.90 3.35 5.90 4.60 5.21 5.00

No. of booms 1 1 2 1 1 1

Feed length (ft) 12 to 16 4 to 7 12 to 16 4 to 6 4.61–5.87 7.2

Bolt length (m) - 1.5–2.0 - - 1.2–1.8 up to 2.2

Hole length (m) 3.4–4.6 1.2–2.1 2.83–4.05 18.0 1.6–1.9 2.2–10

Rock drill HLX5 H200 HLX5 HLX5 HLX1 H 200

Turning – Inside (m) 3.04 3.04 4.85 3.04 3.02 3.05

Turning – Outside (m) 6.45 5.50 7.30 5.50 5.65 5.60

D. Length – Total (m) 12.25 9.46 13.20 10.55 11.14 10.90

E. Length – Carrier (m) 6.10 6.10 7.00 6.10 6.10 6.10

F. Width – Total (m) 2.25 2.25 2.25 2.25 2.25 2.25

G. Height – Total (m) 1.40/1.95 1.40/1.95 1.58/2.13 1.40/1.95 1.40/1.95 1.40/1.90

H (I). Ground clearance (mm)

300 300 300 300 300 300

Speed – Max. (km/h) 12 12 7 12 12 12

Gradeability (%) 30 30 30 30 30 30

Articulation angle ± 45° ± 45° ± 37° ± 45° ± 45° ± 45°

Oscillation ± 15° ± 15° ± 15° ± 15° ± 15° ± 15°

Diesel engine (kW) 74 74 74 74 74 74

Powerpack (kW) 1 x 55 1 x 55 2 x 55 1 x 55 1 x 30 1 x 55

Weight – Operating (kg) 13,000 10,950 20,000 14,130 13,100 10,950

E

D H

DD210L-V

G

B

F

A

DD210L

C

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


ARTICULATED ITH PRODUCTION DRILLSIn-The-Hole (ITH) underground production drills

are designed to produce long straight holes at

depths greater than 100 meters, making them

ideally suited for many mining methods. Our

articulated, rubber-tired ITH production drills

offer high mobility with a heavy-duty platform

and high-pressure onboard boasting 28 bar.

Articulated ITH drills are capable of drilling

production holes from 89 mm to 165 mm. With

optional equipment these drills can drill service

holes from 165 mm to 445 mm. Reverse circu-

lation and Wassara® water hammer packages

are also available.


D

A

B

C

DU311 PEGASUS

DU411 ARIES

DU411-W AQUARIUS

DU421 CENTAUR

DU431 ARIES B

Boom Type Compact Compact Compact Frame Versatile

Hole Diameter (mm) 89-445 89-445 89-165 89-445

Air 3" - 12" 3" - 12" 3" - 12" 3" - 8" 3" - 12"

Reverse circulation 3" - 5" 3" - 5" - 3" - 5" 3" - 5"

Wassara - - W50 - W120 W50 - W120 -

Parallel Coverage (mm)* 762 762-1,524 762 - 1,524 3,300 4,880

Onboard Booster Yes Yes - Yes Yes

Max Hole Length with Carousel (m) 60 60 60 60 -

V30 Blind Boring Capacity Yes Yes - - -

Operation*

A. Min Tunnel Height** (m) 3.15 3.15 3.15 3.75 3.15

B. Min Tunnel Width ** (m) 3.15 3.15 3.15 3.75 3.15

Tramming*



Turning - Inside (m) 3.4 4.5 4.5 3.9 4.5

Turning - Outside (m) 6.0 7.23 7.23 6.8 7.23

D. Length (m) 8.36 9.05 9.05 11.17 10.87

Speed Max. (km/h) 7 10 10 15 10

Gradeability (%) 35° 35° 35° 35° 35°

Articulation Angle ±40 ±35° ±35° ±40° ±35°

Total Input Power (kW) 93 134 134 140 134

Weight (kg) 22,700 21,700 21,700 28,500 22,000

*100 mm clearance on each side **figures depending on the chosen specification

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


TRACKED ITH PRODUCTION DRILLSIn-The-Hole (ITH) underground production

drills are designed to produce long, straight

holes at depths greater than 100 meters,

making them ideally suited for many mining

methods.

Our tracked ITH drills are versatile in their utility

and are capable of drilling production holes

from 89 mm to 165 mm and up to 762 mm

with Machines Roger V30 – for service holes,

maximizing productivity and minimizing capital

costs.

Reverse circulation and Wassara® water

hammer packages are also available. Built on

a tracked frame, the drills offer a low-mainte-

nance and high-utility solution.


D

C

B

A

DU211-T6200N

DU311-T6200/ORION

DU311-TK5200/ORIONU

DU311-TVORION V30

DU311-TKVORIONU V30

Boom Type Compact Compact Compact Compact Compact

Hole Diamter (mm) 89-445 89-445 89-445 89-762 89-762

Air 3" - 12" 3" - 12" 3" - 12" 3" - 12" - V30 3" - 12" - V30

Reverse circulation 3" - 5" 3" - 5" 3" - 5" - -

Wassara W50 - W120 W50 - W120 W50 - W120 - -

Parallel Coverage (mm) 305 762 762 762 762

Onboard Booster - - Yes - Yes

V30 Blind Boring Capacity - - - Yes Yes

Operation*



Tramming*



D. Length (m) 5.0 5.0 5.25 5.0 5.25

Speed Max. (km/h) 2 2 2 2 2

Gradeability (%) 35 35 35 35 35

Total Input Power (kW) 37 37 92 37 92

Weight (kg) 8,165 15,500 16,500 15,500 16,500

*100 mm clearance on each side **figures depending on the chosen specification

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


A

B

C

KR301R19

KR551R55

KR1101R110

KS921S92

KS1121S112

SK1501S150

Compressor Type Reciprocating Reciprocating Reciprocating Screw Screw Screw

Max Working Pressure (bar) 8.6 24 24 28 28 28

FAD at Max Working Pressure (m3/min) at 7bar air intake

20 20 40 19 30 37

Power (kW) 30 55 110 92 112 150

Dimensions

A. Length (m) 2.89 2.89 3.73 3.73 3.73 3.73

B. Width (m) 1.45 1.45 1.45 1.45 1.45 1.45

C. Height (m) 1.51 1.51 1.51 2.0 2.0 2.0

Dimensions With Towing Package

A. Length (m) 3.52 3.52 4.47 4.47 4.47 4.47

C. Height (m) 1.91 1.91 1.91 2.38 2.38 2.38

HIGH PRESSURE RECIPROCATING AND SCREW BOOSTERSThe product line reciprocating and screw

boosters enable the operation of high pres-

sure In-The-Hole (ITH) production drills.

The boosters are designed to deliver up to

40 m3/min and up to 28 bar with mine air pres-

sure at inlet of 6 bar.


DRILL ACCESSORIES ITH PIPE HANDLINGThe skid-mounted and self-propelled pipe

handlers are designed to allow mechanized rod

handling for holes that require greater depth

than onboard carousels can achieve. They are

designed to carry and handle up to 127 mm

diameter by 1.8 m long drill pipe. These ITH

drilling accessories can add or remove pipe

from the drill feed via a 3.6 m telescopic pipe

handling arm, which reduces miner fatigue and

increases productivity and mine safety. The use

of cassettes allows for easy change or addition

to the drill pipe string.

DA101PS80

DA201PT50

Frame Type Skid Undercarriage

Max Rod Diameter (mm) 127 127

Max Rod capacity 80 80

Engine Power (kW) - 34

Dimensions

A. Length (m) 3,11 4.57

B. Height (m) 2,23 2.85

C. Width (m) 1,2 1,9

D. Reach (m) 2,23 2,23

E. Reach Extended (m) 3,91 3,91


SECONDARY BREAKING DRILLSOur secondary breaking drills increase your

productivity by breaking oversized boulders,

without the need for explosives and time-con-

suming ventilation and evacuation measures.

Remote control operation removes users to a

safe working distance.

Sandvik DB120 is a completely self-contained

secondary breaking unit that breaks boulders

by means of splitting. Drill-split operations are

controlled from a safe distance using a radio

remote control panel. This breaking method

allows for a vibration-free working environ-

ment with low dust levels, since explosives are

not needed.


82704200

39°

39°40°

40°

4590

2280

3500

2960

2365

2610

74,5°

104°

29,5°

DB120 DB311 DB331Drift size class (m) 3 x 3 3x3 3x3

Breaking method Drill-split Drill only Drill-Charge

Autonomous carrier, diesel power 61 kw 92 kW 92 kW

Air mist flushing with:on board air compressor (m3/min at 7 bars) 12, 2.5 m3/min 1.6 m3/min + air receivers

(2x60L)1.6 m3/min + air receivers (2x60L)

on board water tank capacity (Liter) 250L 500L 500L

Rock position block on ground on ground and hangup on ground and hangup

Feed length (ft) 5 8 8

Hole length (mm) 800–1,200 up to 2400 up to 2400

Hole diameter (mm) 48 33 to 51 33 to 51

splitting force (kN) 6,500 NA NA

Length (m) 8.27 10.875 9.68

Tramming length (m) 5.9 - -

Width (m) 2.28 1.98 1.98

Height (m) 2.94 2.14- 3.1 2.14- 3.1

Weight (kg) 5,600 13,000 16,000

Splitter or charging line Hydraulic wedge NA ORICA senatel or equivalent

Rock drill HLX 1 RD314D RD314D

Control system Radio remote Radio remote Radio remote

Camera system (optional) available available available

NOTE!Rock Tools

p. 110

NOTE!Selection

Guidesp. 306


RHINO 100-RANGE 400-RANGE 1000-RANGE 2000-RANGERaise dia range* m (ft) 0.6 - 1.0 (2-3) 1.0 - 2.4 (3-8) 2.1 - 3.5 (7-12) 3.5 - 6.5 (12-21)

Raise length**

Drill rod dia mm (in) 203 - 254 (8-10) 203 - 254 (8-10) 254 - 286 (10-11.1/4) 327 (12.⅞)

Drill rod length s/s m (in) 1.2 (48) 1.2 (48) 1.5 (60) 1.5 (60)

Pilot hole dia mm (in) 229 - 279 (9-11) 229 - 279 (9-11) 279 - 311 (11-12.1/4) 349 - 381 (13.3/4-15)

Reaming torque kNm (lbf ft)50 (36,900)

75 - 90 (55,000-66,000)

206 - 290 (152,000-214,000)

460(340,000)

Reaming thrust kN (lbf)700 (157,000)

1,920 - 2,000 (432,000-450,000)

3,400 - 3,940 (764,000-886,000)

6,800(1,530,000)

Installed power kW 100 115 - 137 315 - 375 385

Main drive Hydraulic Hydraulic Electric/Hydraulic Electric/Hydraulic

Dimensions***

Max. height See specifications 3.2 - 3.7 m 5.4 m 5.3 - 5.5 m

Width without rod handling See specifications 1.5 - 1.7 m 1.7 m 2.6 m

Depth**** See specifications <3.1 m <3.2 m 2.2 m

Weight See specifications 8.5 - 10 tons 16.5 tons 28 tons

Drilling angles See specifications 0 - 90° 0 - 90° (0) - 30° - 90°

* Depending on rock conditions and machine type. ** According to project length. *** Customized options available **** Varies with different baseplate options

RAISE BORING MACHINESRhino™ raise boring machines provide

advanced solutions for all conventional raise

boring, downreaming and box holing needs.

The shafts can be inclined and vertically

or horizontally situated. The Rhino system

design now spans more than five decades

and has evolved over the years to offer

modern, versatile and customizable concepts

guaranteeing cost efficient solutions in

different drilling conditions.

NOTE!Rock Tools

p. 110


UNDERGROUND LOADING AND HAULINGSAFETY FIRST 70

UNDERGROUND LHDs 72

ELECTRIC LHDs 74

UNDERGROUND TRUCKS 76

LOW PROFILE LHDs 78


p. 276

NOTE!Foam Fire

Suppressionp. 300

Underground Loading and Hauling | Sandvik Offering Guide 2015 69

SAFETY FIRSTSAFETYSafety is a major design criterion for our LHDs

and trucks. Our target is to provide safer min-

ing equipment and of course, even exceed

your safety expectations.

Sandvik LHDs and trucks incorporate carefully

designed and built-in safety, aiming to reduce

hazards for operators, maintenance personnel

and any other persons working in the vicinity of

our equipment. One example is the operator’s

compartment: a cabin or canopy that meets and

exceeds requirements set by international Roll

Over Protection Structure (ROPS) and Falling

Object Protection Structure (FOPS) stand-

ards. To further enhance loading and hauling

process safety, Sandvik LHDs and trucks can be

equipped with automation readiness. When the

automation system is up and running, the pro-

duction area is reserved for only the equipment,

controlled by operators located far away from

the actual equipment operating area.

OPERATOR COMFORTOur LHD and truck offering includes models

with open canopy and models with closed

cabin. During design, the focus areas have

been, for example, reducing vibrations and

designing adjustable controls and seats. Cab-

ins are pressurized, air conditioned and noise

suppressed. Our latest trucks, TH551 and

TH663, also feature front frame suspension to

further enhance operator comfort.

SERVICEABILITY/MAINTAINABILITYAll our latest Sandvik LHDs and trucks are

equipped with Vehicle Control and Manage-

ment (VCM) systems that enable simple trou-

bleshooting for faster and easier maintenance

without any special tools. Another key area

that we focus on is providing ground-level

maintenance design that enables daily checks

and tasks to be performed from ground level

to minimize the need for working at heights.

ENVIRONMENTWe are the first supplier to incorporate low-

emission Tier 4/Stage IV engines for loading

and hauling equipment. A wide range of our

lower tier engines can be equipped with a

Diesel Particulate Filter (DPF) to reduce

harmful exhaust emissions underground. Our

LHD offering also includes a wide range of

electric LHDs, contributing to the reduction of

airborne emissions.


more information.

70 Sandvik Offering Guide 2015 | Underground Loading and Hauling

UNDERGROUND LHDsThe rigid and ergonomic cabin of our under-

ground loaders provides a safe and comfort-

able working environment for the operator.

Smart boom geometry with powerful thrust

ensures fast bucket filling and handling of

oversize rocks. A built-in Vehicle Control and

Management system (VCM) enables onboard

vehicle monitoring and fast and easy main-

tenance. All this, along with high tramming

speed, results in uninterrupted high productiv-

ity with low cost per loaded ton.

GROUND ENGAGING TOOLS – G.E.T. Our cast bucket corners, heel shrouds and the

hammerless locking system add structural

strength and high wear protection to the bucket

to ensure consistent cost per ton savings. The

G.E.T. solution increases the LHD’s avail a-

bility and helps maintain the bucket capacity

throughout its whole service life.


LH201 LH203 LH204 LH307 LH410 LH514 LH517 LH621Bucket - Range (m) 0.54 1.5-1.75 2.0 2.7–3.7 4.0–5.4 4.6–7.0 6.5–8.6 8.0–10.7

Capacity - Tramming (kg) 1,000 3,500 4,000 6,700 10,000 14,000 17,200 21,000

Weight - Operating (kg) 3,700 8,700 13,300 18,020 28,500 38,100 44,030 56,800

Breakout Force - Lift (kg) 1,094 6,220 5,350 13,700 18,800 28,042 35,000 38,500

Breakout Force - Tilt (kg) 3,766 5,600 7,250 11,400 16,600 23,453 29,450 35,100

A. Length - Total (m) 4.60 7.04 7.77 8.63 9.76 10.52 11.06 11.67

B. Width - Total (m) 1.06 1.48 1.60 2.14 2.59 2.77 3.15 3.26

C. Height - Total (m) 2.10 1.84 2.13 2.21 2.38 2.54 2.75 2.95

D. Height - Dump (m) 0.53 1.22 1.15 1.83 2.40 2.40 2.89 3.00

E. Height -Pin (m) 1.50 2.46 2.70 3.21 3.86 4.09 4.63 4.84

F. Height - Max. (m) 2.10 3.79 2.13 4.90 5.48 5.75 6.52 6.72

G. Dump reach (m) 0.83 1.11 1.32 1.64 1.39 1.58 1.64 2.08

H. Ground clearance (mm) 250 260 233 274 378 386 505 490

Turning radius - Inside (m) 2.15 2.74 2.89 3.04 3.28 3.35 3.53 3.77

Turning radius - Outside (m) 3.61 4.69 5.16 5.81 6.51 6.86 7.30 7.64

Engine power (kW) 43 71.5 93 150 220 256 275 352

Speed - Max. (km/h) 9 25.2 15 26 28.6 32.7 33.9 33.9

Tires 7.5x15 12 x 20 12x24 17.5 x 25 18 x 25 26.5 x 25 29.5 x 29 35/65-33


ELECTRIC LHDsElectric driven Sandvik LHDs provide a better

working environment with zero underground

emissions, fewer vibrations and less noise.

The total operational costs are reduced

through lower ventilation requirements, lower

energy costs, longer service intervals and re-

duced use of consumables, such as engine oil

and filters. A powerful and responsive electric

motor and smart geometry ensure fast bucket

filling and high production rates. Our electric

LHDs provide the opportunity to choose

renewable green energy without sacrificing

productivity.


LH203E LH409E LH514E LH625EBucket - Range (m3) 1.5–1.75 3.8–4.6 4.6–7.0 9.5-10

Capacity - Tramming (kg) 3,500 9,600 14,000 25,000

Weight - Operating (kg) 9,400 24,500 38,500 77,500

Breakout Force - Lift (kg) 6,220 20,400 28,080 55,000

Breakout Force - Tilt (kg) 7,650 19,300 24,570 53,000

A. Length - Total (m) 6.99 9.52 10.95 14.00

B. Width - Total (m) 1.48 2.5 2.89 3.90

C. Height - Total (m) 1.84 2.32 2.55 3.16

D. Height - Dump (m) 1.22 1.80 2.39 3.15

E. Height -Pin (m) 2.45 3.38 4.06 5.23

F. Height - Max. (m) 3.50 5.04 5.76 7.37

G. Dump Reach (m) 1.13 1.37 1.65 2.03

H. Ground clearance (mm) 260 370 386 491

Turning radius - Inside (m) 2.78 3.55 3.30 4.77

Turning radius - Outside (m) 4.76 6.68 7.00 9.43

Electric motor (kW) 55 110 132 315

Speed - Max. (km/h) 11 12 21 16

Tires 12 x 20 18 x 25 26.5 x 25 40/65-39


UNDERGROUND TRUCKSOur powerful underground haul trucks are

safe, highly maneuverable and extremely

reliable. They are designed and manufactured

for tough working conditions in constricted

spaces. All models, with payloads from 15

to 63 tonnes, are designed to operate fully

loaded on long spiral gradients of up to 20 % at

high speeds.


TH315 TH320 TH430 TH540 TH551 TH663 TH680Box - Range (m3) 7.5 10.2-13.8 14–18 18-24 24 – 30 30-38 46-57

Capacity - Payload (kg) 15,000 20,000 30,000 40,000 51,000 63,000 80,000

Weight - Operating (kg) 18,373 26,500 28,830 34,700 41,000 43,000 58,000

A. Length - Total (m) 7.72 9.10 10.25 10.69 11.57 11.58 11.60

B. Width - Total (m) 2.25 2.21 2.95 3.06 3.20 3.48 3.90

C. Height - Cabin (m) 2.34 2.44 2.62 2.89 2.90 2.91 3.41

D. Height - Box (m) 2.18 2.28 2.35 2.87 3.16 3.46 3.60

E. Height - Dump (m) 4.04 4.55 5.42 6.10 8.87 7.01 5.52

F. Ground clearance (mm) 274 305 395 447 500 500 265

Turning radius - Inside (m) 3.12 4.01 4.59 5.01 5.04 4.91 9.2

Turning radius - Outside (m) 6.04 7.40 8.54 9.13 9.35 9.35 14.20

Engine power (kW) 164 240 310 405 515 567 317

Speed - Max. (km/h) 32 38 37 31 38 43 30

Tires 16.00 x R25 18.00 x R25 26.50 x R25 29.5 x R25 35/65 R33 35/65 R33 14.00 R25


LOW PROFILE LHDsIn fully mechanized low profile mining, cleaning

is carried out using low profile LHD vehicles.

These machines have proven safety, reliability

and productivity, and they lead the market with

record-breaking performance along with the

low-profile mechanized drilling machines.

In addition to our low profile LHDs we offer low

profile options for LH410, LH514 and LH517,

featuring a low profile cabin or canopy.


LH205L-M LH208L LH209L Bucket (Box) - Range (m3) 2.0 3.2 4.6–5.4

Capacity (kg) 5,000 7,700 9,600

Weight - Operating (kg) 15,300 20,650 24,300

Breakout force - Lift (kg) 12,860 12,160 20,400

Breakout force - Tilt (kg) 12,410 12,520 19,300

A. Length - Total (m) 8.19 8.59 9.24

B. Width - Total (m) 2.21 2.78 3.26

C. Height - Total (m) 1.60 1.59 1.69

D. Height - Dump (m) 0.99 0.77 1.74

E. Height - Pin (m) 2.09 2.13 3.30

F. Height - Max. (m) 3.27 3.28 5.00

G. Dump reach (m) 1.40 1.19 1.44

H. Ground clearance (mm) 203 193 294

Turning radius - Inside (m) 3.19 2.97 3.45

Turning radius - Outside (m) 5.89 6.12 6.82

Engine power (kW) 93 140 170

Speed - Max. (km/h) 7.9 8.2 24.8

Tires 14.00 x 24 17.5 x 25 20.5 x 25


UNDERGROUND FLAMEPROOF DRILLING AND BOLTING SAFETY FIRST 82

FLAMEPROOF MOBILE BOLTERS PLATFORM SERIES ⁴/₆ HEAD 84

FLAMEPROOF MOBILE BOLTERS TWIN BOOM SERIES 86

FLAMEPROOF ROOF BOLTERS LONGWALL FACE BOLTER 87


p. 276

NOTE!Foam Fire

Suppressionp. 300

NOTE!Rock Drilling

Toolsp. 110

Underground Flameproof Drilling Bolting | Sandvik Offering Guide 2015 81

SAFETY FIRSTSAFETYSandvik mobile bolters with central walk-

through rear access give protection from

underground environments. From this position

the setting of operator protective devices

such as temporary roof support and Falling

Object Protective Canopies allow safer access

to the roof bolter equipment. Controls with

inherent design features that minimize interac-

tion and consider ergonomics and human

performance are located under operator can-

opies. Automated controls allow the operator

to step away from the roof bolter and ensure

the correct installation of strata support.

OPERATOR COMFORTLarge level platforms with access to specific

consumable storage locations give the opera-

tors space to carry out their work comfort-

ably. Noise and dust levels are reduced at

operator locations using systems such as dust

suppression. Semi-automated/automated

controls allow the operator to move away from

the drilling area when water is used.

SERVICEABILITY/MAINTENANCEWith maintenance and Total Cost of Owner-

ship in mind, a new roof bolter design provides

a new level of serviceability. A full upgrade

includes a core focus on aftermarket require-

ments. From stainless steel wear inserts to a

fully redesigned drill head, the roof bolter has

high potential in a market that requires reli-

ability. Self-adjusting wear components allow

constant and even wear, increasing life. With

modular and strategic design consideration,

it is now easier to repair and service drill rig

components in situ.

Through design reviews, emphasis has

been placed on maintainability and loac-

tions of serviceable parts. This allows a more

service-friendly solution in tough underground

conditions. Reliability Centered Maintenance

Reviews give an improved approach to mainte-

nance and increase the availability of the

drilling and bolting equipment.

ENVIRONMENTSandvik mobile drilling and bolting equipment

use efficient hydraulic systems that are pow-

ered from flameproof AC electrical motors.

Using electric power helps to reduce exhaust

emissions underground.


more information.

82 Sandvik Offering Guide 2015 | Underground Flameproof Drilling Bolting

FLAMEPROOF MOBILE BOLTERS PLATFORM SERIES ⁴/₆ HEADThe DM300 series mobile bolter range offers

superior performance as a result of its ability to

install a full row of roof bolts without tramming.

Options include adding dedicated rib bolters

that can operate from a common operator’s

platform.

Along with its intrinsic performance advantage

it has the largest operator workspace on the

market, with full protection from the roof and

rib and seamless access to all functions.


MACHINE TYPE DM300Carrier Type Crawler Track With Walk Through Chassis

Boom Type High Profile Platform With 4 Roof Configuration

Bolter Modules 4 x 1,650 DO Series Roof + Optional 2 x 1,350 DO Series Rib

Overall Machine Length 6,500 mm

Chassis Width 3,360 mm

Drill Stroke Up to 2,600 mm

Parked Height 2,200 mm

Tramming Height 2,500 mm

Min Bolting Height 2,800 mm

Max Bolting Height 5,000 mm

Machine Mass 35,000 kg to 38,000 kg

Tram Speed 0.5 m/s

Power 2 x 45 kW Electric Motors

Drilling system Wet Flushing or Dry Vacuum

Traction System 3-Stage planetary + hydraulic drive (integrated brake unit)

Hydraulic system 2 x Variable Displacement with Load Sense + 2 x Fixed Displacement Pumps

A.T.R.S. Capacity 20,000 kg


MACHINE TYPE DM110 DM110 HIGH PROFILE OPTIONCarrier Type Crawler Track With Walk Through Chassis Crawler Track With Walk Through Chassis

Boom Type High Profile Twin Boom Work Platform For Rib and Roof Bolting

High Profile Twin Boom Work Platform For Rib and Roof Bolting

Overall Machine Length 7,440 mm 7,440 mm

Chassis Width 3,360 mm 3,360 mm

Drill Stroke Up to 2,000 mm Up to 2,600 mm

Parked Height 1,650 mm 2,000 mm

Tramming / Min Bolting Height 1,800 mm 2,200 mm

Lower Bolting Height 2,000 mm 3,000 mm

Max Bolting Height 4,000 mm 5,000 mm

Machine Mass 34,000 kg 34,000 kg

Consumables Capacity 5,000 kg 5,000 kg

Tram Speed 0.5 m/s 0.5 m/s

Power 2 x 45 kW Electric Motors 2 x 45 kW Electric Motors

Drilling system Wet Flushing or Dry Vacuum Wet Flushing or Dry Vacuum

Traction System 3-Stage planetary + hydraulic drive (integrated brake unit)

3-Stage planetary + hydraulic drive (integrated brake unit)

Hydraulic system 2 x Variable Displacement with Load Sense + 2 x Fixed Displacement Pumps

2 x Variable Displacement with Load Sense + 2 x Fixed Displacement Pumps

A.T.R.S. Capacity 20,000 kg 20,000 kg

FLAMEPROOF MOBILE BOLTERS TWIN BOOM SERIESFlameproof (FLP) mobile bolters are specifically

designed for coal mining applications, to meet

special FLP requirements.

Designed to meet the stringent international

mining regulations, the DM100 series com-

bines safety and performance with unrivaled

durability. The twin boom type construction,

complete with secondary articulation on the

larger models, affords these machines out-

standing versatility and the ability to enable a

wide range of bolt patterns.


MACHINE TYPE DZ701Bolting Centre Options 3,000 mm 3,500 mm 4,000 mm

Overall Length 3,650 mm 4,150 mm 4,650 mm

Machine Mass 7,000 kg 7,250 kg 7,500 kg

Bolter Modules Options 1,650 2,050

Min Bolting Height From Pan (Without Platforms)

1,700 mm 2,100 mm

Max Bolting Height From Pan 3,650 mm 4,450 mm

Height from Pan with Platforms 2,700 mm

East-West Rig Tilt Angle 10° East and 10° West

North-South Rig Tilt Angle 5° South and 95° North

Horizontal Drill Height From Pan 1,100 mm

Operator Platform Forward Sump 480 mm

Tram Speed 0.1–0.3m/s (AFC Dependent)

Power Powered from Long Wall

Hydraulic System 95/5 Emulsion with 160 Bar Pressure Reduction

Hydraulic System Q.D.S.

FLAMEPROOF ROOF BOLTERS LONGWALL FACE BOLTERThe Sandvik DZ701 Longwall Face Bolter

(LWFB) is designed to drill and bolt the longwall

roof and face before change-out operations.

The DZ701 is powered by the longwall hydrau-

lic system and operates on the AFC rack. The

DZ701 provides an increased level of safety

and operator comfort on actuated platforms,

capable of extending toward the face. With

two independently controlled drill rigs, the

DZ701 can provide optimum efficiency for

bolting operations.


MECHANICAL CUTTINGSAFETY FIRST 90

BOLTER MINERS 92

CONTINUOUS MINERS 94

BORER MINERS 96

BOXHOLE BORERS 98

REEF MINERS 100

ROADHEADERS 102

ROADHEADERS HARD ROCK 104

ROADHEADERS TUNNELING 106

CUTTING ATTACHMENTS 108


p. 276

NOTE!Foam Fire

Suppressionp. 300

NOTE!Rock Drilling

Toolsp. 110

Mechanical Cutting | Sandvik Offering Guide 2015 89

SAFETY FIRSTSAFETYOur designated safety engineers are dedi-

cated to giving worker safety the attention

it requires. We have one of the few certified

“flameproof” test laboratories in the world,

used to approve water spray configura-

tions for ignition prevention. These tests are

conducted on the “Burning Coal Face” test rig

in cooperation with certification bodies to en-

sure that our spray arrangement is flameproof

and appropriate for use in coal mines. Further,

our superior cutting technology and constant

in-house testing ensures the robustness of

our safety features, and since physical labor is

reduced by using, lifting cranes and onboard

bolters, less manpower is needed near the

cutting face compared with traditional mining

methods.

OPERATOR COMFORTTo optimize the layout of the integrated dust

suppression and methane dilution systems

and to assist you in controlling the ventilation

layout around the machines, we have invested

in Computational Fluid Dynamics (CFD) simu-

lation software. This enables our designers

to create an optimized air flow around the

machine while it’s conducting roadway

development. When in use, machine opera-

tors benefit from less dust and better visibility

as well as a safer work environment. Efficient

methane dilution and dust control provide

healthier and safer working conditions for the

machine operators. Onboard dust scrubbers

reduce exposure to dust and improve visibility.

For better protection, the roofbolter operators

on the bolter miner machines work under a

protective canopy.

SERVICEABILITY/MAINTAINABILITYThe proven reliability of our machines will

provide you peace of mind and our expert

technical support and large supplies of spare

parts help keep Sandvik machines in a healthy

condition.

ENVIRONMENTThe materials of the used components for new

machines have been classified according to

their environmental impact with the aim to use

materials with the best environmental ratings.

Ongoing projects focus on improvements in

cutting efficiency, profile accuracy and pro-

cess optimizations, resulting in reduction of

the energy consumption of the total excava-

tion process.


more information.

90 Sandvik Offering Guide 2015 | Mechanical Cutting

BOLTER MINERS MB450 MB610 MB250 MB270 MB370 MB380 MB650 MB670 MB670 MB670 MB670 MB770 MB770

FLP (MSHA)

FLP (MSHA) FLP

(SANS)FLP

(SANS)FLP

(SANS)FLP

(MA)FLP

(ANZEX)FLP

(GOST)FLP

(MA)FLP

(ATEX)NONE

FLPFLP

(SANS)NONE

FLPTotal length, approx. (ft) 37 40 (m) 11.0 11.0 12.3 11.5 11.3 11.2 11.2 11.4 11 11.9 13.5

Total height in operation (ft, min.) 5.7-6.7 6.6 (m, min.) 1.1 1.4 2.3 2.3 2.7 3.1 2.65 2.7 3.2 3.5 4.2-4.6

Total weight, approx. (tons) 68.5 112 (tons) 70 76 96 68 110 103 105 102 115 125 130

Working height (ft) 6-12 6.7-12 (m) 1.1-2.35 1.5-3.4 2.6-3.6 2.5-3.5 2.8-3.4 2.9-3.3 2.9-3.6 3.0-3.8

"3.0-4.0 3.3-4.5"

2.8-3.8 3.0-4.0 3.2-4.2 3.5-4.5

2.9-3.5 2.9-3.8 3.0-4.0 3.2-4.5 3.4-4.5

3.4-4.0 4.2-5.5 4.6-5.3

Working width (ft) 15.5-16 15.5-16 (m) 4.5 5.2-5.7 5.9-6.6 3.6-4.0 3.8-4.2 4.1-4.5

4.7-5.2 4.9-5.4 5.1-5.6

4.7-5.2 4.6-5.0 4.7-5.2 4.9-5.4 5.0-5.5 5.7-6.2

telescopic 4.7-5.2 5.0-5.5 5.3-5.8 5.5-6.0

fixed 4.9 6.0

5.7-6.2 5.6-6.6 telescopic 6.7-7.2

fixed 7.2

Cutter motor power (HP) 422 422 (kW) 2 x 132 2 x 132 315 200 270 270 270 270 400 315 400

Sump distance (ft) 4.5 4.6 (m) 1.4 1.4 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Distance roof support to face

(ft) 7.7 7.7 (m) 3.0 3.0 3.2 2 - 2.4 1.4 1.8 1.8 1.8 2.5 3.0

No. of roofbolters 2 2 opt 2 2 2 4 4 4 4 2 2 NA

No. of ribbolters 2 2 NA NA NA 2 2 2 2 2 NA NA NA

Loading and conveying capacity

(st/min) 27 27 (t/min) 20 20 25 20 25 25 25 25 15 25 36

Tramming speed (ft/min) 13-55 13-55 (m/min) 5-15 5-15 5-17 3.5 & 8 3.5-15 3.5-15 3.5-15 3.5-15 3.5-12 5-19 5-15

On board dust exhaust system

NA NA NA NA NA scrubber ducting scrubber scrubber ducting ducting scrubber scrubber

Total installed power (HP) 690 686 (kW) 550 550 592 336 546.75 510 510 510 683 636 700 / 733

BOLTER MINERSSandvik MB series bolter miners are electrical-

ly powered, track-mounted continuous mining

machines designed to excavate roadways and

install roof bolts simultaneously. They are saf-

er, uniquely efficient, high-capacity solutions

for both rapid entry development in longwall

mining and full-scale production in room-and-

pillar mining. Since the cutter drum is mounted

on a hydraulically actuated sliding frame, it is

able to sump into the face independently of

the mainframe and tracks. And since the roof

and rib bolters are mounted on the stationary

mainframe, they can be operated throughout

the cutting cycle.

The machines are in flameproof design,

according to major country regulations:

MA (China);

ANZEX (Australia);

GOST (CIS);

ATEX (Europe);

SANS (South Africa);

MSHA (USA).


CB

A

D

E

BOLTER MINERS MB450 MB610 MB250 MB270 MB370 MB380 MB650 MB670 MB670 MB670 MB670 MB770 MB770

FLP (MSHA)

FLP (MSHA) FLP

(SANS)FLP

(SANS)FLP

(SANS)FLP

(MA)FLP

(ANZEX)FLP

(GOST)FLP

(MA)FLP

(ATEX)NONE

FLPFLP

(SANS)NONE

FLPTotal length, approx. (ft) 37 40 (m) 11.0 11.0 12.3 11.5 11.3 11.2 11.2 11.4 11 11.9 13.5

Total height in operation (ft, min.) 5.7-6.7 6.6 (m, min.) 1.1 1.4 2.3 2.3 2.7 3.1 2.65 2.7 3.2 3.5 4.2-4.6

Total weight, approx. (tons) 68.5 112 (tons) 70 76 96 68 110 103 105 102 115 125 130

Working height (ft) 6-12 6.7-12 (m) 1.1-2.35 1.5-3.4 2.6-3.6 2.5-3.5 2.8-3.4 2.9-3.3 2.9-3.6 3.0-3.8

"3.0-4.0 3.3-4.5"

2.8-3.8 3.0-4.0 3.2-4.2 3.5-4.5

2.9-3.5 2.9-3.8 3.0-4.0 3.2-4.5 3.4-4.5

3.4-4.0 4.2-5.5 4.6-5.3

Working width (ft) 15.5-16 15.5-16 (m) 4.5 5.2-5.7 5.9-6.6 3.6-4.0 3.8-4.2 4.1-4.5

4.7-5.2 4.9-5.4 5.1-5.6

4.7-5.2 4.6-5.0 4.7-5.2 4.9-5.4 5.0-5.5 5.7-6.2

telescopic 4.7-5.2 5.0-5.5 5.3-5.8 5.5-6.0

fixed 4.9 6.0

5.7-6.2 5.6-6.6 telescopic 6.7-7.2

fixed 7.2

Cutter motor power (HP) 422 422 (kW) 2 x 132 2 x 132 315 200 270 270 270 270 400 315 400

Sump distance (ft) 4.5 4.6 (m) 1.4 1.4 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

Distance roof support to face

(ft) 7.7 7.7 (m) 3.0 3.0 3.2 2 - 2.4 1.4 1.8 1.8 1.8 2.5 3.0

No. of roofbolters 2 2 opt 2 2 2 4 4 4 4 2 2 NA

No. of ribbolters 2 2 NA NA NA 2 2 2 2 2 NA NA NA

Loading and conveying capacity

(st/min) 27 27 (t/min) 20 20 25 20 25 25 25 25 15 25 36

Tramming speed (ft/min) 13-55 13-55 (m/min) 5-15 5-15 5-17 3.5 & 8 3.5-15 3.5-15 3.5-15 3.5-15 3.5-12 5-19 5-15

On board dust exhaust system

NA NA NA NA NA scrubber ducting scrubber scrubber ducting ducting scrubber scrubber

Total installed power (HP) 690 686 (kW) 550 550 592 336 546.75 510 510 510 683 636 700 / 733


CONTINUOUS MINERSOur electrically-powered, track-mounted

continuous miners are designed to cut coal and

soft minerals continuous, eliminating the need

for drill-and-blast. Using advanced cutting

technology, they cut and gather the material

simultaneously and convey it into shuttle cars,

haul trucks or a continuous haulage system.

Extremely productive and reliable, they are

used for full-scale production in room-and-

pillar operations.


according to country regulations, such as

MSHA (USA) and SANS (South Africa).


MC 250 MC 350 MC 430 MC 470A. Total length (m) 9,4 10,9 12.0 12.0

Total weight approx. (t) 44 65 100 126

B. Machine height (m) 1,6 1,25 1,5 2,65

C. Width across chassis (m) 2,45 3,3 3,5 3.5

Ground clearance (mm) 280 250 300 440

Total installed power (kW) 267 (at 1100V, 50HZ)

591 (at 1000V/50HZ)

672 (at 1000V/50HZ)

930 (at 3.3kW/50HZ)

D. Cutting width (m) 2,7 3.5 3,8 3,8

E. Drum diameter (mm) 950 1,100 1,250 1,400

F. Minimum cutting height (m) 1,8 1,5 1,6 2,8

G. Maximum cutting height (m) 3,6 3.1 4.0 5.0

Cuttable unaxial compressive strength (MPa) 30-60 up to 40 up to 70 up to 70

Installed power (kW), Cutter motor 132 2 x 150 2 x 200 2 x 270

Loading device Spinners Spinners Spinners Spinners

Loading capacity (t/min) 15 10-30 40 45

H. Loading width (m) 2,5 3,3 3.7 3,7

I. Conveyor, width (mm) 600 960 960 960

Conveyor capacity (t/min) 15 10-30 40 45

Tram speed slow / intermediate / high (m/min) 0–20 0-23 0-20 0-21

Max. tram speed (m/min) 20 23 20 21

Ground pressure (N/cm2) 14 16 19 27


BORER MINERSThe Sandvik borer miner MF type is a boring

type, variable height and width machine that

cuts and delivers material to auxiliary haulage

equipment in a truly continuous operation. The

machine can be used to drive entries, mine

rooms and extract pillars as rapidly as haulage

equipment can remove material to the main

haulage way.

The instantaneous advance rate of the ma-

chine can be as high as 23.5 mt per minute or

0.5 meters per minute (borer miner MF420).


MF320 MF420Machine weight (t) ~160 ~245

A. Length - Total (m) 12.359 13.637

B. Width - Body (m) 4.024 4.312

C. Height - Frame (m) 3.001 3.214

D. Cutting width (m) 5.10 6.095

E. Cutting height (m) 3.180 3.971

Cutter motor power, rotors (kW) 2 x 370 2 x 448

Drum motors power (kW) 3 x 160

Hydrqulic motor power (kW) 1 x 250 1 x 250

Total installed power (kW) 990 1633.5


BOXHOLE BORERSSandvik boxhole borers are designed to bore

circular passages blind and full face into inac-

cessible zones. With a diameter of 1,600 mm,

they are capable of boring shafts up to 50

meters long at inclinations of up to 70˚ through

very hard rock formations. Exceptionally

compact and easy to set up, they are an excel-

lent solution for boring ore passes, ventilation

holes, manways, etc., and can also be vital for

rescue operations.


MD320 TRACKBOUND MD320 TRACKLESSLength boring unit (mm) 3,518 3,430

Boring diameter (w. new cutters) (mm) 1,610 1,610

Length start car (mm) 3,900 5,661

Height start car in transport position (mm) 2,172 2,451

Width start car in transport position (mm) 2,100 2,397

Weight boring unit 12 40

Navigable inclination Max. 90° / 100 90° / 100

Navigable inclination min. 30° / 33 30° / 33

Drilling length standard (m) 30 30

Drilling length Max. (optional) (m) 100 100

Cutterhead speed (rpm) 0 - 20 0 - 20

Electrical power supply (V) / Hz 1,000 / 50 1,000 / 50

Total installed power incl. aux. connections (kW) 350 365

Hydraulic drive motor – water-cooled (kW) 280 280


REEF MINERSSandvik reef miners are unique, low-profile

continuous mining machines designed to

extract highly abrasive ores from low reefs and

seams underground and to install rock bolts

simultaneously. Operated by radio remote

control, they have a rotating cutter head that

sweeps from side to side, mining the ore by

the undercut method. The machine gathers

the broken ore simultaneously and conveys it

back to the haulage system in a continual pro-

cess that greatly improves safety, productivity

and overall economy.


REEF MINER MN220A. Length (without belt & roof-bolter) (mm) 9,800

B. Length (with belt & roof-bolter) (mm) 15,800

C. Cutting height (1100 mm dia cutter) (mm) 1,100

Cutting width (mm) 4,327

Minimum height (mm) 1,000

Minimum machine width (without belt) (mm) 2,720

D. Machine width in operation (mm) 4,300

Total weight, approx. (t) 32

Ground pressure under main gripper bottom, max. (MPa) 12

Ground pressure under main gripper top, max. (MPa) 6

Navigable cone / dip radius, min. (m) 50

Navigable slope 15 / 16.6

Loading device at face 1 scraper

Loading device at belt 1 loading shovel

Conveyor width (mm) 400

Conveyor capacity max. (m3/h) 200

Electric power supply (V) / Hz 1,000 / 50

Total power incl. aux. connections (kW) 350

Roofbolter connection (optional) (kW) 45


ROADHEADERSSandvik roadheaders are extremely powerful

rock-cutting machines designed to excavate

roadways, tunnels and chambers continuously

without using explosives. They are equipped

with powerful, geometrically optimized, trans-

verse cutter heads proven to give the best

cutting performance in a wide range of rock

formations.

Powered electro-hydraulically, they emit no

fumes and are used extensively in coal mining,

mineral mining and underground construction

projects, where their ability to excavate the

desired profile without causing harmful vibra-

tions is highly valued for both environmental

and safety reasons.


according to country regulations, including

GOST (CIS), ATEX (Europe) and MA (China).


MR340 FLP

(GOST)

MR360 FLP

(GOST)

MR360 FLP

(MSHA)

MR340 FLP

(ATEX)

MR340 FLP

(MA) MR341

MR360 FLP

(ATEX) MR361 MR520

MR620 FLP

(ATEX)

Total weight (approx.) (t) 55 62 64 55 55 60 56 61 102 118

Machine ground pressure (MPa)

0,15 0.17 0.18 0.15 0.15 0.17 0.15 0.17 0.2 0.18

A. Length (approx.) (m) 10.3 12.7 12.7 10.3 10.3 10.9 10.4 11.0 14.3 12.2

B. Height (over driver stand - approx.) (m)

2.1 2.2 2.2 2.1 2.1 2.0 2.2 2.2 3 2.3

C. Height (over driver stand - approx.) (m)

2.2 2.6 2.8 2.9 2.6 2.6 2.9 2,9 3.5 2.4

D. Loading table width (variable) (m)

4.7-5.1 3.5 3.5 4.7-5.1 3.5 4.2 4.7-5.1 4.2 5.5 5.5-6.4

Ground clearance (mm) 240/420 240/420 240/420 240/420 240/420 260 240/420 260 280 335

E. Cutting height above track level, max. (m)

4.9 5.1 5.1 4.9 4.9 4.9 5.1 5.1 5.2 5.4-5.9

F. Cutting width, max. (m) 7.4 7.6 7.6 7.4 7.4 7.5 7.6 7.6 8.0 7.9/8.9

G. Undercut below floor level, max. (mm)

205 280 280 205 205 240 280 300 285 500

Cutter head sprays ITP ITP ITP ITP ITP ITP ITP ITP Dry Jet pipe

Cutting speed (50 Hz) (m/sec) 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 4.2 1.4

Navigable cone radius, min. (m)

25 25 25 25 25 25 25 25 30 30

Navigable basin radius (m) 12.5 15 15 15 15 20 15 20 17 17

Navigable slope side gradient, max. (°/ gon)

±8 / ±9 ±8 / ±9 ±8 / ±9 ±8 / ±9 ±8 / ±9 ±5 / ±6 ±8 / ±9 ±5 / ±6 ±8 / ±9 ±8 / ±9

Slope upgrade / incline without stabiliz- ing (°/gon)

±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20 ±18 / ±20

Electric supply voltage (V/Hz) 1,140/50 1,140/50 1,000/60 1,000/50 1,140/50 1,000/50 1,000/50 1,000/50 1,000/50 1,000/50

Cutter motor (kW) 200 200 200 200 230 200 200 200 325 300

Tramming speed, forward and reverse (m/min)

0-8.8 0-8.8 0-8.8 0-8.8 0-8.8 0-6.8 0-8.8 0-8.8 0-13 0-3.5

Total installed power 357 368 404 357 372 404 357 404 547 519


ROADHEADERS HARD ROCKSandvik MH series hard-rock miners are

electrically powered, crawler-mounted, heavy-

duty roadheaders designed to excavate

roadways and galleries through rock with

compressive strengths beyond 120 MPa. With

a powerful transverse cutter head mounted

on an extremely robust telescopic boom and

a face coverage of up to 48 m2, they give very

high rates of advance and are able to sump

into the face without moving the tracks, keep-

ing the floor in good condition.


MH620 PLC CONTROLLED

MH620 HYDRAULIC CONTROLLED

Total weight (t) 125 120

A. Total length (m) 14.65 13.65

B. Height over conveyor (m) 3.1 3.0

C. Width over loading table (m) 3.5 3.5

D. Transport width, without loading table (m) 3.5 3.5

E. Cutter boom telescope (mm) 650 650

F. Max. cutting height (m) 5.8 5.8

G. Max. cutting width (m) 8.5 8.5

H. Undercut – extended telescope (mm) 500 500

Undercut – retracted telescope (mm) 255 255

Navigable gradient, incline / decline (°) +/- 18 +/- 18

Navigable max. cross gradient (°) 5 5

Ground pressure (MPa) 0.24 0.22

Tramming speed (m/min) 0–18 0–18

Capacity of conveyor max. (m3/h) 350 350

Electric supply voltage (V) / Hz 1,000 / 50 1,000 / 50

Total installed electric power (kW) 522 522

Cutter motor power (kW) 300 300

Power demand, via transformer (kVA) 1,250 1,250

Power demand, via generator set (kVA) 1,500 1,500


ROADHEADERS TUNNELINGOur MT series roadheaders for construction

are equipped with powerful, geometrically

optimized, transverse cutter heads proven to

give the best cutting performance in a wide

range of rock formations.

Subway tunnels, road tunnels, shaft sinking,

rehabilitation of existing tunnels and excava-

tion of underground caverns are just a few

examples where these machines have demon-

strated their great flexibility.


C

B

G

E

A

F

D

MT340 MT360 MT520 MT620 PLC CONTROLLED

MT620 HYDRAULIC

CONTROLLED

MT720 PLC CONTROLLED

MT720 HYDRAULIC

CONTROLLED

Total weight (t) 56 57 115-120 127 120 135 135

Ground pressure (MPa) 0.15 0.15 0.19 0.22 0.22 0.26 0.26

A. Total length (m) 10.3 10.4 15.6 13.65 13.65 15.2 15.0

B. Height over turret (m) 2.1 2.2 3.2 2.25 2.25 2.9 2.9

C. Width over loading table (m)

3.5 3.5 4.6 3.6 3.6 4.6 4.6

D. Cutter boom telescope (mm)

1,200 650 650 650 650

E. Max. cutting height (m) 4.9 5 7.11 5.8 5.8 6.6 6.6

F. Max. cutting width (m) 7.4 7.6 7.3 8.8 8.8 9.1 9.1

G. Undercut - extended telescope (mm)

n.a. n.a. 750 500 500 480 480

Undercut - retracted telescope (mm)

205 280 1,000 235 235 165 165

Speed of cutter head (m/sec)

2.3 2.3 2.6 1.4 1.4 1.4 1.4

Navigable gradient, incline / decline (°)

+/- 18 +/- 18 +/- 18 +/- 18 +/- 18 +/- 18 +/- 18

Capacity of conveyor masx. (m³/h)

max. 400

400 400 350 350 400 400

Tramming speed (mm) 0–8.8 0.88 0–20 0–10 0–18 0–18 0–18

Electric supply voltage (V / Hz)

100/50 100/50 100/50 1,190/50 1,000/50 1,000/50 1,000/50

Total installed electric power (kW)

342 342 537 555 522 522 522

Cutter motor (kW) 200 200 315 300 300 300 300

Power demand, via transformer (kVA)

630 630 1,250 1,250 1,250 1,250 1,250

Power demand, via generator set (kVA)

800 800 1,500 1,500 1,500 1,500 1,500


CUTTING ATTACHMENTSCutting attachments are separate, multipur-

pose hydraulic cutting heads for mounting on

excavators.

Sandvik MA series hydraulic cutting heads are

designed to be mounted on suitable exca-

vators quickly and easily. With aggressive,

geometrically optimized, transverse cutting

heads, they are efficient, multipurpose tools

whose applications include production, scal-

ing, tunnel rehabilitation, roadway leveling,

trenching and demolition.


F G B

D AE

H

øC

MA520 MA620 MA720“Technical data hydraulic“ (supplied by the excavator)

Oil pressure (bar) 320 320 310

Oil flow (l/min) 188 280 390

Recommended diesel power (kW) min.100 min.150 min. 200

Recommended carrier weight (t) >20 >35 >45

Technical data cutting unit

A. Total length (mm) 1,525 1,560 1,580

B. Cutter head width (mm) 1,184 1,400 1,400

C. Cutter head diameter (mm) 700 770 770

D. Length of console (mm) 650 650 670

E. Length of gearbox (mm) 525 525 525

F. Flange height (mm) 700 700 700

G. Flange width (mm) 600 600 600

H. Flange thickness (mm) 40 40 50

Cutting force (kN) 31 49 67

Cutting speed (m/s) 3.2 3.0 3.0

Weight of cutting unit (kg) 2,140 2,815 3,065

Output torque (Nm) 11,065 18,980 25,800

Output speed (min-1) 86.3 75.5 74.0


ROCK TOOLSSAFETY FIRST 112

DIAMOND PRODUCTS RV RANGE 114

CORE DRILLING TUBULAR PRODUCTS 116

REVERSE CIRCULATION RCDHH AND BITS 118

REVERSE CIRCULATION PIPES AND ACCESSORIES 120

SANDVIK PREMIUM MINERAL EXPLORATION BITS 121

SMALL HOLE DRILLING 122

TOP HAMMER TOOLS FOR FACE DRILLING AND BOLTING 124

TOP HAMMER TOOLS FOR LONG HOLE DRILLING 126

TOP HAMMER TOOLS FOR BENCH DRILLING 128

DOWN THE HOLE TOOLS 130

IN THE HOLE TOOLS 132

GRINDING EQUIPMENT 134

ROTARY BLAST HOLE BITS 136

ROTARY DRILL STRING TOOLS 138

CUTTING TOOLS 140

MINERAL GROUND TOOLS DRILLING 142

RAISE BORING TOOLS AND SYSTEM 144

ROCK REINFORCEMENT BOLTS 145

ROCK TOOLS DRILLING CONTRACTS 147

GRINDING SERVICE 149

CARBIDE RECYCLING PROGRAM 150


p. 276

NOTE!Foam Fire

Suppressionp. 300

NOTE!Selection

Guidesp. 306

Rock Tools | Sandvik Offering Guide 2015 111

SAFETY FIRSTSAFETYAs the world’s leading supplier of rock tools

we continuously work to improve the safety,

performance and service life of our products.

This means striving toward minimizing the ex-

posure for risk of injuries when replacing rock

tools. As an example, all our new RH460 DTH

hammers meet the requirements of directive

2006/42 EC (Machinery Directive), Annex II.1.A.

SERVICEABILITY/MAINTAINABILITYBest-in-class quality gives our products in-

creased service life and reduces maintenance

needs. Easy maintenance features do not only

reduce downtime, but also contribute to a

safer working environment.

ENVIRONMENTOur high-quality products with longer service

life use less raw material and energy, reduc-

ing our CO2 footprint. All Sandvik rock tools

production units are certified according to EHS

systems ISO 14001 and OHSAS 18001. Once

a tool has been used, we offer our customers

the opportunity to join our Carbide Recycling

Program, where we separate the steel from the

cemented carbide and recycle the materials.


more information.

NOTE!Carbide

Recyclingp. 150

112 Sandvik Offering Guide 2015 | Rock Tools


We offer the world’s most comprehensive

range of tools for exploration, rock drilling,

raise boring, coal cutting, road grading and

mineral mining.

As world leaders in steel and cemented car-

bide technology, our products have revolu-

tionized the rock drilling industry, while our

advanced tool systems for machines raise

productivity sharply.

DIAMOND PRODUCTSRV100 TC (tungsten carbide) bits very soft formations

RV200 PCD (polycrystalline diamond) bits soft formations

RV300 Directional wedging bits and tools all formations

RV400 Diamond impregnated bits all formations

RV500 Surface set bits soft to medium-hard formations

RV600 Reaming shells all formations

RV700 Casing shoes all formations

DIAMOND PRODUCTS RV RANGEDiamond products make up some of the top

consumables in any drilling operation. As

depths reach more than 3,000 m (10,000 ft),

there can be drastic changes in rock type and

ground conditions. The right selection can

determine the success of your program.

With this in mind, we have developed the RV

range of diamond products. We understand

that finding the proper balance between pro

duct life and penetration rate is critical to your

bottom line.

We have developed a series of diamond bits,

numbered from 2 to 14, to simplify selection for

each geological condition. The lowest number

is developed for badly fractured, coarse-

grained and abrasive rocks while the highest

number is for homogeneous, finegrained

nonabrasive rocks. Coarsely grained fractured

rock calls for a matrix that does not wear fast,

i.e., the lower numbers in our series. For the

finegrained homogeneous rocks a softer

matrix is called for, i.e., the higher numbers in

our series.


STANDARD SIZES

SIZEHOLE DIAMETER CORE DIAMETER HOLE VOLUMES BIT KERF

WIDTH

mm in mm in L/m USgal/ft mm in

B 59.94 2.360 36.40 1.433 2.82 0.228 11.58 0.46

N 75.69 2.980 47.63 1.875 4.50 0.364 13.84 0.55

N2 75.69 2.980 50.67 1.995 4.50 0.364 12.32 0.49

N3 75.69 2.980 45.09 1.775 4.50 0.364 15.11 0.60

H 96.06 3.782 63.50 2.500 7.25 0.586 16.04 0.63

H3 96.06 3.782 61.11 2.406 7.25 0.586 17.23 0.68

P 122.61 4.827 84.96 3.345 11.81 0.955 18.54 0.73

P3 122.61 4.827 83.06 3.270 11.81 0.955 19.49 0.77

WL SIZES

SIZEHOLE DIAMETER CORE DIAMETER HOLE VOLUMES BIT KERF

WIDTH

mm in mm in L/m USgal/ft mm in

WL46 47.00 1.850 28.80 1.134 1.73 0.140 9.00 0.354

WL56 56.80 2.236 39.00 1.535 2.53 0.204 8.75 0.344

WL66 67.10 2.642 50.00 1.969 3.54 0.285 8.40 0.331

WL 66-3 67.10 2.642 46.00 1.811 3.54 0.285 10.40 0.409

WL76 76.30 3.004 57.00 2.244 4.57 0.368 9.50 0.374

WL76-3 76.30 3.004 51.00 2.008 4.57 0.368 12.50 0.492

RV400 SERIES - IMPREGNATED BITS


CORE DRILLING TUBULAR PRODUCTSWe combine experience techniques and

equipment to provide a comprehensive global

exploration offering. Our range of rock tools

and systems for exploration drilling has been

developed and tested in labs and in the field to

ensure they meet the highest quality and pro-

ductivity requirements in all drilling conditions.

Some enhancements we have made since

entering the exploration market include:

- New cam latching system for more reliable

core retrieval

- Unique design for thin kerf core barrels

- Anti-galling thread compound for wireline

drill rods

- WL conventioanl system


THIN KERF PUMP-IN SYSTEMS

SYSTEMHOLE DIAMETER CORE DIAMETER HOLE VOLUMES ROD/HOLE

ANNULUS

mm in mm in L/m USgal/ft L/m USgal/ft

46 47.00 1.850 28.80 1.134 1.73 0.140 0.27 0.022

56 56.80 2.236 39.00 1.535 2.53 0.204 0.31 0.025

66 67.10 2.642 50.00 1.969 3.54 0.285 0.33 0.027

66-3 67.10 2.642 46.00 1.811 3.54 0.285 0.33 0.027

76 76.30 3.004 57.00 2.244 4.57 0.368 0.36 0.029

76-3 76.30 3.004 51.00 2.008 4.57 0.368 0.36 0.029

STANDARD SYSTEMS WITH CAM LATCHING

SYSTEM

HOLE DIAMETER

CORE DIAMETER

HOLE VOLUMES

ROD/HOLE ANNULUS

mm in mm in L/m USgal/ft L/m USgal/ft

B 59.94 2.360 36.40 1.433 2.82 0.228 0.40 0.032

N 75.69 2.980 47.63 1.875 4.50 0.364 0.67 0.054

N2 75.69 2.980 50.67 1.995 4.50 0.364 0.67 0.054

N3 75.69 2.980 45.09 1.775 4.50 0.364 0.67 0.054

H 96.06 3.782 63.50 2.500 7.25 0.586 1.04 0.084

H3 96.06 3.782 61.11 2.406 7.25 0.586 1.04 0.084

P 122.61 4.827 84.96 3.345 11.81 0.955 1.55 0.125

P3 122.61 4.827 83.06 3.270 11.81 0.955 1.55 0.125

NSU/HSU – STANDARD AND PUMP-IN SYSTEM

SYSTEM

HOLE DIAMETER

CORE DIAMETER

HOLE VOLUMES

ROD/HOLE ANNULUS

mm in mm in L/m USgal/ft L/m USgal/

ftNSU/HSU 75.69 2.980 47.63 1.875 4.50 0.364 0.67 0.054

NSU/HSU-2 75.69 2.980 50.67 1.995 4.50 0.364 0.67 0.054

NSU/HSU-3 75.69 2.980 45.09 1.775 4.50 0.364 0.67 0.054

We offer a full range of standard and NSU/HSU

universal tools and accessories for core drilling.

Included are core barrels and safety overshots

for vertical down to - 45° angle holes and pump-

in systems for uphole drilling; High-quality drill

rods manufactured to reach the target depth;

and a competitive line of diamond products.


REVERSE CIRCULATION RCDHH AND BITSHigh-quality samples and the speed of opera-

tion for shallower holes have contributed to

reverse circulation drilling gaining popularity

around the globe. It is the most widely ac-

cepted chip sampling method by geologists.

This is largely due to our innovative design,

which continue to push the develop ment and

capabilities of this method of sampling.


REVERSE CIRCULATION SYSTEMS

MODELHAMMER Ø BIT RANGE Ø ROD ADAPTER OPTIMAL HOLE Ø

mm in mm in mm in mm in

RE035 82 3–¼ 86 to 102 3–⅜ to 4 76 3 89 to 102 3–½ to 4

RE004 107 4–3/16 114 to 127 4–½ to 5 89,102 3–½, 4 118 to 127 4–⅝ to 5

RE542 109 4–5/16 121 to 133 4–¾ to 5–¼ 89, 102 3–½, 4 121 to 130 4–¾ to 5–⅛

RE543 116 4–9/16 124 to 133 4–⅞ to 5–¼ 89, 102 3–½, 4 124 to 133 4–⅞ to 5–¼

RE040 121 4–¾ 127 to 140 5 to 5–½ 89, 102, 115 3–½, 4 4–½ 130 to 140 5–⅛ to 5–½

RE545 122 4–⅝ 124 to 140 4–⅞ to 5–½ 102, 114 4, 4–½ 130 to 140 5–⅛ to 5–½

RE052 121 4–¾ 133 to 143 5–¼ to 5–⅝ 102, 114 4, 4–½ 133 to 143 5–¼ to 5–⅜

RE054 130 5–⅛ 136 to 146 5–⅜ to 5–¾ 114 4–½ 140 to 146 5–½ to 5–⅗

EXPLORATION - High penetration rates in all rock conditions

- Quality samples in areas of lost circulation

- Keeps out inflow water

- Fast drilling speeds, large bulk sample

IN-PIT GRADE CONTROL - Drill through soft to hard formations

- Quality samples in old workings

- Lower fuel cost-consumption

- Optimum ore grade control for down-

stream processing

- Superior performance without boosting air

pressure

SANDVIK BUTTON BITS - Patented bit design gives increased resist-

ance to shank failures

- Optimized spline profile for improved

lubrication

- Reduced bit mass results in lower stress

and improved ease of handling

- Diamond-enhanced carbide bits available

for deep and abrasive drilling conditions

with no bit sharpening required


REVERSE CIRCULATION PIPES AND ACCESSORIESWe offer a wide range of drill pipes and ac-

cessories such as air swivels, bit subs, saver

subs, crossover subs, wear sleeves, fishing

tools, interchanges, discharge hoses and blow

down and blow up subs for reverse circulation

rotary and hammer drilling. In addition, with

our comprehensive drill pipes range we can

offer the complete drill string components to

suit a wide range of needs with significant and

tangible benefits.

- Leading technology and intellectual

property

- State-of-the-art manufacturing to ensure

consistent quality

- A thorough understanding of RC drilling

and application


OUTER TUBE Ø INNER TUBE Ø ROD LENGTH TYPE OF THREAD

mm in mm in89 3–½ 38 1–½ 1.0 m, 1.5 m, 3.0 m, 6.0 m Remet

102 4 51 2 3.0 m, 6.0 m Remet, Metzke, Matrix, Faber

114 4–½ 51 2 3.0 m, 6.0 m Remet, Metzke, Matrix

114 4–½ 64 2–½ 3.0 m, 6.0 m Faber, CSR1

Sandvik drill pipe comes in 3 and 6 m (10 and 20 ft) lengths.

BIT Ø SHROUD Ø

mm in mm in114 4–½ 113 4–7/16

121 4–¾ 119 4–11/16

124 4–⅞ 122 4–13/16

127 5 125 4–15/16

130 5–⅛ 129 5–1/16

133 5–¼ 132 5–3/16

137 5–⅜ 135 5–5/16

140 5–½ 138 5–7/16

143 5–⅝ 141 5–9/16

146 5–¾ 145 5–11/16

149 5–⅞ 148 5–13/16

152 6 151 5–13/16

SANDVIK RC DRILL PIPES - Patented rubber shock absorber system to

reduce the vibration for the inner tube

- A lock system to avoid rotation and dis-

placement inside the outer tube, therefore

increasing the life of the inner tube

- Inner tubes with a circlip system for easy

replacement in the field

- Working pressure exceeding 5.2 MPa

(750 psi)

- Inner and outer tubes of premium-grade

oil quality tubing

- Joints of inner and outer tubes with heat

treatment of premium-grade alloy bar

- Tools joined to the tube using a proprietary

process that ensures concentricity and

axial alignment

- Wide range of sizes and threads

SANDVIK PREMIUM MINERAL EXPLORATION BITS - Precision machining provides smoother

surface for longer bearings hours

- Chisel-shaped tungsten carbide inserts

cut faster and offer higher productivity and

higher reliability


SMALL HOLE DRILLINGSandvik has been in underground mining with

rock drilling tools since 1870. Together with

you we developed rock drilling tools for all

conditions, and we develop our rock tools on a

continuous basis to meet your needs today and

for the future. Our high-performance rock drill-

ing tools will increase the productivity for you

and thereby ensure high costefficiency.

Integral drill steels, tapered rods, drill bits and

threaded rods are key to high productivity in

all applications. Our drill steel has high fatigue

strength and toughness and it offers high wear

resistance, giving an efficient and economic

drilling operation. Our unique R23 rods and

bits for extension drilling provide the strongest

thread in hole sizes 33–45 mm. For under-

ground applications we have fully carburized

rods with superior wear resistance and service

life. In fact, working with us means you can

expect consistent high quality and maximum

operational dependability when it comes to all

small hole drilling applications.


TOOL TYPE

LENGTH (mm)

HOLE DIAMETER(mm) TAPER

Integrals 800-9,600 25-40 -

Taper rods 610-8,800 - 12°, 11°, 7°

28 mm1 ⅛"

30 mm1 ³/₁₆"

32 mm1 ¼"

33 mm1 ⁹/₆₄"

35 mm1 ⅜"

36 mm 1 ⁷/₁₆"

38 mm 1 ½"

40 mm 1 ³⁷/₆₄"

7º

11º

12º

TAPERED BUTTON BITS


mm 33 mm 35 mm 37 mm 38 mm 41 mm 43 mm 45 mm 48 mm 51 mm

inch 1 ⅝" 1 ⅜" 1 ⁷/₁₆" 1 ½" 1 ⅝" 1 ¹¹/₁₆" 1 ¾" 1 ⅞" 2"R25

R28

R32

α330

R35

= Recommended hole range = Extended hole range

TOP HAMMER TOOLS FOR FACE DRILLING AND BOLTINGWith industry-leading technology, Sandvik

offers a complete assortment of top hammer

tools for drifting and bolting, including drifter

rods, couplings, shank adapters and drill bits.

With the highly productive series of but-

ton bits, Sandvik introduced the optimized

cemented carbide for drilling in an extensive

range of rock types, called grade XT48 (XT =

Extra Tough). Thanks to the introduction of

new manufacturing techniques it has higher

density and a more homogeneous struc-

ture. Toughness has been increased without

compromising the exceedingly high wear

resistance – making the material stronger but

not sacrificing its hardness.

As the market technology leader, Sandvik has

developed high-precision button hole tech-

nologies for producing the drill bits. Adding the

optimum cemented carbide, Sandvik button

bits are the reference bit in the mining industry

today.

With our unique in-house manufacturing

facilities for producing the steel, machining

it and tailoring it for its application, we have

also tailored the metallurgical properties of all

Sandvik drifter rod and shank adapters. Hence

a Sandvik rod string has been given specific

material characteristics to optimize wear,

fatigue and corrosion resistance – all to boost

drilling performance, make drilling opera-

tions simple and secure high productivity and

service life.


AlphaAustraliaMining

AlphaBrazilMining

AlphaS. Korea

Construction

AlphaBrazilMining

R32

18016014012010080604020

0

+35% +40%+70% +80%

SANDVIK ALPHA 330To match the increased energy output from

modern high-power rock drills in drifting and

tunneling, Sandvik developed the Sandvik

Alpha 330 drilling tool system, designed and di-

mensionally optimized to replace R32 connec-

tions (also a Sandvik innovation), which have

been the dominant Ø 45 mm system so far.

The drill string rod/bit connection features an

entirely new thread design. The short thread on

the hexagonal rods in the tool system results

in a rigid, integrated powerpack drill string

with superior resistance to bending stresses,

improved bit guidance and perfect energy

transfer. The sturdy thread is well guided inside

the bit skirt, offering high precision in collaring

– even in complex rock formations and against

uneven surfaces.

After using the Sandvik Alpha 330 tool system,

customers in both mining and tunneling ap-

plications all over the world have identified the

following advantages:

- Extended rod life, by at least 30 %

- Longer shank adapter life

- Longer bit life

Combined, these features reduce total drilling

tool cost by 20 %. And, on top of that:

- High penetration rate

- Better precision in collaring

- Better drilling accuracy

- Faster and easier uncoupling of bits

- Reduced machine downtime


mm 51 mm 54 mm 57 mm 64 mm 70 mm 76 mm 89 mm 102 mm 115 mm

inch 2" 2 ⅛" 2 ¼" 2 ½" 2 ¾" 3" 3 ½" 4" 4 ½"R32

T35

T38

T45

T51

ST58

ST68

= Recommended hole range = Extended hole range

TOP HAMMER TOOLS FOR LONGHOLE DRILLINGWith industry-leading technology, Sandvik

offers a complete assortment of top hammer

tools for longhole drilling, including MF-rods,

drill tubes, shank adapters and drill bits.

The carefully selected metallurgy and

processes in a Sandvik MF rod and drill tube

result in a string with very few weak points.

Reduced risk of thread-end breakage means

extended service life and fewer lost drill holes.

The balanced thread wear between the male

and female threads considerably prolongs the

drill-string service life.

The fact that the components making up

Sandvik MF rods and drill tubes are friction-

welded to each other has given us the unique

possibility to select the optimum steel grades

and manufacturing techniques for each section

of the rod.

Sandvik MF rods are also available in a special

guide tube version. Used as the first rod in the

string it will contribute to a straight hole.


SANDVIK TUBE DRILLING SYSTEMIn long-hole production drilling, the main

advantages of the Sandvik tube drilling system

are the high rate of penetration, the straight-

ness and quality of the drill holes and the low

total production cost. Hole diameter ranges

from 76 to 115 mm and a correctly assembled

tube string in a stable rig permit accurate drill-

ing of holes up to 60 meters.

The fully enclosed female-male joints in Sand-

vik tube drilling system result in a perfectly

smooth external surface of the drill string –

which means excellent flushing properties and

minimum risk for jamming the drill string.

Furthermore, the thread connection features

two striking faces – shoulder-bottom drive –

for optimum energy transmission and faster

drilling.

Up front the patented design Sandvik tube

drilling bit features a special design to perfect

the flow of the flushing medium – to cool the

ballistic buttons, raise the rate of cuttings re-

moval and reduce button wear and steel wash.

The result: far longer grinding intervals, longer

bit service life and faster penetration rate.

The Sandvik bits for tube drilling encompass

buttons in the Sandvik unique DP65 Dual

Property cemented carbide grade, which has

proved to be excellent for tough underground

drilling conditions thanks to the unprecedented

combination of toughness and wear resistance.

In brief, the Sandvik tube drilling system gives

superior customer values:

- High productivity

- Less dilution

- Better ore recovery

- Higher production rate

- Lower cost per drilled meter


DRILL RIG ROCK DRILL ROCK TOOLS HOLE DIAMETERDX800 HL800 T51

T45T38

89 - 127 mm (3 ½" - 5")76 - 102 mm (3" - 4")64 - 89 mm (2 ½" - 3 ½")

DP1100 HL1010 GT60T51

92 140 mm (3 ⅝" 6")89 - 127 mm (3 ½" - 5")

DP1100i HL1060T GT60T51

92 140 mm (3 ⅝" 6")89 - 127 mm (3 ½" - 5")

DP1500/DP1500i

HL1560T GT60T51

92 152 mm (3 ⅝" 6")89 - 127 mm (3 ½" - 5")

DP1524 HL1560T GT60 92 152 mm (3 ⅝" 6")

For those Sandvik top hammer drills that are most commonly used in surface mining,

the following top hammer tools are applicable.

TOP HAMMER TOOLS FOR BENCH DRILLING Sandvik rock tools for top hammer drilling are

designed to transmit intensive impact energy

into the rock with the least possible loss of

energy. The result is good rock breakage, high

penetration rates and high productivity. This,

together with optimal hole quality, great reli-

ability and long service life, gives the best pos-

sible blasting results, outstanding drill-steel

economy and low total cost.

Sandvik top hammer tools are applicable for all

benching applications using top hammer rock

drills. Sandvik offers a complete drill string

such as shank adapters, threaded drill rods/

tubes, coupling sleeves and drill bits – all with

acknowledged outstanding Sandvik perfor-

mance. It includes tool systems of different

dimensions for drilling holes from 51 mm (1 ¼")

R32 up to 152 mm (6") GT60® in diameter, usu-

ally to depths of up to 25 m (82 ft). The most

common usage in mining operations is the

GT60 system (with the DP1500i), which is a

heavy-duty system for blast hole drilling, from

92 to 152 mm (3 ½" to 6"). The T51 system is

also commonly used for 89 to 127 mm (3 ½ to

5") hole sizes.


Drill rods and drill tubes represent a significant

part of tool cost in bench drilling. Imagine if your

drill rods and tubes for bench drilling lasted

more than 30 percent longer. You would drill

more meters on every shift and reduce your

cost per meter, increasing profit.

The new Sandvik +Range drill rods and tubes

feature the company’s unique steel alloy, which

is much more resistant to heat and wear. The al-

loy is designed to extend service life, requiring

fewer rod changes while improving safety and

reducing stock and handling costs. Extensive

in-mine tests have shown at least 30 percent

longer service life, with several tests achieving

significantly higher increases.

Today’s mining industry requires increasingly

deeper holes, which will raise the overall cost

for drill rods and drill tubes. Keeping these

expenses under control will be more important

than ever. Sandvik drill rods and drill tubes

have provided some of the market’s longest

service life for many years, and we continue

this proud tradition with our +Range. The

new products are compatible with industry

standard threads and offer the lowest cost per

meter drilled.

At Sandvik, we take pride in having full control

of each processing step and in develop-

ing proprietary production processes that

further improve our technological capabilities.

With production, research and development

in-house for the essential key materials for

manufacturing rock drilling tools, we continue

to develop new products and new cemented

carbide grades that enhance our customers’

operations through superior performance and

reduced costs.

An extensive research project within Sandvik

has resulted in a new generation of carbide

grades and new larger, stronger, more stable

and efficient tools. This latest generation of

carbide grades is manufactured using our own

innovative process techniques, with com-

pletely new raw materials. With a significantly

stronger carbide matrix and a perfect grain size

configuration, we are able to deliver superior

toughness and high wear temperature resist-

ance to meet the needs of a great number of

our customers’ operations.


DOWN THE HOLE TOOLS With the RH series of DTH hammers, Sandvik

offers the industry one of the world’s most

complete down-the-hole drilling tools pro-

grams. The program covers hammer sizes from

3" to 8", drill bits, drill pipes and accessories

with various characteristics and functions.

The RH550 hammer range is characterized by

high performance, high penetration rates and

high air pressures – in other words, high produc-

tivity. The RH550 hammers and the variety of bit

combinations are optimized to work together.

The RH550 hammers and bits have a patented

design that does not require a foot valve. The

unique design maximizes energy efficiency and

fuel savings and minimizes total drilling costs.

RH460 is a high-performance family of DTH

hammers based on reliable technology. They

are easy to service and offer a good balance

between cost and performance. The internal

V-lock system ensures reliability and eliminates

the need for wear shims and special assembly

tools. The piston design is optimized with oil

grooves in the bearing guide surfaces to ensure

maximum lubrication and sealing properties.

The RH460 family of hammers is a user-friendly,

highperformance and costeffective alterna-

tive to be used in almost all ground conditions.

Sandvik RH460hp, airefficient highpressure

models designed to operate at 32–35 bar

(450–500 psi).

The most commonly used hammer sizes in

mining are:

- 4" hammer - 115, 127 mm (4 ½", 5") bit

- 5" hammer - 140, 146 mm (5 ½", 5 ¾") bit

- 6" hammer - 165, 172 mm (6 ½", 6 ¾") bit

- 8" hammer - 203, 216 mm (8", 8 ½") bit


CARBIDE TYPES XT48 DP55 DP65 is the basic Sandvik cemented carbide grade used for most drilling conditions. Hence, this should be the first choice, especially when drilling in rock not fully known. A spherical insert made of XT48 grade has a toughness/wear resistance ratio that is optimized to withstand both high load and wear.

is a grade that has wear resistance similar to XT48 but offers higher toughness. It is especially suited for ballistic inserts to accommodate the higher loads the insert may be exposed to because of the longer protrusion.

has similar toughness as XT48, but considerably higher wear resistance. This grade should be the obvious choice when drilling in very abrasive rock with large, spherical inserts.

Spherical button

Ballistic button

With an eye toward compatibility between

rigs and tools, Sandvik supplies a line of drill

pipes that can be used with Sandvik rigs as

well as others. Cold-drawn seamless tubing

material, N80, is used to ensure straightness,

thickness and high strength. This gives a

smoother drilling process and consequently a

longer service life. This material also provides

a smooth, fine surface that eliminates the risk

of hammer failures caused by scaling. The tool

joints are made out of micro alloy steel and are

case hardened for superior thread life.

In every drill string the use of several kinds of

adapters is important in order to achieve the

best result. With Sandvik as the leading drill

pipe supplier you can be sure of also finding

suitable adapters. The adapters are made of

micro alloy steel and are case hardened for

superior thread life.

The product range also includes a wide selec-

tion of drill bits with the latest Sandvik tech-

nology. Bit selection is a critical factor in the

performance of a drilling operation.

- Correct bit selection is essential for opti-

mal bit performance.

- The correct bit for a formation will have

optimal penetration rates and good bit life

giving the lowest cost per drilled meter.

NOTE!Carbide

Recycling p. 150


IN THE HOLE TOOLS With the RH series of ITH hammers, Sandvik

offers the industry one of the world’s most

complete in-the-hole drilling tools programs.

The program covers hammer sizes from 3 to

8", drill bits, drill pipes and accessories with

various characteristics and functions.

RH460 is a high-performance family of ITH

hammers based on reliable technology. They

are easy to service and offer a good balance

between cost and performance. The internal

V-lock system ensures reliability and eliminates

the need for wear shims and special assem-

bly tools. The piston design is optimized with

oil grooves in the bearing guide surfaces

to ensure maximum lubrication and sealing

properties. The working principle of RH460

ensures that the hammer starts up in any

direction. This makes the new RH460 design

exceptionally well suited for all underground

mining applications. The RH460 family of ham-

mers is a user-friendly, high-performance and

costeffective alternative to be used in almost

all ground condition.

The most commonly used hammer sizes in

mining are:

- 4" hammer - 115, 127 mm (4 ½", 5") bit

- 5" hammer - 140, 146 mm (5 ½", 5 ¾") bit

- 6" hammer - 165, 172 mm (6 ½", 6 ¾") bit

- 8" hammer - 203, 216 mm (8", 8 ½") bit

With an eye toward compatibility between

rigs and tools, Sandvik supplies a line of drill

pipes that can be used with Sandvik rigs as

well as others. Cold drawn seamless tubing

material, N80, is used to ensure straightness,

thickness and high strength. This gives a

smoother drilling process and consequently a

longer service life. This material also provides

a smooth, fine surface that eliminates the risk

of hammer failures caused by scaling. The tool

joints are made out of micro alloy steel and are

case hardened for superior thread life.


SANDVIK OFFER BITS WITH M-SHANKS AS WELL AS GENERIC SHANKSM30, M40, M50, M60, M80, DHD3.5, DHD340, DHD350, DHD360, DHD380, QLX40, QL50, QL60, QL80

CARBIDE TYPES XT48 DP55 DP65 is the basic Sandvik cemented carbide grade used for most drilling conditions. Hence, this should be the first choice, especially when drilling in rock not fully known. A spherical insert made of XT48 grade has a toughness/wear resistance ratio that is optimized to withstand both high load and wear.

is a grade that has wear resistance similar to XT48 but offers higher toughness. It is especially suited for ballistic inserts to accommodate the higher loads the insert may be exposed to because of the longer protrusion.

has similar toughness as XT48, but considerably higher wear resistance. This grade should be the obvious choice when drilling in very abrasive rock with large, spherical inserts.

Spherical button

Ballistic button

In every drill string the use of several kinds

of adapters is important in order to achieve

the best result. With Sandvik as the leading

drill pipe supplier you can be sure of finding

suitable adapters. The adapters are made out

of micro alloy steel and are case hardened for

superior thread life.

The product range also includes a wide selec-

tion of drill bits with the latest Sandvik tech-

nology. Bit selection is a critical factor in the

performance of a drilling operation.

- Correct bit selection is essential for opti-

mal bit performance.

- The correct bit for a formation will have

optimal penetration rates and good bit life

giving the lowest cost per drilled meter.


GRINDING EQUPMENTSandvik offers a wide range of grinding ma-

chines, grinding wheels and cups. Every prod-

uct is specifically designed to increase our

customer’s productivity, revenue, and to be

safe to use. They are designed to work with the

TH, DTH, integral steels and cross and X-bits.

Every Sandvik customer has their own specific

challenges that require different solutions.

That’s why Sandvik product offerings are

suited to all situations from customers requir-

ing less grinding directly at their drill rigs, to

grinding in workshops for high production.

Available for Sandvik grinding machines are

high quality and long lasting grinding wheels

and cups. Spare parts, product knowledge and

support are also supplied to help make those

company’s who rely on us, a successful and

safe place of business.

RG100 EMobile, lightweight, electrical grinder. Intended

for frontal and gauge grinding of chisel integral

steels.

RG100 HMobile, lightweight, hydraulic grinder. Intended

for frontal and gauge grinding of chisel integral

steels.

RG100 PMobile, lightweight, pneumatic grinder. In-

tended for frontal and gauge grinding of chisel

integral steels.

RG140 PBasic pneumatic grinder intended for frontal

and gauge grinding of integral steels (with

straight grinding wheel) or cross and X-bits

(with angled grinding wheel).

RG400Handheld, lightweight, lower powered pneu-

matic grinder intended for grinding all kinds of

button bits with max button size 10 mm.

RG410Handheld, lightweight, stronger powered

pneumatic grinder intended for grinding all

kinds of button bits.

RG420 EStationary electrical grinder for workshops or to

be mounted on drill rigs. Intended for grinding all

kinds of button bits.

RG420 HStationary hydraulic grinder for workshops or

to be mounted on drill rigs. Intended for grind-

ing all kinds of button bits.

RG440Stationary electrical grinder for workshops.

Intended for grinding all top hammer (TH) but-

ton bits.

RG460Stationary electrical grinder for workshops.

Intended for grinding all down the hole (DTH)

button bits.

RG470High efficient stationary electrical grinder for

workshops. Intended for grinding all button

bits.

GRINDING WHEELSWe offer a wide range of grinding wheels.

GRINDING CUPSWe offer a wide range of grinding cups for all

different shapes of buttons.


TH DTH Integral Steel Cross / X-bit

Low

Middle

High

RG400 RG100

RG410 RG140

RG420

RG470

RG440 RG460

The picture is showing our grinding machines and for what grinding application they are to be used. They are also sorted in production capacity (Low, Middle and High).


ROTARY BLAST HOLE BITSRR440The ultra-premium RR440 range of sealed

bearing rotary bits are the market leader in

performance and productivity. Based on

Sandvik’s patented Charger® QX®2 journal

bearing system, the first, and still the best

rotary bit sealed journal bearing system on the

market. RR440 bits deliver the highest bearing

hours in the industry with the greatest bit load-

ing capability. Available bit sizes are from 171

to 406 mm (6 ¾ to 16") and can be used in rock

from 20 to above 500 MPa. RR440 bits are

the preferred choice when the bearing life is

limited for open bearing type bits and 50 % or

more of the cutting structure remains intact.

RR321The premium Sandvik RR321 series air bearing

technology is based on improved geometry,

machining technology and material engineer-

ing, resulting in longer bearing life and superior

bit reliability. Advanced cutting structure de-

signs, optional leg protection, and bit specific

product features allow these bits to go the

distance in challenging applications around

the world. Sizes range from 171 to 406 mm

(6 ¾ to 16") and can be used in rock from 20 to

over 500 MPa. Air-cooled bearing bits are best

used when drilling conditions primarily lead to

cutting structure wear or failure.

RR221The all new RR221 series of drill bits run on

a patented, modularized air bearing plat-

form based on our successful RR321 range.

The RR221 product line incorporates all of

Sandvik design, manufacturing and materials

expertise to provide high quality and reliable

performance at our most competitive price.

Cutting structure designs are based on proven

configurations from RR321 series. Sizes range

from 159 to 311 mm (6 ¼ to 12 ¼") and rock

hardness capability from 20 to 500 MPa. Now

equipped with the patented RR221 bearing,

these bits offer high bearing hours and a low

cost per drilled meter in a wide range of ap-

plications.


RR440 AVAILABILITY SELECTION CHART

mm inch

APPROX.

WT.

kg/lb 07QX2 17QX2 20QX2 25QX2 30QX2 35QX2 37QX2 39QX2 40QX2 45QX2 50QX2 60QX2 70QX2

171 6 ¾ 19.1 / 42 X X

200 7 ⅞ 34.9 / 77 X X X

229 9 42.6 / 94 X X X X X

251 9 ⅞ 59.5 / 130 X X X X X X X X

270 10 ⅝ 67.1 / 148 X X X X X X X X X X

311 12 ¼ 98.0 / 216 X X X X X X X

349 13 ¾ 133.4 / 294 X X X X

406 16 213.2 / 470 X X

BIT SIZE APPROX. WT. kg / lb S07 S10 S15 S17 S20 S30 S35 S40 S47 S50 S60 S70mm inch

171 6 ¾" 19.1 / 42 X X

200 7 ⅞" 34.9 / 77 X X X X X X

216 8 ½" 36.0 / 80 X X

229 9" 42.6 / 94 X X X X X X X

251 9 ⅞ 59 / 130 X X X X X X X X

270 10 ⅝" 67.1 / 148 X X X X X X X

311 12 ¼" 98 / 216 X X X X X X

349 13 ¾" 133.4 / 294 X X X X

381 15" 184.2 / 406 X X

406 16" 213.2 / 470 X X X

BIT SIZE APPROX. WT. kg / lb X05 X07 X10 X20 X30 X40 X47 X50 X60 X70mm inch

159 6 ¼" 23.0 / 51 X

171 6 ¾" 19.1 / 42 X X X X X

187 7 ⅜" 25.4 / 56 X

200 7 ⅞" 34.9 / 77 X X X X X X X

216 8 ½" 36.0 / 80 X X X X

229 9" 42.6 / 94 X X X X X

251 9 ⅞" 59 / 130 X X X X X

270 10 ⅝" 67.1 / 148 X X X X X

311 12 ¼" 98 / 216 X X X X X X

Softest FormationMost Aggressive Bit

Hardest FormationLeast Aggressive BitCUTTING STRUCTURE TYPE








ROTARY DRILL STRING TOOLS

Smoother bores, faster penetration rates

and efficient bit performance are all a results

of choosing Sandvik rotary drill string tools.

With extensive in-house materials, reliable

engineering expertise and state-of-the-art

manufacturing, our tools are built to withstand

extreme torsional and axial loads. These high-

quality tools are long lasting and provide the

lowest overall operating costs.

From the bit to the drill, Sandvik offers a

complete operating system for whatever and

wherever you are drilling. We understand the

complexities of drilling appropriate holes and

have the diversity of products and applica-

tions expertise to recommend exactly the

right combination of products for your specific

needs.

To ensure that drill rigs work effectively with

drill bits, Sandvik manufactures a high-quality

line of drill string tools, with the most standard

sizes and specifications.


ROTARY DRILL STRING TOOLS REQUIREMENTS & AVAILABILITY

DIAMETERmm (inch)

LENGTHm (ft)

WALL THICKNESSinch MATERIAL

½ ¾ 1 1 ½ Premium Standard

127 (5) 7.6 - 10.7 (25 - 35) X X X

140 (5 ½) 6.1 - 9.1 (20 - 30) X X

152 (6) 6.1 - 10.7 (20 - 35) X X

159 (6 ¼) 7.6 - 18.6 (25 - 61) X X X

165 (6 ½) 6.7 - 11.3 (22 - 37) X X X

178 (7) 7.6 - 12.2 (25 - 40) X X X X

194 (7 ⅝) 7.6 - 12.2 (25 - 40) X X X X

219 (8 ⅝) 7.6 - 13.7 (25 - 45) X X X X

235 (9 ¼) 6.1 - 12.2 (20 - 40) X X X X

245 (9 ⅝) 12.2 (40) X X

273 (10 ¾) 4.5 - 10.7 (15 - 35) X X X X

RP410 DRILL PIPESSandvik drill pipes are manufactured to the

highest quality assurance standards using

an optimized combination of tube quality and

hard-facing materials. They are available in a

wide variety of types and lengths to meet your

specific drilling needs. Hardfacing material for

durability and longevity:

- Outer diameter from 127 to 273 mm

(5" to 10 ¾")

- Wall thickness from 12.7 to 38.1 mm

(½ to 1 ½")

OTHER DRILL STRING TOOLSRP442 shock sub, RP452 rotary adapter sub,

RP420 range blade stabilizers and RP430

range deck bushings offer a complete line of

products that optimize and complete your

drilling operation. All are designed to provide

productive hole drilling that leads to longer bit

and tool life, reduce vibrations to prolong mast

life, control hole deviations and produce faster

penetration rates.


CUTTING TOOLSSandvik tool systems for machines such

as coal shearers, continuous miners and

roadheaders, bolter miners and drill rigs come

in many shapes and sizes. There are special

designs optimized for hard and soft rock

conditions and for the different requirements

encountered in each application. By select-

ing the right tip geometry, body shape, block

design and retention mechanism, you can op-

timize both the tool system and the machine

and get the best possible results.

Sandvik drill bits use unique carbide grades

developed through years of experience and

testing. Sandvik Mining manufactures a range

of specialized drilling consumables (wet and

dry bits, drill steels and accessories) for use

in underground coal and similar mines. Our

products are manufactured globally to the

highest quality standards, using the strongest

materials and most stringent manufacturing

processes.

SANDVIK CEMENTED CARBIDE TIPSSandvik patented cemented carbide grades

are manufactured using an innovative process

technique with completely new raw materials.

This process has made it possible, for the first

time, to create new extra-coarse, super-tough

alloys with perfectly uniform grain structure.

The creation of this carbide, with a signifi-

cantly stronger carbide matrix and a perfect

grain size configuration, has contributed to

the superior toughness and high-temperature

wear resistance experienced in a great

number of operations and tests. All grades are

now available in selected Sandvik special and

standard tools.

CONICAL CUTTING TOOLSSandvik conical tools are available in shank di-

ameter sizes from 25 mm to 50 mm for use on

roadheaders, longwall shearers, continuous

miners and crushers for the mining and tun-

neling industries. We also offer a wide range

of radial tools for these applications. Safety

is important to Sandvik, and this is why we

offer the industries only sparkreducing tools.

These tools are manufactured in produc-

tion facilitiesaround the world to the markets

we serve, according to the highest quality

standards.


Tools Replaced Tons Mined Per Tool

Tools Replaced

MEDIUM ROCKCOAL WITH HARD SHALE & SULFUR BALLS

Condition

1,651 mm (65") coal with 1,092 mm (43") hard shale & sulfur balls (carbonate nodules)

Mining Coal with continuous miner

MethodRoom and pillar

Sandvik toolQ8KX-3084-5062 (standard grade)

Competitor toolStandard grade (best equivalent with similar geometry)

EXTREME HARD ROCK SILVER WITH QUARTZ VEIN & FLINTSTONE

ConditionSilver with quartz veins & flintstone

Mining Silver with a road header

Method Room and pillar

Sandvik toolQ7AU-3870-1770 (XT-Grade)

Competitor tool Standard grade (best equivalent with similar geometry)

BLOCKS AND SLEEVESSandvik is the only manufacturer produc-

ing the cutting machines and the cutting

tool systems in house, ensuring optimum

cutting performance. Blocks and sleeves are

designed and manufactured to the highest

standards, to match the most challenging cut-

ting conditions.

SUCCESS STORIES

Results are based on Sandvik Mining field tests against comparable competitive tools. Individual results may vary.


MINERAL GROUND TOOLS DRILLINGThe Sandvik position as the world’s leading

developer and supplier of specialized drilling

applications is the result of more than 150

years of engineering experience and exper-

tise. We invest time and effort in continuously

developing and refining our products, applying

rigorous testing methods and innovative

design solutions to ensure that every product

we manufacture delivers maximum safety,

productivity and reliability – even in the most

demanding conditions.

DRILL BITSSandvik drill bits use unique carbide grades

developed through years of experience and

testing. The drill bit bodies utilize precision

hardened nickel molybdenum steel and com-

pound curve body designs to maximize cutting

efficiency and cuttings removal. The combina-

tion of concentric and eccentric geometries,

along with positive and negative rake angles,

provides different cutting capabilities for dif-

ferent applications. Both wet and dry designs,

with external and internal drives, can now be

designed to suit all drilling conditions. THREE GRADES OF TUNGSTEN CARBIDE ARE AVAILABLE:39 Toughest grade

55 General purpose grade

71 Most wear-resistant grade

Two wingpositive rake bit

MOST AGGRESSIVE LEAST AGGRESSIVE

Two wingnegative rake bit

Modified spade bit Full spade bit


DRILL RODSBy continuously investing in development

and manufacturing, Sandvik is able to offer

only the highest-quality drill rods. All materi-

als are tested and benchmarked at Sandvik

state-of-the-art materials laboratory, while

only the finest alloy steel, manufactured to

Sandvik specifications, is used. Wireline drill

rods are heat treated to increase threaded

joint strength, providing greater depth capac-

ity and longer service life and the box end

of all finished rods is coated with a unique,

environmentally friendly thread compound to

prevent galling.

As well as offering a wide range of drilling rods

guaranteed to perform even under the most

severe conditions, Sandvik has developed

the unique direct drive drilling system. This

innovative and patented system is safer, faster,

easier and smarter than conventional drilling

systems.

Safety is increased by eliminating the need

to uncouple threads by hand. This applies

when used on the majority of modern drill rigs.

In addition there is no threaded connection

close to the chuck and operator, and the drive

adapter – so often damaged in conventional

drilling systems – has been removed.

A 40 % reduction in cycle times means that the

direct drive drilling system is faster than con-

ventional drilling systems. And with half the

usual number of coupling operations – and no

uncoupling required at all upon the installation

of new rods – it is also easier to operate.

The innovative 22 mm system incorporates a

non-return valve that maintains the water col-

umn and allows drilling to recommence quickly

and without fuss. The inclusion of modular

chucks with replaceable, stainless steel rein-

forced water seals means that Sandvik direct

drive drilling system is strong as well as smart.


REAMING HEADS RS510 RS520 RS530

Raise dia range (mm) 1,060-3,094 1,829-3,094 1,829-5,876

RAISE BORING TOOLS AND SYSTEMThe Sandvik raise boring system features a

wide range of reaming heads in a number of

sizes and types for any raise boring or reaming

application. The equipment is designed for

optimum performance in any type of project

and is built on some fundamental features.

Please read more about Sandvik raise boring

tool system in our separate catalogue.


L

ROCK REINFORCEMENT BOLTS AND EQUIPMENTRock support requirements vary with ground

conditions. And as safety requirements

increase, so also does the demand for a fast,

reliable and economic reinforcement method.

MECHANICAL DYNAMIC (MD) BOLTThis is a 47 mm friction bolt reinforced with a

20 mm bar and a wedge arrangement at the

bolt top end. Once the bolt is fully driven into

the hole (like the friction bolt), the nut at the

bottom is rotated to actuate a set of wedges to

firmly anchor the bolt top end in the rock.

MAJOR FEATURES: - Very simple bolt installation (similar to a

standard friction bolt)

- High friction anchorage capacity at the bolt

top end

- Applicable to moving ground conditions *

- High tensile and shear strength

- Rock plate well secured with tube ring sup-

ported by solid washer

- Bottom of the bolt tube blocked to prevent

atmospheric corrosion

- Low profile bolt head (no bar protrusion

below the nut)

- Bolt hanger can be screwed to the nut

- Fully galvanized for corrosion protection * Dynamic load testing yet to be done


MD BOLTSBolt driver thread R38 900 mm

Bolt driver thread T38 200 mm

Bolt collars galvanized

Bolt hanger galvanized

20 mm Bolt mechanical galvanized 2.4 m long assembly

20 mm Bolt mechanical galvanized 3 m long assembly

Bolt plate galvanized 150 sq mm x 8 mm Thick

INSTALLATION STEPS1. Drill a hole with 42.5–44.5 mm diameter

drill bit

2. Hammer the bolt into the hole with no

driver rotation (with water on)

3. After the bolt is fully inserted, rotate the

driver to the left without percussion

until drifter stalls

- MD bolt driver to be used.


ROCK TOOLS DRILLING CONTRACTSCustomers around the globe are making

Sandvik their partner of choice because they

can trust Sandvik to do what it says it will do.

Our serving attitude and capabilities coupled

with our core values of and our customer

value proposition of unwavering commitment

to Environment, Health and Safety (EHS),

productivity and peace of mind drive us to

provide you with best-in-class products and

services. Our experts understand the drilling

and blasting process and the economics of

drilling – productivity, tool life and total operat-

ing cost – and know the interrelationship

between machines, operators and geology

impact drilling.

Sandvik mean synergies. Because we are

a global company we are able to leverage

our global community of experts to help you

improve your results, solve problems and

improve processes. Even though we are a

global company, we are a local company too.

We understand your local issues because

we have operations where you are. No matter

the type of agreement we enter into with our

customers, the agreements always reflect the

local needs. An agreement with Sandvik is our

commitment to you, and you can be assured

that we will do what we say we will do.

We understand that each situation is different,

and as a result we know that “one size does not

fit all”. Because of this, we can tailor a contract

to suit your needs. The breadth of our contract

offering runs from the simplest contract (a

direct purchase of goods) to the complex

(performance contracts inclusive of manag-

ing the total drill string). No matter the type of

contract you choose, you will have peace of

mind knowing that Sandvik is there to increase

productivity by delivering high-quality, high-

performance products and support while

working in a safe manner. Furthermore, our

offering always includes the opportunity to

participate in our Carbide Recycling program

which make both economic and environmental

sense.


BENEFITS - Delivering world-class-performing prod-

ucts that are made to the highest stand-

ards and are reliable

- Technical support and services aimed at

improving productivity and controlling

costs

- Continuity of supply through a supply chain

that delivers what you need when you need it

- R&D that is continually improving our

products

- Single-source supply, reduced transac-

tional costs

OPTIMIZED PERFORMANCE - By understanding the interrelationships

between geology, drill capabilities and

driller performance, the Sandvik team can

prescribe the right product and drilling

parameters that give the best results

- World-class training programs customized

to improve driller performance for your

conditions

CONTINUOUS IMPROVEMENT The hallmark of a well-run contract is continu-

ous and sustainable improvement. Collabora-

tion and teamwork combined with empowered

people who are supported with processes

and systems that measure Key Performance

Indicators (KPIs) will deliver results.

Contact Sandvik to learn more about our

contract offering.


GRINDING SERVICEDepending on how you operation is done and

what rock conditions you are drilling in grind-

ing can be a tool to optimize your operation.

Our experts understand the drilling and blast-

ing process, they know the interrelationship

between machines, operators and geology

impact of drilling – in the same way they know

and understand the grinding process.

Different customers have different needs.

Some operations require big investments,

other jobs are small and lasts for a shorter

period of time. Some customers may not see

how they can include grinding in a good way in

there process. No matter what you conditions

and needs are – Sandvik can always be your

partner in grinding.

Sandvik is a global company, but in the same

way we are a local company. In many sales

areas the Sandvik sales companies are provid-

ing grinding as a service, where Sandvik is

taking care of everything from investments,

transports and grinding. And this is carried out

with our core values of commitment to Envi-

ronment, Health and Safety (EHS), productivity

and peace of mind and it drives us to provide

you with best-in-class products and services.

So no matter what operation you are running,

please contact your local Sandvik company to

listen to how they can help you with grinding.


CARBIDE RECYCLING PROGRAM Environmental considerations are crucial in all

our operations, and never more so than when

it comes to the recycling of cemented carbide.

The global shortage of raw material has

inspired our scrap recycling program. We

recognizes today’s increasing environmental

concerns and is currently the only mining

company that recycles both steel and cement-

ed carbide.

In fact, we has been operating in the collection

and recycling of scrap and discarded drilling

consumables for conversion back into basic

raw materials for almost 10 years.

Many satisfied customers already work with

us as partners in the recycling program. We

makes it as easy as possible for you to partici-

pate in the recycling program with collection at

customer location.

Our Chiplun recycling plant complies with

the most stringent environmental standards,

and is certified to the ISO 14001 and OHSAS

18001 (ISO 45001) international standard.

BENEFITS OF THE SANDVIK CARBIDE RECYCL ING CONCEPT:

- Our cemented carbide recycling service is

available to all customers worldwide.

- Genuine recycling.

- Cost recovery and reduced waste disposal

for our customers.

- Money received for worn tools can pur-

chase new inserts or finance new tooling

projects.

- Consumables and tools from all manufac-

turers are accepted into this system.

- A win-win situation for all.


Adopting sustainable business practices

and handling them in the right way is the

foundation that contributes across the entire

business value chain. The whole supply chain

will be improved by incorporating recycling

into the the business process. For instance,

our recycling process significantly reduces

energy consumption to increase productivity,

enhance business opportunities and minimize

environmental damage.


UNDERGROUND FLAMEPROOF LOADING AND HAULING SAFETY FIRST 154

FLAMEPROOF UNDERGROUND UTILITY VEHICLES 156

FLAMEPROOF ELECTRIC SHUTTLE CARS 158

UNDERGROUND SHIELD HAULERS AND TRAILERS 160

QUICK DETACH SYSTEM 162


p. 276

NOTE!Foam Fire

Suppressionp. 300

Underground Flameproof Loading and Hauling | Sandvik Offering Guide 2015 153

SAFETY FIRSTSAFETY Sandvik flameproof (FLP) LHDs incorporate

safety shutdown systems designed in ac-

cordance with AS/NZS 62061 2005/2006, AS

61508-1 2010/2011 and ISO13849, providing

safety integrity in underground coal mines.

Reduced engine bay height and operator cabin

design increase visibility with the option to

fit forward- or rear-facing cameras to further

assist operators. Roll Over Protection Structure

(ROPS)/Falling Object Protection Structure

(FOPS) canopies are standard on all equipment.

OPERATOR COMFORTSandvik flameproof LHDs have been designed

with the highest levels of operator comfort in

mind. All LHDs are supplied with self-leveling

air-suspended seating, providing a comfortable

ride for operators on even the most challenging

of roadways. The self-leveling operation helps

to increase visibility and is maintained without

the need for different operators to manually

adjust the seating position. The cabin layout

has been designed to ensure minimal strain

on operators during normal operation with all

control locations optimized to ensure ease of

operation. Fully enclosed and insulated engine

compartments reduce noise levels for both the

operators and other mine site personnel, ensur-

ing a more comfortable environment to work in.

SERVICEABILITY/ MAINTAINABILITYSandvik FLP equipment is designed to ensure

that daily maintenance tasks are conducted

from ground level, decreasing the need to

access the top of the machine. Whenever

access to the top of the machine is required,

three-point contact is provided with carefully

positioned handholds as well as nonslip steps

that offer safer access to the top of the ma-

chine. Ensuring that the machine’s top is level

and clear of obstacles reduces the risk of slips,

trips and falls.

ENVIRONMENTMid-size Sandvik LHDs utilize Tier 3 rated

engines to reduce exhaust emissions in the

underground coal mining environment. Sandvik

FLP LHDs have exhaust conditioners as well as

particulate filter housings fitted as standard,

which have near zero particulate emissions.


more information.

154 Sandvik Offering Guide 2015 | Underground Flameproof Loading and Hauling

FLAMEPROOF UNDERGROUND UTILITY VEHICLESSandvik flameproof (FLP) underground LHD

utility vehicles are low-profile, high-capacity

solutions for coal mines in which the layout

and method of mining call for the flexibility

and versatility of rubber-tired vehicles (RTVs).

Used in conjunction with Sandvik QDS (Quick

Detach System) attachments they provide

unique safety and productivity opportunities.

Designed for continuous heavy duty in

arduous conditions, they are the perfect

flexible partner for all coal mines.

The machines are in flameproof (FLP) design,


MSHA (USA), MA (China), GOST (CIS), ANZEX

(Australia), ATEX (Europe) and SANS (South

Africa).


LS151 LS170 LS170L LS171 LS175 LS190 LS191 LS195

Bucket - Standard (m3) 2.7 2.7 2.7 2.7 2.7 3.9 3.9 2.7

Bucket - Range (m3) 2.7 - 3.9 - 4.9 2.7 - 3.9 - 4.9 2.7 - 3.9 - 4.9 3.9 – 4.9 3.9 – 4.9

Capacity - Tramming (kg) 5,000 7,000 7,000 7,000 7,000 10,000 10,000 10,000

A. Length - Total (m) 8.7 8.87 8.87 8.89 10.11 8.91 9.01 9.85

B. Width - Bucket (m) 2.15 2.15 2.15 2.15 2.77 2.68 2.68 2.84

C. Width - Total (m) 2.33 2.334 2.334 2.318 2.769 2.37 2.357 3.40

D. Height - Frame (m) 1.40 1.443 1.443 1.54 1.703 1.62 1.53 1.43

E. Height - Total (m) 1.90 2.0 - 2.20 1.60 2.0 - 2.20 1.73 2.0 - 2.20 2.0 - 2.20 1.43

F. Height - Max. (m) 3.22 3.87 3.87 4.10 3.87 3.95 3.95 1.86

G. Ground clearance (mm)

250 320 229 351 286 345 340 323

H. Wheel base (m) 3.25 3.05 3.05 3.05 3.56 3.10 3.10 3.77

Turning - Inside (m) 3.30 3.53 2.90 3.25 3.30 3.10 3.05 2.70

Turning - Outside (m) 6.15 5.88 6.00 6.20 6.70 6.30 6.25 6.73

Articulation angle ± 40° -32–35° -32–35° ± 38° ± 42° ± 40° ± 40° ± 45°

Oscillation ± 6° ± 6° ± 6° ± 10° ± 10° ± 10° ± 10° -

Engine MWM 4.10TCA 107 kW

Caterpillar 3126 DITA 171.5 kW


Caterpillar C7 Tier 3 172 kW

Caterpillar 3126B 168 kW


Caterpillar C7 Tier 3 172 kW


Exhaust system FLP water bath

FLP water bath

FLP water bath

FLP water bath

dryscrubber FLP water bath

FLP water bath

dryscrubber

Speed - Max. (km/h) 18 25 25 25 20 25 25 21

Tires 1,350x450-25/32 L5

1,425x450-25

1,425x450-25

17.5 x 25 17.5 x 25 1,425 x 450 1,425 x 450 4 x 18r20

Weight - Operating (empty) (kg)

20,480 19,180 19,180 20,800 22,861 20,650 23,284 23,595

Tunnel size, min. (m) 4.0 x 2.0 4.1 x 2.2 - 2.4 4.1 x 1.8 4.2 x 2.2 - 2.4 4.2 x 2.0 4.2 x 2.2 - 2.4 4.3 x 2.2 - 2.4 4.7 x 1.7

LS190 LHD18 October 2007

Project Manager: Phil Nelthorpe Project Engineer: Mark Peristy

Designer: Vojin Milovanovic


FLAMEPROOF ELECTRIC SHUTTLE CARS Sandvik electric flameproof (FLP) shuttle

cars are designed to support high-capacity

continuous miners and roadheaders. Their

purpose is to receive, transport and discharge

the cut material easily, quickly and efficiently.

With a very short turning radius, large capacity

and quick discharge time, they are fast, highly

maneuverable and extremely productive

partners.



MSHA (USA), MA (China), GOST (CIS), ANZEX

(Australia), ATEX (Europe) and SANS (South

Africa).


TC790 935NPBox/Bucket Capacity- Standard (m3) 17 3.7

Capacity - Tramming (kg) 18,000 7,300

Length - Total (m) 9.2 9.9

Width - Box / Bucket (m) 3 2.84

Width - Total (m) 3.46 3.12

Height - Frame (m) 1.45 1.1

Height - Total (m) 1.84 1.68

Height - Dump (m) 1.23 N/A

Height - Max. (m) 3.87 1.68

Ground clearance (mm) 360 251

Wheel base (m) 2.7 3.8

Turning - Inside (m) 2.38 3.14

Turning - Outside (m) Turning - Outside (m) 6.95

Articulation angle N/A 43°

Engine DC motors, trailing cable Deutz BF4M 1013C

Exhaust system N/A Dry Exhaust

Speed - Max. (km/h) 9.6 20.1

Tires 14:00 - 24 35" x 15" x ¹⁵/₃₂ Ply

Weight - Operating (empty) (kg) 30,000 22,000

Tunnel size, min. (m) 4.7 x 2.2 4.72 x 1.7


UNDERGROUND SHIELD HAULERS AND TRAILERSSandvik shield haulers are purpose-built to

help relocate longwall coal mining systems

more quickly and efficiently. Available in sev-

eral variants with carrying capacities up to 55

metric tons, they are safe, powerful, extremely

rugged, low-profile, four-wheel-drive vehicles.

We also offer heavy-duty roof-support trailers.

The machines are in flameproof design, ac-

cording to country regulations, indluding MSHA

(USA), MA (China), GOST (CIS), ANZEX (Aus-

tralia), ATEX (Europe) and SANS (South Africa).


TS350 TS490 TS490L TS495 TS650 TT590 TT595 TT470Capacity - Tramming (kg)

25,000 40,000 40,000 40,000 55,000 50,000 50,000 37,000

A. Length - Total (m)

9.22 10.12 10.12 10.63 12.20 5.65 5.65 5.21

B. Width - Total (m)

2.18 3.29 3.29 3.29 3.14 3.96 3.96 3.58

C. Height - Frame (m)

1.55 1.58 1.44 1.54 1.59 1.67 1.67 1.67

D. Height - Total (m)

1.89 2.05 1.65 1.77 1.98 1.67 1.67 1.67

Winch pull (kN) 120 330 330 330 475 327 327 190

E. Ground clearance (mm)

365 340 204 294 365 0–275 0–275 0–270

F. Wheel base (m) 3.20 4.16 4.16 4,16 5.06 n.a. n.a. n.a.

Turning - Inside (m)

2.77 3.38 3.38 3.36 4.68 n.a. n.a. n.a.

Turning - Outside (m)

5.77 6.97 6.97 6.97 8.06 n.a. n.a. n.a.

Articulation angle ± 45° ± 45° ± 45° ± 45° ± 45° n.a. n.a. n.a.

Engine Caterpillar 3126 DITA 171.5 kW





Sandvik loader LS190 /191

Sandvik loader S190 /191+ hydr. tram assist

Sandvik loader LS170/190

Exhaust system FLP water bath

FLP water bath

FLP water bath

FLP single pass dry

dry scrubber

n.a. n.a. n.a.

Tires 57" x 25.00–27"

57" x 28.00–27"

57" x 28.00–27"

54" x 26"–27"

54 x 25 R29

57" x 25.00–27"

57" x 25.00–27"

57" x 25.00–27"

Weight - Operating (empty) (kg)

27,800 49,600 47,500 55,000 61,500 20,000 20,000 (wide) 19,000 (narrow)

17,000

Tunnel size, min. (m)

3.9 x 2.0 4.6 x 2.2 4.6 x 1.8 - 4.7 x 2.4 acc. shield height

acc. shield height

acc. shield height

ED2519 October 2007

Project Manager: Phil Nelthorpe Project Engineer: Richard Osborn

Designers: Gary Moro and Henri Ott


QUICK DETACH SYSTEMThe Sandvik Quick Detach System (QDS) has a

range of approved attachments that give one

machine many applications. QDS will improve

your machine utilization at a minimal cost and

at the same time provide unique safety and

productivity opportunities.

Sandvik QDS offerings include AFC reeler,

auger, cable/belt reeler, can carrier, forks,

gravel trailer, jib crane, tire handler and work

platform.


LS151 LS170 LS170L LS190 LS070 LS190S LS120AFC cable reeler

Transporting AFC chains

X X X X X X

Auger For drilling sumps from 300 mm to 1,200 mm

X X X X X X

Bucket 2.2 cubic meter straight lip

Eject bucket X X X X X X X


Eject bucket X X X X X X X

Bucket 3.1 cubic meter spade lip

Eject bucket X X X X X X


Eject bucket X X X X X X


Eject bucket X X X

Cable/belt reeler

Transporting electrical cables and conveyor belts

X X X X X X

Can carrier

Transport cans up to 950 mm in diameter

X X X X X X

Forks Hinged 7 to 10 tonne load capacity, manually adjusted

X X X X X X

Forks Hydraulic side shift

7 to 10 tonne load capacity, hydraulic adjustment

X X X X X X

Gravel trailer

14 tonne, 8.9 cubic metre carrying capacity, fully braked

X X X X X X

Jib crane

Fixed telescopic

3 to 8 tonne Load capacity, 750 mm extension

X X X X X X

Jib crane

Slewing 2.5 tonne to 1.5 tonne capacity, slews 45 degrees, left to right

X X X X X X

Jib crane

Telescopie slewing

3 tonne capacity, slew 15 degrees, left to right, 750 mm extension

X X X X X X

Stone bucket

4.0 cubic meter straight lip

Transporting stone

X X X X

Tire handler

Max load 1,800 kg, min tire dia 1,215 mm, max 1,500 mm

X X X X X X

Work platform

3.5 tonne SWL

3.5 tonne capacity, from ground level to maximum height (2,515 mm)

X X X X X X


MINE AUTOMATION SYSTEMS SAFETY FIRST 166

MINE AUTOMATION SYSTEMS 168

CONTROL 169

INSIGHT 172

SERVICES 174

Mine Automation Systems | Sandvik Offering Guide 2015 165

SAFETY FIRSTSAFETY Safety is the key driver for automation. It is

about moving people away from hazardous

areas to a safer environment. Fewer people

in the production area means less risk, and at

the same time the ore bodies will be effectively

utilized, minimizing potential loss. Automation

reduces the risk of accidents.

OPERATOR COMFORTWith Sandvik mine automation systems, opera-

tors are able to work in the surface control

room, which eliminates noise, vibrations and

dust. In extreme conditions the operator may

be located far away from the mine site in the

nearest town or even further away, eliminating

fly-in fly-out procedures.

SERVICEABILITY/MAINTAINABILITYThe Sandvik systems have self-diagnostics

that guide the operator and maintenance crew

through the problem in order to

analyze and find solutions. The extensive

reporting system ensures that all required data

is available for more detailed analysis when

necessary. Standard spare parts keep the

maintenance activities at a low level

and system availability high. Automation

improves equipment availability as the amount

of maintenance work is decreased – the lifetime

of automated equipment is on average longer

than that of manually operated machines.

ENVIRONMENTAs the system optimizes the usage of the

equipment it automatically optimizes energy

consumption, and smooth operations prolong

the lifetime of the equipment. Removing people

from the production areas in some cases sub-

stantially decreases the need for ventilation,

leading to energy savings.


more information.

166 Sandvik Offering Guide 2015 | Mine Automation Systems

MINE AUTOMATION SYSTEMS - Safety: Move your operators to the com-

fort and safety of a control room environ-

ment.

- Productivity: Maximize machine capabili-

ties, faster shift change-overs.

- Peace of mind: Know what your equipment

and team is doing in real time wherever you

or they are.

Sandvik’s AutoMine® Product Family spans a

range of both surface and underground min-

ing applications. The continuously evolving,

award-winning portfolio covers all aspects of

automation, from single equipment to full fleet

control. In the comfort and safety of a control

room, operators can simultaneously control

and monitor the movements of a fleet of driv-

erless loaders or trucks hundreds of meters

below the surface or drill rigs on the surface.

By adding remote monitoring and process

management capabilities, supervisors are

able to monitor and control their operations

and directly communicate with operators from

wherever they are sitting.


CONTROL - Safety: Keep your operators in a safe

control room environment, enabling your

equipment to work in hazardous areas

- Productivity: Less down-time between

shifts = increased machine utilization, less

wear and tear of equipment while working

at optimal performance

- Peace of Mind: From single equipment to

full fleet automation and from new systems

to retrofitting options, Sandvik has the right

options to suit your developing needs

AUTOMINE LOADING

AUTOMINE LOADING LITEWhen you are looking for higher production

rates and improved machine availability in

underground loading the AutoMine Loading

Lite® solution is ideal. AutoMine Lite which

automates a single loader, is an advanced

alternative for teleremote and radio remote

control (RRC) systems. Automated loaders can

enter areas after blasting much earlier than

manned equipment and can travel at optimum

speed along tramming routes without risk of

wall collisions that lead to expensive downtime

for repair and maintenance. Operators can

hand over during shift changes much faster

without the need for locating and traveling to

the equipment. Automatic safety shutdowns

are triggered by light curtains if personnel en-

ter the work area, or in the event of collision. In

fact, AutoMine Loading Lite is the only loading

automation technology to have SIL2 security

clearance.

AutoMine Loading Lite is also future proof,

as it can be upgraded to fleet or multi-loader

automation as your needs change. All of these

advantages ensure AutoMine Loading Lite is

an ideal way to explore the potential of auto-

mation to improve productivity.


AUTOMINE LOADING – FLEET AutoMine loading is the fleet automation

solution to increase safety and profitability of

underground mining operations. It is a flexible

modular system that can successfully be

adapted to smaller scale operations, as well as

massive block caving applications. One opera-

tor is able to manage the operation of multiple

automated loaders from the safety of a control

room environment. The production loading

cycle is semi-automated. A navigation system

controls the loader during tramming and

dumping, whilst bucket loading is performed

by remote control. The AutoMine system

includes real time production and fleet condi-

tion monitoring and traffic control to permit

several automated loaders to operate in the

same production area. AutoMine Loading can

be interfaced to your mine’s own production

planning and Supervisory Control and Data

Acquisition (SCADA) systems.

AUTOMINE HAULING

AUTOMINE HAULING – FLEETAutoMine Hauling is the fleet automation

solution for trucks to increase safety and

profitability of underground mining operations.

It is a flexible modular system that can suc-

cessfully be adapted to any ore transportation

applications. One operator is able to manage

the operation of multiple automated trucks

from the safety of a control room environment.

The transportation cycle is fully automated.

A navigation system controls the trucks dur-

ing loading, tramming and dumping. Trucks

are equipped with an onboard video system,

mobile terminal for wireless communications

and a navigation system. The AutoMine Haul-

ing system includes real time production and

fleet condition monitoring and traffic control to

permit several automated trucks to operate in

the same production area. AutoMine Hauling

can be interfaced to the mine’s other informa-

tion and production planning systems.


AUTOMINE SURFACE DRILLING

AUTOMINE SURFACE DRILLING – LITEIn surface drilling there is always the threat

of collapse from sidewalls and the benches

themselves. Our AutoMine Surface Drilling Lite

solution for tophammer and down-the-hole

drills is ideal as it keeps the operator at a safe

distance yet within a line of sight. Drill plan and

production reports are transferred utilizing

wireless communication, enabling fast and

efficient operation. AutoMine for Rotary Drilling

utilizes advanced GPS receivers, cameras and

geo-fencing to drill and tram autonomously

throughout a mine. Deployment enables mining

companies to drill more holes in less time, re-

duce risk to personnel and increase accuracy.

AUTOMINE SURFACE DRILLING – FLEETAlongside single-drill automation, we also

offer the possibility for one operator to control

up to 3 drills simultaneously from the safety

of a control room environment, which can be

placed in line of sight to the drills. Deployment

enables you to drill more holes in less time, re-

duce risk to personnel and increase accuracy.


INSIGHT - Safety: Understand your equipment’s

health from a remote location.

- Productivity: Analyze data to optimize your

output.

- Peace of Mind: Know what is going on

wherever you happen to be.

Knowing the health and utilization rates of your

fleet is vital for the smooth running of your site.

You can be proactive in planning maintenance

and troubleshoot issues before they impact

your productivity. By adding productivity

reports you are gaining in-depth knowledge of

how your equipment and teams are working,

enabling you to analyze trends, train the right

skills and thus optimize processes. With our

web-based reporting functionality, all this data

is available to you no matter how far away you

are from your equipment. Being able to com-

municate changes in activities to your team

underground is a big step towards optimizing

the productivity of a shift.

AUTOMINE REMOTE MONITORINGAutoMine Remote Monitoring is a comprehen-

sive monitoring and data-collecting technol-

ogy suite, providing in-depth tracking and

recording of real-time performance. By deploy-

ing AutoMine Remote Monitoring you have at

your fingertips details of your operation that

allow proactive response, potentially avoid-

ing costly equipment damage or preventable

downtime for service. It also provides continual

productivity data, enabling interventions to

improve performance or realize significant

savings and gains that will positively impact

profitability. Reports can be viewed online by

Remote Monitoring Web UI or they can be sent

automatically by email. There is also an op-

tional interface (SQL views) to provide data for

central reporting purposes. While data is col-

lected in real time, collection can be asynchro-

nous, ensuring no data is lost if connection is

lost. A host of connectivity options is available

to best support your data-capture and analysis

requirements. AutoMine Remote Monitor-

ing amplifies your possibilities by informing

new opportunities – enabling you to improve

productivity, minimize downtime, control main-

tenance schedules and lower costs.


AUTOMINE TASK CONTROLAutoMine Task Control provides a two-way

information exchange and task management

system, enabling shift supervisors to receive

information about delays and problems in the

underground operation. Immediate correc-

tive actions can be undertaken so resources

can be best utilized to optimize the ongoing

shift results. AutoMine Process Management

for Mass Mining Operations is an advanced

production control system for massive block

cave operations. The system enables produc-

tion planning and reporting with fleet location

tracking.


SERVICES - Safety: Understand and mitigate the dan-

gers specific to your site

- Productivity: Improve your processes and

optimize your employees’ skills

- Peace of Mind: Know that your mine is

working to the best of its capabilities

We have has a team of experts ready to help

you get the most out of your mine. As well

as supporting you throughout the planning,

installation and start-up of your new mine

automation system, we also have expert

trainers on hand to help develop the skill sets

of your operators, maintenance workers and

supervisors in order to get the most out of the

machinery you employ.

Our Trans4Mine team of consultants can be

called in when your site needs help in increas-

ing productivity rates. After conducting an

initial audit they will produce a comprehensive

program that maps out an action plan that will

elevate production levels to meet your mine’s

requirements safely. Our experts will then

remain closely tied to the program, supporting

the change process at every step.

We also offer Reporting as a Service to Au-

toMine Insight users who require support to

get the most analysis out of the reports being

generated about their equipment’s health,

utilization and production rates.


CRUSHING AND SCREENINGSAFETY FIRST 168

APPLICATION OVERVIEW 170

PRIMARY GYRATORY CRUSHERS CG SERIES 172

JAW CRUSHERS CJ SERIES 174

CONE CRUSHERS CS SERIES 176

CONE CRUSHERS CH SERIES 178

VIBROCONE CRUSHER CO SERIES 180

HYBRID CRUSHERS CR810 SERIES 182

SIZER CRUSHERS CR600 SERIES 184

HAMMER MILLS CM420 SERIES 186

CONE AND JAW CRUSHER WEAR PARTS GUIDE 200

SCREENS AND FEEDERS 188

SCREENING MEDIA SELECTION GUIDE 190

BREAKER BOOM SYSTEMS AND HYDRAULIC BREAKERS 192

MODULAR CRUSHING AND SCREENING PLANTS 194

NOTE!Wear

Protectionp. 268


p. 276

NOTE!Foam Fire

Suppressionp. 300

Crushing Screening | Sandvik Offering Guide 2015 177

SAFETY FIRSTSAFETY Approximately 80–85 % of crushing equip-

ment accidents leading to Loss-Time Injuries

(LTIs) occur during maintenance of the

equipment. When designing Sandvik crushing

equipment our goal is to improve safety during

use and to minimize the number of mainte-

nance stops by increasing the mean time

between failures as well as prolonging the life

of our wear parts. Protection against tramp

iron and automatic clearing of the crushing

chamber are important for increasing safety

and reducing damage to both the crushing

equipment and the downstream components.

Our Vibrocone®, cones and hybrid crushers

are designed with such protection systems.

OPERATOR COMFORTThe Automatic Setting Regulation (ASRi®)

system in our CH and CS cone models as well

as our CG models allow the operator to moni-

tor the crusher performance from the control/

cabin room. The Vibrocone crusher usually

does not need any human involvement once

operating conditions are set up for the specific

application. Crusher performance and power

input as well as wear compensation are super-

vised and regulated around the clock by the

automation system. The warning system will

watch over the crusher and alert the operator

when necessary. Our CM400 product line can

be fitted with vibration dampening and sound

insulation kits to help reduce the noise level,

thus improving operator comfort. Sandvik

screens can be specifically configured for the

Dustflex™ dust-sealing system to help reduce

dust emissions.

SERVICEABILITY/MAINTAINABILITYSandvik cone crushers are designed to be

serviced from the top, which allows for safer

and easier maintenance and inspection.

Inspection hatches, which are designed on the

sides of the cone crushers and Vibrocone

bottom shell, make servicing easier and safer.

ENVIRONMENTSize reduction with Sandvik equipment is a dry

process. Our innovative crusher Vibrocone

allows for up to 30 % energy savings in down-

stream processing, thus helping custom-

ers meet current global energy challenges.

Regarding our roll crusher design, the kinetic

energy stored in the flywheels reduces energy

input to the motor, thus also helping you

reduce your CO2 footprint. For our cone crush-

ers, our offline filtration unit helps keep the

lubrication oil clean and thereby reduces the

frequency of oil changes and consequently

the amount of oil consumed.


more information.

178 Sandvik Offering Guide 2015 | Crushing Screening

SECONDARY CRUSHING

SCREENING

FINE CRUSHING

PRIMARY CRUSHING, FIXED

PRIMARY CRUSHING, UNDERGROUND

BREAKER BOOM SYSTEM

FEEDERS AND AUXILIARY EQUIPMENT

CR

US

HE

R

SE

LE

CT

ION

GU

IDE

APPLICATION OVERVIEW CRUSHING AND SCREENINGWITH EXPERTISE THROUGHOUT THE COMPLETE PROCESS

APPLICATION

CRUSHER TYPE

PRIMARY CRUSHING BLASTED, ABRASIVE MATERIAL >800 MTPH

PRIMARY CRUSHING BLASTED, ABRASIVE MATERIAL <800 MTPH

PRIMARY CRUSHING BLASTED, NON-ABRASIVE MATERIAL

SECONDARY CRUSHING ABRASIVE MATERIAL

SECONDARY CRUSHING NON-ABRASIVE MATERIAL

FINE CRUSHING ABRASIVE MATERIAL

FINE CRUSHING NON-ABRASIVE MATERIAL

FINE CRUSHING MINIMUM FINES (NORMALLY -2)

MOIST AND STICKY FEED MATERIAL

CG Primary gyratory crusher BEST GOOD GOOD

CJ Primary jaw crusher GOOD BEST GOOD

CS Cone crusher S-type BEST GOOD

CH Cone crusher H-type BEST GOOD GOOD GOOD BEST

CO Vibrocone crusher BEST BEST POSSIBLE

CR Hybrid crusher GOOD GOOD BEST POSSIBLE BEST BEST

CR Sizer POSSIBLE POSSIBLE BEST POSSIBLE BEST POSSIBLE

CM Hammer mill GOOD BEST GOOD

APPLICATION

CRUSHER TYPE

PRIMARY CRUSHING BLASTED, ABRASIVE MATERIAL >800 MTPH

PRIMARY CRUSHING BLASTED, ABRASIVE MATERIAL <800 MTPH

PRIMARY CRUSHING BLASTED, NON-ABRASIVE MATERIAL

SECONDARY CRUSHING ABRASIVE MATERIAL

SECONDARY CRUSHING NON-ABRASIVE MATERIAL

FINE CRUSHING ABRASIVE MATERIAL

FINE CRUSHING NON-ABRASIVE MATERIAL

FINE CRUSHING MINIMUM FINES (NORMALLY -2)

MOIST AND STICKY FEED MATERIAL

CG Primary gyratory crusher BEST GOOD GOOD

CJ Primary jaw crusher GOOD BEST GOOD

CS Cone crusher S-type BEST GOOD

CH Cone crusher H-type BEST GOOD GOOD GOOD BEST

CO Vibrocone crusher BEST BEST POSSIBLE

CR Hybrid crusher GOOD GOOD BEST POSSIBLE BEST BEST

CR Sizer POSSIBLE POSSIBLE BEST POSSIBLE BEST POSSIBLE

CM Hammer mill GOOD BEST GOOD

PEBBLE CRUSHING

PRIMARY CRUSHING, FULLY-MOBILE

PRIMARY CRUSHING, SEMI-MOBILE

PRIMARY GYRATORY CRUSHERS CG SERIESSandvik primary gyratory crushers are robust

crushers with modern features that are espe-

cially designed to deliver utmost availability.

The crushers in our CG series are designed

with a large feed opening and a grooved mantle

that make them suitable for crushing large

boulders. The optimized nip angle of the crush-

ing chamber results in maximized capacity,

output and machine life.

The Sandvik primary gyratory crushers com-

bine excellent and well-proven design with

advanced technology. They are equipped with

secured and self-tightening concave liners

that make the installation fast and safer and

the maintenance quick and easy. The unique

design of the spherical spider bearing offers

extended life. All crushers of the CG series are

equipped with ASRi® (Automatic Setting Regu-

lation), that allows you to fine-tune the setting

of the crusher during operation.

The Tank Instrumentation Monitoring System

(TIMS) controls and adjusts the complete

lubrication package for the crusher, including

spherical bearing lubrication, the hydraulic

system and the overpressure system increas-

ing the lifetime of the crusher’s internal com-

ponents and its auxiliary systems.


mm (inch) CG650 CG820 CG840 CG850 CG880

A4,200 (165.4)

4,760 (187.4)

5,840 (229.9)

5,940 (233.9)

6,540 (257.5)

B5,380 (211.8)

6,060 (238.6)

7,250 (285.4)

7,590 (298.8)

8,310 (327.2)

C1,520 (59.8)

1,680 (66.1)

2,055 (80.9)

2,250 (88.6)

2,529 (99.5)

D2,432 (95.8)

2,662 (104.8)

3,446 (135.7)

3,495 (137.6)

4,100 (161.4)

E3,550 (139.8)

4,000 (157.5)

5,200 (204.7)

5,200 (204.7)

6,000 (236.2)

F3,700 (145.7)

4,100 (161.4)

5,200 (204.7)

5,200 (204.7)

6,000 (236.2)

Discharge opening

2,900 (114.2)

3,280 (129.1)

4,240 (166.9)

4,300 (169.3)

4,900 (192.9)

WEIGHT * tonne (ton)

FEED OPENING mm (inch)

CAPACITY mtph (stph)

MAX. MOTOR POWER kW (hp)

OSS mm (inch)

HORIZONTAL SHAFT rpm

CG650 169 (186)1,150x3,170 (45x125)

1,200–3,100 (1,320–3,400)

375 (500)

125–205 (5.0–8.0)

500

CG820 244 (268)1,360x3,350(54x132)

1,500–4,000 (1,650–4,400)

525 (700)

125–215 (5.0–8.5)

500

CG840 418 (460)1,550x4,140 (61x163)

2,900–6,500 (3,190–7,150)

720(965)

140–240 (5.5–9.5)

500

CG850 500 (550)1,550x4,140 (61x163)

3,800–8,250 (4,180–9,075)

950 (1,275)

150–265 (6.0–10.5)

500

CG880 688 (757)1,650x4,410 (65x174)

5,000–10,500 (5,500–11,500)

1,100 (1,475)

175–290 (7.0–11.5)

410

* Weights can vary depending on configuration and manufacturing tolerances.

B

C

D

A

Dis

ch

arg

e o

pe

nin

g

F

E


JAW CRUSHERS CJ SERIESSandvik jaw crushers are of the single-toggle

type with a deep, symmetrical crushing

chamber and easy setting adjustment. The

welded frame is equally strong in all directions

and ensures excellent durability against shock

loads. Each model has a large feed opening for

its size and an ideal nip angle, giving smooth

material flow, high reduction efficiency and

high capacity. The simple design conceals

many advanced features for optimized perfor-

mance, easy main tenance, long life and a low

cost per ton.


mm (inch) CJ411 CJ412 CJ612 CJ613 CJ615 CJ815

Feed opening1,045x840(41x33)

1,200x830 (47x33)

1,200x1,100 (47x43)

1,300x1,130 (51x45)

1,500x1,070 (59x42)

1,500x1,300 (59x51)

A= Feed height1,880 (74)

1,930 (76)

2,500 (98)

2,680 (105)

2,390 (94)

3,050 (120)

B= Max height2,820 (111)

2,950 (116)

3,510 (138)

3,850 (152)

3,330 (131)

4,190 (165)

C= Flywheel Ø1,860 (74)

1,860 (74)

1,860 (74)

2,170 (86)

1,760 (70)

2,170 (86)

D= Max length2,990 (118)

3,230 (127)

3,610(142)

3,760 (148)

4,110 (161)

4,500 (177)

E= Max width2,090 (82)

2,570 (101)

2,350 (92)

2,470 (97)

3,000 (118)

2,900 (108)

MAX MOTOR POWER kW (hp)

TOTAL WEIGHTkg (lb)

NOMINAL CAPACITY, WITH CRUSHER RUNNING AT CSSCSS mm (inch)

CAPACITY RANGEmtph (stph)

CJ411110 (150)

22,000 (48,500)

75–225 (3–9)

150–565 (165–625)

CJ412132 (200)

27,000(59,500)

75–275 (3–11)

165–790 (180–870)

CJ612160 (250)

39,000 (86,000)

125–275 (5–11)

300–805 (330–890)

CJ613160 (250)

44,000 (97,000)

125–300 (5–12)

330–960(365–1,060)

CJ615200 (275)

54,000 (119,100)

125–300 (5–12)

386–1,085 (425–1,195)

CJ815200 (275)

64,500 (142,200)

150–300 (6–12)

480–1,160 (530–1,280)

C

E

D

B

A


CONE CRUSHERS CS SERIESCone crushers in the Sandvik CS series are

an excellent choice in a secondary crushing

application, and they can easily be matched

to changes in production through the proper

selection of the crushing chamber and the

eccentric throw.

The CS series is equipped with the Hydroset™

system, which provides safety and setting

adjustment functions and incorporates a

heavy-duty hydraulic cylinder that supports

the mainshaft and adjusts its position. When

the cone crusher is equipped with the Sandvik

ASRi (Automatic Setting Regulation) system,

the actual crushing load inside the crusher is

continuously monitored, thus ensuring peak

performance at all times.



MAX. FEED SIZE mm (inch)

TOTAL WEIGHT kg (lb)

NOMINAL CAPACITY, WITH CRUSHER RUNNING AT CSSCSS mm (inch) CAPACITY RANGE

mtph (stph)

CS42090 (121)

240(9.4)

6,800(14,991)

19–38(0.7–1.5)

70–168 (77–185)

CS430132 (177)

360 (14.2)

12,000 (26,455)

19–54 (0.7–2.1)

91–344 (100–379)

CS440220 (295)

450 (17.7)

19,300(42,549)

25–54 (1–2.1)

195–601 (215–662)

CS660315 (422)

560 (22)

35,700(78,704)

38–83 (1.5–3.3)

318–1,050 (351–1,157)

mm (inch) CS420 CS430 CS440 CS660A Ø1,285 (50.6) Ø1,635 (64.4) Ø2,000 (78.7) Ø2,800 (110.2)

B 2,902 (114.3) 3,485 (137.2) 4,075 (160.4) 5,100 (200.8)

C 1,020 (40.2) 1,125 (44.3) 1,300 (51.2) 1,600 (63)

D 540 (21.3) 655 (25.8) 745 (29.3) 860 (33.9)

E 1,342 (52.8) 1,705 (67.1) 2,030 (79.9) 2,640 (103.9)

F 400 (15.7) 422 (16.6) 452 (17.8) 631 (24.8)


CONE CRUSHERS CH SERIESCharacterized by their robust construction

and superior productivity, Sandvik cone

crushers are equipped with the widely used

Sandvik Hydroset concept for online setting

adjustments, automatic wear compensation

and tramp release. Equipped with the Sandvik

ASRi (Automatic Setting Regulation) it allows

for immediate setting adjustments to optimize

productivity.

Sandvik CH800 series crushers equipped with

the electric dump valve system – the quickest

tramp iron protection system of any cone

crusher available on the market – offer instant

tramp iron protection, which reduces exposure

to damaging pressure peaks by over 90 %.

For optimal performance with maximized ca-

pacity in any mining application, a wide range

of crushing chambers and eccentric throws

are available. The ancillary tank units in the

CH800 series are supplied with the Tank In-

strumentation Monitoring System (TIMS). This

system monitors all auxiliaries in the crusher

thus controlling that the lubrication is done in

an optimum way.



MAX. FEED SIZE mm (inch)

TOTAL WEIGHT kg (lb)

NOMINAL CAPACITY, WITH CRUSHER RUNNING AT CSSCSS mm (inch)

CAPACITY RANGE mtph (stph)

CH42090 (121)

135 (5.3)

5,300(11,700)

4–32 (0.1–1.3)

27–128 (29.8–141.1)

CH430132 (177)

185 (7.3)

9,200 (20,300)

6–38 (0.2–1.5)

48–208 (52.9–229.3)

CH440220 (299)

215 (8.5)

14,300 (31,500)

8–44 (0.3–1.7)

90–395 (99.2–435.4)

CH660315 (422)

275 (10.8)

24,200 (53,352)

13–51 (0.5–2.0)

211–662 (233–730)

CH860500kW (670 hp)

275(10.8)

39,710(87,544)

13–51(0.5–2.0)

214–1,024 (236–1,129)

CH865500kW (670 hp)

100(3.9)

38,930(85,825)

8–44(0.3–1.7)

127–560 (140–617)

CH870520 (697)

300 (11.8)

50,000 (110,200)

10–70 (0.4–2.8)

280–1,512 (309–1,667)

CH890750 (1,000)

370 (14.6)

77,000 (169,800)

16–70 (0.6–2.8)

268–2,595 (295–2,860)

CH895750 (1,000)

120 (4.7)

81,000 (178,600)

10–51 (0.4–2.0)

178–1,170 (196–1,290)

mm (inch) CH420 CH430 CH440 CH660 CH860 CH865 CH870 CH890 CH895

AØ1,078(42.4)

Ø1,360 (53.5)

Ø1,540 (60.6)

Ø2,104 (82.8)

2101(82.7)

2101(82.7)

Ø2,450 (96.5)

Ø2,660 (104.7)

Ø2,660 (104.7)

B2,560 (100.8)

2,992 (117.8)

3,410 (134.3)

4,215 (165.9)

4544(178.9)

4635(182.5)

5,475 (215.6)

6,456 (254.2)

6,456 (254.2)

C1,020 (40.2)

1,125 (44.3)

1,300 (51.2)

1,600 (63)

1815(71.5)

1815(71.5)

2,200 (86.6)

2,870 (113)

2,870 (113)

D540 (21.3)

655 (25.8)

745 (29.3)

860 (33.9)

1126(44.3)

1126(44.3)

1,228 (48.4)

1,186 (46.7)

1,186 (46.7)

E1,000 (39.4)

1,705 (67.1)

1,365 (53.7)

1,755 (69.1)

1603(63.1)

1694(66.7)

2,045 (80.5)

2,400 (94.5)

2,400 (94.5)

F400 (15.8)

1212 (47.7)

452 (17.8)

631 (24.8)

497(19.6)

497(19.6)

998 (39.3)

1,151 (45.3)

1,151 (45.3)

A

B

C

D

E

F


VIBROCONE CRUSHER CO SERIESThe Vibrocone™ crusher is the next genera-

tion of crushing technology, combining the

best of conventional crushing and grinding

principles to produce an unprecedented

amount of finely crushed ore. The particles are

not only crushed between the liner surfaces

in the crushing chamber; they are also, to a

higher degree, crushed by each other in a

high-pressure inter-particle crushing action.

The result is a crusher moving into the grinding

performance area. This breakthrough gives

Vibrocone extraordinary potential.

By taking care of the first stages of grinding,

Vibrocone provides increased efficiency,

which leads to reduced energy usage by up to

30 % for the downstream process. The crush-

ing process is dry, also reducing the overall

need for water.

The Vibrocone is equipped with an advanced

control system as a standard that allows the

crusher to operate at optimum setting and

power. The control system also adjusts the

setting during running, compensates for wear

and protects the crusher against uncrushable

objects. Removal of these unwanted objects is

handled in a way that minimizes downtime and

increases safety and manual intervention.

Vibrocone can fit in and replace an existing

crusher. Feed arrangements and discharge

with product conveyor belts require minimal

changes in most cases. Vibrocone can be

adapted to the same footprint as a conven-

tional 7' crusher so there is no need to rebuild

the entire concrete foundation. The installa-

tion of Vibrocone is therefore relatively easy

and, cost-effective and enables the quick start

of operations.


VIBROCONE CO865Rated power 400 kW (530 hp)

Capacity 200–250 mtph (220–275 stph)

Feed size Top size 150 mm (6 in), less sensitive to fines

Product sizes80 % passing 6–8 mm (¼-⁵/₁₆ in)50 % passing 2–4 mm (10-5 U.S. mesh)

Closed side setting (CSS) Not applicable

Start/Stop Full with material

806 mm(31.7 in)

2250 mm (88.6 in)

38

20

mm

(15

0.4

in)

38

0 m

m

(15

.0 in

)

3745 mm (147.4 in)

37

05

mm

(14

5.9

in)

2607 mm (102.6 in)

46

50

mm

(18

3.1

in)

Always refer to the installation drawings for exact dimensions.


HYBRID CRUSHERS CR810 SERIES Sandvik hybrids are designed to efficiently

crush feed material up to 200 Mpa including

ores and coal. An aggressive teeth design

and scraper system ensure that the Sandvik

hybrids can process the most difficult wet and

sticky material while maintaining a consist-

ent product size with minimal maintenance. In

standard applications the Sandvik hybrids has

a crushing ratio up to 1:6 and can accept feed

material up to 2,100 mm. The Sandvik hybrids

can crush up to 12,000 mtph.

Sandvik hybrids are designed with hydraulic

adjustment and tramp iron release systems to

increase the lifetime of wear parts and protect

the machine and surrounding plant from

foreign and uncrushable material. Hydraulic

adjustment also allows the additional benefit

of flexibility in the final product size. Change-

able teeth and segments also contribute to

safer and easy maintenance of the Sandvik

hybrids.


V-BELT DRIVE

WEIGHT kg (lb)

MAX. FEED SIZE mm (in)

MAX*. CAPACITY mtph (stph)

LENGTH A - mm (in)

WIDTH B - mm (in)

HEIGHT C - mm (in)

INLET LENGTH D - mm (in)

INLET WIDTH E - mm (in)

CR810/08-1021,082(46,477)

600(24)

1,200(1,323)

4,860(191)

3,000(118)

1,870(74)

1,080(43)

640(25)

CR810/08-1527,616(60,882)

600(24)

1,800(1,984)

5,770(227)

3,490(137)

1,980(78)

1,580(62)

640(25)

CR810/08-2036,906(81,362)

600(24)

2,400(2,646)

6,340(250)

4,580(180)

2,020(80)

2,080(82)

640(25)

CR810/08-2540,673(89,667)

600(24)

3,050(3,362)

6,330(249)

5,175(204)

2,020(80)

2,580(102)

640(25)

CR810/08-3046,610(100,551)

600(24)

3,650(4,023)

6,520(257)

5,570(219)

2,020(80)

3,080(121)

640(25)

CR810/12-1521,082(46,477)

1,000(39)

2,700(2,976)

7,450(293)

4,170(164)

2,400(94)

1,680(66)

1,640(65)

CR810/12-2027,616(60,882)

1,000(39)

3,600(3,968)

7,470(294)

4,570(180)

2,400(94)

2,060(81)

1,640(65)

DIRECT DRIVE

WEIGHT kg (lb)



LENGTH A - mm (in)

WIDTH B - mm (in)

HEIGHT C - mm (in)



CR810/14-2061,138(134,784)

1,500(59)

4,400(4,850)

5,914(233)

2,000(79)

7,200(282)

6,000(233)

1,870(74)

CR810/14-2574,698(164,678)

1,500(59)

5,500(6,063)

1,400(55)

2,500(98)

7,750(304)

6,200(241)

1,925(76)

CR810/14-3085,470(188,426)

1,500(59)

6,600(7,275)

1,400(55)

3,000(118)

8,450(332)

6,450(253)

1,925(76)

* Performance is based on ideal conditions.

A B

C

D

E

A

B

C

D

E

DIRECT DRIVE

V-BELT DRIVE


SIZER CRUSHERS CR600 SERIESSandvik sizers have a proven record of reliably

and consistently meeting crushing require-

ments in mining applications for coal and soft

ores up to a hardness of 120 MPa. The CR610

center sizer is predominantly used in primary

and secondary applications, while the CR620

side sizer is suitable for secondary and tertiary

crushing stages.

Sandvik sizers are capable of achieving a

reduction ratio as high as 1:6 in a standard ap-

plication. The CR610 Center Sizers can crush

up to 4,000 mtph while the CR620 side sizer

can achieve a capacity of up to 2,000 mtph.

For easy and safer maintenance of the Sandvik

sizers, changeable segments and teeth are a

key design feature that increases the lifetime

of wear parts and reduces the maintenance

requirement on the machine.


WEIGHT kg (lb)



LENGTH A - mm (in)

WIDTH B - mm (in)

HEIGHT C - mm (in)



CR610/08-1524,000(52,910)

600(24)

825(909)

5,250(207)

3,420(135)

1,055(42)

1,540(61)

1,640(65)

CR610/08-2027,000(59,524)

600(24)

1,125(1,240)

5,750(226)

3,420(135)

1,055(42)

2,040(80)

1,640(65)

CR610/08-3041,000(90,388)

600(24)

1,650(1,819)

7,530(296)

3,520(139)

1,430(56)

3,040(120)

1,640(65)

CR610/14-2579,000(174,162)

1,200(47)

2,800(3,086)

8,005(315)

4,500(177)

1,800(71)

2,555(101)

2,750(108)

CR610/14-3092,500(203,924)

1,200(47)

3,400(3,748)

8,605(339)

4,500(177)

1,800(71)

3,125(123)

2,750(108)

CR610/14-35106,000(233,686)

1,200(47)

4,000(4,409)

9,205(362)

4,500(177)

1,800(71)

3,725(147)

2,750(108)

WEIGHT kg (lb)



LENGTH A - mm (in)

WIDTH B - mm (in)

HEIGHT C - mm (in)



CR620/06-1514,000(30,864)

300(12)

600(661)

4,760(187)

2,890(114)

860(34)

1520(60)

1,460(57)

CR620/06-2016,000(35,273)

300(12)

800(882)

5,260(207)

2,890(114)

860(34)

2,020(80)

1,460(57)

CR620/08-3041,500(91,490)

300(12)

1500(1,563)

7,530(296)

3,540(139)

1,450(57)

3,020(119)

1,960(77)

CR620/08-4051,000(112,434)

300(12)

2000(2,205)

9,025(355)

3,610(142)

1,450(57)

4,020(158)

1960(77)

* Performance is based on ideal conditions.

D

E

D

E

B

C

B

C

A

A

CR620 SIDE SIZER

CR610 CENTER SIZER


HAMMER MILLS CM420 SERIESSandvik hammer mills are ideal for crushing

coal and other soft minerals predominantly for

applications in power stations and the steel

industry. The high rotor speed of between

50–60 m/s ensures a throughput capacity

of up to 800 mtph and can achieve a reduc-

tion ratio of up to 1:10 for feed material up to

100 mm. All hammer mills are designed for

reversible use to extend the lifetime of wear

parts. Side walls open via a hydraulic system

to enable safer maintenance.

To enable operation in a diverse range of envi-

ronments Sandvik offers a number of options

for the hammer mills. Heating systems can be

installed to overcome the effects of moisture

on operational performance. Grinding grids

are available in the outlet of the hammer mills

to manage oversized material. An addition

option for Environment, Health and Safety

(EHS) is a vibration damping platform and

sound insulation.

All Sandvik hammer mills can be provided with

ATEX/explosion-proof approval to meet global

standards for safe operation in flammable and

explosive environments.


OFFERING TABLE

WEIGHT kg (lb)



LENGTH A - mm (in)

WIDTH B - mm (in)

HEIGHT C - mm (in)



CM420/10-107,000(15,432)

100(3.9)

75(83)

1,000(39)

1,000(39)

2,050(82)

2,700(106)

1,400(61)

CM420/12-128,000(18,739)

100(3.9)

120(132)

1,200(47)

1,200(47)

2,150(86)

2,800(98)

1,700(67)

CM420/14-1412,500(27,558)

100(3.9)

150(165)

1,400(55)

1,400(55)

2,650(104)

3,250(128)

2,000(79)

CM420/14-1815,000(34,172)

100(3.9)

250(276)

1,400(55)

1,800(71)

3,050(120)

3,250(126)

2,000(79)

CM420/16-2220,500(45,195)

100(3.9)

400(441)

1,600(63)

2,200(87)

3,400(136)

3,600(142)

2,200(87)

CM420/16-2623,000(50,706)

100(3.9)

500(551)

1,600(63)

2,600(102)

3,950(152)

3,600(142)

2,200(87)

CM420/16-3025,500(56,218)

100(3.9)

600(661)

1,600(63)

3,000(118)

4,300(168)

3,600(142)

2,200(87)

CM420/16-3430,000(66,139)

100(3.9)

700(772)

1,600(63)

3,400(134)

4,700(184)

3,600(142)

2,200(87)

E

D

E

C

B

D

C B

A

V-BELT DRIVE DIRECT DRIVE


CONE CRUSHER WEAR PARTS GUIDE

CRUSHERMODEL

MANTLES (INNER LINERS)

CONCAVES (OUTER LINERS)

STANDARD PREMIUM

OB HC A B D S EF EXF FLEXIFEED OPTIAGGEC TOP GRIP EC EC2

CH420 - xxx xxx xxx - - xxx - xxx - - xxx -

CH430 - xxx xxx xxx - xxx xxx - xxx xx - xxx -

CH440 - xxx xxx xxx - xxx xxx - xxx xx xxx -

CH660 - xxx xxx xxx xxx - xxx - xxx xx - xxx -

CH870 x - xx xx - - xx xx xx - xx xx -

CH880* x x x x - - x - x - - x -

CH890 - - x x - - - - x - - x -

CH895 x x - - - - x - - - - -

CS420 - - xxx xxx - - - - - - - xxx -

CS430 - - xxx xxx - - - - - - - xxx xxx

CS440 - - xxx xxx - - - - - - - xxx xxx

CS660 - - xx xx - - - - - - - xx -

* CH880 model is discontinued. Replaced with CH890 and CH895.x = M1 xx = M1 + M2 xxx = M1, M2, M7

CONE AND JAW CRUSHER WEAR PARTS GUIDEWhatever Sandvik crusher, we have OEM

genuine wear parts that ensure optimal per-

formance. Within our own foundry we have full

control of the manufacturing process. This en-

sures consistent quality, predictable service

life, perfect fit and high availability.

Our cone crushing chamber solutions offering

covers standard, premium and even custom-

ized liners. We utilize Sandvik’s unique knowl-

edge within materials technology and in depth

knowledge to design an optimized crushing

chamber.

With the specialized Sandlock™ lifting devices

maintenance procedures become simpler and

safer. The self-locking jaws attach and release

easily from the wear parts, eliminating the

need to weld on attachment points.

M1, M2 OR M7 ALLOYS FOR MANTLES AND CONCAVESSandvik offers several alloy mixes to match the

crushing application for optimal wear life. M1 is

the standard alloy which offers high resistance

to shock/impact. It work hardens well with hard

ore. Our M2 and M7 alloys offer high resist-

ance to abrasive ore but have lower resistance

to shock/impact.


SANDLOCK LIFTING TOOLSPREMIUM

CX C C2 MC MC2 M MF F EFX EF EEF HR MANTLE CONCAVE

- xxx - - xxx xxx xxx - xxx - - y y

- xxx - xxx - xxx xxx xxx - xxx - - y y

- xxx - xxx - xxx xxx xxx - xxx - - y y

xxx xxx - xxx - xxx xxx xxx - xxx - xxx y y

- xx - xx - xx xx xx - xx - xx y -

- x - x - x x x x x x x y -

- x - x - x x x - - - - y -

- - - - - - - - x x x x y -

- xxx - - - - - - - - - - y y

- xxx xxx xxx xxx - - - - - - - y y

- xxx xxx xxx xxx - - - - - - - y y

- xx - - - - - - - - - - y y

JAW CRUSHER WEAR PARTS GUIDE

WIDE TOOTH (WT)

CORRUGATED (C)

COARSE CORRUGATED (CC)

SHARP TEETH (ST)

HEAVY DUTY (HD)

HEAVY DUTY EXTRA THICK

CJ411 xx xx xx - - -

CJ412 xx xx xx xx xx -

CJ612 - - xy xy xy -

CJ613 xy xy xy xy - xy



xx = M1 + M2 xy = M1 + M8 M1, M2 and M8 alloys for jaw plates. M1 is the standard alloy which offers high resistance to shock/impact. It work hardens well with hard ore. Our M2 and M8 alloys offer high resistance to abrasive ore but have lower resistance to shock/impact.

FLEXIFEED MANTLE WITH VARYING FEED OPENINGUsed in secondary crushing applications,

it offers up to 20 % longer lifetime resulting in

more uptime.

HIGH REDUCTION (HR) CONCAVE AND OPTIAGG MANTLEFor increased reduction in tertiary stages,

these liners offers higher reduction and give

less recirculating load.


SCREENS AND FEEDERSSCREENSSandvik screens for scalping and classifying

minerals and coal come in several types and

a wide range of sizes. We offer both individual

units and complete systems, as well as expert

advice on choosing the right screen and

screening media for the job.

FEEDERSSandvik offers a wide range of feeders for

crushers and other feeding applications.

Products include extremely robust, impact-

resistant grizzly feeders and reciprocating

plate feeders as well as pan, belt and apron

feeders. Our feeder solutions transfer the ma-

terial swiftly and economically in a smoothly

controlled manner.


MODEL

SPECIFICATIONSSUITABLE APPLICATIONS

WIDTH X LENGTH mm (inch)

WEIGHTkg (lb) 1 2 3 4 5 6

SG grizzly screens

1,220–2,420 x 3,000–4,800(48–95 x 118–189)

3,500–10,500(7,716–23,149)

B P

SS free-fall screen (H)

Length: 1,200–2,400(47–94)

1,000–3,800(2,200–8,380)

P B B G

LF linear motion screens

1,020–3,020 x 3,000–7,000(40–119 x 118–276)

1,990–18,500(4,387–34,017)

P P P G B

MSO circular motion screens

1,020–2,420 x 3,000–7,000(40–95 x 118–276)

1,630–10,200(3,594–22,487)

G G B B

SC and SK circular motion screens

1,200–3,000 x 3,600–8,400(48–118 x 142–331)

4,300–24,300(9,480–53,571)

G G G B B

SR roller screens

1,200–2,400 x 2,000–7,000(48–95 x 79–276)

3,200–28,500(7,055–62,832)

B B B G G G

1. Scalping before primary crusher2. Scalping after primary crusher3. Scalping after secondary crusher4. Closed circuit screening5. Final fractioning separation 16–64 mm (0.6–2.5 inch)6. Final fractioning separation 0–16 mm (0–0.6 inch)

1. Large primary hopper2. Portable plants3. Fines removal4. Coarse removal5. Tunnel feed station

6. Bin to crusher7. Bin to conveyor8. Abrasive material9. Moist material10. Flow control

MODEL

WIDTH mm(inch)

LENGTH mm (inch)

WEIGHTkg (lb)

MAX FEED SIZE mm (inch)

CAPACITY [BD=1.6 t/m3]

SUITABLE APPLICATIONS

1 2 3 4 5 6 7 8 9 10

SV grizzly feeders

1,020-2,420 (40-95) inside pan

3,000-6,000(118-236)inside pan

3,400-10,600(7,494-23,369)

700-1,500(28-59)

344-1,250 m3/h (379-1,378 y3/h)

G P G B G B

SH reciprocating plate feeders

750-2,500(29-98)

2,500-8,000(98-314)

3,000-21,000(6,614-46,297)

250-2,400(10-95)

0-1,500 m3/h(0-1,962 y3/h)

B P B G B B B G

SP pan feeders

650-2,000(26-79)

1,500-3,000 (59-118) feed length

480-4,900(1,058-10,802)

220-500(9-20)

112-1,125 m3/h (123-1,240 y3/h)

G G B G G P B

HF belt feeders*- receiver

- silo discharge

650-1,400(26-55) belt width

5,000-7,000(197-276)

12,000-20,000(26,660-44,445)

100-150(4-6)

70-1,800 m3/h(92-2,354 y3/h)

P B B B

650-1,200(26-47) belt width

2,000(79)

1,500-4,000(3,236-8,820)

100-150(4-6)

70-1,050 m3/h (92-1,373 y3/h)

P G G B B B B

HD apron feeders*- receiving

- bin discharge

1,200-2,200 (47-86)

5,000-6,000 (196-236)

14,600-32,500 (32,187-71,650)

500-1,000 (19-39)

1,100-4,300 B B B B B B G B

1,200-2,200 (47-86)

5,000-6,000 (196-236)

14,600-32,500 (32,187-71,650)

500-1,000 (19-39)

1,100-4,300 B B B B B G B

*Other sizes are available on request.

P=POSSIBLEG=GOODB=BEST


WM6000 & WM7000H

Modular rubber

WM4000 & WM5000 Modular

anti-blinding rubberWM7000

Modular PUWX6000

Tensioned rubberWX1000

Wire Mesh

Screening duty Final Intermediate Intermediate Intermediate Intermediate Final Intermediate Secondary, Intermediate Primary, Primary, Final and final and final and final and final and final intermediate and final secondary secondary

Max feed size (mm) 10 - 50 20 - 200 10 - 100 4 - 200 20 - 150 20 - 50 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50

Separation 2 - 16 10 - 63 1 - 31,5 1 - 90 5,6 - 63 2 - 16 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4

Application Dry / antiblinding Dry Wet / dry Dry Dry Dry / antiblinding Wet / dry Dry Wet / dry Dry Dry Wet / dry / antiblinding Dewatering No No Yes No No No Yes No Yes No No No

Deck design Special Special Special Cambered Cambered Cambered Cambered Cambered Cambered Flat Flat Special

Panel type Modular Modular Modular Tensioned Tensioned Tensioned Tensioned Pre-tensioned Pre-tensioned Self supporting Self supporting Special

Material Soft rubber Rubber Polyurethane Spring steel Rubber Soft Polyurethane Polyurethane Rubber Polyurethane Rubber Rubber Polyurethane Aperture Punched Moulded Moulded Woven Punched Punched Moulded Punched Moulded Moulded Moulded Punched and punched and punched

Most common thickness (mm) 2.5, 3.5, 5.5, 8, 11, 15, 20, Hole size NA 5, 7, 10, 12, 15, 20, 2.5, 3.5, Hole size 15, 20, 25, 30, 35, Hole size 40, 50, 55, 60 and 70 55+20, 70+50 2, 3, 4, 5, 6, 8, 11 and 15 25, 30, 35 and 45 dependent 25, 30, 35, 40 and 50 5.5 and 8 dependent 40, 50 and 60 dependent and 70+60 7, 8, and 9 Fastening Snap-on Snap-on Snap-on Cross- or Cross- or Cross- or Cross- or Clamp down Clamp down Clamp down Clamp down Wedged or bolted length length length length depending on tensioned tensioned tensioned tensioned screen design Accessories Side liner Side liner Side liner Centre hold Centre hold down, Centre hold down Centre hold down Side hold down, Side hold down, Side hold down and Side hold down and Wedge and side and side and side down and and Capping Centre hold down and Capping Centre hold down Centre hold down Centre hold down Centre hold down liner spacer liner spacer liner spacer Capping spacer and Capping and Capping and Capping

Screening Media Selection Guide

WM6000 & WM7000HWM4000 & WM5000 WM7000

WX8500 WK6000 WK8500

4

WM6000 & WM7000H

Modular rubber



Modular PUWX6000


Wire Mesh


Max feed size (mm) 10 - 50 20 - 200 10 - 100 4 - 200 20 - 150 20 - 50 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50

Separation 2 - 16 10 - 63 1 - 31,5 1 - 90 5,6 - 63 2 - 16 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4







WM6000 & WM7000HWM4000 & WM5000 WM7000

WX8500 WK6000 WK8500

4

WM6000 & WM7000H

Modular rubber



Modular PUWX6000


Wire Mesh


Max feed size (mm) 10 - 50 20 - 200 10 - 100 4 - 200 20 - 150 20 - 50 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50

Separation 2 - 16 10 - 63 1 - 31,5 1 - 90 5,6 - 63 2 - 16 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4







WM6000 & WM7000HWM4000 & WM5000 WM7000

WX8500 WK6000 WK8500

4

WX7000 Tensioned

anti-blinding PUWX6000


Tensioned PU

WK6000 Pre-tensioned rubber panel

WK8500 Pre-tensioned

PU panel

WS6000 Flat self-supporting

rubber panel

WS6000H Self-supporting rubber

panel with skidbars

WF9000 Special PU

screening media


Max feed size (mm) 10 - 50 20 - 200 10 - 100 4 - 200 20 - 150 20 - 50 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50

Separation 2 - 16 10 - 63 1 - 31,5 1 - 90 5,6 - 63 2 - 16 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4






WX1000 WX7000WX6000

WS6000 WS6000H WF9000

5

WX7000 Tensioned



Tensioned PU



PU panel


rubber panel


panel with skidbars

WF9000 Special PU

screening media


Max feed size (mm) 10 - 50 20 - 200 10 - 100 4 - 200 20 - 150 20 - 50 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50

Separation 2 - 16 10 - 63 1 - 31,5 1 - 90 5,6 - 63 2 - 16 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4






WX1000 WX7000WX6000

WS6000 WS6000H WF9000

5

SCREENING MEDIA SELECTION GUIDESandvik supplies high-quality screening media

for all types of process material, feed sizes and

separations. Available in tensioned, pre-ten-

sioned, modular and self-supporting designs

and a wide range of standard thicknesses, ap-

erture shapes, sizes and patterns, they can be

tailored for specific applications and screens

and optimized to balance demands for capac-

ity, high separation efficiency and long service

life. The Sandvik moulded WM7000H mining

duty modular screening media comes with a

standard wear life warranty of 1 million tons.

For an improved working environment the

material of rubber and polyurethane helps

reduce the noise level by half as experienced

by the human ear.

NOTE!Selection Guides

p. 306

Table Screening Media

WM4000 & WM5000 MODULAR ANTI-BLINDING RUBBER

WM6000 & WM7000H MODULAR RUBBER

WM7000 MODULAR PU

WX1000 WIRE MESH

WX6000 TENSIONED RUBBER

Screening duty Final Intermediate and final

Intermediate and final



Max. feed size mm (inch)

10–50 (0.4–2)

20–200(0.8–7.9)

10–100 (0.4–3.9)

4–200 20–150 (0.8–5.9)

Separation mm (inch)

2–16(0.1–0.6)

10–63 (0.4–2.5)

1–31.5 (0.03–1.2)

1–90 5.6–63(0.2–2.5)

Application Dry/antiblinding Dry Wet/dry Dry Dry

Dewatering No No Yes No No

Deck design Special Special Special Cambered Cambered

Panel type Modular Modular Modular Tensioned Tensioned

Material Soft rubber Rubber Polyurethane Spring steel Rubber

Aperture Punched Moulded and punched

Moulded WovenPunched

Fastening Snap-on Snap-on Snap-on Cross- or length tensioned

Cross- or length tensioned


WM6000 & WM7000H

Modular rubber



Modular PUWX6000


Wire Mesh


Max feed size (mm) 10 - 50 20 - 200 10 - 100 4 - 200 20 - 150 20 - 50 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50

Separation 2 - 16 10 - 63 1 - 31,5 1 - 90 5,6 - 63 2 - 16 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4







WM6000 & WM7000HWM4000 & WM5000 WM7000

WX8500 WK6000 WK8500

4

WM6000 & WM7000H

Modular rubber



Modular PUWX6000


Wire Mesh


Max feed size (mm) 10 - 50 20 - 200 10 - 100 4 - 200 20 - 150 20 - 50 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50

Separation 2 - 16 10 - 63 1 - 31,5 1 - 90 5,6 - 63 2 - 16 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4







WM6000 & WM7000HWM4000 & WM5000 WM7000

WX8500 WK6000 WK8500

4

WM6000 & WM7000H

Modular rubber



Modular PUWX6000


Wire Mesh


Max feed size (mm) 10 - 50 20 - 200 10 - 100 4 - 200 20 - 150 20 - 50 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50

Separation 2 - 16 10 - 63 1 - 31,5 1 - 90 5,6 - 63 2 - 16 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4







WM6000 & WM7000HWM4000 & WM5000 WM7000

WX8500 WK6000 WK8500

4

WX7000 Tensioned



Tensioned PU



PU panel


rubber panel


panel with skidbars

WF9000 Special PU

screening media


Max feed size (mm) 10 - 50 20 - 200 10 - 100 4 - 200 20 - 150 20 - 50 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50

Separation 2 - 16 10 - 63 1 - 31,5 1 - 90 5,6 - 63 2 - 16 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4






WX1000 WX7000WX6000

WS6000 WS6000H WF9000

5

WX7000 Tensioned



Tensioned PU



PU panel


rubber panel


panel with skidbars

WF9000 Special PU

screening media


Max feed size (mm) 10 - 50 20 - 200 10 - 100 4 - 200 20 - 150 20 - 50 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50

Separation 2 - 16 10 - 63 1 - 31,5 1 - 90 5,6 - 63 2 - 16 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4






WX1000 WX7000WX6000

WS6000 WS6000H WF9000

5

WX7000 Tensioned



Tensioned PU



PU panel


rubber panel


panel with skidbars

WF9000 Special PU

screening media


Max feed size (mm) 10 - 50 20 - 200 10 - 100 4 - 200 20 - 150 20 - 50 10 - 100 30-250 10 - 100 150 - 300 75 - 400 10 - 50

Separation 2 - 16 10 - 63 1 - 31,5 1 - 90 5,6 - 63 2 - 16 1 - 45 16 - 90 1 - 45 45 - 120 45 - 120 2 - 25.4






WX1000 WX7000WX6000

WS6000 WS6000H WF9000

5

WX7000 TENSIONED ANTI-BLINDING PU

WX8500 TENSIONED PU

WK6000 PRE-TENSIONED RUBBER PANEL

WK8500 PRE- TENSIONED PU PANEL

WS6000 FLAT SELF-SUPPORTING RUBBER PANEL

WS6000H SELF-SUPPORTING RUBBER PANEL WITH SKIDBARS

Final Intermediate and final

Secondary, intermediate


Primary, secondary

Primary, secondary

20–50 (0.8–2)

10–100 (0.4–3.9)

30–250 (1.2–9.8)

10–100 (0.4–3.9)

150–300 (5.9–12)

75–400 (3–15.8)

2–16 (0.1–0.6)

1–45(0.03–1.8)

16–90(0.6–3.5)

1–45(0.03–1.8)

45–120(1.8–4.7)

45–120(1.8–4.7)

Dry / antiblinding Wet/dry Dry Wet/dry Dry Dry

No Yes No Yes No No

Cambered Cambered Cambered Cambered Flat Flat

Tensioned Tensioned Pre-tensioned Pre-tensioned Self-supporting Self-supporting

Soft polyurethane

Polyurethane Rubber Polyurethane Rubber Rubber

PunchedMoulded Punched Moulded

Moulded and punched

Moulded



Clamp down Clamp down Clamp down Clamp down


BREAKER BOOM SYSTEMS AND HYDRAULIC BREAKERSBREAKER BOOM SYSTEMSSandvik is a unique boom supplier, delivering

complete packages to meet specific cus-

tomer needs. As a leading hydraulic breaker

manufacturer, Sandvik is ideally positioned to

provide a complete turnkey package consist-

ing of breaker, boom, power pack and full

electrification of the system, all manufactured

by Sandvik to the most rigorous quality and

safety standards.

Our experienced engineering team makes

sure that the right equipment is positioned in

the right place for optimum safety, reliability,

durability and productivity. From jaw to impact

crushers, crusher blockages and bridging

are a recurring challenge. Inconvenient and

costly interruptions can be eliminated with a

Sandvik boom. Booms are used to help feed

the material into the crusher to maintain op-

timum crusher throughput, increase crusher

efficiency and extend the life of the crusher.

BB7500 BB7600 BB8094 BB8102 BB8120Working weightkg (lb)

6,450/7,250 (14,190/15,950)

6,650/7,400 (14,630/16,280)

15,100 (33,220)

15,500(34,170)

16,500(36,300)

Nominal horizontal reach, m (ft)

5.6/5.5 (18.4/18)

6.5/6.4 (21.3/21)

9.8 (32.1)

13.4(44)

14.5 (48)

Nominal vertical reach, m (ft)

4.8/5.1 (15.7/16.7)

5.8/6.1 (19/20)

9.2 (30.2)

10.5(31)

12.2 (40)

Swing, degrees

170 170170 (optional 360)

170 (optional 360)

170 (optional 360)

Recommended breaker types

BR2155–BR3288 BR2155–BR3288 BR2577–BR4099 BR2577–BR4099 BR2155–R2577

Recommended power packs

HA 37 EHC, HA 45 EHC, HA 55 EHC, HA 55 HD


HYDRAULIC BREAKERSSandvik has hydraulic breakers compatible

with just about every carrier’s make, model

and size, allowing them to be utilized in an

infinite number of applications. Offered with

a variety of housing and mounting options,

Sandvik, with its full range of hydraulic break-

ers, ensures maximum productivity and profit-

ability, regardless of the application.

BR2155 BR2577 BR3288 BR4099 BR5011 BR7013Minimum working weight

1,240 kg (2,730 lb)

1,760 kg (3,880 lb)

2,400 kg (5,290 lb)

3,380 kg (7,450 lb)

4,750 kg (1,0470 lb)

7,000 kg (15,430 lb)

Impact rate 490 - 780 bpm 450 - 750 bpm 370 - 740 bpm 400 - 700 bpm 370 - 620 bpm 350 - 450 bpm

Operating pressure

140 - 160 bar (2,030 - 2,320 psi)

135 - 145 bar (1,960 - 2,105 psi)

150 - 160 bar (2,175 - 2,320 psi)

150 - 160 bar (2,175 - 2,320 psi)

160 - 170 bar (2,320 - 2,465 psi)

150 - 170 bar (2,175 - 2,465 psi)

Pressure relief, min220 bar (3,190 psi)

190 bar (2,755 psi)

220 bar (3,190 psi)

210 bar (3,045 psi)

220 bar (3,190 psi)

220 bar (3,190 psi)

Oil flow range120 - 180 l/min (31.7 - 47.6 gal/min)

140 - 200 l/min (37.0 - 52.8 gal/min)

160 - 250 l/min (42.3 - 66.0 gal/min)

250 - 350 l/min (66.0 - 92.5 gal/min)

280 - 380 l/min (74.0 - 100.4 gal/min)

300 - 400 l/min (79.3 - 105.7 gal/min)

Tool diameter118 mm (4.65 in)

135 mm (5.31 in)

142 mm (5.59 in)

166 mm (6.54 in)

190 mm (7.48 in)

203 mm (7.99 in)

Carrier weight, allowed range

16 - 26 t (35,300 - 57,300 lb)

21 - 30 t (46,300 - 66,100 lb)

26 - 40 t (57,300 - 88,200 lb)

34 - 55 t (75,000 - 121,300 lb)

43 - 80 t (94,800 - 176,400 lb)

60 - 100 t (132,300 - 220,500 lb)

Noise level, measured sound power level, LWA

124 dB 124 dB 128 dB 130 dB 126 dB 129 dB


MODULAR CRUSHING AND SCREENING PLANTSWith Sandvik modular plants you are on the

fast track to a well-proven solution, thus

increasing your return on investment. We offer

a complete program in crushing and screening

applications, based on well-known, station-

mounted equipment. With the experience from

more than 80 installations worldwide, Sandvik

modular plants offer you peace of mind.

Sandvik modular plants are based on crushing

and screening stations that are already de-

signed, meaning that engineering and manu-

facturing time will be significantly reduced.

The risk for unexpected problems is greatly

reduced, and you get built-in Sandvik safety

and quality control.

We apply our ore processing experience when

designing your modular plant. Simply stated,

you tell us the feed gradation, ore character-

istics and product requirements, and we can

deliver a plant solution to meet your crushing

needs. Using the same cone crusher models

in secondary and tertiary applications allows

for easier service and support. Commonality

of spare parts leads to lower reduced tied-up

capital, thereby improving your return on

investment.

TAILOR-MADE PLANTS

Number of

Months

Engineering

Manufacturing/packing

Transport

Erection

Commis-sioning

SANDVIK MODULAR PLANTS

Eng

inee

ring

Manufacturing/packing

Transport

ErectionCom

mis

-si

onin

g

Number of

Months

5

MONTH SAVING!


p. 276


SMALL- TO MEDIUM-SCALE SITESSandvik modular plants include relevant

choices of primary stations, bin stations,

crushing stations, screening stations and belt

conveyors as well as electrical and automa-

tion units. Our approach is perfect for small

to medium-scale mining sites covering the

150 to 500 mtph range with the possibility of

expanding up to 1,000 mtph.

KEY EQUIPMENT*PLANT SIZE

150 mtph (165 stph) 250 mtph (275 stph) 500 mtph (550 stph)

Grizzly feeder SW1052H SV1652H SV1862

Primary crusher CJ409 CJ412 CJ615

LF screen LF1540D LF1850D LF2460D (Mining)

Pan feeder SP1023H SP1023H (x2) SP1323H (x2)

Secondary crusher CH430 EC CH440 EC CH660 CX

LF screen LF2160D LF2770D LF2460D (Mining) (x2)

Pan feeder SP0725 (x3) SP1023 (x2) SP1023 (x2)

Tertiary crusher CH430 F (x2) CH440 F (x2) CH660 EF (x2)

Electrical &Automation

Containerized electrical and automation equipment as per customer request. Factory tested and validated prior to shipment.

* subject to alteration without prior notice


BULK MATERIALS HANDLINGSAFETY FIRST 210

BUCKET-WHEEL EXCAVATORS PE SERIES 212

BELTWAGONS AND BELTBRIDGES PB SERIES 214

SPREADERS PA SERIES 216

MINE PLANNING 218

MOBILE CRUSHING STATIONS PF SERIES 220

RELOCATABLE CRUSHING STATIONS PX SERIES 222

FIXED CRUSHING STATIONS PZ SERIES 224

TRANSPORT CRAWLERS PT SERIES 226

STACKERS PS, HS SERIES 228

RECLAIMERS PR SERIES 230

STACKER/RECLAIMERS PD SERIES 232

SHIPLOADERS PL SERIES 234

CONVEYOR SYSTEMS PC SERIES 236

STANDARD CONVEYING EQUIPMENT HC, HF, HD, HI, HH SERIES 238

UNDERGROUND MATERIALS HANDLING 240

UNDERGROUND MATERIALS HANDLING CONTINUOUS HAULAGE SYSTEMS 241

MINING SYSTEMS CUSTOMER SERVICES 242

NOTE!Wear

Protectionp. 268

NOTE!Foam Fire

Suppressionp. 300

Bulk Materials Handling | Sandvik Offering Guide 2015 209

SAFETY FIRSTSAFETY We supply large-scale materials handling

systems for mining operations and bulk

materials terminals. It is our commitment that

in every phase of the life cycle of our products,

from the early planning stage through the

fabrication, transport and assembly up to the

potential removal, safety is the most important

aspect in everything we do. We strive to pro-

vide machines and systems that can not only

be safely operated but that also provide safety

for service and maintenance, as well as for the

environment.

OPERATOR COMFORTOur systems operate in rough conditions.

These conditions can include dust, noise, vibra-

tion and other occupational hazards. Therefore,

we design systems to better protect operators

from exposure to these hazards, including of-

fering remote controlled systems, if requested.

Modern human machine interfaces provide

easy control of the system, either from the

central control room or from the operator cabin.

SERVICEABILITY/MAINTAINABILITYSandvik works to reduce the exposure of

service personnel to hazards during repair

and maintenance and moreover to decrease

the time needed for service with the lowest

possible number of parts to be dismantled on

the machine. On customer demand, chutes

and other maintenance-intensive parts can

be available as a cartridge system, which

can be retracted and installed as a single unit

(“plug in and out”) and be transported to the

workshop for maintenance. The short duration

of the process lowers the maintenance cost

considerably, contributing to an economical

machine life cycle.

ENVIRONMENTBulk handling equipment is designed for large-

scale capacities, which in turn can result in

significant consumption of energy and materi-

als. Continuous mining and materials handling

systems with electric conveyor systems

contribute to decreased environmental impact

in operation. The drive systems of mobile ma-

chines can be utilized as near as possible to

real operational demands in order to increase

the overall efficiency, thus reducing the total

carbon footprint of the handling system. Mo-

tors of higher-efficiency classes and drives

operated with variable frequencies can be

designed with environmental features such as

power feedback into the grid during electrical

braking or regenerative operations.


more information.

210 Sandvik Offering Guide 2015 | Bulk Materials Handling

SERIES CAPACITY lm3/h (ly3/h)

BUCKET-WHEEL BOOM LENGTH m (ft)

BELT WIDTH mm (inch)

BLOCK HEIGHT m (ft)

PE100 up to ~ 7,500 (9,800) ~ 20–40 (66–131) ~ 800–2,000 (31.5–79) ~ 8–25 (26–82)

PE200 up to ~12,000 (15,700) ~ 40–65 (131–213) ~ 1,400-2,500 (55–98) ~ 35 (115)

Note: Ranges and dimensions are approximate; they can be adapted and may vary according to customer request.

BUCKET-WHEEL EXCAVATORS PE SERIES Sandvik bucket-wheel excavators are de-

signed to continuously strip overburden and

mine coal, lignite and various soft minerals.

With capacities from 150 to 12,000 cubic

meters per hour (200–15,700 cubic yards

per hour) loose, they are capable of mining

formations with compressive strengths of up

to 20 MPa (2,900 psi) and in some cases even

beyond. Controlled by modern PLC systems

with extensive automation possibilities, they

have ergonomic, user-friendly interfaces for

operator comfort, quick familiarization and

sustained high productivity. Since they are of

modular construction, Sandvik bucket-wheel

excavators are easy to optimize for different

applications.


PE100Our standard range of compact-type bucket-

wheel excavators is designed for small to

medium-size opencast mines. All models

are of rugged, rational construction with two

crawlers, are highly productive for their size

and weight and are very reliable.

PE200Bucket-wheel excavators for higher capaci-

ties and for bigger block heights are of the

conventional C-frame design. Equipped with

longer bucket-wheel boom, this type requires

heavy counterbalance and is seated on an

undercarriage with a triangular-crawler travel

mechanism.



RECEIVING BOOM LENGTH m (ft)

DISCHARGE BOOM LENGTH m (ft)


PB100 up to ~ 10,000 (13,100) up to ~ 50 (164) up to ~ 50 (164) ~ 1,200–2,200 (47–87)

PB200 up to ~ 7,500 (9,800) up to ~ 40 (131) up to ~ 40 (131) ~ 1,200–1,800 (47–71)

PB300 up to ~ 10,000 (13,100) up to ~ 100* (328) ~ 1,200–2,500 (47–98)

PB400 up to ~ 20,000 (26,160) up to ~ 150* (492) ~ 1,200–2,800 (47–110)

PB500 up to ~ 20,000 (26,160) up to ~ 150* (492) ~ 1,200–2,800 (47–110)


BELTWAGONS AND BELTBRIDGES PB SERIESSandvik beltwagons (PB100-PB300) and

beltbridges (PB400-PB500) are designed

to form a flexible, adjustable, synchronized

bridge between the bucket-wheel excavator

or fully-mobile crushing plant and the bench

conveyor in order to ensure a continuous,

uninterrupted flow of material from opencast

mining operations. Their capacity range is up

to 20,000 cubic meters per hour (26,160 cubic

yards per hour) to match the current range

of Sandvik bucket-wheel excavators or fully-

mobile crushing plants.


Sandvik beltwagons and beltbridges are of

rational, modular construction and therefore

easy to customize for different applications at

reasonable cost. Usually built to order, they are

track-mounted, available in various boom and

conveyor configurations and equipped with

modern control systems.

PB100-PB300PB100 with a single slewing, PB200 with a dou-

ble slewing and PB300 with a fixed boom.

PB400-PB500PB400 with straight belt bridge and PB500

with bent belt bridge configuration.



RECEIVING BOOM LENGTH m (ft)

DISCHARGE BOOM LENGTH m (ft)


PA100 up to ~ 10,000 (13,100) up to ~ 50 (164) up to ~ 50 (164) ~ 1,200–2,500 (47–98)

PA200 up to ~ 15,000 (19,600) up to ~ 100 (328) up to ~ 70 (230) ~ 1,200–2,500 (47–98)

PA300 up to ~ 15,000 (19,600) up to ~ 100* (328) up to ~ 300 (984) ~ 1,200–2,500 (47–98)


SPREADERS PA SERIESSandvik supplies spreaders up to 350 meters

(1,150 ft) in length. The purpose of the spread-

er is to receive overburden from the haul-

age conveyor and dump it in an orderly and

efficient manner. Rail or track-mounted tripper

cars, usually part of the spreader package, are

used to transfer the material from the haulage

conveyor to the spreader. Sandvik spreaders

are usually tailor-made for the application and

built to order.

The Sandvik PA series of spreaders also pro-

vides superior abilities for landscape recultiva-

tion procedures, in which different material

layers need to be spread – a constantly grow-

ing environmental requirement.

All in all the PA series is the ideal combination

of flexibility and high performance.


PA100

PA200

PA100 defines the compact-type spreader,

and PA200 is known as the C-frame type

spreader. Normally track-mounted, they are of

rational, modular construction and equipped

with modern control systems.

PA300The Sandvik mobile cross pit spreader (CPS)

system, developed and customized for special

applications, has been built to over 350 meters

(1,150 ft) in length. An incorporated bucket-

wheel excavator loads the waste material to the

boom of the cross pit spreader, which conveys

the waste material across the open pit and dis-

charges it over the designated dumping zone.


Cum

ulat

ive

Cas

hflow

($m

)

CUMULATIVE OPEX AND CAPEX IPCC VS. TRUCKING

$1,600$1,400$1,200$1,000

$800$600$600$400$200

$ -

$(200)

Year -2 Year 1 Year 3 Year 5 Year 7 Year 9 Year 11 Year 13 Year 15 Year 17

= Opex Difference = Capex difference

MINE PLANNING The future of mining and its ability to continu-

ously provide the building blocks for modern

society to enjoy a high standard of living

requires that we, as a major original equipment

manufacturer supplying to the mining industry,

continue to provide safer and better ways of

working and cheaper methods of mining, while

ensuring that the footprint we leave behind is

forever improving.

WE OFFER NEXT SERVICES: - High level In-Pit Crushing and Conveying

(IPCC) assesments to measure

technology impact

- Desktop studies for IPCC vs. truck & shovel

or other mining methods

- Scoping level studies for IPCC vs. truck &

shovel or other mining methods

- Detailed engineering design studies (EDS)

for biggest mining projects


We have a dedicated team of mining engineers

linking mining operational knowhow, experi-

ence and planning to the design and project

management implementation teams. This

ensures that you not only get what you pay for

but that is practically applied to your individual

mine site.

This team has established a solid reputation

for a first-pass assessment of In-Pit Crush-

ing and Conveying (IPCC) versus traditional

truck shovel or other mining methodology with

emphasis on outcome, not time.

They work on a cost recovery basis only, com-

plementing and sometimes cooperating with

work done by mining consultancy houses.


SERIES CAPACITYmtph (stph)

HOPPER CAPACITY m3 (y3)

CRUSHER TYPE

INNER WIDTH OF APRON FEEDERm (ft)

PF200~ 1,500–12,000 (1,650-13,230)

~ 80–220 (105–288)

HybridSizer

Double-roll crusher

~ 2–4 (6.6-13.2)

PF300~ 1,500–12,000 (1,650-13,230)

~ 80–220 (105–288) ~ 2–4 (6.6-13.2)

PF400 4,500 (4,960) ~ 60–90 (78.50–118) 2.2 (7.2)

Note: Ranges and dimensions are approximately; they can be adapted and may very according to customer request.

MOBILE CRUSHING STATIONS PF SERIESIn-pit Crushing & Conveying systems start

with a crushing plant near the mining face.

The more truck haulage can be reduced, the

greater the operating cost savings and reduc-

tion in carbon footprint. Where applicable,

mobile crushing plants represent the ideal

solution since the loading equipment feeds

the crushing plant with no intermediate truck

haulage. All mobile crushing plants are crawler

mounted, allowing them to directly follow the

loading equipment. Sandvik offers three fami-

lies of mobile crushing plants for mining ap-

plications, each tailored and customizable for

different applications, capacities and unique

circumstances. Crushing capacities range

from 1,500 to more than 12,000 metric tons

per hour (1,650 to 13,230 short tons per hour).

Target materials may include overburden and

waste rock, coal and lignite, oil sands, and

metallic ores, limited by a material hardness

of 225 MPa. The right choice will drive higher

production and profitability, while reducing

dust, noise, and water usage.


PF200The PF200 is a traditional mobile crusher

design, characterized by centrally located

crawler tracks and a suspended discharge

boom. Numerous variations of this concept

are possible, including hydraulic hopper

supports, a slewable support structure,

and intermediate transfer conveyors. The

advantages of this design include the capacity

range, design options, and fl exibility of the

discharge conveyor. Each plant is designed to

the customer request.

PF300The PF300 is a modern concept for mobile

crushing plants uniquely offered by Sandvik,

characterized by a compact design and maxi-

mum stability. It can be equipped with a sizer,

double-roll-, or hybrid crusher to suit varying

demands. The PF300 is the most mobile

design to follow hydraulic- or rope shovels at

the mining face. The stable triangular footprint

of the crawler tracks lets the crusher operate

without any additional ground support. A de-

tached discharge conveyor operates without

oscillations. The advantages of this design in-

clude maneuverability and optimum position-

ing, stability, and maximum availability.

PF400The PF400 is a further refinement of the

PF300 concept, invented by Sandvik and

characterized by a front end tailored for dozer

push. Where applicable, pushing with dozers

is a very cost effective alternative to shovels,

further expanding the opportunity for IPCC

in mining applications. The PF400 combines

this loading technique with maximum mobility

and the Sandvik hybrid crusher to effectively

process a range of materials from hard to wet

and sticky.




CRUSHER TYPE


PX100 ~ 1,000–15,000 (1,650–16,530) ~ 30–550 (39–719) Gyratory NA

PX200 ~ 1,000–15,000 (1,650–16,530) ~ 80–1,200 (105–1,570)

HybridSizerDouble-roll crusherGyratory

~ 2–4.2 (6.6–13.8)


RELOCATABLE CRUSHER STATIONS PX SERIES Extracted mineral resources in opencast

mining and quarries have to undergo a size

reduction to achieve a manageable size before

being transported by conveyor systems

for further treatment. Crushers represent

the core of relocatable crushing stations.

Depending on the application, various types

of crushers can be utilized including the sizer,

hybrid, double-roll, roll, or gyratory crusher.

Semi-mobile crushing plants consist of mov-

able modules and can be shifted to follow the

development of the mine site. The throughput

capacity can be more than 15,000 metric tons

per hour (16,530 short tons per hour). Feed

materials include coal, iron ore, overburden,

waste, copper ore, limestone, oil sands, gyp-

sum, chalk and similar materials.


The extensive line of Sandvik relocatable

crushing station designs allows the complete

primary crushing system to be shifted to

different locations within the mine or pit. A re-

locatable crushing station offers a flexibility to

larger operations that minimizes truck haulage

from the operating face.

Preventing the emission of dust is an impor-

tant aspect of materials handling. Stationary

processing stations feature either water spray

systems for binding the dust or special dust

extraction systems, or are fully enclosed to

minimize the impact on the environment from

dust and noise.

PX100 - DIRECT FEED

PX200 - INDIRECT FEED VIA APRON FEEDER




CRUSHER TYPE


PZ100 ~ 1,000–15,000 (1,102–16,530)

~ 30–550 (39–719) Gyratory NA

PZ200 ~ 1,000–15,000 (1,102–16,530)

~ 80–1,200 (105–1,570) HybridSizerDouble-roll crusherGyratory

~ 2–4.2 (6.6–13.8)


FIXED CRUSHING STATIONS PZ SERIES Stationary processing plants are specially de-

signed for many years of use in a single, fixed

location. To meet the individual requirements

placed on the fixed processing plant, the en-

tire plant is designed and set up in accordance

with prevailing local conditions, for throughput

capacities of more than 15,000 metric tons

per hour (16,530 short tons per hour), usable

for coal, overburden and processing of harder

materials such as copper ore and iron ore.

Crushers represent the heart of stationary

crushing plants. Depending on the applica-

tion, various types of crushers can be utilized

including for example sizer, hybrid, jaw, cone,

roll or gyratory crushers. Preventing the

emission of dust is an important aspect of

materials handling. Fixed processing plants

feature either water spray systems for binding

the dust or special dust extraction systems,

or are fully enclosed to minimize the impact on

the environment from dust and noise.


PZ100 - DIRECT FEED OPTION

PZ200 - INDIRECT FEED OPTION VIA FEEDERS

The complete line of Sandvik fixed crushing

plant designs are custom-built for individual

applications, with the customer’s needs in

mind. The two concepts below provide some

excellent references of the long Sandvik expe-

rience for these kinds of applications.


SERIES LOADING CAPACITY mt (st)

MINIMUM HEIGHT m (ft)

CYLINDER STROKE mm (ft)

PT150-PT1500 150–1,500 (165–1,650) ~ 1,5–3 (4.9–9.8) ~ 500–900 (19.7–35.4)


TRANSPORT CRAWLERS PT SERIES Sandvik transport crawlers are special vehi-

cles used to relocate heavy mining equipment

such as conveyor drive stations and semi-

mobile crushing plants safely and economi-

cally. The load-carrying capacities of Sandvik

transport crawlers range from 150 to 1,500

metric tons (165 to 1,650 short tons).


PT150-PT1500Sandvik transport crawlers are equipped with

sophisticated electronic control systems to

keep the load level even on rough terrain and

steep gradients. This enables safe transporta-

tion of heavy loads even in difficult conditions.

The machines can be equipped with or without

an operator’s cabin.


SERIES CAPACITY mtph (stph)

BOOM LENGTH m (ft)


RAIL GAUGE m (ft)

PS100 up to ~ 20,000 (22,050) ~ 40–65 (131–213) ~ 1,600–2,500 (63–98) ~ 8–20 (26–66)

PS200 up to ~ 6,000 (6,610) ~ 20–40 (66–132) ~ 800–1,800 (31.5–71) ~ 8–12 (26–39)

PS400 up to ~ 20,000 (22,050) ~ 40–65 (131–213) ~ 1,600–2,500 (63–98) ~ 8–12 (26–39)

HS - movable type 300–2,800 (331–3,086) ~ up to 40 (131) 650–1,400 (26–55) NA

HS - radial type 200–1,200 (220–1,323) ~ up to 40 (131) 650–1,000 (26–39) NA

HS - tripper type 200–1,200 (220–1,323) NA 650–1,000 (26–39) NA


STACKERS PS, HS SERIES Sandvik stackers effectively stockpile bulk

materials in an efficient and orderly man-

ner. Stationary or travelling, rail-mounted or

rubber-tired, they can be supplied in fixed, luf-

fable or luffable-and-slewable boom designs,

with capacities from 150 to 20,000 metric tons

per hour (165 to 22,000 short tons per hour).

The choice of design depends on factors such

as the stacking method (Chevron, Windrow

and Cone Shell) and size of the stockpile, the

type of material, the required throughput and

the demand for mobility. Tripper cars or tripper

systems for transferring material from the yard

conveyor to the stacker or directly onto a live

stockpile are considered part of the stacking

system.


PS100 – PS200This type of stacker is able to luff and slew the

boom and is designed to service stockpiles on

both sides of the rails. Boom length can range

from 10 to over 60 meters (33 to 198 ft).

- PS100

- Pylon type – used for standard heavy-duty

applications.

- PS200

- Cantilevered type – simple and robust

design for light- and medium-duty applica-

tions.

PS400Luffable-only are used where the stockpile is

required to be stacked from one side only, with

little or no demand for blending by means of

stacking.

HS – MOVABLE TYPEThe standard range of movable stackers

covers belt widths 650, 800, 1,000, 1,200 and

1,400 mm (26, 31.5, 39, 47, 55 in) each having

different lengths up to 40 m (131 ft) for a typi-

cal capacity range of 300 to 2,800 mtph (331

to 3,086 stph).

HS – RADIAL TYPEThe standard range of radial stackers covers

three belt widths 650, 800 and 1,000 mm

(26, 31.5 and 39 in) each having five different

lengths 20, 25, 30, 35 and 40 m (66, 82, 98, 115

and 131 ft) for a typical capacity range of 200

to 1,200 mtph (220 to 1,323 stph).

HS – TRIPPER TYPEThe standard range of tripper car conveyor

stackers for open stockpiles or roof-mounted

type for covered stockpiles. A range of three

belt widths 650, 800 and 1000 mm (26, 31.5

and 39 in) each having the required stockpile

length for a typical capacity range of 200 to

1200 mtph (220 to 1323 stph).


SERIES CAPACITY mtph (stph)

BOOM LENGTH m (ft)


RAIL GAUGE m (ft)

PR100 up to ~ 12,000 (13,230) ~ 40–65 (131–213) ~ 1,600–2,500 (63–98) ~ 8–20 (26–66)

PR200 up to ~ 20,000 (22,050) ~ 20–40 (66–132) ~ 800–1,800 (31.5–71) ~ 8–12 (26–39)

PR300 up to ~ 6,000 (6,610) ~ 40–65 (131–213) ~ 1,600–2,500 (63–98) ~ 8–20 (26–66)

PR400 up to ~ 4,000 (4,410) ~ 40–65 (131–213) ~ 1,600–2,500 (63–98) ~ 8–12 (26–39)

PR600 up to ~ 8,000 (8,820) ~ up to 40 (131) 650–1,000 (26–39) NA

PR700 up to ~ 12,000 (13,230) ~ 40–65 (131–213) ~ 1,600–2,500 (63–98) NA


RECLAIMERS PR SERIESSandvik reclaimers are designed to reclaim

bulk materials from stockpiles at mines, ports,

steel plants, power stations, etc., in a quick,

efficient and orderly way. They are available in

several main types, including bucket-wheel,

scraper and drum-type reclaimers, and in

many configurations and sizes, with capaci-

ties from 500 to 20,000 metric tons per hour

(550 to 22,000 short tons per hour) and more.

The choice of design depends on factors such

as the size and shape of the stockpile, the

type of material to be reclaimed, the required

reclaiming rate and the need for blending or

homogenization.


PR100 – PR200Designed to reclaim large volumes, the exact

design tailored to suit the needs of the cus-

tomer. Boom length range from 10 to over 60

meters (33 to over 198 ft).

PR100

- Pylon type – for use in low to medium bulk

density and medium ore applications.

PR200

- Rocker type – minimizes the migration of

the center of gravity in operation to allow

very high capacities.

PR300For a more efficient blending purpose that can

be even more improved by using the option

of a second bucket wheel for dual operation.

Typically used for reclaiming material where

homogenization is a primary requirement.

PR400Good choice for small to medium capacities

and where homogenization is not a priority.

Reclaims the material from the surface in a

longitudinal direction.

PR600Is the optimal choice if good homogenizing is

important. Alternative to the PR300, it com-

prises a long rotating drum fitted with a large

number of reclaiming buckets.

PR700Flexible solution on tracks for applications

where quick project start-up or handling of

more than one stockpile with one machine is

required.


SERIES STACKING CAPACITYmtph (stph)

RECLAIMING CAPACITY mtph (stph)

BOOM LENGTH m (ft)


RAIL GAUGE m (ft)

PD100 up to ~ 12,000 (13,230)

up to ~ 12,000 (13,230) ~ 20–40 (66–132) ~ 800–1,800 (31.5–71) ~ 8–20 (26–66)

PD200 up to ~ 18,000 (19,840)

up to ~ 20,000 (22,050) ~ 40–65 (131–213) ~ 1,600–2,500 (63–98) ~ 8–20 (26–66)

PD300 up to ~ 4,000 (4,410)

up to ~ 3,000 (3,300) ~ 30–60 (98–197) ~ 800–1,800 (31.5–71) up to ~ 120 (394)


STACKER/RECLAIMERS PD SERIESSandvik stacker/reclaimers come in two main

types: bucket-wheel models for alternate

stacking and reclaiming, and circular units,

which normally stack and reclaim the mate-

rial alternately but can be designed to do so

simultaneously if required. Our bucket-wheel

models, normally supplied complete with

tripper cars, are compact and economical for

longitudinal stockyards where simultaneous

stacking and reclaiming is not required and

where there can be large variations in the de-

mand for stacking and reclaiming capacities.

Sandvik also offers standard circular units,

which build a ring-shaped stockpile and are

normally housed inside a covered dome due

to environmental concerns; both continually

stack the stockpile at one end of the ring and

reclaim the material simultaneously from the

other end.


PD100 – PD200Boom-type bucket-wheel stacker/reclaim-

ers can be supplied in many configurations

and sizes, with boom types up to over 60

meters (197 ft) in length and stacking/reclaim-

ing capacities up to 20,000 metric tons per

hour (22,000 short tons per hour) per hour.

Tripper cars for transferring material from the

yard conveyor to the stacker/reclaimer are

considered part of the machine. In case no

intermediate storage is required a collapsible

tripper car with direct material transfer from

the unloading facility (eg trains) to the load-out

area (eg ships) is applied.

- PD100

The pylon-type design represents consist-

ent performance and combines a good ra-

tio between machine weight and capacity.

Very popular in low to medium bulk density

applications and medium ore applications.

- PD200

The rocker type is a heavy-duty machine

that minimizes the migration of the center

of gravity in operation to allow very high

capacities and an economical rail gauge

and to maximize the usable width of the

stockyard.

- PD300

Since circular stacker/reclaimers are nor-

mally housed inside a dome, the pile is built

up automatically at one end by means of a

slewing and luffing stacker using the cone-

shell stacking method for 360 degrees of

rotation and reclaimed at the other end by

a radial scraper-type reclaimer. The latter

reclaims the material layer by layer from

the pile cross-section and conveys it into

a central hopper located under the central

column.


SERIES CAPACITY mtph (stph) OUTREACH m (ft) BELT WIDTH mm (inch)PL100 up to ~ 20,000 (22,050) up to ~ 60 (197) ~ 1000–2,800 (40–110)

PL200 up to ~ 20,000 (22,050) up to ~ 50 (164) ~ 1000–2,800 (40–110)

PL300 up to ~ 20,000 (22,050) up to ~ 70 (230) extended ~ 1000–2,800 (40–110)

PL400 up to ~ 20,000 (22,050) up to ~ 150 (492) extended ~ 1000–2,800 (40–110)


SHIPLOADERS PL SERIESSandvik linear travelling and radial-quadrant

gantry type shiploaders are constructed

in proven, eco-friendly designs and a wide

range of sizes to service vessels from 5,000

DWT barges up to the newest Chinamax

vessels with 400,000 DWT. Central to the

Sandvik philosophy is minimal disruption of

the port during installation of the shiploader

and its supporting equipment. Our process

for off-site construction, assembly, testing,

commissioning and heavy-load transportation

is highly advanced, resulting in erection and

installation of fully pre-assembled operational

shiploaders with capacities up to 20,000 met-

ric tons per hour (22,050 short tons per hour)

in just a few days.


PL100Rail-borne gantry mounted, slewing boom

shiploaders, which also have a luffing func-

tion, are designed to cover vessel holds on

both sides of the pier up to the largest vessel

classes through a combination of luffing, slew-

ing and longitudinal travel. To enable vessels

to berth, they are slewed parallel to the quay.

PL200Rail-borne gantry mounted slewing boom

shiploaders with additional shuttling function

enables for flexible and accurate operation

especially in coal handling where the vessel

holds have to be loaded close to the edge.

PL300Rail-borne gantry mounted, telescopic-

boom shiploaders, which have a steep luffing

function, are designed to cover all hatches of

the vessel through a combination of luffing,

telescoping outreach and longitudinal travel.

To enable vessels to berth, the boom is simply

raised out of the way.

PL400Radial quadrant, shuttle-boom shipload-

ers have a slewing bridge that is pivoted on

the inside and guided on a curved rail on the

outside. The shuttling conveyor boom that

also has a certain luffing function is located on

the bridge. This enables full hatch coverage

through a combination of luffing, slewing and

variable outreach.


SERIES CAPACITY mtph (stph) LENGTH m (ft)* BELT WIDTH mm (inch)PC100 up to 25,000 (27,558) up to 20,000 (65,617) up to 2,200 (86.6)

PC200 up to 11,000 (12,125) up to 2,000 (6,562) up to 2,000 (78.7)

PC300 up to 20,000 (22,046) up to 2,000 (6,562) up to 2,200 (86.6)

PC500 up to 8,000 (8,818) up to 2,000 (6,562) up to 2,000 (78.7)

PC600 up to 15,000 (16,535) up to 35 (113) up to 3,500** (137.8**)

*single flight, **steel pan belt


CONVEYOR SYSTEMS PC SERIES Sandvik has a highly skilled projects divi-

sion specializing in the design, manufacture,

installation and commissioning of complete

conveyor systems for use in mining, power

generation, processing plants, port systems

and the full range of conveyor applications.

In addition to designing new systems from

scratch, we undertake upgrading projects

to expand, optimize or modernize existing

conveyor systems.


PC100The long-distance overland systems, includ-

ing regenerative conveyors and both horizon-

tal and vertical curves, provide a CO2-friendly

alternative to trucking with capacities from

800 to 25,000 metric tons per hour (880 to

27,560 short tons per hour). For high capacity

applications gearless drive systems provide

significant economic benefits and improve

lifecycle.

PC200In-plant conveyor systems for stockyards and

ports with capacities from 100 to 7,000 metric

tons per hour (110 to 7,700 short tons per

hour) and above, including belt feeders and

high-angle, vertical-lift and totally enclosed

conveyors.

PC300Systems for open pit mines include fixed,

shiftable, semi-mobile and fully-mobile

track-mounted conveyors, tailored to the cli-

ent’s needs and mine planning. The modular

concept facilitates relocation or expansion as

the mine develops, optimizing the process of

material removal, redistribution and stacking.

PC500Sandvik has developed numerous systems for

the special demands and extreme operating

conditions of underground conveyor applica-

tions.

PC600Inclined apron feeders are used for extracting

from a dump hopper and feeding to a crusher

with capacities from 500 to 15,000 metric tons

per hour (550 to 16,535 short tons per hour).


STANDARD CONVEYING EQUIPMENT HC, HF, HD, HI AND HH SERIESUnderstanding the varying needs of our

customers and having highly trained and dedi-

cated team, Sandvik has continually strength-

ened our standard equipment product line

using our materials handling expertise and

experience to develop exacting products that

perform productively and efficiently.

HC - STANDARD BELT CONVEYORStandard belt conveyors using common

completely pre-engineered modules. Avail-

able as fixed or as mobile link version with belt

widths from 500 to 1,600 mm (19.7 to 63 in)

and lengths from 5 to 150 m (16 to 480 ft) and

capacities from 100 to 1,900 metric tons per

hour (110 to 2,100 short tons per hour).


HF - STANDARD BELT FEEDERBelt feeders of fi xed and movable type de-

signed to be used for accurate feeding of ma-

terials having heavy or mid-heavy densities.

Available in different sizes and with several

drive sizes to handle an extensive capacity

range of 70 to 1800 m3/h (92 to 2354 y3/h), bulk

densities and material sizes.

HD - STANDARD APRON FEEDERWe offer apron feeders below hoppers or

stockpiles after primary crushing with rugged

design and strength ensuring long life and

continuous operation with standard range of

pan widths 1.2 to 2.2 m (3.94 to 7,22 ft) and a

capacity range of 300 to 4300 mtph (331 to

4740 stph).

HI - STANDARD HIGH-INCLINED CONVEYORConveyors for high-inclined and vertical

material transportation using rubber belts with

cleats or pockets and sidewalls with robust

design allowing capacities up to 3000 mtph

(3307 stph), possible lifts from 100 up to 350 m

(328 up to 1148 ft), belt widths up to 2400 mm

(94,5 in) and lump sizes up to 250 mm (9,8 in).

HH - STANDARD HOPPERMobile as rail-mounted or rubber-tired version,

or fi xed installed hoppers are used to receive

material and to discharge the materials to

further downstream equipment available in

different sizes in order to handle an extensive

capacity range of up to more than 2000 m3/h

(2615 y3/h). The hopper shape is rectangular or

round designed and optionally equipped with

dust removal systems. The discharging from

the hopper is arranged by a Sandvik feeder.


BRIDGE CONVEYOR


CONVEYOR CAPACITY m3ph (y3ph)

LENGTH m (ft) MATERIAL LIFTING HEIGHT m (ft)

PN100 1,000 (39,4) 1,000 (1308) 16 (52,5) 4 (13)

PN200 1,200 (47,2) 1,500 (1962) 16 (52,5) 4 (13)

SELF ADVANCINGCONVEYOR


CONVEYOR CAPACITY m3ph (y3ph)

LENGTH m (ft) MATERIAL LIFTING HEIGHT m (ft)

PQ100 1,000 (39,4) 1,000 (1308) up to 200 (656) up to 50 (164)

PQ200 1,200 (47,2) 1,500 (1962) up to 200 (656) up to 50 (164)

UNDERGROUND MATERIALS HANDLING SUPPORT HAULAGE MACHINES BRIDGE CONVEYOR PNSandvik bridge conveyors offer an optimal

support for Sandvik mechanical cutting equip-

ment. The bridge conveyors are designed to

support the continuous material flow from the

cutting process to the next material transfer

system.

SELF ADVANCING CONVEYOR PQ Sandvik self advancing conveyor enables the

development conveyor to follow the continu-

ous cutting machine in steps. The advance is

achieved by hydraulic cylinders and electric

motors with an advance speed up to 1.5m/min.

The self advancing conveyor can be equipped

with platforms to carry development supply

components, such as transformer, switchbox-

es, powerpacks, dust extraction units.


UNDERGROUND MATERIALS HANDLING CONTINUOUS HAULAGE SYSTEMS

Sandvik develops customized continuous

haulage systems for different applications

according to the customer requirements.

Continuous haulage systems improve the

productivity and safety of underground min-

ing by enabling continuous material flow and

improved operating time and removing mobile

vehicles and their related hazards compared

to traditional batch haulage methods.

Depending on the application and its require-

ments, the continuity of the material flow can

be achieved by either extendable or flexible

solutions. The continuous haulage systems

can also be either floor or roof mounted. The

loading of the system can be supported by

mobile crushing unit, continuous cutting

machine or traditional batch haulage in order

to reduce tramming distances and improve

productivity.


MINING SYSTEMS CUSTOMER SERVICESThe stakes are high for mining and materials

handling equipment. Every maintenance or

technical department knows of the pressure

from the operations department. If a machine

goes down, there is not another one to take

its place. Availability is the name of the game,

and it doesn’t matter if the downstream pro-

cess is a power plant, a rolling train or a ship

scheduled to sail. Best technical expertise and

anticipation are required to prevent unsched-

uled shutdowns or costly delays.

Sandvik as OEM – Original Equipment Manu-

facturer together with Customer Services has

the expertise to provide owner/operators with

in-depth and continuous support as needed to

drive their machine availability and perfor-

mance. We would like to be strategic partner

to all our customers in managing their mining

and material handling equipment by support-

ing them with the most reliable, effi cient and

safe expert services.

This is why we create also new Customer

Services offering portfolio which is collection

of different programs and their expert services

that will bring to the customers their expected

“peace of mind”.

Please contact your local Customer Services

Mining Systems representatives or contact

our global support team on the following email

address: [email protected]


MACHINE AVAILABILITY

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OEM Review

6-Month Visual Inspections

12-Month Control and Protective Device Test and PLC Audits

24-Month Engineering Audits

Integrity Monitoring System

Technical Support Officer

Maintenance Services

Training Services

MACHINE AVAILABILITYMachine availability program is a collection of

technical services designed to drive continu-

ous machine performance of supplied mining

and material handling systems.

From start of first operation up to several

years of experience it is a long road. Let us

help you on that road with our machine avail-

ability program and their expert services.

We offer following services:

- Audits and inspections that will bring your

equipment up to full availability after the

commissioning period.

- Our Technical Support Officers using the

integrity monitoring system tool will work

with your team 24/7 until we build up your

operation and maintenance experience.

- If you have ongoing maintenance prob-

lems, let us do this job for you to let you

keep focus on the operation of equipment.

- Training programs we are offering are the

best way to start with new equipment in

your mines, stockyards or ports.


LIFE ENHANCEMENT

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Initial Audit

Engineering Audit and Structural Analysis

6-Year Audit

Feasibility Study

Refurbishment/Upgrade Study

Overhaul/Refurbishment Project

Capacity Upgrade Project

Deconstruction Project

LIFE ENHANCEMENTLife enhancement program combines engi-

neering expertise with major refurbishments

and upgrades to assure the overall integrity

and productivity of any mining and materials

handling system.

When you are thinking about capacity upgrade

of your existing equipment or your equipment

is older than 20 years and it needs a fresh

start, our life enhancement program is the

right solution.

Next steps are right way to do it:

- Step 1 – Initial audit that will determine cur-

rent condition of your mining or materials

handling equipment.

- Step 2 – Engineering audits and structural

analysis will give us detailed information

about the condition of steel structure and

components that you can utilize in the

future.

- Step 3 – Our different studies will show you

the impact on future equipment CAPEX

and OPEX.

- Step 4 – Preparation, planning and execu-

tion of any equipment upgrade, refurbish-

ment or deconstruction projects.


SPARE & WEAR PARTS

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Spare and Wear Parts Categorization and Numbering

Recommended Spare and Wear Parts Packages

Critical and Capital Spare Parts Packages

Engineered Spare Parts Solutions

Engineered Wear Parts Solutions

Parts Change-out Program

SPARE AND WEAR PARTSSpare & wear parts is our program of services

with their parts packages which will support

customers during entire life cycle of equip-

ment.

Most important role during entire life cycle

of any equipment belongs to spare and wear

parts. We pay special attention to that role

through our spare & wear parts program. This

program is covering following services:

- With spare & wear parts catalogues of your

equipment ordering of parts will be an easy

task.

- Different recommended, critical or capital

spare &wear parts packages will support

your new equipment during its fi rst years

of operation.

- Engineered spare &wear parts solutions

like different components or steel structure

assembly groups.

- Full support during procurement, transport

and installation of your new spare &wear

parts.


AUTOMATION & SMART SERVICES

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Inspection Services

Automation Solutions

Condition Monitoring

Optimization and Remote Monitoring

Commissioning and Supervision

Training Services

AUTOMATION AND SMART SERVICESAutomation & smart services program of-

fers optimization of equipment on existing

machines as well as applications for new ma-

chines with focus on increasing their safety,

productivity and autonomous operations.

To reach higher productivity or improve safety

you don’t always need to go for new equip-

ment. With our services we can increase

equipment productivity by upgrading just their

safety features.

This program is covering following services:

- Inspection services that will help you to

understand future expectations and pos-

sibilities.

- Our automation solutions will bring your

equipment performance up to the next

level.

- To avoid any surprises and unplanned

shutdowns in the future we can offer you

different condition monitoring solutions.

- With remote monitoring our support is

always close to you.

- New equipment will be tuned for operation

with our supervision, commissioning and

training services.


EHS IMPROVEMENT SERVICES

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Engineering Risk Assessment

Collision Avoidance System

Dust Suppression Improvement Services

Spare Parts Recycling

Conveyor Safety Training

EHS IMPROVEMENT SERVICESEHS improvement services program will sup-

port our customer to reach higher standards

in Environment, Health and Safety features of

their equipment.

We offer following services:

- Our engineering risk assessment services

are an excellent base for new safety stand-

ards.

- Our collision avoidance systems will have

an impact not just on safety; it will also

increase your equipment performance.

- Dust suppression improvement services

have a direct impact on environmental

equipment features.

- Recycling of spare parts to reduce costs

and save our environment.

- Training of your employees in our conveyor

safety training facility.


CONVEYOR COMPONENTSSAFETY FIRST 250

CONVEYOR COMPONENTS 252

ROLLERS 253

END CAP ROLLERS HR100 SERIES 254

FORMED ROLLERS HM100 SERIES 256

SPECIAL ROLLERS HR400 SERIES 258

IDLERS AND GARLANDS HR300 SERIES 259

CONVEYOR PULLEYS HP100 SERIES 261

CONVEYOR ACCESSORIES 265

BELT CLEANERS HB100-HB500 266

Conveyor Components | Sandvik Offering Guide 2015 249

SAFETY FIRSTSAFETYOur innovation and creativity extends beyond

design and engineering of functionality in

conveyor systems. Health and safety of your

most valued assets – your personnel – depend

on products that routinely operate properly.

Noise reduction, dust and spillage control and

lighter-weight products combined improve

conditions for the operator and maintenance

staff. We not only design products that are in-

herently dependable, but also create conveyor

components to add an extra measure of safety

and protection.

OPERATOR COMFORT The high quality of Sandvik rollers and pulleys

ensures that conveyors fitted with our com-

ponents run with reduced noise and vibration.

This in turn improves operating conditions for

any personnel working on or around a Sandvik

conveyor.

SERVICEABILITY/MAINTAINABILITYThe reliability of conveyor components has a

significant effect on the cost of maintaining

any conveyor system. The labour associated

with replacing any roller or pulley that has

failed prematurely can be larger than the cost

of the component itself. The high quality of

Sandvik conveyor components increases the

service life and therefore reduces the total

cost of owner ship of the conveyor system. In

addition, our belt cleaning products minimize

spillage and the associated clean-up work that

is required. This in turn improves safety and

reduces cost, as well as prolongs service life for

rollers and pulleys and improves belt tracking.

ENVIRONMENTWe are committed to ISO14001 environmental

accreditation and helping you improve your

environmental profile. Protection of personnel,

equipment and environment are issues that are

themselves important, but also affect opera-

tions and productivity. Carry-back and spillage

of material from a conveyor system has a sig-

nificant effect on the environment and is one

of the most common problems experienced

on many conveyor systems. With a variety of

well-thought-out products, we address these

concerns.

High belt speeds bring additional challenges

to conveyor rollers in bearing life, noise and

power demands. We manufacture different

roller types that can help reduce noise from a

conveyor system. Sandvik HR150 rollers are

machined and balanced low noise rollers with

smooth operation and long service life thanks

to the excellent roundness and good dynamic

balancing and reduced vibration. Sandvik

HR160 molded end cap rollers with aluminium

shell and composite end cap provide a light-

weight, corrosion-resistant, low noise roller.

Based on innovative design principles, Sandvik

HM140 and HM150 formed rollers operate

more quietly and consume less energy than

traditional high-speed rollers. Exceptional

roundness minimizes vibration and noise, and

optimized shell thickness contributes to lower

weight, enabling easy and safe handling and

installation of the rollers.

250 Sandvik Offering Guide 2015 | Conveyor Components

CONVEYOR COMPONENTS

We have comprehensive know-how in materi-

als handling and conveying technologies and

an impressive history and track record of

millions of conveyor kilometers operating in

various industries around the world. Decades

of engineering experience is designed into

our conveyor products and development of

advanced state-of-the-art design software.

Our global network with multiple production

facilities delivers you high quality products

to support modern mining practices, both as

original components and as replacements in

existing systems.

The full range of Sandvik conveyor compo-

nents - rollers, pulleys, idlers and garlands, and

conveyor accessories, such as belt cleaners,

loading sections, monitoring systems and

safety and control devices - keep conveyor

systems running efficiently and safely around

the world.


ROLLERSWe design a conveyor roller for smooth

rotation, low noise, long service life and good

operating economy. Available in a wide range of

types, sizes, designs and materials, they can be

selected to suit the speed, weight and width of

the belt, the properties of the load and the full

range of environmental conditions expected.

With premium bearings and very effective laby-

rinth seals, the rollers are built for tough working

conditions and climatic extremes. Sandvik roll-

ers are available with various surface finishes,

produced as carry, impact, return rollers and

garlands, greased for life and factory sealed.

We offer two different series of rollers: Sandvik

HR100 represent the traditional end cap roll-

ers, and Sandvik HM100, our innovative design

of the formed rollers, developed especially

for mining conveyors and similar high speed

applications.


SANDVIK HR120 STANDARD END CAP ROLLERS OFFERING RANGE

BEARING 6204 6305 6306 6307 6308 6309 6310 6312ROLLER DIAMETER

OFFERING RANGEmm inch

63.5 2.5

76 3

89 3.5

102 4

108 4.3

127 5

133 5.2

152 6

159 6.3

178 7

194 7.6

219 8.6

END CAP ROLLERS HR100 SERIES

We manufacture end cap rollers and frames

to DIN and ISO standards, as well as in CEMA

diameters ranging from 51 mm (2") to 219 mm

(8.6") and bearing sizes from 6204 to 6312.

Sandvik HR100 series end cap rollers are

available with impact discs for loading areas,

rubber discs for return rollers and rubber lag-

ging for special applications.

UNIT HANDLING ROLLERS HR110Sandvik HR110 unit handling rollers are used

in belt and roller conveyors for unit goods

transfer. The rollers’ deep-drawn end caps of

steel are pressed inside the shell. Rollers with

chain wheels are also available.


STANDARD END CAP ROLLERS HR120Sandvik HR120 standard end cap steel rollers

are robust rollers equipped with strong end

caps, effective labyrinth seals and precision

bearings. Manufactured in automated produc-

tion, standard sizes are available from stock.

IMPACT ROLLERS HR130In order to absorb and reduce impact loads

on the rollers and the belts the impact rollers

are equipped with rubber buffer rings. Where

impact loads are extremely high, the impact

rollers are designed to achieve good running

times and trouble-free operation.

DISC RETURN ROLLERS HR140On return rollers, support discs can be used

to prevent the conveyed material from caking

on the roller. They can also prevent wear to the

carrying side of the belt. Depending on appli-

cation, various disc profiles and materials are

available, disc arrangement as per standard or

as per your demand.

MACHINED AND BALANCED ROLLERS HR150Sandvik HR150 rollers are machined and bal-

anced low noise rollers with smooth opera-

tion and long service life thanks to excellent

roundness and good dynamic balancing and

reduced vibration.

ALUMINIUM & MOLDED END CAP ROLLERS HR160Aluminium rollers provide resistance to

corrosion in applications subjected to harsh

environmental conditions. Aluminum reduces

the total roller weight significantly. Molded end

cap rollers are fitted with a composite material

end cap and aluminum tube to provide a light-

weight corrosion-resistant roller.


FORMED ROLLERS HM100 SERIES

With our new Sandvik HM100 series rollers, an

intelligent design and sophisticated manu-

facturing process delivers a straightforward

product with superior characteristics. De-

signed for highest loading capacities and belt

speeds, formed rollers offer special features

such as long life, low weight, energy efficiency,

low vibrations and decreased noise levels.

Formed rollers are also available with hollow

formed shafts instead of full steel shafts.

Formed rollers are available as carry, impact

and return rollers and garlands as well.

END FORMED ROLLERS HM140With the bearing seats formed as an integral

part of the shell, the opposing bearings are

tightly aligned. The formed bearing holders

improve reliability of the roller, leading to lower

failure rates.


BEARING 6306 6308 6310 6312ROLLER DIAMETER HM140 OFFERING RANGEmm inch

152 6

159 6,3

165 6,5

178 7

194 7,6

203 8

219 8,6

ROLLER DIAMETER HM150 OFFERING RANGEmm inch

159 6.3

178 7

194 7.6

219 8.6

FORMED ROLLERS OFFERING RANGE

FLOW AND END FORMED ROLLERS HM150In addition to the benefits of the Sandvik

HM140 roller, the Sandvik HM150 series

rollers are equipped with a flow formed roller

shell. The flow forming process delivers a

shell of exceptional roundness and increased

hardness, which is a key to success in min-

ing conveyors and similar equipment. An

increased wall thickness at the center of the

shell allows for better loading capabilities with

lower shell deformations. Flow formed rollers

do not require machining and balancing, as TIR

is extremely low and shell thickness remains

constant, leading to improved operation and

longer lifetime.


SPECIAL ROLLERS HR400 SERIES For a long belt life and more efficient material

transport, we offers wide selection of special

rollers of various designs and configurations

– belt tracking rollers, holdback rollers, as well

as side guide rollers. Our belt tracking and

guiding products help keep the belt correctly

aligned during operation. Our easy-to-fit

trackers range from traditional types with

side-guiding idlers to the rapid response belt

tracking roller.

BELT TRACKING ROLLERSSandvik HR410 is an efficient return belt track-

ing solution for single and reversible belts

that helps align the belt without causing any

additional wear to the belt or the structure.

Sensitive and rapid response; roller tilts and

turns to correct the belt travel at the very first

sign of deviation, and the belt will not travel

sideways as it would with a traditional tracking

device.

HOLDBACK ROLLERS Where required, inclined conveyors can be

equipped with rollers that have an anti-run-

back device to prevent reverse movement of

the belts. HR420 holdback rollers are available

upon special request and are tailor-made for

your application.

SIDE GUIDE ROLLERSSandvik HR430 side guide rollers are installed

in belt tracking idlers, or in areas where the

belt’s side movement needs

to be limited.


IDLERS AND GARLANDS HR300 SERIES

IDLERSA conveyor idler consists of a number of rollers

and a frame. We manufacture conveyor idlers

for the carrying and return run, impact and

transition. Available in a wide range of

sizes for belt widths from 400 to 3,500 mm

(16" to 137") and in various designs for different

placements, troughing angles and functional

demands. Our idlers are equipped with the

high-quality Sandvik rollers supported by close

tolerance, premium bearings and effective

seals. Renowned for high performance and

reliability, they are sealed for life and virtually

maintenance-free. We can supply idlers either

with galvanized or a painted surface frame. Our

idler frames permit great flexibility in conveyor

design and idler replacement.

Sandvik HR300 idlers and HR200 frames are

designed to maintain an optimum conveyor

belt profile, which in turn promotes low rolling

resistance, excellent belt support, good belt

guidance and long belt life. Manufactured

with high-grade steel, all Sandvik frames

provide minimal gaps between rollers and

are designed to counteract material build-up.

Jig-welded for high precision, they have great

structural integrity and optimal weight-to-load

capacity ratios.


GARLANDSInstead of fixed idlers, garland rollers can be

installed in the carrying and return run, as well

as in impact areas. The rollers are connected

to each other with flexible links and fixed to the

conveyor frame with suspension links, which

allows free movement in the direction of the

belt travel. A garland set is easy to replace by

lifting the idler set from the hook. The flexible

arrangement also has a positive influence on

the self-centering of the belt. Garlands are

mostly used for rollers with bigger diameters

and in mining areas with wider belts at higher

belt speeds, as well as in underground con-

veyors.

Roller arrangements vary from three equal

rollers to deep trough, or to five rollers for the

carry run. Return garlands feature two rollers

in most cases. The rollers can be equipped

with discs or impact rings.

BELT TRAINERSTraining idlers are designed to provide

mechanical assistance with tracking of a

conveyor belt.

Any 1-roller, 2-roller, 3-roller or 5-roller trough

or return idler can be supplied as a positive ac-

tion training idler. Training idlers have a heavy

duty pivot arrangement in the center and are

fitted with training arms and side guide rollers.


CONVEYOR PULLEYS HP100 SERIES

We offer conveyor pulleys in a wide range of

diameters and lengths to meet application

requirements as well as industry standards.

Each pulley is available with many choices of

lagging appropriate for drive and non-drive

pulleys. Our conveyor pulley assemblies can

be provided with bearings mounted for ease

of installation. We also offer special pulley as-

semblies such as dead shaft, wing and deflec-

tion wheels for high angle conveying.

As a recognized world leader in pulley design,

our in-house design software enables us to

supply the correct solution for your conveyor

pulley requirements. Advanced pulley design

process incorporating Finite Element Analysis

ensures that all Sandvik pulleys are designed

to the best engineering practice. Further to

world-leading calculation and design philoso-

phy we select only first class material and sub-

component suppliers. We have incorparted

a quality assurance system that guarantees

high performance of pulleys throughout a long

lifetime.


2600

2400

2200

2000

1800

1600

1400

1200

1000

800

600

400

20060 100 140 180 220 260 300 340 380 420 460 500 540 580 620

HP100 Pulley Offering Range

Pulle

y Di

amet

er in

mm

Pulley Sha� Diameter (Bearing) in mm

HP110Light Duty Pulleys

HP120Medium Duty Pulleys

HP130Heavy Duty Pulleys

BELT WIDTH mm 400 450 500 600 650 750 800 900 1000 1050 1200

FACE WIDTH mm 500 550 600 700 750 850 950 1050 1150 1200 1400

Pu

lley

dia

me

ter

200

250

320

400

500

600

HP110 METRIC DIMENSIONS

LIGHT DUTY PULLEYS HP110The Sandvik HP110 series of high quality, light

duty pulleys operate with maximum efficiency

in construction conveyors for sand and gravel

and similar applications. They are predesigned

to provide an economic solution to a wide

range of industry applications. With pulley

diameters from 200 mm to 600 mm (8" to 24")

and shaft diameters from 50 mm to 140 mm

(2" to 5.5"), the Sandvik HP120 pulleys are

ideally suited to mobile and semimobile equip-

ment, and to standard conveyors with belt

widths up to 1,200 mm (48") as well.

Three ranges, from light to heavy duty pulleys,

provide the following pulley diameter and

bearing size combinations:


HP110 IMPERIAL DIMENSIONS

BELT WIDTH inch 18 24 30 36 42 48FACE WIDTH inch 20 26 32 38 44 51

Pu

lley

dia

me

ter

8

10

12

14

16

18

20

24

BELT WIDTHmm

HP120 MEDIUM DUTY PULLEYSFACE WIDTH BEARING

800 950 1,250

1,000 1,150 1,500

1,200 1,400 1,750

1,400 1,600 1,950

1,600 1,800 2,200

1,800 2,000 2,400

2,000 2,200 2,700

2,200 2,400 3,000

2,400 2,600 3,200

2,600 2,800 3,400

MEDIUM DUTY PULLEYS HP120Sandvik HP120 series of standardized pulleys

meet the regular needs of medium scale appli-

cations, mobile machines and crushing plants.

Pulley diameters range up to 1,250 mm (50")

and shaft diameters from 100 mm to 400 mm

(4" to 16") for belt widths from 800 mm to

2,600 mm (32" to 104"). Medium duty pul-

leys have standardized bearing centers for

bearings up to 360 mm (15"), efficient locking

elements that consider bending and torque,

welded as well as T-shaped end discs.

Designed for normal loads, the medium duty

pulleys are available as catalogue items, elimi-

nating the need for customized calculations.

HEAVY DUTY PULLEYS HP130Sandvik HP130 pulleys are individually

designed and custom-built for heavy duty

applications. They are available in many con-

figurations, from single-piece profiled turbine

disc pulleys to cast T-shaped end discs for es-

pecially demanding applications. Each Sand-

vik HP130 series pulley is analyzed using a

program developed by our engineers, combin-

ing the best conveyor pulley design principles


BELT WIDTHmm

HP130 HEAVY DUTY PULLEYS

FACE WIDTH BEARING1,000 1,150 1,600

1,200 1,400 1,900

1,400 1,600 2,100

1,600 1,800 2,400

1,800 2,000 2,600

2,000 2,200 2,800

2,200 2,500 3,200

2,400 2,700 3,400

2,600 2,900 3,600

from around the world. Sandvik HP130 pulleys

are available for belt widths from 1,000 mm to

2,600 mm (42" to 104") in pulley diameters up to

2,500 mm (100") and shaft diameters up to 600

mm (24"). Heavy duty pulleys are also available

based on standardized bearing centers for

bearings up to 450 mm (18"). These pulleys are

in most cases with T-shaped end discs and

are equipped with efficient locking elements,

considering bending moments and torques.

We have designed and manufactured engi-

neered heavy duty pulleys with 2,500 mm (100")

diameter and 45 tonnes (99,000 lb) in weight.

PULLEY LAGGING MATERIALS HP140We offers wide range of pulley lagging ma-

terials to suit all operating conditions. The

selection is dependent on the type of pulley

in question as well as the application in which

it will be used. The selection of lagging for a

drive pulley may differ to that selected for a

non-drive pulley on the same conveyor. The

main purpose of lagging is to increase the

friction between the belt and the surface of

the pulley. Flexible lagging materials also help

prevent material building up on the surface of

the pulley, protect the shell of the pulley from

wear and provide a wear surface that can be

replaced economically.

LAGGING OPTIONSHP141 – Plain steel

HP142 – Hot vulcanized diamond

groove rubber

HP143 – Hot vulcanized plain rubber

HP144 – Cold bonded diamond

groove rubber

HP145 – Friction beam

HP146 – Ceramic lagging

HP147 – Urethane


CONVEYOR ACCESSORIESConveyor accessories are required to ensure

trouble-free, reliable and safe operation of

the conveyor. By choosing the right conveyor

accessories, operating efficiency and the life

time of main conveyor components and the

conveyor belt can be remarkably increased.

We manufacture wide range of belt cleaners

of compact and efficient design that are easy

to maintain. Designed to keep the conveyor

belt, pulleys and rollers as clean as possible,

our cleaners prolong conveyor service life,

improve belt tracking, minimize spillage and

improve safety and productivity. In collabora-

tion with the conveyor industry, we have also

developed a range of monitoring, safety and

control devices, such as emergency stop

switches, belt rotation detectors, belt misalign-

ment switches, blocked chute switches and an

on-line belt condition monitoring device.


BELT CLEANERS HB100-HB500We offer a range of primary, secondary and

tertiary belt cleaners and tail protection for

light to heavy duty applications. Our cleaners

are easy to install and maintain, and can be

equipped with different blade materials. Our

belt cleaners are also available for reversing

conveyors and can be fitted with an optional

spray pole for additional cleaning. All Sandvik

belt cleaners are designed to keep the con-

veyor belt as clean as possible. Keeping the

belt clean prolongs service life for return roll-

ers, improves belt tracking, minimizes spillage

and cleaning work and improves safety and

economy. A high quality belt cleaner can help

you raise the total performance of the convey-

ing operation.

PRIMARY BELT CLEANERS HB100 SERIESPrimary belt cleaners are generally set up on

the head pulley to remove the bulk of carry

back adhering to the belt. We offer a full range

of primary cleaners equipped with polyure-

thane blades or tungsten tip blades. All pri-

mary belt cleaners are compact designs, easy

to install and maintain. From the wide range of

primary belt cleaners, it is easy to select a suit-

able cleaner for different applications.

SECONDARY BELT CLEANERS HB200 SERIESSecondary belt cleaners are generally set

up behind the tangent point where the belt

leaves the pulley and are responsible for final

belt cleaning. We offer a full range of compact

secondary cleaners, easy to install and main-

tain. All secondary cleaners are equipped with

tungsten tip blades for long lifetime and good

cleaning result.

TERTIARY BELT CLEANERS HB300 SERIESTertiary cleaners remove spillage from the belt

that may remain after earlier cleaners. These

cleaners clean the belt with less mechanical

contact (less wearing of the belt) and can also

be used with chevron belts.

TAIL PROTECTION HB400 SERIESBelt plows are componets of safety equipment

for all conveyors. They are designed to pre-

vent material from being caught between the

return side of the conveyor belt and the pulley

face. Our belt plows are self-adjusting and

designed to operate efficiently with minimum

maintenance. Our cleaner range also includes

vertical plows and V-plows. Material options

for wear parts are polyurethane and polyure-

thane alloyed with aluminum oxide granules.

All metal structures are hot galvanized.

CLEANER ACCESSORIES HB500All wear parts are designed and manufactured

for use in abrasive conditions, and are avail-

able in stock to reduce lead times.


WEAR PROTECTIONSAFETY FIRST 270

WEAR PROTECTION CAST-IN CARBIDE 272

WEAR PROTECTION CERAMIC 273

WEAR PROTECTION RUBBER 274

WEAR PROTECTION IMPACT BARS 275


p. 276

Wear Protection | Sandvik Offering Guide 2015 269

SAFETY FIRSTSAFETY Our wear-resistant rubber linings are light-

weight compared with steel linings, making

them easier and safer to handle. With our reli-

able bolt-in design there is no need for welding

or flame cutting, consequently reducing the

risk of hot-work injuries during installation.

OPERATOR COMFORT Our rubber products produce fewer vibrations

and less noise through their ability to absorb

impact energy during operation. As experi-

enced by the human ear, installing our rubber

liners typically cuts the noise level in half com-

pared with steel. The light-weight mechanical

fastening system is designed with ergonomics

in mind and the rubber liners are tailor-made,

thus eliminating any need for use of cutting

tools on the work site.

SERVICEABILITY/MAINTAINABILITYThe long life of our wear protection products

minimizes the number of maintenance shut-

downs and the risk of unscheduled break-

downs, as well as the heavy work of replacing

wear plates. Our rubber liners extend the

equipment life by reducing vibrations and by

dampening the impact forces that otherwise

cause cracks in the superstructure.

ENVIRONMENTSandvik WT7000 dual hardness modular wear

protection is 100 % recyclable. The product

consists of a dual rubber compound design

that eliminates the need of a steel backing to

achieve necessary stiffness. Our complete

range of Sandvik Wear Protection products

is designed to meet relevant Environment,

Health and Safety (EHS) requirements.

Please contact your local Sandvik representa-

tive for further information.

270 Sandvik Offering Guide 2015 | Wear Protection

WEAR PROTECTION CAST-IN CARBIDESandvik HX900 liners can be used in a wide

range of applications to protect parts exposed

to heavy wear. The combination of the high

wear resistance of cemented carbide and the

shock resistance, ductility and forming capa-

bility of nodular cast iron makes the material

ideal for many materials handling applications.

HX900 liners are available in standard sizes,

or can be custom-made to suit your specific

application.


WEAR PROTECTION CERAMICOur composite rubber-ceramic wear plates

WT9200 and sheeting WG9200 can be bolted

or glued into transfer chutes to provide ex-

tended service life where high abrasion occurs.

These products are available from 5 mm up

to 37 mm (0.2 in up to 1.5 in) thick and provide

cushioning of the ceramic tiles, reducing the

risk of impact damage.


WEAR PROTECTION RUBBEROur long-lasting rubber liners WT6000/

WT7000 are all-around wear protection that fit

most applications, from light- to extra heavy-

duty. Our polyurethane wear plates WT8000

and polyurethane sheeting WG8000 are ideal

for use in wet applications. Our rubber wear

protection WG3500/WG4000/WG6000 can

be installed to the inside of transfer chutes for

improved wear life as well as reduced noiseto

improve personnel comfort and safety.


WEAR PROTECTION IMPACT BARSSandvik WT1000 impact bars have a top sur-

face of low-friction material and a core of soft

impact-absorbing rubber. Equipped with an

extruded aluminum profile for quick and safe

installation, they are ideal for loading zones

and transfer points.


CUSTOMER SERVICESSAFETY FIRST 278

SERVICING THE MINING INDUSTRY GLOBALLY 279

EXPLORATION 280

SURFACE DRILL AND BLAST 281

UNDEGROUND HARD ROCK MINING 283

UNDERGROUND SOFT ROCK MINING 284

CRUSHING AND SCREENING 285

MINING SYSTEMS 286

SANDVIK PARTS 287

SERVICE OFFERING 289

Customer Services | Sandvik Offering Guide 2015 277

SAFETY FIRSTSUSTAINABILITY IN MINING

SAFETY Safety is the key to employee well-being

and our industry’s reputation. Our objective

is zero harm to our people, our customers

and our suppliers. Safety is our top prior-

ity at Sandvik Mining and we employ many

initiatives to ensure we’re one of the leading

mining equipment and service companies in

this crucial area. Learn more about our EHS

commitments at SandvikMakeItCount.com.

ENVIRONMENT The world, as well as the approach around

how we protect and preserve it, is changing.

As a member of the UN Global Compact, an

adherent to OECD guidelines and the UN

Guiding Principles on Business and Human

Rights, we are taking the lead in finding better

ways to protect our environment. Along with

ISO 14001 certification for our production

sites, these ethical frameworks help us sup-

port international standards for greater sus-

tainability. We recycle solid carbide from used

drill bits to make new tools. This requires 70 %

less energy and emits about 40 % less carbon

dioxide than making them from raw materials.

This is just one of the many ways we work to

help protect the environment.

COMMUNITY We understand that local communities

form the cornerstone of mining operations

worldwide. We strive to interact construc-

tively to enhance these local communities

and maximize the benefits that a successful

mining operation offers them.We are involved

in corporate-community collaborations, mak-

ing commercial and community investments

and charitable donations to a wide range of

initiatives. These include various education

and child-care facilities and environmental

sustainability efforts.

278 Sandvik Offering Guide 2015 | Customer Services

Kajaani

PortlaoiseDoncaster

Spokane

Elko

Grand Junction

Guadalajara

Saskatoon

Kiruna

EssenVal-d’Or

Lively

Brier Hill

Colombia

Lima

Antofagasta

Santiago

Belo Horizonte

Buenos Aires

Kumasi

Bamako

KitweHarare

DelmasJet Park

Botswana

AucklandSMT

BurnieOrange

Newcastle

Mwanza

NokiaTurku

Tychy

Luoyang

Shanghai

FreeportBalikpapan

Manila

Seoul

Yokohama

Krasnokamensk

UlaanbaatarSatpaev

Yekaterinburg

Hong Kong

Selangor

Mount Isa

Mackay

Hyderabad

Chicago

JohannesburgPerth

Singapore

Brisbane

Eindhoven

SERVICING THE MINING INDUSTRY GLOBALLYSandvik Mining is passionate about you

meeting your production targets in a better,

faster and more cost efficient way; even in

the most challenging of mining operations.

We understand the complex and challeng-

ing nature of your business. In support of our

customers we employ close to 12,000 skilled

and dedicated professionals world-wide;

people who you have contact with on a daily

basis. Through this extensive network, we

can offer you a high level of service based on

continuous internal training, direct links with

our factories and engineering centers, local

customer focus and best practice sharing.

Your success relies on choosing the right

service partner to make your operation more

productive through safe, efficient and innova-

tive support.

THINK GLOBAL, BE LOCALWith business in more than 130 countries, we

get exposed to mining in almost every corner

of the world. Combined with our local pres-

ence, we strive to provide service of the high-

est quality that matches your local needs. Our

global distribution center and workshop infra-

structure bring a network of advanced skills,

best practice and efficient parts management

to every customer interaction. With our 150-

year legacy, Sandvik Mining is a company you

can trust to enable greater profitability while

upholding high standards of safety, sustain-

ability and community involvement. As the

future of the industry unfolds, we continue

to help you optimize your operations and

embrace your opportunities by providing

quality equipment, responsive services and

continuous innovation.


EXPLORATIONMore than 150 years of experience, and

the most complete offering for the mining

industry, give us a unique perspective when

it comes to the early stages of the mining

process.

We can meet your exploration needs, whether

you are a small local company or a large

entity operating around the globe. Our world-

wide presence means we’re always close by

to support you.

Our exploration aftermarket offering – which

includes services, as well as the complete

package of tools and consumables – is

supported by sampling equipment and

accessories designed to enhance the safety

of your people, and geological supplies for

every stage of your project.


SURFACE DRILL AND BLASTDrill speed, cost efficiency, quick support and

safety are all key success factors for surface

drill and blast operators in an increasingly

competitive global market. Conditions are

getting more difficult with more mining in high

altitude and remote locations, often coupled

with harsh weather. Consistent, accurate

and quick drilling requires reliable equipment

combined with competent people. For this

you need to train your operators, but you also

need to maintain your equipment with care-

fully planned service jobs using high quality

parts. We can help you address these needs

to unlock your full business potential.

Whether you are in need of qualified operator

training, spare and wear parts or a long-term

maintenance and service planning part-

ner, we’re is there to support you. Our local

service personnel work together with you

to address your specific needs, no matter

where you are located or what you are mining,

and always with the highest level of safety in

mind. We bring decades of global application

experience to every customer interaction and

through our network of surface drill and blast

specialists we help you to focus on your core

business.


UNDERGROUND HARD ROCK MININGIn underground hard rock mining, failure is

not an option. You want to focus on the task

at hand, confident that your equipment has

been serviced properly, that its vital compo-

nents, such as rock drills, cylinders and trans-

missions, are of highest possible quality and

that your operators have the appropriate skill

level. Nowhere else are working conditions

for drill rigs, loaders and trucks more extreme.

Even with Sandvik providing you with the best

equipment money can buy, superior service

is essential to keep you mining.

As the leading OEM within underground hard

rock mining, we combine solid application ex-

pertise with extensive service experience in

every customer interaction. With workshops,

trainers and field service teams specialized in

your application and equipment, we are there

to find a solution that fits your needs regard-

less if it is a training course, ad hoc sup-

port, rebuilds, parts supply or a full service

contract. We can support you in running your

business in the most efficient, productive and

safe way possible. Let us work with you to

realize your potential.


UNDERGROUND SOFT ROCK MININGIn a world where safety and production

cost are fundamental, there is no room for

compromise. The pressure on your business

is increasing and you need to deliver more

reliable and productive operations. Add an

environment, as tough as it gets, to the mix

and you know that both your equipment and

people need the best support available in or-

der to prevent unplanned and costly produc-

tion disruptions. Never before has the need

for a high-performing and reliable service

partner been so high within underground soft

rock mining. The difference between success

and failure will be determined by how you

operate and care for your equipment; every

shift, every day, all year long.

For us at Sandvik Mining, safety is a top

priority and our vision to eliminate harm to

our employees and our customers character-

izes our approach to services. As the OEM

we have superior product knowledge; no one

knows our equipment as well as we do. With

our extensive underground soft rock mining

experience in places such as Australia, Africa

and China, we are confident that we can

provide support and services that help you

bridge your full productivity gap in a safe and

efficient way, always with a strong local pres-

ence, backed up by our global network.


CRUSHING AND SCREENINGReliable and efficient crushing and screening

equipment is crucial to optimize total operat-

ing costs. In a competitive market, downtime

means high production costs. We supply

crushing and screening equipment support-

ed by genuine parts and services geared to

last longer and run more efficiently than ever.

Our expert training programs are tailored

to operators and maintenance personnel.

Trained operators and technicians will run

equipment optimally, ensuring peak perfor-

mance around the clock. Expertly trained ser-

vice technicians from our worldwide network

ensure that you have access to our trained

technical service experts, who can support

your equipment when you cannot.

Unique consultancy services from our

process intelligence team (PIQ) bring global

application experience to your site. PIQ can

execute plant diagnostics in order to improve

your operational capacity, safety and energy

consumption. Together with you, PIQ can

identify and help address bottlenecks to

boost your throughput while reducing energy

consumption and carbon footprint. This

results in higher productivity and lower total

cost while reducing environmental impact.


MINING SYSTEMSThe stakes are high for mining and materials

handling equipment. Every maintenance or

technical department knows of the pressure

from the operations department. If a machine

goes down, there is not another one to take

its place. Availability is the name of the game,

and it doesn’t matter if the downstream pro-

cess is a power plant, a rolling train or a ship

scheduled to sail. Best technical expertise and

anticipation are required to prevent unsched-

uled shutdowns or costly delays.

Sandvik as OEM – Original Equipment Manu-

facturer together with Customer Services has

the expertise to provide owner/operators with

in-depth and continuous support as needed to

drive their machine availability and perfor-

mance. We would like to be strategic partner

to all our customers in managing their mining

and material handling equipment by support-

ing them with the most reliable, effi cient and

safe expert services.

This is why we create also new Customer

Services offering portfolio which is collection

of different programs and their expert services

that will bring to the customers their expected

“peace of mind”. Our offering includes the fol-

lowing programs:

- Machine Availability

- Life Enhancement

- Spare and Wear Parts

- Automation and Smart Services

- EHS Improvement Services

CONTACTSFor more information and contacts, please see

page 208 - Bulk Materials Handling, specifically

section “Mining Systems - Customer Services.”


SANDVIK PARTS We strive to provide the highest quality equip-

ment, which includes the highest quality parts.

You need to get the best out of your equip-

ment with no compromises on quality, delivery

times or service.

We design and engineer Sandvik parts to make

sure the equipment functions at its best and

safest, allowing you to rely on machinery that

will deliver and help you to meet or exceed

your most demanding production targets. We

accompany you throughout the entire lifecycle

of the equipment, because we’re committed to

your productivity.

As an OEM, we stand for reliability, innovation

and product development. Not only do Sandvik

parts offer peace of mind, but our expansive

network of professionals is always at the ready

to provide guidance and support. Our goal is to

ensure you get the best equipment utilization

through on-time parts delivery.

Sales and logistics will make sure the right

parts for the job reach you when and where

needed. We have service and maintenance

plans available to keep your equipment run-

ning, as well as a full complement of qualified

service technicians, if needed. If a problem

does occur, we’ll be right there to fix it.

WHEN YOU NEED SANDVIK PARTSTo make sure that you always get the Sandvik

part you need, we offer multiple options for

getting in touch with us as quickly as possible.

- Sales: Our salespeople are dedicated to

identifying upgrades, rebuilds and produc-

tivity and efficiency improvement solutions

for your applications.

- Web Portal: A broad range of aftermarket

services including parts, tools and con-

sumables are online. This allows you instant

access to compare and find the right parts,

check prices and availability, then order,

track and trace orders. Invoices can also be

viewed online. This is ideal for companies

placing small to medium order volumes.

- Direct Connect: Placing an immediate or-

der using your own ERP system – is another

way to conduct e-business with us and a

good option for a high volume of orders.

We can easily share purchase orders, order

confirmation, shipping notes and invoices

with you. Direct Connect can be integrated

directly with your systems or through third

parties such as Quadrem, Hub Woo and

M2North.

- Customer Support Center: Sometimes

picking up the phone just feels most con-

venient. Manned 24 hours a day by knowl-

edgeable Sandvik staff around the world,

our support center is always at the ready.

You can also reach us through email or fax.

Representatives help with parts ordering,

service ordering, unit down solutions and

expediting, part number reconciliation and

back order reporting.

We maintain warehouses all over the globe to

make sure your parts are delivered promptly.


SERVICE OFFERING STARTUP SERVICESGiving your equipment the right start is

always important when you have invested to

improve your operation. Our startup services

optimally configure your equipment to your

working conditions without compromising

safety. We provide equipment relocation

planning, strip and assembly, commissioning

and local adaptions while ensuring compli-

ance with local legislations and specific mine

requirements.

SERVICE CONTRACTSOur service contracts deliver you bundled

services designed to support your technical

capacity, equipment reliability and operation-

al productivity requirements. Through this

we can ensure faster response times, con-

necting you to a global network of expertise

that delivers greater value – while ensuring

your service is customized to your unique

requirements and conditions. We also offer

dedicated rock tool drilling contracts See

page 145 for more information.

NOTE Our service offering may vary between geographical areas due to local adaptions. Please consult your Sandvik Mining service representative for more details about your local area.


EQUIPMENT REBUILDInvesting in brand new equipment is not

always an option. When your fleet is aging and

your operation requirements change, we offer

an option that extends the life of your equip-

ment at a lower cost than buying new. A rebuild

is a cost efficient alternative that restores your

machine reliability to the level of its early days.

With application and product expertise, we

understand your unique requirements before

updating your machine, upgrading its safety

features and restoring it to its original glory.

The end result is a safer, more reliable and

productive piece of equipment.

SERVICE EXCHANGE AND COMPONENT REPAIRWhen a vital component fails, fixing the prob-

lem and getting the machine back in operation

is the top priority. For this, we offer eco-

nomical component solutions such as Service

Exchange, where damaged components are

exchanged for rebuilt and warranted com-

ponents off the shelf, or Component Repair,

where damaged components are repaired

and brought back to operational status before

returned to you. Both options rely on our well-

established workshop network, where highest

possible quality is guaranteed through proven

processes and OEM know-how. All compo-

nents are inspected, repaired and tested

before released to you.


MAINTENANCE SERVICESWhether you are in need of scheduled main-

tenance or unscheduled damage repairs,

you can count on us. We support you with

in-depth product and application expertise,

rapid response, local presence and a world-

wide logistics network.

With Sandvik-trained technicians you can

have confidence in the quality of the services

and support we provide. With your safety and

productivity in mind we provide:

- Field service

- Troubleshooting

- Product support

- Software updates


TECHNICAL AUDIT AND INSPECTION SERVICESMachine failures and unexpected stoppages

are costly and, more importantly, can pose

potential safety risks. A addressing potential

failure causes in a proactive manner can

minimize the risk for breakdowns. Technical

machine inspections determine the technical

status on your machine or fleet of machines

to identify potential risks. With product

and application expertise, our specialists

thoroughly inspect your machine according

to standard procedures, with machine safety

and reliability in focus. The result is presented

with recommendations on service and

repair needs, possible upgrades and further

improvements. Furthermore, the result can

serve as qualified support in decisions about

new maintenance schedules, investments in

operator training or machine rebuilds.


TRAINING SERVICESYour equipment is only as good as the people

who are operating and caring for it. Well-

trained people are fundamental to increased

safety and productivity. We offer training

within multiple fields of competence. Training

courses cover:

- Operator

- Maintenance

- Technical skills

- Supervisory

SANDVIK CREDITWhen you are ready to invest in quality equip-

ment, consider taking advantage of the finan-

cial resources of the manufacturer that built

it. We offer full financial services for anything

from a single equipment unit to large fleets,

with payment schedules that have the flexibil-

ity to meet your individual project needs.


SAFETY PRODUCTS AND ENVIRONMENTAL SOLUTIONSSANDVIK WE8000i TELESCOPIC CHUTE 296

DUST-SEALING 298

SAFETY AND CONTROL DEVICES HX200 SERIES 299

FOAM FIRE SUPPRESSION SYSTEMS 300

OPERATOR COMPARTMENT PROTECTION 302

ERECTABLE SAFETY HANDRAILS 303


p. 276

NOTE!Carbide

Recycling p. 150

Safety products and environmental solutions | Sandvik Offering Guide 2015 295

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Sandvik is a global industrial group with advanced products andworld-leading positions in selected areas – tools for metal cutting,machinery and tools for rock excavation, stainless materials, spe-cial alloys, metallic and ceramic resistance materials as well asprocess systems. The Group had at the end of 2008 about 50,000employees and representation in 130 countries, with annual salesof approximately SEK 93,000 M.

Sandvik Mining and Construction is a business area within theSandvik Group and a leading global supplier of machinery,cemented-carbide tools, service and technical solutions for theexcavation and sizing of rock and minerals in the mining andconstruction industries. Annual sales in 2008 amounted to aboutSEK 38,700 M, with approximately 16,800 employees.

Sandvik Telescopic Chute

The Sandvik WE8000i telescopic chute - better environment, reduced costs, increased profits.

SANDVIK WE8000i TELESCOPIC CHUTEOur WE8000i telescopic chute, available with

ceramic liners for tough mining applications,

prevents the emission of dust and loss of ma-

terial as a vacuum is created inside the chute

by the material flow. The user-friendly design

enables easy maintenance.

The chute is of simple and robust design and

the ratio between minimum and maximum

heights is excellent. The number of coni-

cal chute segments can vary, depending on

the height of the stockpile and that of the

conveyor.

The Sandvik WE8000i telescopic chute can

be operated from the control cabin via a PLC

with automatic level sensor. The chute senses

its height above the material stockpile and

automatically adjusts, minimizing the risk of

dust emissions. The automatic level sensor

minimizes the need for manual monitoring

and prevents the lowest conical chute seg-

ment from being in contact with the material

stockpile. In addition, the electrical chain hoist

is equipped with limit switches and overload

protection to limit movement and prevent

damage to the chute.

296 Sandvik Offering Guide 2015 | Safety products and environmental solutions

TOTAL HEIGHT H

NO. OF CONES

LENGTH, M

3 3.6

4 4.7

5 5.8

6 6.9

7 8.0

8 9.1

9 10.2

10 11.3

11 12.4

12 13.5

13 14.6

14 15.7

15 16.8

MAX. CAPACITY WE8000i MEDIUM

MATERIAL TYPETYPICAL BULK DENSITY

TOP SIZE OF MATERIAL

<8 mm 8 mm 16 mm 25 mm 32 mmOre 1) 3.9 t/m3 900 t/h 1,350 t/h 2,000 t/h 3,300 t/h 4,600 t/h

1) Primary factor for this type of material is high interparticular friction and high bulk density (typical for ore and co-aggregates).

APPLICATION WE8000i MEDIUM*Suitable for material size mm 0 – 32

Suitable for belt width mm 800 – 1,200

Suitable for belt speed m/s < 2.5

Maximum wind tolerance m/s 10

Maximum moisture content % 2

Information required: Belt width, belt speed, drop height,max. material size, capacity and moisture content.

Note: In most cases it is not necessary to have a chute that extends all the way down to the ground since stockpiles are rarely entirely removed.

DIMENSIONS WE8000i MEDIUMTotal frame assy. depth, D1 mm 1,890

Top frame depth, D2 mm 1,640

Top frame width, W1 m/s 1,610

Cone outlet opening, D3 x W2 m/s 350 x 750

Weight of each section kg 100

Weight of top frame and chain hoist kg 500

Information required: Customer or conveyor manufacturer must confirm that the conveyor can carry the weight of the telescopic chute.*A smaller version suitable for material size 0–25 mm (0–1 in) and belt width 500–800 mm (19.7-31.5 in) is available.

TECHNICAL DATA WE8000i

H

W1

W2

D2

D1

D3


DUST-SEALINGWe provide a complete range of modular

dust-sealing components that can be fitted to

feeders, screens and conveyors.Our screens

can be configured for the Dustflex™ dust-

sealing system during manufacturing or as a

retrofit kit.

We Sandvik dust-sealing cloths WE4000

(Dustflex) are made of a soft and pliable grade

of black rubber with extremely good flex-

ibility and are able to absorb the stresses in a

moving seal. The WE4000 cloths are fixed into

position using the Sandvik grip strip WE7000

snap-on profiles that are mounted on the

equipment to be encapsulated.

The WE4000 (Dustflex) cloths are available

in both standard and antiflame, covering

working temperature ranges of 30–60 °C and

20–100 °C respectively.


SAFETY AND CONTROL DEVICES HX200 SERIESSAFETY AND CONTROL DEVICES HX200 SERIESWe offers range of high-quality safety and

control devices to help safeguard personnel,

equipment and materials. Products range from

essential pull-cord emergency stop switches,

belt alignment controls and rip detectors to

alarms, rotation and speed monitors, flow

controls, level switches and wire-mesh safety

guards to online belt condition monitoring

systems. The aim is to ensure safe, trouble-

free operation and smooth conveyance.


FOAM FIRE SUPPRESSION SYSTEMS We specifically design Sandvik fire suppres-

sion systems for fire protection of vehicles and

mobile or transportable equipment, as well

as protection of personnel operating these

machines. The “loss of pressure” type of auto-

matic design allows for maximum application

and installation flexibility through a wide range

of system sizes and options.

Our safety-focused product line ensures opti-

mum protection for equipment used in mining,

construction, exploration, forestry, agriculture,

transportation and materials handling. The

systems have been specifically designed to

suppress hydrocarbon fuel and oil fires by ap-

plying a film-forming foam discharged through

a series of strategically mounted jet nozzles.

System layout and coverage are determined

by a customized fire risk assessment for

each installation. All Sandvik fire suppression

personnel are suitably trained and qualified to

design, install, commission and service both

the Sandvik brand and other fire suppression

systems. The systems can either be included

at factory build phase for Sandvik equip-

ment or as an aftermarket addition to any

brand equipment including Sandvik. We can

also provide a range of handheld extinguish-

ers for any type of application. The foam fire

suppression systems (AFFF) are suitable for

all geographic regions with the exception of

areas where the ambient temperature falls

below the freezing point.


HEAVY VEHICLE FIRE SUPPRESSION SYSTEMOur patented Sandvik fire suppresion system

is a pre-engineered stand-alone loss-of-

pressure type foam suppression system that

requires no electrical or gas cartridge activa-

tion devices. A simple release of the stored

pressure (manual or automatic) in the activa-

tion line will initiate the system discharge. The

flexibility of the design and range of various

sized tanks makes it possible to custom-fit

to any equipment. Brass fittings and stain-

less steel tanks provide excellent durability.

Systems comply with Australian standard

AS5062-2006.

LIGHTVEHICLEFIRESUPPRESSION SYSTEMOur Sandvik Fire Suppression product line also

provides two models of fire system specifically

designed for light vehicles. The light vehicle

range includes a system compliant with the

current Australian Standard (AS5062-2006).

Both systems are pre-engineered standalone

fixed fire suppression systems including auto-

matic activation detection, and the compliant

series includes an alarm or engine shutdown

on discharge. Both series are suitable for all

models of light vehicles.

FIREEXTINGUISHERSWe distribute a basic range of hand-held

and mobile fire extinguishers. These include

Dry Chemical Powder (DCP), water and foam

extinguishers.

TANK SIZELITER (GALLON)

FOAM CAPACITYLITER (GALLON) FOAM TYPE

AUTOMATIC SYSTEM

WEIGHT (CHARGED)KG (LB)

20 (5.2) 17,5 (4.6) AFFF Y 36 (79)

25 (6.6) 21,5 (5.7) AFFF Y 44 (97)

35 (9.2) 26,5 AFFF Y 63 (139)

45 (11.8) 38 (10.0) AFFF Y 78 (172)

65 (17.1) 54 (14.3) AFFF Y 103 (227)

80 (21.1) 62 (16.3) AFFF Y 122 (269)

110 (29.0) 82 (21.7) AFFF Y 150 (330)

TANK SIZE LITER (GALLON)

FOAM CAPACITYLITER (GALLON) FOAM TYPE AUTOMATIC

SYSTEMENGINGE SHUTDOWN

25 (6.6) 21.5 (5.7) AFFF Y Optional

35 (9.2) 26.5 AFFF Y Y


OPERATOR COMPARTMENT PROTECTIONBUDDYGUARDRock related hazards are one of the largest

causes of injuries and fatalities within many

deep-level underground mines. Sandvik Min-

ing has designed a new self-movable screen

to better protect low profile drill operators

against frontal falls of rocks in such environ-

ments.

Buddy Guard™ improves operator safety

where rock falls are more common. In a typical

low profile environment with a room height of

2.3 meters, Buddy Guard is designed to ab-

sorb the impact of a rock weighing two tons.

The protection is available as a systematic

option on all new Sandvik low profile drills and

also as a retrofit for existing units.


ERECTABLE SAFETY HANDRAILSSandvik Mining offers a range of safety hand-

rails for its equipment, from fixed mounted

handrails to insertable railings. One of the

offerings for a number of Sandvik Load and

Haul and Down The Hole drilling equipment is

the option of erectable safety handrails. The

purpose of these handrails, as with all others,

is to enhance operator safety when servicing

a machine.

An added benefit of the erectable safety hand-

rails is the option of clamping them away, onto

the side of the equipment in order to make the

machine more compact and transportable and

to avoid any obstruction when the unit is being

driven.

The two types of erectable safety handrails

offered by Sandvik Mining are:

- Manually operated (raised by hand)

- Electro-hydraulically operated (operated

from a control box)


304 Sandvik Offering Guide 2015

NOTES

305Sandvik Offering Guide 2015

SELECTION GUIDESSURFACE DRILLING

UNDERGROUND DRILLING

SCREENING MEDIA

CONVERSION TABLES

306 Sandvik Offering Guide 2015 | Selection Guides

APPLICATION MODEL

HOLE RANGEmm (inch)

TOOLS64 mm(2 ½")

89 mm(3 ½")

115 mm(4 ½")

127 mm(5")

140 mm(5 ½")

152 mm(6")

172 mm(6 ¾")

203 mm(8")

229 mm(9")

251 mm(9 ⅞")

279 mm(11")

311 mm(12 ¼")

349 mm(13 ¾")

TH DX800 T38-T45-T51 TH drill string

TH DP1100i T51-GT60 TH drill string

TH DP1500i T51-GT60 TH drill string

DTH DI550 3", 4" & 5" Hammers & Bits

DTH DR540 4", 5", 6" & 8” DTH drill string

DTHDR560

DR5804", 5", 6" & 8" DTH drill string

DTH D25KS 5" & 6" DTH drill string

Rotary D245S 5" - 7 ⅞" Rotary drill string

DTH D45KS 6" & 8" DTH drill string

Rotary D50KS 6 1/4" - 9” Rotary drill string

DTH,

RotaryD55SP

6 ¾" - 9 7/8" Rotary drill string.

6" & 8" DTH drill string

DTH,

RotaryD75KS

Rotary 9" - 11" Rotary drill string.

8" DTH drill stringDTH

DTH,

RotaryDR460

Rotary 9" - 12 ¼" Rotary drill string.

8" DTH drill stringDTH

Rotary1190E

D90KS9 ⅞" - 13 ¾" Rotary drill string.

Rotary 160D (India) 5 to 6 ¾ in Rotary Drill String

Rotary 1175E (Asia) 9 to 11 in Rotary drill string

SURFACE DRILL SELECTION GUIDE

A. S

UR

FAC

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GSURFACE DRILLING

PRODUCT FAMILY MODEL

HOLE RANGE mm (inch) SHANK ADAPTERS

AND TOOL THREADS

22(⅞")

28(1 ⅛")

30(1 ³/₁₆")

33(1 ¼")

35(1 ⅜")

38(1 ½")

43(1 ¹¹/₁₆")

451 ¾")

48(1 ⅞")

51(2")

57(2 ¼")

64(2 ½")

76(3")

89(3 ½")

114(4 ½")

127(5")

165(6 ½")

445(17 ½")

762 (30")

Mining JumbosDD210DD210-V

HL510/510S H32/H35

RD314

DD311 HLX5 (Drifting) HLX5 (Cut hole)T38 - R32, T38- alpha 330, T38-R35

DD321 HLX5/RD520 (Drifting) RD520 (Cut hole)T38-H35-R32, T38-R39-R35

DD421DD422i

HLX5/RD525 (Drifting) RD520 (Cut hole)T38-H35-R32, T38-R39-R35

DD2710 HLX5 (Drifting) HLX5 (Cut hole)Rock support drill rigs

DS311 H200 R32 - R25

DS411 RD314R28 or HEX35 mm drifter rods

DS421DS520-TC

HL510

DS510 RD314 & HL510Production drills DL210 HLX5 (Drifting) R39/H35 MF-rods

DL311DL321

HL71038-45 mm rods, 64 mm tubes

DL331 HLX5 Drifting HLX5 (Cut hole)T38 - R32, T38- alpha 330, T38-R35

DL411DL421

HL1560t/HL101051 mm rod, 76-87 mm tubes

DL431 HL71038-45 mm rods, 64 mm tubes

Low Profile DS210LDS210L-M

HLX1 H25 drifter rods

DS210L-V RD314

DD210L HLX5T38- H35-R32, T38-H35-alpha 330, T38-R39-R35

DD210L-V RD314 H25 - H32 - Ø39

DD220L HLX5T38 - R32, T38- alpha 330, T38-R35

DL230L Hlx5T38 - R32, T38- alpha 330, T38-R35

Secondary breaking DB120 HLx1DB311 RD314DB331 RD314

ITH Production Drills

DU311

RH550,RH460 3-8”RH350 10-12"

V30

Cubex #21, #24, #28Articulated Carrier

DU411DU421DU431DU311-WDU411-WDU421-WDU431-W

W50 - W70 - W80 - W100 - W120 - W150 Cubex #19W, #25W

ITH Production Drills

DU211-TRH550,RH460 3-8”RH350 10-12"

Cubex #21, #24, #28

Track Undercarriage

DU311-TDU331-T

V30Cubex #21, #24, #28

DU311-TWDU331-TW

W50 - W70 - W80 - W100 - W120 - W150 Cubex #19W, #25W

NOTE! Maximum hole size capacity for each size equipment depends on rock hardness.

UNDERGROUND DRILL SELECTION GUIDE

B. U

ND

ER

GR

OU

ND

DR

ILL

ING

UNDERGROUND DRILLING

WM6000 & WM7000H MODULAR RUBBER

WM4000 & WM5000 MODULAR ANTI- BLINDING RUBBER

WM7000 MODULAR PU

WX1000 WIRE MESH

WX7000TENSIONED ANTI-BLINDING PU

WX6000 TENSIONED RUBBER

WX8500 TENSIONED PU

WK6000 PRE-TENSIONED RUBBER PANEL

WK8500 PRE-TENSIONED PU PANEL

WS6000 FLAT SELF-SUPPORTING RUBBER PANEL

WS6000H SELF-SUPPORTING RUBBER PANEL WITH SKIDBARS

WF9000 SPECIAL PU SCREENING MEDIA

Screening duty Intermediate and final





Secondary, intermediate


Primary, secondary Primary, secondary Final

Max. feed size mm (inch)

20-200(0.8-7.9)

10-50 (0.4-2)

10-100 (0.4-3.9)

4-200 20-50 (0.8-2)

20-150 (0.8-5.9)

10-100 (0.4-3.9)

30-250 (1.2-9.8)

10-100 (0.4-3.9)

150-300 (5.9-12)

75-400 (3-15.8)

10-50 (0.4-2)

Separation mm (inch)

10-63 (0.4-2.5)

2-16(0.1-0.6)

1-31.5 (0.03-1.2)

1-90 2-16 (0.1-0.6)

5.6-63(0.2-2.5)

1-45(0.03-1.8)

16-90(0.6-3.5)

1-45(0.03-1.8)

45-120(1.8-4.7)

45-120(1.8-4.7)

2-25.4(0.1-1)

Application Dry Dry/anti-blinding Wet/dry Dry Dry/anti-blinding Dry Wet/dry Dry Wet/dry Dry Dry Wet/dry/ anti-blinding

Dewatering No No Yes No No No Yes No Yes No No No


Panel type Modular Modular Modular Tensioned Tensioned Tensioned Tensioned Pre-tensioned Pre-tensioned Self-supporting Self-supporting Special

Material Rubber Soft rubber Poly-urethane

Spring steel Soft polyurethane Rubber Poly-urethane

Rubber Poly-urethane

Rubber Rubber Poly-urethane

Aperture Moulded and punched

Punched Moulded Woven Punched Punched Moulded Punched Moulded Moulded and punched

Moulded Punched

Fastening Snap-on Snap-on Snap-on Cross or length tensioned

Cross or length tensioned



Clamp down Clamp down Clamp down Clamp down Wedged or bolted depending on screen design

SCREENING MEDIA SELECTION GUIDEWe supply high-quality screening media for all types of process material, feed

sizes and separations. Available in tensioned, pre-tensioned, modular and

self-supporting designs and a wide range of standard thicknesses, aperture

shapes, sizes and patterns, they can be tailored for specific applications and

screens and optimized to balance demands for capacity, high separation effi-

ciency and long service life. Sandvik moulded WM7000H mining duty modular

screening media comes with a standard wear life warranty of 1 million tons.

For an improved working environment the material of rubber and polyurethane

helps reduce the noise level by half as experienced by the human ear.

C. S

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SCREENING MEDIA

CONVERSION TABLESLENGTH UNITS X =kilometer km 1,000 m

inch in 25.4 mm

foot ft 0.305 m

yard yd 0.914 m

mile 1,609 m

VOLUME UNITS X =liter l 0.001 m3

milliliter ml 0.001 l

cubic decimeter dm3 1 l

cubic centimeter cm3 1 ml

cubic millimeter mm3 0.0001 ml

cubic inch in3 16.39 ml

cubic foot ft3 28.316 l

cubic yard yd3 0.7646 m3

Imperial gallon 4.544 l

US gallon 3.785 l

AREA UNITS X =square inch in² 645 mm²

square foot ft² 0.929 m²

square yard 0.8361 m²

PRESSURE UNITS X =bar 100 kPa

kp/cm2 0.98 bar

atm 1.01 bar

pounds/in2 (psi) 6.895 kPa

psi 0.06895 bar

POWER UNITS X =kilowatt kW 1,000 W

horse power hp 0.746 kW

FORCE UNITS X =kilo Newton kN 1.000 N

kilopond kp 9.81 N

pound-force lbf 4.45 N

TEMPERATURE UNITS =degrees Fahrenheit

°F (°Cx9/5)+32

degrees Celsius

°C (°F-32)x5/9

TORQUE UNITS X =kilopondmeter 9.81 Nm

lbf ft lbf ft 1.36 Nm

VELOCITY UNITS X =kilometers/hour km/h 0.2777 m/s

meters per second m/s 3.6 km/hour

miles per hour mph 0.45 m/s

miles per hour mph 1.61 km/hour

feet per hour ft/h 0.305 m/hour

FREQUENCY UNITS X =blows/minute 0.017 Hz

kiloHertz kHz 1,000 Hz

rev. per minute rpm 0.01667 r/sec

FLOW RATE UNITS X =mass flow rate mtph 1.1 stph

volume flow rate scfm 0.028 m3/min

WEIGHT UNITS X =gram g 0.001 kg

tonne (metric ton) mt 1,000 kg

ton (short) st 907.2 kg

ton (short) t 2,000 lb

grains 0.0646 g

ounce oz 28.35 g

troy ounce 31.1 g

pound lb 0.4536 kg

NOTE Fold out this table while you’re reading this Offering Guide. This will give you a constant overview of the conversion tables without flipping pages.

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