sandvik: oee poc in 28 days -...

© Copyright 2015 OSIsoft, LLC EMEA USERS CONFERENCE 2015

Presented by

Sandvik: OEE POC in 28 days

Michael Boyce, Sandvik Conny Söderlund, Sandvik André Johnsen, Amitec Frank Botnevik, Amitec

Welcome to A Company

DRIVEN BY EXPERTISE AND IMAGINATION

THIS IS SANDVIK

8,00

0 ACTIVE PATENTS

3

BILLION SEK INTO R&D EACH YEAR

130 COUNTRIES AROUND THE GLOBE

WE OPERATE IN OVER 47,000

EMPLOYEES

BILLION SEK

INVOICED SALES

89

60 R&D CENTERS GLOBALLY


Business Challenge

4

Human input Machine input OEE

MESGSS-II / OSCO

PI SDK

UFL

OPC DA

OPC DA

Process Data

Focas

RPC

S7-300

Modbus

Data Source

HistorianAnalyticsManual Input

Data RequestOEE Reports

Work Reporting


Example of Output

5

-12

8

28

48

68

88

108

128

148

168

Ho

urs

Loss Causes

TEEP / OEE Waterfall Diagram


Time Constraint

6


Time Constraint

7


Planned System Layout

8

© Copyright 2015 OSIsoft, LLC EMEA USERS CONFERENCE 2015 9

since 1996


Getting (the data) together

• Machine running? What product?

• What is the target cycle time?

• Do we have an event that needs classification?

• Output OEE report data

10


Tecnical challenges

• Integrate machines that had no off-the shelf interface

• Integrate with homegrown MES

• Putting it together in PI AF

• Creating the report in Excel

11


Integrate machines

• Traditional integration scenarios

• Range of complexity and automation

• Multiple paths to get to the data

12


Stama MC 734/M Milling

Fanuc Focas

• Amitec integration using PI SDK

• Forcam and PI UFL Interface

• Kepware and PI OPC Interface

13

https://techsupport.osisoft.com/Products/Product-Roadmap/PI-SDK


DMG Gildemeister Twin 65 Turning

Siemens RPC

• Forcam and PI UFL Interface

S7-300


14


Ewag CL Grinding

Fanuc Focas

• Amitec integration using PI SDK


15




Fette MP120 Press

Fieldbus Modbus Ethernet

• Codsys and PI OPC Interface

16


MES integration

• MES used as UI

• Sandvik team created dedicated database table for export import from the MES

• Bi-directional RDBMS integration

17


Keeping it agile with Asset Framwork

• Creating PI System points based on Asset Framework (AF) structure

• Easy to recreate tags when changing model

18


Applying Asset Analytics all over

• All calculations for the POC is in AF

• Clean up data coming from the machines

• Generate events based on machine data and targets

• Aligning data for OEE reporting

19


Previewing data in AF

20


Business gain from POC

• Information to make a business case

• Potential in correcting inaccurate masterdata

• Tested the Sandvik specific waterfall diagram

21


Global PI System Infrastructure

22

MS SQL

PI Data Buffering Services

GSSII

PI Data ArchiveAmericas

PI Data ArchiveIndia

PI Data ArchiveSweden

PI Enterprise Data ArchiveSweden

CoresightPortal server

PI Data Buffering Services

GSSII PI Data Buffering Services

GSSII

SAP EAM

Plant

Region

Enterprise

7 Plant’s Americas region 7 Plant’s India region 9 Plant’s Sweden region

PI Coresight Portal Server


Could not have done without it

• Dedicated team from Sandvik

• Frank Batke and Global Solutions team

• Amitec team

• Premium real-time infrastructure

23


RESULTS AND BENEFITS BUSINESS CHALLENGES SOLUTION

Summary

24

Quick to prove the technology by trying in real life

Collaboration in the team was a key to success

Finding a solution for OEE that would scale worldwide

A. Bringing the A team

B. Applying off-the-shelf products

• Go ahead to make a business case

• Gained knowledge on the PI System


Contact Information

25

Michael Boyce

[email protected]

Process Expert

Sandvik Machining Solutions

25

Frank Botnevik

[email protected]

Operations Manager

Amitec

Conny Söderlund

[email protected]

IT Process Developer

Sandvik Machining Solutions

André Johnsen

[email protected]

Service Engineer

Amitec

mailto:[email protected]




© Copyright 2015 OSIsoft, LLC EMEA USERS CONFERENCE 2015 26

Questions

Please wait for the microphone before asking your questions

Please don’t forget to…

Complete the Online Survey for this session

http://eventmobi.com/emeauc15

State your name & company

http://eventmobi.com/emeauc15


Thank You

sandvik: oee poc in 28 days -...

Documents