sanitary installations - · pdf fileservice life of plastic sanitary installations 21 8.1 ......

technical catalogue

Sanitary Installations

w w w. h y d r o p l a s t . d e

Hydro-Plast is one of the first manufacturer of pla-stic sanitary installations. It has been operating in the market since 1988.Hydro-Plast’s products are made from polypropylene PP-R, the material designed for the needs of internal water installations and central heating.

Hydro-Plast has a complete system of pipes, stabi pipes and fittings with diameters ranging from ø16 to 110 ø mm as well as complementary products such as cutters for stabi, welding machines, pipe cutters, etc..

The highest quality of Hydro-Plast’s products is gu-aranteed by, among other things, state –of-the-art research laboratory and a modern tool-room manu-facturing moulds for fittings production.

Hydro-Plast has all indispensable technical appro-vals, Hygienic Certificate and we remain under con-stant scrutiny of research institutes including among others The Central Laboratory for Plastic Pipe Te-sting at The Central Mining Institute which ensures a consistent high quality of our products.Service life of Hydro-Plast’s products is up to 50 years. The wide range of available diameters (16-110mm) allows to construct any inner pressure in-stallations not only sanitary but also technological

ones.Our systems show excellent perfor-mance conveying not only water but it is also suitable for 300 other fluids.

The best testimonial to the high stan-dard of our products is the fact that for many years they have been used

ceaselessly in such premises as The Royal Castle in Warsaw, Lublin Ca-stle and in countless other public buildings. They have also found application in irrigation of green-

houses, gardens and fields.In 2007 Hydro-Plast company became a part of Aalberts Industries - an inter-national industrial group with its regi-stered office in Holland.

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Content

1. Raw material 4

1.1 Specification of raw material used in production 1.2 PP-R selected technical features 1.3 Advantages of Hydro-Plast’s products 1.4 Service life of Hydro-Plast’s system

2. Product range 6

2.1 Marking

3. Application areas 7

4. Assortment 8

4.1 Stabi pipe

5. Mounting guidelines 10

5.1 Basic principles of routing and fixing polypropylene pipes 5.2 Pipe fixing 5.3 Maximum distances between supports 5.4 Linear expansion 5.5 Pipeline routing 5.6 Installation in ducts

6. Welding 18

6.1 Welding process 6.2 General requirements

7. Insulation 20

8. Service life of plastic sanitary installations 21

8.1 Guarantee

9. Storage, handling and transportation 22

10. Pressure test 23

11. Quality assurance during production 24

12. Pressure loss tables 25

13. Chemical resistance 32

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1. Raw material

1.1 Specification of raw material used in production Pipes and fittings of Hydro-Plast system are made of polypropylene random copolymer, type 3 (PP-R) This material is known for its strength, stability and resistance to high temperatures. Physical and che-mical properties of the material meet the special requirements of drinking water supply and heating systems.

1.2 PP-R selected technical features

Properties of Unit PP-R value Unit PP-R value Test method

Density g/cm³ 0.90 ISO 1183

Met Flow Rate (230°C/2,16kg) g/10min 0.30ISO 1133

Condition 12

Coefficient of Linear Thermal Expansion 1/K 1.5x10-4 DIN 53752

Thermal Conductivity W/m K 0.24 DIN 52612

Modulus of Elasticity in tension (1mm/min) MPa 900 ISO 527

Charpy’s Impact Strenght, notched

+23°C kJ/m2 20

ISO 1790°C kJ/m2 4

-23°C kJ/m2 2

1.3 Advantages of Hydro-Plast’s products

1. Long life service – even 50 years2. Corrosion resistance3. Low thermal conductivity – 0,22 W/m°K4. High resistance to inner pressure5. Low pipe friction- low roughness rate – low flow

resistance6. High surface smoothness – lack of lime scale

formation as in other systems7. Quick, easy and clean assembly8. Total reliability and leak tightness of joints9. Low price when compared to other materials10. Resistance to many chemical agents11. Weight low12. Esthetic appearance13. Vibration and noise suppression14. Good electric current insulator15. Sterility16. Environmental friendliness (recycling)17. No harmful gas emission from burning18. Light impermeability – no risk of algae develop-

ment19. One type of pipe connectors to all pipes20. Non-toxic21. Smell and taste neutral.22. Very good welding applications23. Resistance to abrasion24. No change in organoleptic properties of water25. High cracking resistance under stress

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technical catalogue

Service life in hours

Termination of an isotherm indicates maximumservice life also at lower tension.The isotherms in the chart do not extended.

1.4 Service life of Hydro-Plast’s system

Com

para

ble

stre

ss s

v [M

Pa]

0,1 1 10 102 103 104 105 106

10 °C

40

30

25

20

15

1098

7

6

5

4

3,5

3

2,5

2

1,5

1

0,5

20 °C

30 °C

40 °C

50 °C

60 °C

70 °C

80 °C

90 °C

95 °C

110 °C

YEARS

1 5 10 25 50 100

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2. Product range

Pipes and fittings of Hydro-Plast PP-R system are produced in the following sizes: 16, 20, 25, 32, 40, 50, 63, 75, 90, 110mm.The pipe types are produced in various combinations of operating pressures and temperatures in separa-te pressure lines various wall thicknesses):

SDR 11 (PN 10) - generally for cold water and floor heating

SDR 7,4 (PN 16) - generally for hot water and floor heating

SDR 6 (PN 20) - generally for hot water and central heating

The STABI pipes are three layers pipes: the inter-nal polypropylene pipe is connected with aluminium foil during production and subsequently coated with an external polypropylene layer. The pipe shows not only better pressure and temperature resistance due to the aluminum foil but also possesses cha-racteristics typical for steel pipes like higher rigidity and lower thermal expansion. For mechanical pro-tection of the aluminium foil the pipe is furnished with an external polypropylene layer. In some cases, due to the production of the internal polypropylene pipe, the vaporization of residual moisture may oc-cur under the external layer in form of bubbles and blisters. However as this external polypropylene lay-er does not affect the mechanical properties of the pipe, it is considered an esthetica! matter only.

Hydro-Plast PPR piping system is designed for cold and hot water installations as well as in floor and central heating systems. Hydro-Plast piping systems can also be used for distribution owing to their che-mical resistance and other properties.Fittings (adapting pipes) are manufactured jointly for all piping types in the highest PN 20 pressure range and in various design types:

Ä All-plastic fittings (sockets, elbows, T-pieces reduced and full-sized, reductions, cross-pieces).

Ä Combined fittings with brass threads for thre-aded joints (reducing sleeves with metal thre-ad,

Ä T-pieces, elbows for wall mounting. Ä Special elements (crossovers, compensation

pipes, clips)

2.1 MarkingHydro-Plast produce in compliance with European PN-EN ISO 15874 and German standards DIN 8077, DIN 8078.

Pipes and fittings are marked during the manufactu-ring process enable future tracing. All elements are marked in the following way:

Pipes: HYDRO PLAST GERMANY DIN 8077 / 8078 * Made in EU * EN ISO 15874 * PP-R ROHR * Ø16 x 2,7 * SDR 6 * Klasse 1/10 bar - 2/8 bar - 4/10 bar - 5/6 bar * Datum ……….* Arbeitsschicht 1 * Extr. 1 *

Fittings: Hydro Plast PPR, size. Separate fitting packages are fitted with packat labels-containing, except the element type marking, also date produc-tion and releasing inspector identification.

The possibility to identify each element in a sys-tem is an important vehicle of quality control mana-gement as well as an evidence for potential settle-ments of guarantee claims.

On the basis of EN ISO 15874 requirements applied for piping system manufacture a gradual process of changing from PN pressu class marking to S coding will start soon.

PN S SDR

10 5 11

16 3,2 7,4

20 2,5 6

SDR – Standard Dimension RatioSDR = 2xS+1 = d/sd - external diameter of pipe,s - wall thickness

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3. Application areas

Operating conditions according to EN ISO 15874In terms of pressure and temperature for pipes and fittings, the operating conditions set forth in ISO 15874 are taken as the basic conditions.Water supply and heating systems are classified according to ISO 15874 in the following way:

Appl.

class

Design

temp. TD

Time at TD

Max.design

temp.

Time at

Tmax

Emerg.

temp.

Time at

Temerg.Scope of

application°C years °C years °C hours

1 60 49 80 1 95 100Hot water supply

(60°C)

2 70 49 80 1 95 100Hot water supply

(70°C)

4204060

2,52025

70 2,5 100 100Floor heating

Low temp. radiators

5206080

142510

90 1 100 100High-temperature

heating

TD. -designtemperaturedefinedbytheapplication.Tmax. - maximum design temperature, with its time-limited exposure. Temerg. -emergencytemperaturearisingunderemergenciesduetotroublesincontrolsystems.

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Maximum service life of pipelines for every class of application is determined by total performance time of pipeline under temperatures of TD, Tmax. and Te-merg. and it amounts to 50 years.Other classes of application may be established; ho-wever the value of temperatures shall not exceed those provided for Class 5.ISO 15874 determines admissible maximum ope-rating pressure for every type of pipeline made of PP-R material.Proper and correct determination of the required pipeline type during engineering work is required. It shall be, based on operational data, i.e. applica-tion class and operating pressure. Calculated series Smax shall be > series S, indicated on pipes and in technical documents of Hydro-Plast

Example:Pressure lines PN 20 = s 2.5 series:according to the table, S ≤ Scalc max must applyWith use for hot water (max. temp, of hot water

of 60 °C - scald protection) - Class 1 : can be operated at the pressure of 10 bar (2.5≤ 3.1), 49 years durability at a temp, of 60 °C, one year at a temperature of 80 °C (sudden temp, increase) and 100 hours at a temperature of 95 °C (emergency conditions). The same applies to other classes. This information is indicated on pipes as class 1/10 bars, 2/8 bars, 4/10 bars, 5/6 bars.

Design

pressure PD

Application

Barcalculated series Smax

Class 1 Class 2 Class 4 Class 5

4 6,9 5,3 6,9 4,8

6 5,2 3,6 5,5 3,2

8 3,9 2,7 4,1 2,4

10 3,1 2,1 3,3 1,9

8

All the pipes are available in 4 m bars with a possibility to order them in 3 m bars.

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looPing coMPenSation

cRoSSoVeRPIPE SDR 7,4 GLASS FIBREPiPe SDR 6PiPe SDR 7,4

SocKet SocKet ( FeMale thReaD) SocKet heXagonal( FeMale thReaD)

elBoW 45°

ReDuceR tee

elBoW 45° MF elBoW 90° MFSocKet heXagonal( FeMale thReaD)

elBoW 90° elBoW ( FeMale thReaD) elBoW (Male thReaD)

SocKet (Male thReaD)

PiPe SDR 6 StaBi al.PiPe SDR 7,4 StaBi al. PiPe SDR 11StaBi PiPe

O 16÷ O75

O 16÷ O110

eQual tee

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Wall Plate elBoW

Ball ValVe

caP

SleeVe 110

FouR WaY Fitting

Fitting Plate

ReDuceR MF

thReateD aDaPteRunion (PlaStic - PlaStic) union (PlaStic - Metal Male thReaD)

tee (Male thReaD) tee (FeMale thReaD)coRneR tee

Ball ValVe

PiPe cliPS

ConCEALED vALvE ConCEALED vALvE

WelDeR enDing

PiPe cutteR cutteR FoR StaBi

WelDing Machine

1800 W

BottoMPaRt

WiRh hanD Wheel

ConCEALED vALvE With chRoMeD hanDle

1010

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4.1 Stabi pipeStabi pipe combines the advantages of metal and plastic pipes.It differs from homogenous pipes in terms of linear expansion coefficient which is:

α = 0.03 [mm/mK] - for stabi pipesα = 0.15 [mm/mK] – for homogenous pipes

Aluminum layer performs the following functions:

Ä Decreases linear thermal expansion of a pipe so consequently under the influence of hot water stabi pipe may extend slightly whereas the pipe made from the same material extends five times more.

Ä Improves pipe resistance to mechanical dama-ges.

Ä Reduces permeability of gases which is espe-cially vital for closed cycle heating installa-tions.

Ä These properties as well as the higher rigidity of a pipe make it possible to reduce the num-ber of supports.

5. Mounting guidelines

5.1 Basic principles of routing and fixing polypropylene pipes

1. Pipe installation should be carried out by licen-sed and qualified people.

2. PP pipes in water supply installations inside bu-ildings should not be laid above gas and electric supply systems.

3. Minimum distance between PP pipes and heat pipes shall be 10 cm counting from the pipes’ surface. Otherwise an insulation should be ap-plied.

4. In case of warm domestic water installations it is recommended to insulate a riser and horizontal piping whereas in central heating installations to insulate a riser piping in wall channels and a horizontal piping running through unheated spaces.

5. Pipes in water supply installations inside buil-dings should be laid in such a way that they are protected against mechanical damage.

6. All elements of the installation directly adjoining plastics shall be equipped with an elastic sepa-rator.

7. Where the pipes are laid through a building wall, protective sleeves, at least 2 cm longer than wall thickness, should be applied. The space be-tween a pipe and a sleeve should be filled with an elastic material.

8. Clamps used to fix PP pipes should allow the pipe a free sliding movement.

9. Thermal elongation of a pipe should be taken into account and a self-compensation should be applied.

10. PP pipes should be joined by welding and by means of connectors.

11. During welding adequate welding parameters determined for a certain material should be ob-served.

12. The system components must be protected aga-inst radiation UV. Long-term exposure to sunli-ght can degrade the operating properties of the system. When the elements are installed unpro-tected on outdoor wall surface they must be co-vered with suitable insulation.

1111

Ä Components of plastic piping systems must be protected against impact, falling, blow or any other mechanical damage during their trans-port and installation.

Ä Only the components that are not damaged or contaminated, during storage or transpor-tation, may be used for installation works.

Ä A minimum temperature for plastic piping in-stallation, as regards welding, is +5 °C. At lo-wers temperatures it is difficult to provide wor-king conditions for high quality pipe joints.

Ä Pipeline crossings are made by means of the-components specially designed for this purpo-se.

Ä Joining of plastic parts is done by polyfusion welding which results in a high-quality homo-geneous joint. Joining must be performed un-der specified working conditions with the use of apropriate tools. It is not recommended to weld Hydro-Plast components together with other brand products (no warranty).

Ä Components must not be exposed to open fire.

Ä Sharp and professional tools can only be used to cut the pipes.

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5.2 Pipe fixing

The design of a pipeline route must consider the ma-terial of the distribution system (thermal expansion coefficient), necessity to allow for expansion, given operating conditions (a combination of pressure and temperature levels) and a type of pipe joints. Fixing of distribution systems shall be performed so that fixed and sliding points are planned with respect to expected linear changes of the pipes.

Types of pipe fixing techniquesThere are two kinds of supports in terms of pipe fixing .Fixed point – closely fit set of two connectors bloc-king a fastening clamps, restraining axis movements of a pipe. It is designed for an adequate division of an installation into sections subject to separate elongations (thermal elongation is not transmitted beyond a fixed point). The distance between fixed points arises from the need to allow an adequate pipe compensation. Besides fixed points fastening is obligatory in the following cases:

Ä At draw-off points Ä Before and after the fittings installed on a pipe

or additional utilities (filters, water meters, settling tanks).

atpipebranch

attheplaceofpipefitting

Sliding point – a fastening clamp designed for an-choring the installation to the structural component of a building and preventing the pipes against exces-sive buckling. The distance between sliding points depends on the temperature of a medium and the outer diameter of a pipe. The list of maximum per-missible distances for the pipes laid horizontally is set forth in Table. The distances between sliding po-ints in case of stabi pipes (with an aluminum insert) are bigger.

bypipe-strapssuspendedonhooks

byloosepipe-straps

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5.3 Maximum distances between supports

Standard pipe

Ø pipe (mm)Temperature of medium in °C at density 1g/cm3

20 30 40 50 60 80

16 70 50 50 50 50 45

20 80 75 70 70 65 60

25 85 85 85 80 75 70

32 100 95 95 90 85 75

40 110 110 105 100 95 85

50 125 120 115 110 105 90

63 140 135 130 125 120 105

75 155 150 145 135 130 115

90 170 170 160 160 145 135

110 190 185 180 175 160 155

Maximum spacing of between supports enabling allowing the pipe expansion for of vertical conduits is the same as for in case of horizontal conduits but it may be increased by 30 %. If medium density is higerhi-gher than 1g/cm3, then the reducing coefficient should be applied.

Stabi pipe

Diameter 20 30 40 50 60 80

16 120 110 100 100 100 80

20 150 125 115 115 105 105

25 160 135 120 120 115 110

32 170 160 140 140 135 130

40 185 190 160 160 155 150

50 210 195 185 180 170 165

63 235 230 200 190 185 175

75 250 245 210 200 195 185

90 265 255 220 210 205 190

110 270 265 255 245 235 215

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5.4 Linear expansionPolypropylene has a considerable coefficient of line-ar expansion α = 0.13-0.18 mm/m°K (depending on the temperature of the material). Consequently, durning the mounting the system, pipe linear expan-sion, resulting from the change of temperature sho-uld be taken into account. The expansion of a pipe section is calculated with the following formula:

ΔL = α x L x Δt

Where:ΔL -linearexpansion(mm) α -iscoefficientoflinearexpansion {mm/m°K}L -isinitiallengthofapipe{m}Δt -istemperaturedifference{°K}

The compensation of elongation is done by means of a flexible arm, an expansion loop and U-shape compensatorThe length of a flexible arm may be calculated with the following formula:

Where:Ls -thelengthofflexiblearm{mm}K -materialconstantforpolypropyle ne PP-R is 20ΔL -expansionofapipe{mm} D - outer diameter {mm}

FP–fixedpoint,SP-Slidingpoint

In order to make U-shape compensator outside flexi-ble arm, the width of compensator should be known i.e. the distance between the arms S = 2 x ΔL + Amin (Amin. – Safety Width – assigned as 150mm)In order to minimize the dimensions of compensators during assembly the initial wire tension is used.The assembly along with initial tension ensures aesthetic appearance of a system.

Length of initial tension = ΔL/2

Length of flexible arm with initial tension may be calculated in the following way:

Ls=kx

Ls= K x

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Linear expansion of Hydro-Plast standard pipes

Length of pipeline

L(m)

Difference in temperatures Δt (°C)

10 20 30 40 50 60 70

1 1,5 3,0 4,5 6,0 7,5 9,0 10,52 3,0 6,0 9.0 12,0 15,0 18.0 21,03 4,5 9,0 13,5 18,0 22,5 27,0 31,54 6,0 12,0 18,0 24,0 30,0 36,0 42,05 7,5 15,0 22,5 30,0 37,5 45,0 52,56 9,0 18,0 27,0 36,0 45,0 54,0 63,07 10,5 21,0 31,5 42,0 52,5 63,0 73,58 12,0 24,0 36,0 48,0 60,0 72,0 84,09 13,5 27,0 40,5 54.0 67,5 81,0 94,510 15,0 30,0 45,0 60.0 75,0 90,0 105.015 22,5 45,0 67,5 90,0 112,5 135,0 157,520 30,0 60,0 90,0 120,0 150,0 180,0 210,0

Linear expansion of Hydro-Plast – stabi pipes

Length of pipeline

L(m)

Difference in temperatures Δt (°C)

10 20 30 40 50 60 70

1 0,3 0,6 0,9 1,2 1,5 1,8 2,12 0.6 1,2 1.8 2.4 3,0 3,6 4,23 0,9 1,8 2,7 3,6 4,5 5,4 6,34 1.2 2,4 3.6 4.8 6,0 7,2 8,45 1,5 3,0 4,5 6,0 7,5 9,0 10,56 1.8 3,6 5,4 7.2 9,0 10,8 12,67 2,1 4,2 6,3 8,4 10,5 12,6 14,78 2,4 4,8 7,2 9,6 12,0 14,4 16,89 2.7 5,4 8,1 10,8 13,5 16,2 18,910 3.0 6,0 9,0 12,0 15,0 18,0 21,015 4,5 9,0 13,5 18,0 22,5 27,0 31,520 6.0 12,0 18,0 24,0 30,0 36.0 42,0

Examples

Symbol Name Value Unit

α Coefficient of linear expansion 0,15

mm/

m°C

L Length of pipe 10 m

tpOperating Tempe-

rature 60 °C

tmTemperature during

mounting 20 °C

Δt Temperature diffe-rence Δt=tp-tm 40 °C

Symbol Name Value Unit

K PP-R material con-stant 20 -

D Outside pipe dia-meter 40 mm

ΔL Linear expansion 60 mm

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Linear expansion ΔL = αxLxΔt

ΔL= 0,15x10x40=60mm

Compensating length:

Compensation length with initial tension:

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5.5 Pipeline routingPipes should be installed with a minimum gradient of 0.5 % towards the lowest system points where system emptying by drain faucet or shut off valves with outlet is made possible.The piping system must be divided into separate parts that can be closed, if necessary. Straight valves and plastic ball taps are used for this purpose. For build in installation the shut off valves or ball taps are used. It is recommended to test fitting functions (closing/opening) before they are installed. A wall mounting group with tap connectors is recommen-ded to be used in a termination place where valve mixers are installed.

Routing of Hydro-Plast inlet pipingInlet piping systems are made mainly of 16 - 20 mm diameters that are usually laid in wall channels. The channel of insulated pipe routing must be free of ob-stacles and allow for expansion. Beside its thermal properties the insulation system also protects the pipe against mechanic damage as well as a layer making piping expansion more easy. An insulation system of expanded polystyrene or polyurethane (foam) is recommended. Before the piping system is bricked in the pipes must be thoroughly fixed to the channel (using plastic or metal pipe-straps or by plastering at some places, etc.).If water supply piping systems are installed inside stack partitions then they must be fixed in a suitable way - such as with a system of metal clamps and

supporting elements. The systems must be insula-ted and positioned allowing for expansion. If wa-ter supply /distribution piping systems are installed inside floor/ ceiling structures then flexible plastic protective sleeves (made of polyethylene) are used for protection against mechanic damage while the air layer between the sleeve and pipe works as a thermal insulation. Piping systems freely laid are

rarely used for short distances in areas where vi-sual appearance is not a priority (laundry, building service areas, etc.). Supporting elements must be positioned with a necessary care to fix the piping and consider a compensation of pipe expansion in connecting sections where the pipes are covered as well as to apply a good insulation system to the pi-ping, (if, for instance, a cold water pipe is led fre-ely on-wall in a heated area then a risk of surface condensation will be considerable). Piping systems may be led freely on-wall where there is no risk of mechanic damage while in normal operation.

Routing of Hydro-Plast riser pipingIn the case of riser piping it is necessary to consi-der precisely the layout of fixed points and sliding mounts as well as creation of a suitable expansion compensation system. The adjustments for expan-sion in riser piping systems are provided as follows:

SP-Sliding Point, FP-Fixed Point, Ls-compensationlength

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5.6 Installation in ductsIf it is necessary to divide the riser into several expansion sections then it can be achieved by placing fixed points. The riser fixed points are always fixed under and over T-pieces at a branch pipe or socket which, at the same time, prevents the riser to fall. The pipe expansion must accounted for between these fixed points as follows:In branching off feeder piping it is necessary to allow for the riser expansion by:

Ä keepingasufficientdistancefromthewallpass-throughpoint.

Ä creating a possibility of branch pipe movement in the wall pass through point.

Ä creating a compensating length allowing for expansion at the riser normal line.

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6. Welding

6.1 Welding process.1. Cutting pipes to proper length.Cut pipes perpendicularly to its axis with a pipe cut-ter or a rotary pipe cutter.

2. Cleaning and marking.Before fusion clean up the end of a pipe and a fitting and mark the depth of the insertion of a pipe into a fitting in accordance with the table.

3. Removing aluminium from stabi pipes.In case of stabi pipes, prior to the fusion, remove the outside layer of polypropylene and aluminium with a stabi cutter. The depth of conditioning up to the stop position determines depth of fusion during the welding. After completing grinding check if a foil has been fully removed.

4. Welding of elements.When the heating temperature has reached the re-quired 260˚C, push the fitter and the end of the pipe on the welding ends by means of a sliding non-rota-ry motion to the depth previously marked and heat them according to the time specified in the table.

5. Joining.Take a pipe and a fitting off the welding ends and join them by pushing without turning, up to the previously marked welding depth. During pushing determine the mutual position of a pipe and a fit-ting. Leave a joint still until it reaches the required stability.

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Pipe diameter

(mm)

Heating time ( s)Welding time

(s)Cooling time

(s)Welding

Depth ( mm)SDR7,4 SDR6PN 16 PN 20

SDR11SDR10

16 5 4 120 13

20 5 3 4 120 14

25 7 4 4 120 15

32 8 4 6 240 16

40 12 6 6 240 18

50 18 9 6 240 20

63 24 12 8 360 24

75 30 15 10 480 26

90 40 20 10 480 29

110 50 25 10 480 32,5

The full strength is attained after about 2 hours.

6.2 General requirements for welding

Ä Only the same kind of material can be welded together.

Ä Pipes and fittings should be heated simultane-ously and not more than once.

Ä All operations during a welding process shall be performed without turning a pipe against a fitting and welding ends.

Ä It should be taken into account that welding time differs depending on elements’ diame-ters.

Ä Welding time for PN 10 pipes is shortened by about half.

Ä The recommended surrounding temperature during welding shall be above 5ºC. In lower temperature the welding time should be incre-ased by 50% and the level of heating of the welding ends should be constantly checked. Welding below 0ºC should be avoided.

Ä Double, even flash on the whole weld surface indicates a good quality of a joint.

Ä In case of stabi pipes it is essential to make sure that an aluminum foil has been remo-ved.

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7. Insulation

While hot water piping systems and heating sys-tems are insulated against heat losses, the cold water ones are conversely insulated against heat gains and pipe sweating. From the point of view of drinking water health requirements, the insulation of a cold water system is important to keep the tem-perature level under 20 °C as well as keeping hot water at the upper limit (given by the standard of protection against scalding) - both cases are concer-ned with bacteria effect reduction. Keeping hot wa-ter at the required temperature level together with properly functioning circulation are important parts of protection against bacteria (such as: Legionella pneumophila) beside some other technical solutions (such as thermal sterilisation).The thickness and kind of insulation layers are de-termined on the basis of thermal resistance of the insulation system to be used, air humidity in the area of the piping system and a difference between the room temperature (air) and that one of flowing water. The whole piping system, along its whole ro-ute including fittings and valves, must be insulated, It is necessary to maintain a minimum insulation layer thickness along both pipe diameter and pipe-line route (this means that insulation types that are wrapped over the pipes as cut lengthwise must be, after the installation, bonded again into a uniform profile (e.g. using an adhesive, clamps or a sealing tape).

Minimum thermal insulation layer for cold water system - example

Placement /routing of pipes

insulation layer thickness

X = 0,040 W/mK

freely laid pipes in unheated areas (such as: basement areas)

4 mm

freely laid pipes in heated areas 9 mm

pipes in crawlways without a hot water line running in paralle

4 mm

pipes in crawlways with a hotwater line running in parallel

13 mm

independently running underpla-ster pipes

(in channels)4 mm

underplaster pipes (in channels)running in parallel with a hot wa-

ter line13 mm

pipes cast over with concrete 4 mm

Remark:theabovethicknessvaluesmustbere-cal-culated for other thermal characteristics

If hot water is transferred then it should be taken into consideration that plastic pipes posses better thermal insulation properties than metal ones. An application of plastic pipes in such systems may therefore mean a significant cost-saving solution! In systems of high demand (such as: bathrooms, bath-tubs, washing machines, etc.) heat losses in plastic pipes with flowing water are 20 % compared to me-tal ones. Another 15 % can be saved by a thorough insulation. In systems of small and/or short-time demand where pipes are not heated to operating temperatures regularly, only 10 % of savings can be expected, however, 20 % can be expected at peak demand.The insulation layer thickness for hot water systems usually fluctuates in the range of 9 through 15 mm at the value of thermal resistance: A. = 0.040 W/mK.

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21

8. Service life of plastic sanitary installations.

Service life depends on the intensity of plastic ma-terial aging process under temperature. Permissi-ble temperature is the one which does not cause polymer degradation or destruction of a particular structure.In the case of low-temperature installations where the temperature of heating water does not exceed 65ºC, plastic aging process goes so slowly that a 50-year service life of an installation may easily be expected. It is tantamount to a service life of a buil-ding before a complete refurbishment.Temperature used in central heating has been re-cently reduced from 95º/70º to 80º/60º.New central heating installations and also those mo-dernized should be designed, if possiblein such a way to allow operating temperature of heating wa-ter, not higher than 70ºC. Keeping the temperature at a certain level may be achieved by increasing the surface of heaters in the premises. Life service is determined experimentally by defi-ning its survivability in the function of temperatu-re and water pressure. Such testing is conducted in water bathtubs in closed chambers or bathtubs allo-wing to control pressure and temperature. The sam-ples used in tests are having closed outlets. Stan-dard tests take 1000 or 8000 hours, that is appro-ximately 40 to 320 days. As a result of aging plastic is losing its flexibility and becomes brittle and is also losing its original mechanical properties.

First visible sign of aging may be:

Ä change of color – turning yellow, white or dull

Ä possible occurrence of excessive conduit sag-ging

Ä likely appearance of pores and micro-cracks on the surface of the pipe resulting in stress corrosion

In extreme cases the pipe may suddenly break (burst).

When the aging symptoms appear the installation should be instantly evaluated and the samples te-sted.

8.1 Guarantee

Guarantee covers Hydro-Plast pipes and fittings for a period 10 years from the date of purchase to a sum of € 500,000 per incident and up to a maxi-mum of € 3,000,000 in a year. We have effected a product liability insurance with the Allianz insuran-ce company .Compensation is paid for damages that arise from the product’s liability and our liability due to the de-fectiveness of the above products, and as far as exc-lusive Hydro-Plast pipes and fittings were used.The guarantee is valid under conditions of proper operation, compliance with proper rules of engine-ering, installation, storage and transportation.Hydro-Plast is required, in case of damage, to co-ver costs connected the specific goods and repair any direct damage caused by its products, under its direction or undertake their expenses, after Hydro-Plast checks and approves the estimated liability.

technical catalogue

GUARANTEE CERTIFICATE

Customer (Beneficiary) ………………………………………………………………………………………………………………………..

Date of purchase ………………………………………………………………………………………………………………………………..

Sales outlet ………………………………………………………………………………………………………………………………………….

Installation date ………………………………………………………………………………………………………………………………….

This guarantee covers Hydro-Plast pipes and fittings for a period 10 years from the date of purchase to a sum of € 500,000 per incident and up to a maximum of € 3,000,000 in a year. We have effected a product liability insurance with the Allianz insurance company . Compensation is paid for damages that arise from the product’s liability and our liability due to the defectiveness of the above products, and as far as exclusive Hydro-Plast pipes and fittings were used. The guarantee is valid under conditions of proper operation, compliance with proper rules of engineering, installation, storage and transportation. Hydro-Plast is required, in case of damage, to cover costs connected the specific goods and repair any direct damage caused by its products, under its direction or undertake their expenses, after Hydro-Plast checks and approves the estimated liability. Conditions:

The guarantee is only valid if:

1. The damage is reported within a maximum 14 days; 2. To follow the instructions accurately on how to install and operate Hydro-Plast pipes and

fittings;

On behalf of HYDRO-PLAST:

………………………………… ………………………………… …………………………………

Location Date

22

Ä The system components must be protected against ultraviolet radiation, weather and con-tamination. UV radiation is damaging to po-lypropylene. Long – term exposure to sunlight can degrade the operating properties of the system. When the elements are stored in out-doors area or installed unprotected on outdoor wall surface, they must be taken to indoor sto-rage or be covered with a suitable insulation

Ä When stacked Plastic pipes must be supported along their whole length or protected against deflection in another suitable way.

Ä Plastic pipe and fittings are usually stored in sacks or on palettes or are freely loaded in bo-xes, containers, baskets, etc. Maximum stora-ge height of 1,2 m must be respected if plastic pipes are kept in plastic sleeves and/or pipe fittings in plastic sacks. Different types of pi-pes and fittings are stored separately.

Ä During handling it is not allowed to drag pi-pes over the ground or a lorry deck. The pi-pes must not be moved by throwing or letting them fall off the lorry to the ground.

Ä During transportation the pipes must be pro-tected against mechanical damage and stored on a suitable underlay where protected aga-inst dirt, solvents, direct heat (contact with a radiator, etc.).

Ä The pipes are put into protective covers (pipes in polyethylene bags, pipe fittings also in sacks or cardboard boxes) and it is recommended to let them stay in there as long as possible befo-re the installation works start (as a protection against dirt).

Ä Pipes and fittings should be treated with spe-cial caution at the temperature of 0°C or lo-wer.

technical catalogue

9. Storage, handling and transportation

23

10. Pressure test

Test procedure ATo use Procedure A to apply the hydrostatic test pressure conduct the procedure as follows:

a) Open the venting system;

b) Purge the system with water to expel all air that can be removed thereby. Stop the flow and close the venting system;

c) Apply the selected hydrostatic test pressure equal to 1,5 times the design pressure by pum-ping according to Figure 12 during the first 30 min, during which time an inspection should be carried out to identify any obvious leaks with the system under test;

d) Reduce the pressure by rapidly bleeding water from the system to 0,5 times design pressure according to Figure 12;

e) Close the valve. The recovery of a constant pressure, which is higher than 0,5 times the design pressure, is indicative of a sound sys-tem. Monitor the situation for 90 min. Vi-sually check for leaks. If during that period there is a drop in pressure, this indicates a leak within the system;

f) The test result should be recorded.

Test procedure BTo use Procedure B to apply the hydrostatic test pressure, conduct the procedure as follows:

a) Open the venting system;

b) Purge the system with water to expel all air that can be removed thereby. Stop the flow and close the venting system;

c) Apply the selected test pressure equal to 1,5 ti-mes the design pressure by pumping according to Figure 13 during the first 30 min;

d) Read the pressure when the first 30 min have elapsed;

e) Read the pressure after another 30 min and vi-sually check for leaks. If the pressure has drop-ped by less than 0,6 bar conclude the system has no obvious leakage and continue the test without further pumping;

f) Visually check for leaks and if during the next 2 h, the pressure drops by more than 0,2 bar this

g) indicates a leak within the system;

The test result should be recorded.aFor smaller sec-tions of an installation the test Procedure B may be reduced to only stages a) to e) and g).

Testing for water tightness — Test procedure A

Testing for water tightness — Test procedure B

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24

11. Quality assurance

Hydro-Plast is well-known for its high quality products. We produce in compliance with European EN ISO 15874 and German standards DIN 8077, DIN 8078.The laboratory is well equipped with state-of-the-art devices to test raw materials, production process and end products.

Ä The control of basic raw material i.e. polypropylene through determination of mass flow rate (MFR) and density measure.

Ä Check of geometric parameters during the production process by means of inspection and electro-nic gauges.

Ä Optical microscope testing – structure of raw material in end products, welded joints after tests and the quality of plastic connection with threaded inserts.

Ä Laboratory tests of end products - a reflection of the extreme conditions of use, among others, de-termination of inner pressure resistance.

Standard applied in production:

Ä DIN 8077 Polypropylene (PP) Pipes, Dimensions Ä DIN 8078 Polypropylene (PP) Pipes,General Quality

Requirements and Testing Ä DIN 16962 Pipe Joint Assemblies and Fittings for Polypropylene

Pressure Pipes Ä EN ISO 15874 Plastic pipe systems for hot and cold water

installation; Ä DVGW Germany (pending)

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25

12. Pressure loss tables

Fitting Picture Symbol Comment Coefficient of loss ζ

Socket 0.25

Reducer MFby 1 dimension 0.40by 2 dimension 0.50by 3 dimension 0.60

Elbow 90° 1.50

Elbow 45° 0.60

Equal Tee

0.25

Separation of flow 1.20

Conjunction of flow 0.80

Counter current incase of separation of flow 1.80

Counter current in case of conjunction of flow 3.00

Reducer tee Sum of ζ Equal Tee and ζ Reducer

Four Way Fitting

Separation of flow 2.10

Conjunction of flow 3.70

Socket Female Thread 0.50

Socket Male Thread 0.70

ElbowFemale Thread 1.40

ElbowMale Thread 1.60

TeeFemale Thread Separation of flow 1.40

TeeMale Thread Separation of flow 1.80

Ball Valve 20 0.50

technical catalogue

26

technical catalogue

Pressure loss tables

SRD 11 water temperature = 10 °C

k=0,01 20 x 2,2 mm 25 x 2,3 mm 32 x 2,9 mm 40 x 3,7 mm 50 x 4,6 mm 63 x 5,8 mm 75 x 6,8 mm 90 x 8,2 mm 110x10 mm

Q1/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

RkPa/m

Vm/s

RkPa/m

Vm/s

0,01 0,006 0,1

0,02 0,02 0,1 0,006 0,1

0,03 0,041 0,2 0,012 0,1 0,003 0,1

0,04 0,067 0,2 0,019 0,1 0,006 0,1

0,05 0,099 0,3 0,029 0,2 0,008 0,1 0,003 0,1

0,06 0,137 0,3 0,039 0,2 0,011 0,1 0,004 0,1

0,07 0,18 0,4 0,052 0,2 0,015 0,1 0,005 0,1 0,002 0,1

0,08 0,227 0,4 0,065 0,3 0,019 0,2 0,006 0,1 0,002 0,1

0,09 0,28 0,5 0,08 0,3 0,023 0,2 0,008 0,1 0,003 0,1

0,1 0,337 0,5 0,097 0,3 0,028 0,2 0,009 0,1 0,003 0,1

0,12 0,465 0,6 0,133 0,4 0,038 0,2 0,013 0,1 0,004 0,1 0,001 0,1

0,14 0,611 0,8 0,175 0,4 0,05 0,3 0.017 0,2 0,006 0,1 0,002 0,1

0,16 0,774 0,9 0,222 0,5 0,063 0,3 0,022 0,2 0,007 0,1 0,002 0,1 0,001 0,1

0,18 0,954 1 0,273 0,6 0,078 0,3 0,027 0,2 0,009 0,1 0,003 0,1 0,001 0,1

0,2 1,15 1,1 0,329 0,6 0,094 0,4 0,032 0,2 0,011 0,2 0,004 0,1 0,002 0,1

0,3 2,37 1,6 0,674 1 0,192 0,6 0,065 0,4 0,022 0,2 0,007 0,1 0,003 0,1 0,001 0,1

0,4 3,971 2,1 1,124 1,3 0,319 0,8 0,108 0,5 0,037 0,3 0,012 0,2 0,005 0,1 0,002 0,1 0,001 0,1

0,5 5,939 2,7 1,675 1,6 0,474 0,9 0,16 0,6 0,055 0,4 0,018 0,2 0,008 0,2 0,003 0,1 0,001 0,1

0,6 8,266 3,2 2,322 1,9 0,655 1,1 0,221 0,7 0,076 0,5 0,025 0,3 0,011 0,2 0,005 0,1 0,002 0,1

0,7 3.064 2,2 0,863 1,3 0,291 0.8 0,099 0,5 0,033 0,3 0,014 0,2 0,006 0,2 0,002 0,1

0,8 3,9 2,5 1,095 1,5 0,369 1 0,126 0,6 0,042 0,4 0,018 0,3 0,008 0,2 0,003 0,1

0,9 4,826 2,9 1,352 1,7 0,455 1,1 0,155 0,7 0,051 0,4 0,022 0,3 0,009 0,2 0,004 0,1

1 5,844 3,2 1,634 1,9 0,549 1,2 0,187 0,8 0,062 0,5 0,027 0,3 0,011 0,2 0,004 0,2

1,2 2,269 2,3 0,76 1,4 0,258 0,9 0,085 0,6 0,037 0,4 0,015 0,3 0,006 0,2

1,4 2,998 2,6 1,001 1,7 0,34 1,1 0,112 0,7 0,049 0,5 0,02 0,3 0,008 0,2

1,6 3,819 3 1,273 1,9 0,431 1,2 0,142 0,8 0,062 0,5 0,026 0,4 0,01 0,3

1,8 4,732 3,4 1,574 2,2 0,532 1,4 0,175 0,9 0,076 0,6 0,031 0,4 0,012 0,3

2 1,903 2,4 0,642 1,5 0,211 1 0,092 0,7 0,038 0,5 0,014 0,3

2,2 2,262 2,6 0,762 1,7 0,25 1,1 0,108 0,7 0,045 0,5 0,017 0,3

2,4 2,649 2,9 0,891 1,8 0,292 1,2 0,126 0,8 0,052 0,6 0,02 0,4

2,6 3,064 3,1 1,029 2 0,337 1,3 0,146 0,9 0,06 0,6 0,023 0,4

2,8 3,507 3,4 1,176 2,1 0,385 1,3 0,166 1 0,069 0,7 0,026 0,4

3 1,332 2,3 0,436 1,4 0,188 1 0,078 0,7 0,03 0,5

3,2 1,497 2,4 0,489 1,5 0,211 1,1 0,087 0,8 0,033 0,5

3,4 1,671 2,6 0,545 1,6 0,235 1,2 0,097 0,8 0,037 0,5

3,6 1,854 2,8 0,604 1,7 0,26 1,2 0,107 0,8 0,041 0,6

3,8 2,045 2,9 0,666 1,8 0,287 1,3 0,118 0,9 0,045 0,6

4 2,246 3,1 0,731 1,9 0,314 1,4 0,129 0,9 0,049 0,6

4,2 2,454 3,2 0,798 2 0,343 1,4 0,141 1 0,054 0,7

4,4 2,672 3,4 0,868 2,1 0,373 1,5 0,153 1 0,058 0,7

4,6 2,898 3,5 0,94 2,2 0,404 1,6 0,166 1,1 0,063 0,7

4,8 1,016 2,3 0,436 1,6 0,179 1,1 0,068 0,8

5 1,093 2,4 0,469 1,7 0,193 1,2 0,073 0,8

In case using the empirical Hazen-Williams equation, coefficient c for Hydro-Plast products is 140.

f=0.2083(100/c)1.852 q1.852 / dh4.8655 , where

f=frictionheadlossinfeetofwaterper100feetofpipe(fth20/100ftpipe),c = Hazen-Williams roughness constant(=140forHydro-Plastproducts)q=volumeflow(gal/min),dh = inside hydraulicdiameter(inches)

27


SRD 7,4 water temperature = 10 °C

k=0,01 16 x 2,3 mm 20 x 2,8 mm 25 x 2,3 mm 32 x 4,4 mm 40 x 5,5 mm 50 x 6,9 mm 63 x 8,6 mm 75 x 10,4 mm 90 x 12,5 mm 110x15,2 mm

Q1/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa/m

Vm/s

R kPa/m

Vm/s

RkPa/m

Vm/s

RkPa-/m

Vm/s

0,01 0,025 0,1 0,008 0,1

0,02 0,083 0,2 0,027 0,1 0,009 0,1

0,03 0,17 0,3 0,056 0,2 0,019 0,1 0,006 0,1

0,04 0,282 0,4 0,093 0,2 0,032 0,2 0,01 0,1 0,003 0,1

0,05 0,418 0,5 0,137 0,3 0,047 0,2 0,015 0,1 0,005 0,1

0,06 0,576 0,6 0,189 0,4 0,065 0,2 0,02 0,1 0,007 0,1 0,002 0,1

0,07 0,756 0,7 0,248 0,4 0,085 0,3 0,027 0,2 0,009 0,1 0,003 0,1

0,08 0,958 0,8 0,313 0,5 0,108 0,3 0,034 0,2 0,012 0,1 0,004 0,1

0,09 1,18 0,9 0,386 0,6 0,133 0,4 0,041 0,2 0,014 0,1 0,005 0,1 0,002 0,1

0,1 1,422 1 0,465 0,6 0,16 0,4 0,05 0,2 0,017 0,2 0,006 0,1 0,002 0,1

0,12 1,967 1,2 0,641 0,7 0,221 0,5 0,069 0,3 0,023 0,2 0,008 0,1 0,003 0,1 0,001 0,1

0,14 2,588 1,4 0,843 0,9 0,29 0,6 0,09 0,3 0,031 0,2 0,01 0,1 0,003 0,1 0,002 0,1

0,16 3,285 1,6 1,068 1 0,367 0,6 0,114 0,4 0,039 0,2 0,013 0,2 0,004 0,1 0,002 0,1

0,18 4,056 1.8 1,316 1,1 0,452 0,7 0,14 0,4 0,048 0,3 0,016 0,2 0,005 0,1 0,002 0,1 0,001 0,1

0,2 4,9 2 1,588 1,2 0,544 0,8 0,168 0,5 0,058 0,3 0,019 0,2 0,006 0,1 0,003 0,1 0,001 0,1

0,3 10,182 2,9 3,277 1,8 1,118 1,2 0,345 0,7 0,118 0,5 0,04 0,3 0,013 0,2 0,006 0,1 0,002 0,1 0,001 0,1

0,4 5,499 2,5 1,868 1,6 0,574 1 0,196 0,6 0,066 0,4 0,022 0,2 0,01 0,2 0,004 0,1 0,002 0,1

0,5 8,236 3,1 2,786 2 0,854 1,2 0,29 0,8 0,097 0,5 0,032 0.3 0,014 0,2 0,006 0,2 0,002 0,1

0,6 3,869 2,4 1,183 1,4 0,401 0,9 0,134 0,6 0,045 0,4 0,02 0,3 0,008 0,2 0,003 0,1

0,7 5,112 2,8 1,558 1,7 0,528 1,1 0,176 0,7 0,058 0,4 0,026 0,3 0,011 0,2 0,004 0,1

0,8 6,513 3,1 1,98 1,9 0,669 1,2 0,223 0,8 0,074 0,5 0,032 0,3 0,014 0,2 0,005 0,2

0,9 8,071 3,5 2,448 2,2 0,826 1,4 0,275 0,9 0,091 0,6 0,04 0,4 0,017 0,3 0,006 0,2

1 2,96 2,4 0,997 1,5 0,332 1 0,11 0,6 0,048 0,4 0,02 0,3 0,008 0,2

1,2 4,117 2,9 1,382 1,8 0,459 1,2 0,152 0,7 0.066 0,5 0,028 0,4 0,011 0,2

1,4 5,449 3,4 1,824 2,1 0,604 1,4 0,199 0,9 0,087 0,6 0,037 0,4 0,014 0,3

1,6 2,322 2,5 0,767 1,6 0,253 1 0,11 0,7 0,046 0,5 0,018 0,3

1,8 2,874 2,8 0,948 1,7 0,311 1,1 0,136 0,8 0,057 0,5 0,022 0,4

2 3,48 3,1 1,145 1,9 0,376 1,2 0,164 0,9 0,069 0,6 0,026 0,4

2,2 4,139 3,4 1,36 2,1 0,446 1,3 0,194 1 0,081 0,7 0,031 0,4

2,4 1,591 2,3 0,521 1,5 0,227 1 0,095 0,7 0,036 0,5

2,6 1,839 2,5 0,601 1,6 0,261 1,1 0,109 0,8 0,041 0,5

2,8 2,104 2,7 0,686 1,7 0,298 1,2 0,125 0,8 0,047 0,6

3 2,385 2,9 0,777 1,8 0,337 1,3 0,141 0,9 0,053 0,6

3,2 2,682 3,1 0,873 2 0,379 1,4 0,158 1 0,06 0,6

3,4 2,995 3,3 0,974 2,1 0,422 1,5 0,176 1 0,067 0,7

3,6 3,324 3,5 1,08 2,2 0,468 1,6 0,195 1,1 0,074 0,7

3,8 1,19 2,3 0,515 1,6 0,215 1,1 0,081 0,8

4 1,306 2,4 0,565 1,7 0,235 1,2 0,089 0,8

4,2 1,427 2,6 0,617 1,8 0,257 1,3 0,097 0,8

4,4 1,553 2,7 0,671 1,9 0,279 1,3 0,105 0,9

4,6 1,683 2,8 0,727 2 0,302 1,4 0,114 0,9

4,8 1,819 2,9 0,785 2,1 0,326 1,4 0,123 1

5 1,959 3,1 0,845 2,2 0,361 1,5 0,132 1

technical catalogue


f=0.2083(100/c)1.852 q1.852 / dh4.8655 , where


28


SRD 7,4 water temperature = 50 °C

k=0,01 16 x 2,3 mm 20 x 2,8 mm 25 x 2,3 mm 32 x 4,4 mm 40 x 5,5 mm 50 x 6,9 mm 63 x 8,6 mm 75 x 10,4 mm 90 x 12,5 mm 110x15,2 mm

Q1/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa/m

Vm/s

R kPa/m

Vm/s

RkPa/m

Vm/s

RkPa-/m

Vm/s

0,01 0,02 0,1 0,007 0,1

0,02 0,068 0,2 0,022 0,1 0,008 0,1

0,03 0,138 0,3 0,045 0,2 0,016 0,1 0,005 0,1

0,04 0,23 0,4 0,075 0,2 0,026 0,2 0,008 0,1 0,003 0,1

0,05 0,342 0,5 0,112 0,3 0,038 0,2 0,012 0,1 0,004 0,1

0,06 0,473 0,6 0,154 0.4 0,053 0,2 0,016 0,1 0.006 0,1 0,002 0,1

0,07 0,623 0,7 0,203 0,4 0,07 0,3 0,022 0,2 0,007 0,1 0,002 0.1

0,08 0,792 0.8 0,257 0,5 0,088 0,3 0,027 0,2 0,009 0,1 0,003 0,1

0,09 0,978 0,9 0,317 0,6 0,108 0,4 0,034 0,2 0,011 0,1 0,004 0,1 0,001 0,1

0,1 1,183 1 0,382 0,6 0,131 0,4 0,04 0,2 0,014 0,2 0,005 0,1 0,002 0,1

0,12 1,644 1,2 0,53 0,7 0,181 0,5 0,056 0,3 0,019 0,2 0,006 0,1 0,002 0,1 0,001 0,1

0,14 2,175 1,4 0,698 0,9 0,238 0,6 0,073 0,3 0,025 0,2 0,008 0,1 0,003 0,1 0,001 0,1

0,16 2,773 1,6 0,888 1 0,302 0,6 0,093 0,4 0,032 0,2 0,011 0,2 0,004 0,1 0,002 0,1

0,18 3,439 1,8 1,099 1,1 0,373 0,7 0,115 0,4 0,039 0,3 0,013 0,2 0,004 0,1 0,002 0,1 0,001 0,1

0,2 4,172 2 1,33 1,2 0,45 0,8 0,138 0,5 0,047 0,3 0,016 0,2 0,005 0,1 0,002 0,1 0,001 0,1

0,3 8,828 2,9 2,785 1,8 0,935 1,2 0,285 0,7 0,096 0,5 0,032 0,3 0,011 0,2 0,005 0,1 0,002 0,1 0,001 0,1

0,4 4,731 2,5 1,578 1,6 0,478 1 0,161 0,6 0,054 0,4 0,018 0,2 0,008 0,2 0,003 0,1 0,001 0,1

0,5 7,161 3,1 2,376 2 0,716 1,2 0,24 0,8 0,08 0,5 0,026 0,3 0,012 0,2 0,005 0,2 0,002 0,1

0,6 3,325 2,4 0,997 1,4 0,334 0,9 0,11 0,6 0,036 0,4 0,016 0,3 0,007 0,2 0,003 0,1

0.70 4,425 2,8 1,322 1.7 0,441 1,1 0,146 0,7 0,048 0,4 0,021 0,3 0,009 0,2 0,003 0,1

0,8 5,675 3,1 1,689 1,9 0,562 1,2 0,185 0,8 0,061 0,5 0.026 0,3 0,011 0,2 0,004 0,2

0,9 7,073 3,5 2,098 2,2 0,696 1,4 0,229 0,9 0,075 0,6 0,033 0,4 0,014 0,3 0,005 0,2

1 2,549 2,4 0,843 1,5 0,277 1 0,091 0,6 0,039 0,4 0,016 0,3 0,006 0,2

1,2 3,577 2,9 1,178 1,8 0,385 1,2 0,126 0,7 0,055 0,5 0,023 0,4 0,009 0,2

1,4 4,77 3,4 1,565 2,1 0,51 1.4 0,166 0,9 0,072 0,6 0,03 0,4 0,011 0,3

1,6 2,004 2,5 0,65 1,6 0.211 1 0,091 0,7 0,038 0,5 0,014 0,3

1,8 2,494 2,8 0,807 1,7 0,261 1,1 0,113 0,8 0,047 0,5 0,018 0,4

2 3,036 3,1 0,98 1,9 0,316 1,2 0,136 0,9 0,057 0,6 0,021 0,4

2,2 3,629 3,4 1,168 2,1 0,376 1,3 0,162 1 0,067 0,7 0,025 0,4

2,4 1,372 2,3 0,441 1,5 0,19 1 0,079 0,7 0,03 0,5

2,6 1,592 2,5 0,511 1,6 0,22 1,1 0,091 0,8 0,034 0,5

2,8 1,828 2.7 0,585 1,7 0,251 1,2 0,104 0,8 0,039 0,6

3 2,079 2,9 0,664 1,8 0,285 1,3 0,118 0,9 0,044 0,6

3,2 2,345 3,1 0,748 2 0.320 1,4 0,132 1 0,05 0,6

3,4 2,627 3,3 0,837 2,1 0.358 1,5 0,148 1 0,055 0,7

3,6 2,925 3,5 0.930 2,2 0.398 1,6 0,164 1,1 0,061 0,7

3,8 1,028 2,3 0,439 1,6 0,181 1,1 0,067 0,8

4 1,131 2,4 0,483 1,7 0,198 1,2 0,074 0,8

4,2 1,239 2,6 0,528 1,8 0,217 1,3 0,081 0,8

4,4 1,351 2,7 0,575 1,9 0,236 1,3 0,088 0,9

4,6 1.468 2,8 0,624 2 0,256 1,4 0,095 0,9

4,8 1,589 2.9 0,676 2.1 0,277 1,4 0,103 1

5 1,716 3,1 0,729 2,2 0,298 1,5 0,111 1

technical catalogue


f=0.2083(100/c)1.852 q1.852 / dh4.8655 , where


29



k=0,01 16x2,7 mm 20 X 3,4 mm 25 x 4,2 mm 32 x 5,4 mm 40x6,7 mm 50 x 8.3 mm 63 x 10,5 mm 75 x 12,5 mm 90 x 15,0 mm 110 x 18,3 mm

Q1/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa/m

Vm/s

R kPa/m

Vm/s

RkPa/m

Vm/s

RkPa-/m

Vm/s

0,01 0,035 0,1 0,012 0,1

0,02 0,118 0,2 0,041 0,1 0,014 0,1 0,004 0,1

0,03 0,24 0,3 0,084 0,2 0,028 0,1 0,009 0,1 0,003 0,1

0,04 0,399 0,5 0,14 0,3 0.047 0,2 0,015 0,1 0,005 0,1

0,05 0,591 0,6 0,207 0,4 0,07 0,2 0,022 0,1 0,007 0,1 0,003 0,1

0,06 0,816 0,7 0,286 0,4 0,096 0,3 0,03 0,2 0,01 0,1 0,004 0,1

0,07 1,071 0,8 0,375 0,5 0,126 0,3 0,039 0,2 0,013 0,1 0,005 0,1 0,002 0,1

0,08 1,357 0,9 0,475 0,6 0,159 0,4 0,05 0,2 0,017 0,1 0,006 0,1 0,002 0,1

0,09 1,673 1.0 0,585 0,7 0,196 0.4 0,061 0,3 0,021 0,2 0,007 0,1 0,002 0,1

0,1 2,017 1,1 0,704 0,7 0,236 0,5 0,073 0,3 0,025 0,2 0,009 0,1 0,003 0,1 0,001 0,1

0,12 2,791 1,4 0,973 0,9 0,325 0,6 0,101 0,3 0,034 0,2 0,012 0,1 0,004 0,1 0,002 0,1

0,14 3,676 1,6 1,279 1 0,427 0,6 0,133 0,4 0,045 0,3 0,016 0,2 0,005 0,1 0,002 0,1 0,001 0

0,16 4,669 1,8 1,622 1,2 0,54 0,7 0,168 0,5 0,057 0,3 0,02 0,2 0,006 0,1 0,003 0,1 0,001 0,1

0,18 5,768 2 2 1.3 0,665 0,8 0,206 0,5 0,07 0,3 0,024 0,2 0,008 0,1 0,003 0,1 0,001 0,1

0,2 6,971 2,3 2,414 1,5 0,802 0,9 0,249 0,6 0,084 0,4 0,029 0,2 0,01 0,1 0,004 0,1 0,002 0,1

0,3 14,522 3.4 4,994 2,2 1,65 1,4 0,51 0,8 0,172 0,5 0,06 0,3 0,019 0.2 0,008 0,2 0,004 0,1 0,001 0,1

0,4 8,397 2,9 2,761 1,8 0,849 1,1 0,286 0,7 0,099 0,5 0,032 0,3 0,014 0,2 0,006 0,1 0,002 0,1

0,5 4,125 2,3 1,264 1,4 0,425 0,9 0,147 0,6 0,048 0,4 0,021 0.3 0,009 0,2 0,003 0,1

0,6 5,735 2,8 1,752 1,7 0,587 1,1 0,203 0,7 0,066 0,4 0,029 0,3 0,012 0,2 0,005 0,1

0,7 7,585 3.2 2,311 2 0,773 1,3 0,267 0,8 0,087 0.5 0,038 0,4 0,016 0,2 0,006 0,2

0,8 2,939 2,3 0,981 1,4 0,338 0,9 0,11 0,6 0,048 0,4 0,02 0,3 0,008 0,2

0,9 3,635 2,5 1,211 1,6 0,417 1 0,135 0,6 0,059 0,5 0,025 0,3 0,01 0,2

1 4,399 2,8 1,463 1,8 0,503 1,2 0,163 0,7 0,071 0,5 0,03 0,4 0,011 0,2

1.20 6,127 3,4 2,031 2,2 0,696 1,4 0,225 0,9 0.097 0,6 0,041 0,4 0,016 0,3

1,4 2,683 2,5 0,917 1,6 0,296 1 0,128 0,7 0,054 0,5 0,021 0,3

1,6 3,417 2,9 1,165 1,8 0,375 1,2 0,162 0,8 0,068 0,6 0,026 0,4

1,8 4,233 3,2 1,441 2,1 0,463 1,3 0,2 0,9 0,083 0,6 0,032 0,4

2 1,742 2,3 0,559 1,4 0,241 1.0 0,101 0,7 0,039 0,5

2,2 2,07 2,5 0,663 1,6 0,286 1,1 0,119 0,8 0,046 0,5

2,4 2,423 2,8 0,775 1,7 0,334 1.2 0,139' 0,8 0,054 0,6

2,6 2,803 3 0,894 1,9 0,385 1,3 0,16 0,9 0,062 0,6

2,8 3,208 3,2 1,022 2 0,44 1,4 0,183 1 0,07 0,7

3 3,638 3,5 1,158 2,2 0,498 1,5 0,207 1,1 0,08 0,7

3,2 1,301 2,3 0,559 1,6 0,232 1,1 0,089 0,8

3,4 1,452 2,5 0,623 1,7 0,259 1,2 0,099 0,8

3,6 1,61 2,6 0,691 1,8 0,286 1,3 0,11 0,9

3,8 1,776 2,7 0,761 1,9 0,316 1,3 0,121 0,9

4 1,949 2,9 0,835 2 0,346 1,4 0,133 1

4,2 2,131 3 0,912 2,1 0,377 1,5 0,145 1

4,4 2,319 3,2 0,992 2,2 0,41 1,6 0,157 1

4,6 2,515 3,3 1,075 2,3 0,444 1,6 0,17 1,1

4,8 2,718 3,5 1,161 2.4 0,48 1,7 0,184 1,1

5 1,251 2,5 0,516 1,8 0,198 1,2

technical catalogue


f=0.2083(100/c)1.852 q1.852 / dh4.8655 , where


30




Q1/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa/m

Vm/s

R kPa/m

Vm/s

RkPa/m

Vm/s

RkPa-/m

Vm/s

0,01 0,028 0,1 0,01 0,1

0.02 0,096 0,2 0,034 0,1 0,011 0,1 0,004 0,1

0,03 0,196 0,3 0,69 0,2 0,023 0,1 0,007 0,1 0,002 0,1

0,04 0,326 0,5 0,114 0,3 0,038 0,2 0,012 0,1 0,004 0,1

0,05 0,485 0,6 0,169 0,4 0,057 0,2 0,018 0,1 0,006 0,1 0,002 0,1

0,06 0,672 0,7 0,234 0.4 0,078 0,3 0,024 0,2 0,008 0,1 0,003 0,1

0,07 0,886 0,8 0,308 0,5 0,102 0,3 0,032 0,2 0,011 0,1 0,004 0,1 0,001 0,1

0,08 1,126 0.9 0,39 0,6 0,13 0,4 0,04 0,2 0,014 0,1 0,005 0,1 0,002 0,1

0,09 1,392 1 0,482 0,7 0,16 0,4 0,05 0,3 0,017 0,2 0,006 0,1 0,002 0,1

0,1 1,684 1,1 0,582 0,7 0,193 0,5 0,06 0,3 0,02 0,2 0,007 0,1 0,002 0,1 0.001 0,1

0,12 2,344 1,4 0,807 0,9 0,267 0,6 0,082 0,3 0,028 0,2 0,01 0,1 0,003 0,1 0.001 0,1

0,14 3.104 1,6 1.065 1 0,351 0,6 0,108 0,4 0,037 0,3 0,013 0,2 0,004 0,1 10,002 0,1 0,001 0

0,16 3,962 1,8 1,356 1,2 0,446 0,7 0,137 0,5 0,046 0,3 0,016 0,2 0,005 0,1 0.002 0,1 0,001 0,1

0,18 4,918 2 1,679 1,3 0,551 0,8 0,169 0,5 0,057 0,3 0,02 0,2 0,006 0,1 0.003 0,1 0,001 0,1

0,2 5,972 2,3 2,033 1.5 0,666 0,9 0,204 0,6 0,069 0,4 0.024 0,2 0,008 0,1 0,003 0,1 0,001 0,1

0,3 12,68 3,4 4,273 2.2 1,388 1,4 0,423 0,8 0,141 0,5 0.049 0,3 0,016 0,2 0,007 0,2 0,003 0,1 0,001 0,1

0,4 7,281 2,9 2,348 1,8 0,71 1,1 0,236 0,7 0,081 0,5 0,026 0,3 0,011 0,2 0,005 0,1 0,002 0,1

0,5 3,541 2,3 1,065 1,4 0,353 0,9 0,121 0,6 0,039 0,4 0,017 0,3 0,007 0,2 0,003 0,1

0,6 4,964 2,8 1,486 1,7 0,491 1,1 0,168 0,7 0,054 0,4 0,023 0,3 0,01 0,2 0,004 0,1

0,7 6,616 3,2 1,972 2 0,649 1,3 0,221 0,8 0,071 0,5 0,031 0,4 0,013 0,2 0,005 0,2

0,8 2,523 2,3 0,828 1,4 0,281 0,9 0,09 0,6 0,039 0,4 0,016 0,3 0,006 0,2

0,9 3,138 2,5 1,027 1,6 0,348 1 0,111 0,6 0,048 0,5 0,02 0,3 0,008 0,2

1 3,816 2,8 1,245 1,8 0,421 1,2 0,135 0,7 0,058 0,5 0,024 0,4 0,009 0,2

1,2 5,364 3,4 1,742 2.2 0,587 1,4 0,187 0,9 0,08 0,6 0,033 0,4 0,013 0,3

1,4 2.317 2,5 0,778 1,6 0,247 1 0,106 0.7 0,044 0,5 0,017 0,3

1,6 2,971 2,9 0,994 1,8 0,315 1,2 0.135 0,8 0,056 0,6 0,021 0,4

1,8 3,702 3,2 1,235 2,1 0,39 1,3 0,167 0,9 0,069 0,6 0,026 0,4

2 1,501 2,3 0,473 1,4 0,202 1 0,083 0,7 0,032 0,5

2,2 1,791 2,5 0,563 1,6 0,24 1,1 0,099 0,8 0,038 0,5

2,4 2,106 2,8 0,66 1,7 0,281 1.2 0,116 0,8 0,044 0,6

2,6 2,445 3 0,765 1,9 0,325 1,3 0,134 0,9 0,051 0,6

2,8 2,809 3,2 0,877 2 0.373 1.4 0,153 1 0,058 0,7

3 3,197 3,5 0,996 2,2 0,423 1,5 0,174 1,1 0,066 0,7

3,2 1.123 2,3 0,476 1,6 0,195 1,1 0,074 0,8

3,4 1,256 2,5 0,532 1,7 0,218 1,2 0,083 0,8

3,6 1,397 2.6 0,591 1,8 0,242 1,3 0,092 0,9

3,8 1,545 2,7 0,653 1,9 0,267 1,3 0,101 0,9

4 1,701 2,9 0,718 2 0,293 1,4 0,111 1

4,2 1,863 3 0,786 2,1 0,321 1,5 0,121 1

4,4 2,033 3,2 0,856 2,2 0,349 1,6 0,132 1

4,6 2,21 3,3 0,93 2,3 0,379 1,6 0,143 1,1

4,8 2,394 3,5 1,006 2,4 0,41 1,7 0,155 1,1

5 1,086 2,5 0,442 1,8 0,167 1,2

technical catalogue


f=0.2083(100/c)1.852 q1.852 / dh4.8655 , where


31




Q1/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa-/m

Vm/s

R kPa/m

Vm/s

R kPa/m

Vm/s

RkPa/m

Vm/s

RkPa-/m

Vm/s

0,01 0,026 0,1 0,009 1,1

0,02 0,087 0,2 0,03 1,1 0,01 0,1 0,003 0,1

0,03 0,179 0,3 0,062 0,2 0,021 0,1 0,006 0,1 0,002 0,1

0,04 0,299 0,5 0,104 0.3 0,035 0,2 0,011 0,1 0,004 0,1

0,05 0,446 0,6 0,155 0,4 0,051 0,2 0,016 0,1 0,005 0,1 0,002 0,1

0,06 0,619 0,7 0,214 0,4 0.071 0,3 0,022 0,2 0,007 0,1 0,003 0,1

0,07 0,818 0,8 0,282 0,5 0,094 0,3 0,029 0,2 0,01 0,1 0,003 0,1 0,001 0,1

0,08 1,042 0,9 0,359 0,6 0.119 0,4 0,037 0,2 0,012 0,1 0,004 0,1 0,001 0,1

0,09 1,291 1 0,443 0,7 0,146 0,4 0,045 0,3 0,015 0,2 0,005 0,1 0,002 0,1

0,1 1,565 1,1 0,536 0,7 0.177 0,5 0,054 0,3 0,018 0,2 0,006 0,1 0,002 0,1 0,001 0,1

0,12 2,186 1,4 0,746 0,9 0,245 0,6 0,075 0,3 0,025 0,2 0,009 0,1 0,003 0,1 0,001 0,1

0,14 2,905 1,6 0,988 1 0,323 0,6 0,099 0.4 0,033 0,3 0,012 0,2 0,004 0,1 0,002 0,1 0,001 0

0,16 3,719 1,8 1,261 1,2 0,412 0,7 0,126 0,5 0,042 0,3 0,015 0,2 0,005 0,1 0,002 0,1 0,001 0,1

0,18 4,63 2 1,565 1,3 0,51 0,8 0.155 0,5 0,052 0,3 0,018 0,2 0,006 0,1 0,003 0,1 0,001 0,1

0,2 5,636 2,3 1,9 1,5 0.617 0,9 0,188 0,6 0,063 0,4 0.022 0,2 0,007 0,1 0,003 0,1 0,001 0,1

0,3 12,09 3,4 4,031 2,2 1,296 1,4 0,391 0,8 0,13 0,5 0,045 0,3 0,014 0,2 0.006 0.2 0,003 0,1 0,001 0,1

0,4 6,918 2.9 2.206 1,8 0,661 1,1 0,218 0,7 0,075 0,5 0,024 0,3 0,01 0,2 0,004 0,1 0,002 0,1

0,5 3,346 2,3 0,995 1,4 0,327 0,9 0,111 0,6 0,036 0,4 0,015 0,3 0,006 0,2 0,002 0,1

0,6 4,712 2,8 1,395 1,7 0,456 1,1 0,155 0,7 0,05 0,4 0,021 0,3 0,009 0,2 0,003 0,1

0,7 6,304 3,2 1,858 2 0,605 1,3 0,205 0,8 0,065 0,5 0,028 0,4 0,012 0,2 0,005 0,2

0,8 2,384 2,3 0,774 1,4 0,261 0,9 0,083 0,6 0,036 0,4 0,015 0,3 0,006 0,2

0,9 2,974 2,5 0,963 1,6 0.324 1 0,103 0,6 0,044 0,5 0,018 0,3 0,007 0.2

1 3,626 2,8 1,171 1,8 0,392 1,2 0,124 0,7 0,053 0,5 0,022 0,4 0,009 0,2

1,2 5,121 3,4 1,645 2,2 0,549 1,4 0,173 0,9 0,074 0,6 0,031 0,4 0,012 0,3

1,4 2,197 2,5 0,73 1,6 0,23 1 0,098 0,7 0,04 0,5 0,016 0,3

1,6 2,826 2,9 0,936 1.8 0,293 1,2 0,125 0,8 0.051 0,6 0,02 0,4

1,8 3,532 3,2 1,166 2,1 0,364 1,3 0,155 0,9 0,064 0,6 0,024 0,4

2 1,421 2,3 0,443 1,4 0,188 1 0,077 0,7 0,029 0,5

2,2 1,7 2,5 0,528 1,6 0,224 1,1 0,092 0,8 0,035 0,5

2,4 2,003 2,8 0,621 1,7 0,263 1,2 0,107 0.8 0,041 0,6

2,6 2,331 3 0,721 1,9 0,304 1,3 0,124 0,9 0,047 0,6

2,8 2.682 3,2 0,828 2 0,349 1,4 0,142 1 0,054 0,7

3 3,058 3,5 0,942 2,2 0.397 1,5 0,162 1,1 0,061 0,7

3,2 1,064 2,3 0,447 1,6 0,182 1,1 0,069 0,8

3,4 1,192 2,5 0,501 1,7 0,204 1,2 0,077 0,8

3,6 1,328 2,6 0,557 1,8 0.226 1,3 0,085 0,9

3,8 1,471 2,7 0,616 1,9 0,25 1,3 0,094 0,9

4 1,621 2,9 0,679 2 0,275 1,4 0,103 1

4,2 1,778 3 0,744 2,1 0,301 1,5 0,113 1

4,4 1,942 3,2 0,812 2,2 0,328 1,6 0,123 1

4,6 2,113 3,3 0,882 2,3 0,356 1,6 0,134 1,1

4,8 2,292 3,5 0,956 2,4 0,386 1,7 0,145 1,1

5 1,033 2,5 0,416 1,8 0,156 1,2

technical catalogue


f=0.2083(100/c)1.852 q1.852 / dh4.8655 , where


32

13. Chemical resistance

+ = resistant(+) - less resistant0 = limited chemical resistance(-) = poor resistance- = not resistantaq = aqueous solutionsat. = saturated solution at room temperaturec = colour

These values apply to the PPR material. To be sure about the suitability of the Hydro-Plast system for your special application, please contact Hydro-Plast.

Conc. %

Temp. (°C)

20 60 100

A

Acetic acid 100 + 0 -

(Glacial acetic acid)

Acetic acid aq. 50 + +

(see also vineger) 10 + + +

Acetic anhydride 100 +

Acetone* 100 + 0

Alcoholic iodine + 0

Alum sat + +

Alums aq any + +

Aluminium salts aq any + + +

Ammonia gaseous 100 + +

Ammonia aq cone + +

10 + +

Ammonium acetate aq. any + + +

Ammonium carbonate aq. any + + +

Ammonium chloride aq. any + + +

Ammonium nitrate aq. any + + +

Ammonium phosphate aq. any + + +

Ammonium sulphate aq. any + + +

Amly alcohol, pure + +

Aniline 100 + (+)

Antifreeze agent. (cars)** + +

Apple Juice + +

Apple sauce + + (+)

Aqua regia + -

Asphall** + 0

ASPIRIN8 +

B

Barium salts any + + +

Beef suet + +

beer +

benzaldhyde 100 +

Conc. %

Temp. (°C)

20 60 100

Benzaldehyde aq. sat. +

(0.3)

Benzene 100 (-) -

Benzoic acid 100 + +

Benzoic acid aq. sat + + +

Bleaching solution 0 0

(12.5 % active chlorine)

Boneoi + (+)

Borax aq sat. + +

Boric acid 100 + +

Boric acid aq. sat.(4.9) + +

Brake fluid* + +

Brendly +

Bromine, liquid 100 -

Bromine, vapours high - -

Low 0 +

Bromine water sat. - -

Butene, gassous 100 + +

Butane, liquid 100 +

Butter + +

Buttermik +

Butylacetate 100 + 0

n-Butyl alcohol |n-butanol 100 + +

C

Cake + + (+)

Calcium chloride aq. sat. + + +

Calcium nitrate aq. sat. + +

Camphor +

Carbon bisulphide** 100 0

Carbon tetrachlonde 100 0 -

Caustic potash solution 50 + +

25 + +

10 + + +

Caustic soda solution 50 + +

25 + +

10 + +

Cheese +

Chloride of lite + +

(aquesous suspension)

Chlorine, gas, dry 100 - - -

Chlorine, gas humid 10 0 -

Chlorine, liquid 100 -

Chlorine water sat. 0

Chlorobenzene 100

Chloroform 100 (-) -

Chlrosulphonic acid 100 - -

Chromic acid sat. + -

20 + 0

Chromic/sulphuric acid - -

Chromium plating solution* + +

technical catalogue

33

Conc. %

Temp. (°C)

20 60 100

Chromium salts (bi-and trivalent) aq.

sat. + +

Cinnamon (cane) +

Cinnamon (ground) +

Citric acid aa. sat. + + +

Clove oil + 0

Cloves

Coca-cola® +

Cocoa (powdered) +

Cocoa + + (+)

(ready-to-drink)

Coconut oil + (+)

Cod-liver oil + +

Coffee (beans and ground) +

Coffee (ready-to-drink) + + +

Common salt, driy + + +

Copper salts aq. sat. + + +

Com seed oil + 0

Cream, whipped cream +

Cresol solution +

Cresol 100 + 0

Cresols aq. sat. + 0

(0.25)

Curds +

Cyclohexane 100 +

Cyclohexanol 100 + +

Cyclohexanone 100 + -

D

Decahydronaphthalene 100 0 - -

Detergents. synhetic** high + +

ready-for-use

+ + +

Dibutylphthatate

(see plasticizers)

Diesel oil, see Fuels

Dimethylformamide 100 +

l .4-Dioxane 100 + 0 -

Dish-washing agents,

liquid* + + +

DIXAN® solution ready-for-use

+ + +

E

Eggs |uncooked & cooked) 100 + + (+)

Ether* (diethylene ether) 100 0

Ethyl acetate 0 0

Ethyl alcohol not denatured 100 +

Ethyl alcohol aa..not denatured

96 + +

50 + +

10 + +

Ethyl benzene 100 0 -

Ethyl chloride*** 100 -

Conc. %

Temp. (°C)

20 60 100

Ethylene chloride 100 (-) (-)

2-Ethyl hexanoi 10 +

F

Flxing salt (see also 100 + +

Sodium thiosulphat)

Floor wax*** + 0

Flour +

Flouric acid 40 + +

Folmaldehyde aq 40 + +

30 + +

10 + +

FORMALIN® + +

Formie acid 98 + 0

90 +

50 + +

10 + + +

FruitJuice + +

Fruit salad +

Fuel

Petrol normal + 0

according to DIN 5 1 635

petrol, regular (+) -

petrol, super 0 -

Diesel oil* + 0

Fuel oil* + 0

Furniture pofeh* + 0

G

Gin 40 +

Glycerine 100 + +

Glycerine aq. high + +

Iow + + +

Glycol 100 + +

Glycol aq. high + +

Iow + + +

Grapefruitjuice + +

Gravy + + (+)

H

Hair shampoo* + +

Heptane 100 + 0

Hexane 100 + 0

Honey + +

Horse-radish, ready-to-eat +

Hydrocloric,chloride gaseous conc. + +

(see also Hydrocloric acid) 10 + +

Hydrogen perioxide aq. high + +

low + +

90

30 + 0

10 + +

3 + + +

Hydrogen sluphide** low + +

technical catalogue

34

Conc. %

Temp. (°C)

20 60 100

I

Ink* + +

Iron salts aq. sat. + + +

Isooctone 100 + 0

Isoproply alcohol 100 + +

J

Jam + + (+)

Jelly + + (+)

L

Lactic acid aq. 90 + +

50 + +

10 + + +

LANOLIN® + 0

Lard + + 0

Lemonadas +

Lemon arome +

Lemon peel + +

Lemon peel oil +

Linseed oil +

LITEX® + +

Liqueur any +

LYSOL + 0

M

Magnesiurn salts aq. sat. + + +

Margarine + +

MARLIPAL MG 50 + +

MARLON(42 % active detergent)

100 + +

MARLOPHEN 83 20 +

MARLOPHEN 89 100 +

5 +

MARLOPHEN 810 100 +

20 + +

5 + +

Mashed potatoes + + (+)

Mayonnaise +

Menthol +

Mercurie salta aq. salt. + +

Mercury 100 + +

Methyl alcohol 100 + +

Methl alcohol aq. 50 + +

Methylene chloride* 100 0

Methyl ethyl ketone 100 +

Milk +

Milk food + + (+)

Minerał oil (whitout aromatic hydrocarbons)**

+ 0 -

Moth bals*** +

Motor oil (cars)** (see also Two-stroke oil and oil accor-ding to ASTM)

+ 0 -

Mustard +

Conc. %

Temp. (°C)

20 60 100

N

Nail polish* + 0

Nail polish remover* + 0

Naphtalane 100 +

Nickel salts. aq. sat. + +

Nitric acid 50 0

25 + +

10 + +

Nitrobenzene 100 0 0

O

Octane (see leoctane) Oil no. 3 according to ASTMD38O59

100 + 0 -

Oil of bitter almonds +

Oleic acid 100 +

Oleum any - -

Olive oil + +

Orangejuice + +

Orange peell +

Orange peel oil +

Oxalix acid aq. sat + + +

Ozone (0,5 ppm) + -

P

Palm oil + 0

Paperika + +

Paraffin 100 + +

Paraffin oil 100 + 0

Peanul oil + (+) (-)

Pectin sat. + +

Pepper + +

Peppermint oil +

Perchlorethylene +

(see Tetrachlorettylene)

Perfume** +

Petrol (see Fuels)

Petroleum 100 + 0

Petroleum ether 100 + 0

Phenol (agueous phase) sat. + +

(appr.9)

(Phenolic Phase) sat. +

(appr70)

Phosphoric acid sat.(85) + 0

50 + +

10 + + +

Phosphorous pentoxide 100 +

Photographic developers* comm. + +

ready- + +

for-

use

Pickled cabbage, ready-to-sat

+ + (+)

Picled fish + + (+)

technical catalogue

35

Conc. %

Temp. (°C)

20 60 100

Pickled heming

Pineapplejuice + +

Pine needle oil 100 + (+)

Plasticizers

Dibuthyphthalate + 0

(VESTINOL C)

Dibuthyleebacate +

Dlhexylphathalate +

Dinonyladipate +

Dleonylphtalase +

VESTINOL N)

Dloctyladipate

(VESTINOLOA)

Dloctylphthalate +

(VESTINOLAH)

Tricresylphoapate +

Tricotylphosphate +

Porridge + + (+)

Potassium carbonade aq. (Potash)

sat. + +

Potassium chlorate ag. sat + +

(7.3)

Potassium chloride aq. sat. + + +

Potassium dichromate aq. sat. + + +

Potassium lodide aq. sat. + +

Potassium nitrateaq. sat. + +

Potassium sat. + (+)

Permanagate aq. (6.4)

Potassium persulphate aq. sat. +

(0.5)

Potasssium sulphate aq. sat. + + +

Potato salad +

Propane, gassous 100 + +

Propane, liguid 100 +

Pudding + + 0

Pyridine 100 + 0

Q

Quinine

R

Rum 40 + +

Rum aroma +

S

SAGRATON + 0

Salad oil, animal + 0

Salad oil vegetable + + ' +

Salted water any + +

Sausage + + +

Sea water + 0

Shoe polish* + (+)

Siliconeoil* + +

Silver salts aq. sat. + +

Soap, solution sat. + +

10 + 1 + +

Soda (see Sodium carbona-te)

Soda water +

Sodium bicarbonate aq. sat. + + +

Sodium busilphite aq. sat. + +

Sodium carbonate aq. sat. + +

10 + +

Sodium chlorateaq.(common salt)

sat. + + +

Conc. %

Temp. (°C)

20 60 100Sodium chlorite aq. 5 +Sodium hydroxide (caustic soda;Sodium hyphochlorite aq. 5 + +Sodium nitrate aq. sat. + +Sodium nitride aq. sat. +Sodium parbrot aq. sat. + + +

(1.4)Sodium phosphates aq. sat. + + +Sodium sulphate aq. sat. + + +(Glauber's salt)Sodium sulphite ag.** sat. + +Sodium sulphite ag. sat. + +Sodium thlosulphate aq. sat. + + +(Photographic fixer)Soft soap + +Soybaan oil + 0Stannous chloride sat. + +Starch, starch solution aq. any + +Stearic acid 100 +Storage-battery acid + +Succinic acid aq. sat. + +Sugar (dry) + + +Sugar beet sirup + + (+)Sugar solution aq. any. + + (+)Sulphur 100 + + +Sulphur dioxide Iow. + +(Sulphurous anhydride)Sulphuric acid 96 + 0

50 + +25 + +10 + + +

TTar* + 0Tarta ric acide aq. sat. + +Tea (leaves) + +Tea (ready-to-drink) + + (+)Tetrachlorethane 100 0 -Tetrachloorethylene 100 0 -(Perchlorethylene)Tetrahydrofuran Ghc 100 0 -Tetrahydronaphtlens 100 0 -Thick (semolina) gruel + + 0Thlophene 0Toluene 0Tomatajuice + +Tomata ketchup + +Toothpastes + +Transformer oil* + 0Trichlorsthylene 100 0 0Turpentine oil 0 -Two-stroke oil 0 0Typewritero oil + (+)UUree aq. sat. + +VVanills + +Vaseline + 0Vegetables + +Vinegar + +Vinegar essence** + +WWater + +Water glass + +XXylene + 0 -ZZinc salts aq. + + +

technical catalogue

w w w. h y d r o p l a s t . d e

THE EUROPEAN PRODUCER OF PP-R SYSTEMSHydro-Plast GERMANYBrüsseler Straße 253842 Troisdorf-SpichGERMANY

Tel. +49 (0)2241-234 08-0 Fax +49 (0)2241-234 08-21

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