sanitary ph sensors & sanitary orp sensors printable ...• ph sensors & orp sensors are...
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Advanced Sensor Technologies, U.S.A. Website: www.astisensor.com IOTRONTM Trademark of ASTI
IOTRONTM pH / ORP / ISE / DO / Conductivity Measurement Products Lines
Sanitary pH Sensors & ORP Sensors for Tri Clover Installations Requiring Chemical Clean-In-Place (CIP) Sterilization
Unique solutions for process measurement problems. Features & options itemized below:
• Best reference service lifetime in process industry through proprietary, novel, non-porous, cross-linked, conductive polymer technology; Available in double junction (standard) or triple junction (optional “TJ”) configurations
• Rugged industrial grade sensors can operate in a temperature range from -35 to 150 degrees Celsius at pressures up to 200 psig
• Base models for general purpose, high temperature resistant, ultra-high temperature resistant, slurry & viscous material resistant, acid/fluoride & HF resistant, pulp & paper resistant, aggressive dissolved gas & volatilve organic solvent resistant, Oxidation Reduction Potential (ORP) and saturated sodium (brine) resistant
• Selected optional features include Ammonia gas resistant (“A”), Chlorine gas resistant (“C”), Wide Range -0.5 to +14.5 pH Media Resistant (“V”), Organic Media Resistant (“L”), Solvent Resistant (“TS”), 3-Wire TC (“M”), ACCU-TEMP Fast TC (“X”), Add Protective Tines 4 ea (“GR”), Add Protective Tines 2 ea (“GRO”), Shielded Preamp Cable (“BL”)
• Available with integral TC (Pt100/Pt1000 Standard), Solution Ground Liquid Earth (316SS or Platinum), Dual pH/ORP All-In-One Configuration and Conventional or Differential Analog preamplifier to allow for interfacing with most any existing OEM transmitter
• End of cable terminations include tinned leads, BNC connector for pH sensors and ORP sensors without integral preamplifier. Quick disconnect snap connector options are available for pH sensors and ORP sensors with integral preamplifiers.
• Convenient Quick-Disconnect Tri-Clover fittings allows easy calibration and cleaning in any process
• 316SS Sanitary Sensor Fitting available in 1.5", 2.0" or 2.5" Tri-Clover sizes (other larger sizes available upon request)
• Alternate fittings can be welded upon request such as 1.25" MNPT threaded nipple for high-pressure inline screw-in installations
• Double sealing O-rings ensure watertight seal Viton®-75 is standard with CV75, Simriz® 485 and Kalrez® 4079 Optional
• Back of sensor sealed with watertight cable gland to ensure watertight operation from washdowns, moisture and outside installations
• Each standard sensor selection and/or special sensor design are based upon customer application information
• pH sensors & ORP sensors are manufactured with rugged RADEL® (Poly-Phenyl-Sulfone, PPSU), KETASPIRE® (Poly-Ether-Ether-Ketone, PEEK) or RYTON® (Poly-Phenylene-Sulfone, PPS) for sensor body housing material of construction
• Solid state reference highly resistant to dehydration. Thick wall glass is nearly impervious to cracking even under pressure.
• Rugged parabolic thick-wall, low-profile, break-resistant pH glass is now standard for all X3XX series pH sensors.
• Extreme Dehydration Resistant Option can be invoked with Alpha Prefix “E” on supported sensor models to allow for intermittent wet and dry operation as well as to support periods of exposure to prolonged dryness in the field or shelf
Close-up of 5X31 sanitary pH sensor with “GR” Tines & O-rings installed
Close-up of 5831 sanitary ORP sensor with “GR” Tines & O-rings installed
Advanced Sensor Technologies, Inc. 603 North Poplar Street, Orange, CA 92868-1011 U.S.A.
Tel.: (714) 978-2837, Fax: (714) 978-6339 Website: www.astisensor.com IOTRONTM Trademark of ASTI
IOTRONTM pH / ORP / ISE / DO / Conductivity Measurement Products Lines
Replacement pH & ORP Sensors For Transmitters that support and/or require Integrated Preamplifiers
The instruments listed below require and/or support integral preamplifiers. Sensors to mate with these OEM pH & ORP transmitters are supplied with the appropriate integrated temperature compensation element, solution ground & OEM compatible high-impedance CMOS operational amplifier (a.k.a. preamplifier) as may be required to ensure full compatibility and optimal performance. Some manufacturers and analyzer models can support both sensors with or without preamplifiers on the same instrument. A sensor hook-up schematics for interfacing to the given OEM pH/ORP transmitter is supplied with each sensor, and some of the most common wiring schematic are posted on our website (please inquire for any not listed).
Replacement pH & ORP Sensors For Transmitters DO NOT SUPPORT Integrated Preamplifiers
The instruments listed below do no support preamplifiers. Sensors to mate with these OEM pH & ORP transmitters are supplied with the appropriate internal temperature compensation and/or solution ground signals to ensure compatibility. A sensor hook-up schematics for interfacing to the given OEM pH/ORP transmitter is supplied with each sensor, and the some of the most common wiring schematic are posted on our website (please inquire for any not listed). If longer cable runs may be required for your planned installation, it is recommended to select a transmitter that supports preamplifiers (see list to the left).
Fully Supported Hardware – FULL COMPATIBILITY
Manufacturer pH & ORP
Transmitters OEM pH & ORP
Sensors *
Rosemount Analytical Liquid Division A Part of Emerson Process Management
LEGACY: 1000, 1001, 1002, 1003, 1050, 1181, 1055, 2081, 3081, 81, 54pH, 54epH, XMT MODERN: 1056, 1057, 56, 1066, 5081, 6081
385/385+, 389, 3900 pH & ORP sensors 3300HT, 3400HT & 3500P PERpH-XTM pH & ORP sensors 397, 398/398R, TF396 TUpHTM pH & ORP sensors
Foxboro Analytical EChem by Schneider Electric (a Division of Invensys)
LEGACY: 870IT MODERN: 875PH, 876PH, 873PH, 873DPX
PH10 DolpHinTM pH sensors, ORP10 DolpHinTM ORP sensors, 871A & 871PH pH & ORP sensors, EP460 & EP466 pH & ORP sensors
Honeywell (formerly Leeds and Northrup, a.k.a. L&N)
LEGACY: 7030, 7075, 7076, 7079, 7081, 7082 , 7083, 7084, 7096, 9782 MODERN: UDA2182, APT2000PH, APT4000PH
7773, 7774/7774D, 7777/7777D/7777DVP, 7794DVP Sanitary DURAFETTM, HB/HB546, HB/HBD547, HB/HB551
Electro-Chemical Devices (a.k.a. ECD)
LEGACY: T20, T21, T27, T29, T30, C22 MODERN: T23, T28
S10 (PHS10) and S17 (PHS17)
Fully Supported Hardware - FULL COMPATIBILITY
Manufacturer pH & ORP
Transmitters OEM pH & ORP
Sensors *
Endress+Hauser (a.k.a. E+H)
LEGACY: CPM152, CPM280, CPM431 MODERN: CPM153, CPM223, CPM253
Inquire to ASTI Factory for atlternatives to E+H pH & ORP sensors
Mettler-Toledo International (formerly Ingold)
LEGACY: 1120, 1140, 2050, 2100, 2220, 2400, 2500, 2800X, 2050e, pH 2100e MODERN: M200, M300, M400, M700, M800
Inquire to ASTI Factory for atlternatives to Mettler-Toledo pH & ORP sensors
ABB (formerly TBI-Bailey)
LEGACY: TB515, TBN580, TB701/702, 4630, 4631, 4635, 4636, AX416, AX436, AX468, AX460, AX466 MODERN: AX460, AX416, AX436, APA592, TB82pH, TB84pH,
AP100, AP200, AP300, TB(X)551, TB(X)556, TB(X)557, TB(X)561, TB(X)567, TB(X)587
Knick
LEGACY: 2402 MODERN: Stratos Evo, Stratos Pro A2 pH, Stratos Pro A4 pH, Stratos Eco 2405 pH, Stratos 2221 pH, Stratos Stratos 2231 pH, Protos 3400(X)-035, PHU 3400(X)-110
Inquire to ASTI Factory for atlternatives to Knick pH & ORP sensors
Advanced Sensor Technologies, Inc. 603 North Poplar Street, Orange, CA 92868-1011 U.S.A.
Tel.: (714) 978-2837, Fax: (714) 978-6339 Website: www.astisensor.com IOTRONTM Trademark of ASTI
IOTRONTM pH / ORP / ISE / DO / Conductivity Measurement Products Lines
Supported Hardware with Known Issues –
LIMITED COMPATIBILITY
Manufacturer pH & ORP Transmitters
OEM pH & ORP Sensors *
Rosemount Analytical Liquid Division A Part of Emerson Process Management
LEGACY: 1054, 1054A, 1054B, 1055
385/385+, 389, 3900 pH & ORP sensors 3300HT, 3400HT & 3500P PERpH-XTM pH & ORP sensors 397, 398/398R, TF396 TUpHTM pH & ORP sensors
HACH (formerly Great Lakes Instruments, a.k.a. GLI)
LEGACY: 33, 53, 60, 62, 63, 70, 83, 90, 95, 570, 670, 671, 690, 691, 692, P33, P53, P63 MODERN: si792, si794, PRO-P3 GLI PRO series, sc200
Encap Diff pH Sensors: Such as 6028P0, 6028P020, 6028P050, 6028P033, 6058P0, 6022P0… 3/4 in Combination pH/ORP Sensors: Such as PC1R1A, RC1R5N, PC1R2A, PC1R1N, PC1R3A, PC1R1A-V12… Analog Differential pH/ORP Sensors: Such as PD1P1, PD1R1, PD2P1, PD1R3, PD1P3, PD3P1, PD2P1A30, PD2P1A50, …
GF (Georg Fischer) Signet a.k.a +GF+
LEGACY: 710, 2720, 9030, 9040, 8710, 5700 MODERN: 9900, 8900, 8750
2724-2726 pH/ORP Electrodes, 2734-2736 pH/ORP Electrodes, 2774-2777 Threaded DryLoc pH/ORP Electrodes, 2764-2767 Differential DryLoc pH-ORP Electrodes, 3719 pH/ORP Wet-Tap, 2714-2717 pH/ORP Electrodes
Supported Hardware with Known Issues –
LIMITED COMPATIBILITY
Manufacturer pH & ORP Transmitters
OEM pH & ORP Sensors *
Yokogawa Electric Corporation (Formerly Johnson Yokogawa Controls, a.k.a. JYC)
LEGACY: pH/ORP 200, pH/ORP 400, pH/ORP 202, pH/ORP 402, pH150, pH100, OR100 MODERN: PH450G, PH202G
FU20 pH/ORP Combined Sensor, PH8EFP, PH8ERP, OR8EFG, OR8ERG pH/ORP Sensors
Most of the pH/ORP transmitter models listed also have a both contacting conductivity and toroidal (inductive contactless) conductivity transmitter counterpart to which ASTI can also supply alternative sensors to the OEM model sensors. Please inquire for any such conductivity retrofit and replacement sensor needs as well as for the pH & ORP measurements.
The manufacturers and models detailed on this webpage are not a complete listing of the supported OEM pH & ORP transmitters, analyzers and controllers to which ASTI can retrofit our replacement pH, ORP and conductivity sensors.
PLEASE INQUIRE ABOUT COMPATIBILITY FOR ANY INSTRUMENTATION NOT LISTED HERE
Naturally, all of the ASTI pH, ORP and Ion selective (ISE) sensors are compatible with our own 2TX, 3TX and 4TX series transmitters
* ASTI offers pH & ORP sensors compatible with the transmitters listed above as an alternative to mating OEM pH & ORP sensors detailed.
Trademarks (indicated with TM) are registered to the respective corporations as listed above.
Advanced Sensor Technologies, Inc. 603 North Poplar Street, Orange, CA 92868-1011 U.S.A.
Tel.: (714) 978-2837, Fax: (714) 978-6339 Website: www.astisensor.com IOTRONTM Trademark of ASTI
IOTRONTM pH / ORP / ISE / DO / Conductivity Measurement Products Lines
STANDARD APPLICATIONS
• Acid/Fluoride
• High / Ultra High Temperature
• Paper/Pulp
• Slurry/Viscous Materials
• Saturated Sodium
• Oxidation Reduction Potential
• Sulfides
• Ultrapure Water
• General Purpose
Special Applications
• Organic Solvents Resistant
• Cyanide Resistant
• Dissolved Gases:
• Cl2, ClO2, NH3, SO2 / SO3 / NOX Resistant
LIMITS & CAPABILITIES (PARTIAL LIST)
pH & ORP MEASUREMENTS
• Fluorides up to 50,000 PPM and -0.5 pH
• Sulfides up to Saturation
• Cyanides up to 500 PPM
• High pH range up to 14.5 (with ASTI calibration procedures and buffers)
• Low pH range up to -0.5 (with ASTI calibration procedures and buffers)
• Low Temperature up to -30 oC
• High Temperature up to 150 oC
• High Pressure up to 150 p.s.i.
• Solids Content up to 12% Consistency Pulp
• Almost All Organic Chemical Mixtures (Minimum 1-2 % aqueous content)
• ORP Measurements in Completely Non-Aqueous Medium
• Bleaching Applications using Chlorine and Chlorine Dioxide
• Sterilization Applications using Peroxide, Ozone & Dissolved O2
PLEASE INQUIRE FOR ANY APPLICATIONS NOT LISTED HERE
Advanced Sensor Technologies U.S.A. Website: www.astisensor.com IOTRONTM Trademark of ASTI
IOTRONTM pH / ORP / ISE / DO / Conductivity Measurement Products Lines
1.5", 2.0" & 2.5" Tri-Clover Sanitary Configurations (316SS)
Complete sanitary ORP sensor assembly including protective tines on a 2” TRI-CLOVER type flange
Complete sanitary pH sensor assembly including protective tines on a 2” TRI-CLOVER type flange
Inquire to ASTI factory for process compatibility information for both sanitary sensor holder and
sensor materials of construction prior to purchase.
1.5", 2.0" & 2.5" 316SS Tri-Clover Sanitary Sensor
Holders with sealing gland assembly, Rear/Side View
1.5", 2.0" & 2.5" 316SS Tri-Clover
Sanitary Sensor Holders, Front View
Sensor Bodies for 5XX1 Series Sanitary pH Sensors & ORP Sensors
5X31 Sensor Bodies - RADEL® Poly-Phenyl-Sulfone, PPSU
5X41 Sensor Bodies - KETASPIRE® Poly-Ether-Ether-Ketone, PEEK
5X51 Sensor Bodies - RYTON® Poly-Phenylene-Sulfone, PPS
® RADEL, KETASPIRE and RYTON are registered trademarks of Solvay
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Advanced Sensor Technologies U.S.A. Website: www.astisensor.com IOTRONTM Trademark of ASTI
IOTRONTM pH / ORP / ISE / DO / Conductivity Measurement Products Lines
Sanitary Sensor Selection Guide
Sensors for Sanitary Tri-Clover Installations that
Require Chemical Clean-In-Place (CIP) Sterilization
Short Description of pH/ORP Sensor Series KYNAR Junction used in
all 5XX1 Sensors
Sensor Body Housing RADEL®
Poly-Phenyl-Sulfone PPSU
Sensor Body Housing KETASPIRE®
Poly-Ether-Ether-Ketone PEEK
Sensor Body Housing RYTON®
Poly-Phenylene-Sulfone PPS
General Purpose 5031 5041 5051
High Temperature Resistant
5131 5141 5151
Ultra High Temperature Resistant
5231 5241 N/A
Slurry & Viscous Material Resistant
5331 5341 5351
Acid, Fluoride & HF Resistant
5431 5441 5451
Paper & Pulp Resistant 5531 5541 5541
Sulfide Resistant 5631 5641 5651
Aggressive Dissolved Gas & Volatile Organic
Solvent Resistant
5731 5741 N/A
Oxidation Reduction Potential a.k.a. ORP
5831 5841 5851
Saturated Sodium (Brine) Resistant
5931 5941 5951
® RADEL, KETASPIRE and RYTON are registered trademarks of Solvay
RE
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HIS
TOR
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AP
PR
OV
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DA
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CR
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1 1
2 2
3 3
AA
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RA
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Ang
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: ±3 P
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s: ±
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4 P
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s: ±
1 P
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: ±
0.25
°
.1.0
05
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MO
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For e
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heet
RE
VIS
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HIS
TOR
Y
AP
PR
OV
ED
DA
TED
ES
CR
IPTI
ON
RE
V
1 1
2 2
3 3
AA
BB
TOLE
RA
NC
ES
Ang
ular
: ±3 P
lace
s: ±
2 P
lace
s: ±
4 P
lace
s: ±
1 P
lace
: ±
0.25
°
.1.0
05
.01
.000
5
TITL
E
SIZ
EP
RO
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T
SC
ALE
MO
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LDR
AW
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NO
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SH
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N B
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CH
EC
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D B
Y
AP
PR
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ED
BY
B/
11
RH
MJP
TAD
P
Not
to S
cale
Adv
ance
d S
enso
r Tec
hnol
ogie
s U
.S.A
. W
ebsi
te: h
ttp://
ww
w.a
stis
enso
r.com
1. A
ll di
men
sions
are
in in
ches
, unl
ess
othe
rwise
indi
cate
d w
ith t
oler
ance
s as
det
aile
d be
low!
2. S
enso
r bod
y m
ater
ial o
f con
stru
ctio
n is
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L (5
X31)
, PEE
K (5
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win
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with
out
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plat
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8XX
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s OR
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Pro
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tines
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2 pl
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onfig
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sens
or le
ngth
is 8
.00
inch
es.!
6. T
his
sens
or is
onl
y fo
r use
with
AST
I sup
plie
d!
san
itary
and
val
ve re
trac
tabl
e se
nsor
hol
ders
.!7.
See
inst
alla
tion
proc
edur
es fo
r pro
per i
nser
tion!
of t
his
sens
or in
to t
he m
atin
g ho
lder
.5-
1-P
t Low
-Pro
file
OR
P5X
31, 5
X41
, 5X
51
SA
N /
VR
3/4"
-14
NPT
7.00
Seal
ing
O-Ri
ngs,
2 P
lace
s, 0
.50"
Apa
rt
8.00
Ø 1.05
6.50
7.00
MAX
Sen
sor f
or S
anita
ry &
HO
T-TA
P/R
etra
ctab
le U
se
.12"
NOTE
S
For e
nd o
f cab
le t
erm
inat
ions
and
w
iring
det
ail p
leas
e se
e sp
ec s
heet
Plat
inum
Low
-Pro
file
Ball
Seal
edin
gla
ss fo
r ORP
Sen
sing
Elem
ent
RE
VIS
ION
HIS
TOR
Y
AP
PR
OV
ED
DA
TED
ES
CR
IPTI
ON
RE
V
1 1
2 2
3 3
AA
BB
TOLE
RA
NC
ES
Ang
ular
: ±3 P
lace
s: ±
2 P
lace
s: ±
4 P
lace
s: ±
1 P
lace
: ±
0.25
°
.1.0
05
.01
.000
5
TITL
E
SIZ
EP
RO
JEC
T
SC
ALE
MO
DE
LDR
AW
ING
NO
.
SH
EE
T
RE
V
OF
DR
AW
N B
Y
CH
EC
KE
D B
Y
AP
PR
OV
ED
BY
B/
11
RH
MJP
TAD
P
Not
to S
cale
Adv
ance
d S
enso
r Tec
hnol
ogie
s U
.S.A
. W
ebsi
te: h
ttp://
ww
w.a
stis
enso
r.com
1. A
ll di
men
sions
are
in in
ches
, unl
ess
othe
rwise
indi
cate
d w
ith t
oler
ance
s as
det
aile
d be
low!
2. S
enso
r bod
y m
ater
ial o
f con
stru
ctio
n is
RADE
L (5
X31)
, PEE
K (5
X41)
or R
YTON
(5X
51)!
3. O
-rin
g m
ater
ial o
f con
stru
ctio
n is
Vito
n-75
sta
ndar
d; C
V75,
Sim
riz 4
85 &
Kal
rez
4079
Opt
iona
l!4.
Dra
win
g sh
own
with
out
prot
ectiv
e tin
es.
Max
pro
tusio
n of
low
-pro
file
para
bolic
slu
rry/
visc
ous
resis
tant
!
X3X
X se
ries
pH s
enso
r pas
t bo
dy is
0.2
0" in
ches
yie
ldin
g a
max
ove
rall
leng
th o
f 8.2
0 in
ches
.!5.
With
Pro
tect
ive
tines
"GR
" (4
pla
ces,
90
degr
ees
apar
t) o
r "GR
O" (
2 pl
aces
, 180
deg
rees
apa
rt)!
c
onfig
urat
ions
ove
rall
sens
or le
ngth
is 8
.00
inch
es.!
6. T
his
sens
or is
onl
y fo
r use
with
AST
I sup
plie
d!
san
itary
and
val
ve re
trac
tabl
e se
nsor
hol
ders
.!7.
See
inst
alla
tion
proc
edur
es fo
r pro
per i
nser
tion!
of t
his
sens
or in
to t
he m
atin
g ho
lder
.5-
2 Lo
w-P
rofil
e pH
Gla
ss5X
31, 5
X41
, 5X
51
SA
N /
VR
3/4"
-14
NPT
7.00
Seal
ing
O-Ri
ngs,
2 P
lace
s, 0
.50"
Apa
rt
8.00
Ø 1.05
6.50
7.00
MAX
Sen
sor f
or S
anita
ry &
HO
T-TA
P/R
etra
ctab
le U
se
.2"
NOTE
S
For e
nd o
f cab
le t
erm
inat
ions
and
w
iring
det
ail p
leas
e se
e sp
ec s
heet
Advanced Sensor Technologies U.S.A. Website: www.astisensor.com IOTRONTM Trademark of ASTI
IOTRONTM pH / ORP / ISE / DO / Conductivity Measurement Products Lines
Sanitary Sensor Options
• All 5X31, 5X41 & 5X51 series pH sensors and ORP sensors are supplied without tines (no guard) as the standard configuration (default). Four (4) each protective tines ("GR") or 2 each protective tines ("GRO") are available in both the full length 0.5" inches (for pH sensors) or the reduced 0.3" inch length (typically for parabolic pH or ORP sensors).
o Contact the ASTI factory to decide which guard configuration is most appropriate for your planned installation.
• Fast temperature compensation response (IotronTM AccuTempTM) option is recommend for all sanitary sensor installations.
® Viton and Kalrez are registered trademarks of DuPont. Simriz is a registered trademark of Freudenberg Sealing Technologies (SIMRIT).
* Additional charges apply for these options. Not all options available on all models (inquire to factory).
APPENDIX "A"
Custom Applications Add-On Alpha Prefix
Dissolved Gas Resistant “A” or “C”
Organic Media Applications* “L”
Teflon Silicone Required* “TS”
Triple Junction* “TJ”
High-Level HF Resistant* “HF”
Impact & break resistant low-profile parabolic pH glass for slurries*
“X3XX” & “X5XX” series
Extreme Dehydration Resistant* “E”
Custom Configurations Add-On Alpha Prefix
Accu-Temp Fast Temperature Response* “X”
Low Impedance Glass* “Z”
316SS Solution Ground Addition* “Y”
Platinum Solution Ground Addition* “Pt”
Platinum Solution Ground with 2 each half-cells for simultaneous use on two separate input channels or transmitters*
“PtD”
3-wire TC* “M”
4 each Protective Tines* “GR”
2 each Protective Tines* “GRO”
Shielded Preamplifier Blue Cable* “BL”
Upgrade from standard Viton® -75 to CV75, Simriz® 485 or Kalrez® 4079*
“W”, “U” or “K” respectively