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Page 1: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

SANY

SANY Group Products Manual

Page 2: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

SANY

On Oct. 3rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President of our country, made

an inspection tour to Sany Heavy Industry Co., Ltd, and sent words to Sany people: “you had a magnificent past yet. Wish you

unite as one, and have a better future!”

On Apr. 7th, Mr. Zeng Qinghong, member of Standing Committee of Political Bureau of CPC and Vice President of China, made

an inspection tour to Sany Heavy Industry Co., Ltd, and sent words to Sany people: “holding the wealth you’ve made, you

should keep forging ahead on the wealthy base. You should guard against arrogance and rashness, and then realize your

noble ambition.”

On Mar. 28th, 2004, Mr. Huang Ju, member of Standing Committee of Central Political Bureau of CPC and Vice-premier of the

State Council, made an inspection tour to Sany Heavy Industry Co., Ltd.

Sany Heavy Industry Co., Ltd, invested by Sany Group, was established in 1994, with its headquarters located in the economic

and technological development zone in Changsha. It was listed in Shanghai stock market on Jul. 3rd, 2003. In 2004, the

realized sales amount of the company was 2.656 billion yuan with a profit of 0.839 billion yuan. Now the general assets of the

company is 4.32 billion yuan with 1.96 billion yuan of net assets.

Sany Heavy Industry mainly engages in the research & development, manufacture and sale of engineering machinery. The

products include over 110 types in 10 series such as construction machinery, road construction machinery, crane machinery,

etc. The leading products include: trailer-mounted concrete pumps, truck-mounted concrete pumps, concrete batching plants,

asphalt batching plants, rollers, pavers, motor graders, bulldozers, truck cranes, crawler cranes, etc, among which the market

shares of trailer-mounted concrete pumps, truck-mounted concrete pumps and full hydraulic vibratory roller all rank the first

place in China, and the output of truck-mounted concrete pump ranks the first place in the world. The company is the biggest

enterprise manufacturing truck-mounted concrete pumps with long-arm support and big delivery volume in the world.

In 2002, in Hong Kong International Business Center, the trailer-mounted concrete pumps of Sany Heavy Industry created a

world-level record of 406m straight pumping height with a single pump; in 2004, 21 pumps of Sany Heavy Industry were put

into use in the project of “Dubai Tower”, the highest skyscraper of the world.

Sany Heavy Industry successfully developed the first full hydraulic motor grader in the world, the first third-gradation concrete

conveying pump in the world and the longest 56-metre truck-mounted pump in our country.

Sany Heavy Industry Research Academy, with a postdoctoral traveling workstation, is a state-level technology development

center, which undertook the projects of national “863” plan and the research work of “Great Equipment Project in the

10th-Five-Year-Plan”. Sany has more than 300 national patents and over 50 core technologies.

Sany Heavy Industry has more than 100 sale and service institutions all over the country, 56 service network warehouses, and

opened 800 and 4008 Green Passages. The well-equipped network and the “all for customers” operation conception links up

the star-level service and the over-value service in the whole process before, during and after the sale.

Sany Heavy Industry has passed the national certificates of ISO9000 Quality System, ISO14001 Environment Management

System and OHSA18001 Profession Healthy & Security System, and the German TUV certificate.

Mr. Liang Wengeng, the chairman of the board, is the main pioneer of Sany Group. He was voted as the deputies of the 8th, 9th

and 10th National People’s Congresses, the National model worker, the National Outstanding Private Enterpriser, the

outstanding constructor of the socialism with Chinese characteristics, and the gainer of National Wuyi Laboring Prize.

Page 3: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

CONTENTS

Truck-mounted Concrete Pump ………………………………………………………………………………….1

Trailer-mounted concrete pump………………………………………………………………………………….15

Concrete Mixer Truck ………………………………………………………………………………………………25

Concrete Placing Boom …………………………………………………………………………………………..29

Concrete batching plant ………………………………………………………………………………………….35

Truck-mounted Concrete Stationary Pump …………………………………………………………………..39

Bulldozer …………………………………………………………………………………………………………….43

Asphalt Mixture Mixer Transfer Truck……………………………………………………………………………47

Asphalt paver ……………………………………………………………………………………………………….51

Roller …………………………………………………………………………………………………………………..57

Motor grader ………………………………………………………………………………………………………….65

Asphalt batching plant ……………………………………………………………………………………………..69

Pavement Maintenance Truck ……………………………………………………………………………………..74

Excavator ……………………………………………………………………………………………………………….78

Crane ………………………………………………………………………………………………………………….83

Crane of Container Front-handing Mobile ………………………………………………………………………94

Rotary Drilling Rig …………………………………………………………………………………………………..98

Page 4: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

QUALITY IS CHANGING THE WORLD

Page 5: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

1

SERIES OF SANY TRUCK-MOUNTED CONCRETE PUMPS

Page 6: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

2

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY 52M & 56M Truck-mounted Concrete Pumps

� The VOLVO chassis (FM12 10×4);

� The RZ complex arm support with 5 folded and fully-hydraulically controlled nodal arms can produce a

pumping volume of 120~140 m3/h;

� Automatic control of engine’s rotary speed for energy saving;

� Open-type hydraulic system with the fully hydraulic steering, the electrohydraulic cushion, and the

differential pressure response, which provides high reliability and slight steering shocking;

� Automatic retraction of concrete piston, which facilitates the checking and the replacing;

� The text display is adopted to show the operation parameters and the fault types. Also the multiple

automatic protection system is equipped.

Page 7: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

3

Main Technical Parameters for 52M & 56M Truck-mounted Concrete Pump

Model Technical Parameters

SY5480THB-52 SY5500THB-56

Chassis Model VOLVO FM12 VOLVO FM12 Chassis Drive Model 10×4 10×4 Wheel Base 7200mm+1370mm+1370mm 7200mm+1370mm+1370mm

Front Wheel 2028mm 2028mm Track

Back Wheel 1835mm 1835mm Tyre Type 12.00R20 12.00R20 Min. Turning Radius 12.5m 12.5m Brake Distance 10m/30km/h 10m/30km/h

Type 5 folded and fully-hydraulically controlled

nodal arms 5 folded and fully-hydraulically controlled nodal arms

Delivering Pipe Diameter DN 125 DN 125 Length of End Hose 3m 3m

Length 10950mm 11720mm The First Nodal Arm

Turning Angle 90° 91° Length 9170mm 9950mm The Second Nodal

Arm Turning Angle 180° 180° Length 9050mm 9990mm

The Third Nodal Arm Turning Angle 180° 180°

Length 9660mm 9970mm The Fourth Nodal Arm

Turning Angle 240° 180° Length 8950mm 9970mm

The Fifth Nodal Arm Turning Angle 255° 270°

Rotation Angle of Turning Table 365° 365° Horizontal Length of Arm Support 47.78m 51.6m Max. Vertical Height of Arm Support 51.8m 55.6m

Arm Support

Pressure of Hydraulic System 32MPa 32MPa

Lubricating Mode Manual grease lubrication, automatic

lubrication by hydraulic oil Manual grease lubrication, automatic lubrication by hydraulic oil

Capacity of Hydraulic Oil Tank 900L 900L Control Manual/Remote Control Manual/Remote Control Max. Water Pressure of Water Pump 2MPa 2MPa Capacity of Water Tank 700L 700L Cooling Mode of Hydraulic Oil Air Cooling Air Cooling Cleaning Mode of Concrete Pipe Water Flushing/Drying Washing Water Flushing/Drying Washing

Dead Weight 48.1×103kg 49.5×103kg Max. Speed ≥85km/h ≥85km/h

Total Length 14360mm 14874mm Total Width 2495mm 2495mm

Overall Dimension

Total Height 3985mm 3995mm

Engine Type In-line 6-cylinder, electronic-injection diesel

engine In-line 6-cylinder, electronic-injection diesel engine

Engine Model D12C420 D12C420 Output Power 309KW(420PS)/1500-1800rpm 309KW(420PS)/1500-1800rpm Max. Torque 2000Nm/1050-1450rpm 2000Nm/1050-1450rpm

Tail Gas Discharge Standard Euro III (Environmental Protection Type) Euro III (Environmental Protection Type) Capacity of Fuel Tank 450L (with oil-water separator) 450L (with oil-water separator)

Engine

Discharge Capacity 12.1L 12.1L Drive Mode Hydraulic Hydraulic

Oil Cylinder Inner Diameter X Stroke Φ 160mm×2200mm Φ 140mm×2000mm or Φ 160mm×2200mm (large discharge capacity) Delivery Cylinder Inner Diameter X

Stroke Φ 260mm×2200mm Φ 230mm×2000mm or Φ 260mm×2200mm (large discharge capacity)

Valve Form S-valve S-valve

Theoretical Discharge Capacity of Concrete

Low pressure: 140m3/h High pressure: 100m3/h

Low pressure: 120m3/h High pressure: 67m3/h

or Low pressure: 140m3/h High pressure: 100m3/h

(large discharge capacity)

Theoretical Pumping Pressure High pressure: 12Mpa Low pressure: 8.5Mpa

High pressure: 11.8Mpa Low pressure: 6.38Mpa

or High pressure: 12Mpa Low pressure: 8.5Mpa

(large discharge capacity)

Theoretical Pumping Times High pressure: 14times/min Low pressure: 20times/min

High pressure: 13times/min Low pressure: 24times/min

or

High pressure: 14times/min Low pressure: 20times/min

(large discharge capacity)

High Pressure Pumping Horizontal 850m/125A pipe Vertical 200m/125A pipe

Horizontal 850m/125A pipe Vertical 200m/125A pipe

Hopper Volume 0.9m3 0.6m3 or 0.9 m3 (large discharge capacity) Material Feeding Height 1.53m 1.40m or 1.53m (large discharge capacity) System Oil Pressure 32MPa 32MPa

Slump 14cm~23cm 14cm~23cm Max. Aggregate Size 40mm 40mm

Pumping System

High-low Pressure Switch Automatic Automatic

Page 8: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

4

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY 48M Truck-mounted Concrete Pumps

� Automatic control of engine’s rotary speed for energy saving;

� Open-type hydraulic system with the fully hydraulic steering, the electrohydraulic cushion, and the

differential pressure response, which provides high reliability and slight steering shocking;

� The pumping volume reaches 140m3/h, and the stepless control is adopted to meet various working

conditions;

� Automatic retraction of concrete piston, which facilitates the checking and the replacing;

� The text display is adopted to show the operation parameters and the fault types. Also the multiple

automatic protection system is equipped.

Page 9: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

5

Main Technical Parameters for 48M Truck-mounted Concrete Pump

Model Technical Parameters

SY5412THB-48 SY5420THB-48 SY5420THB-48B SY5420THB-48C SY5420THB-48D

Chassis Model BENZ ACTROS 4140 VOLVO FM12 VOLVO FM12 VOLVO FM12 VOLVO FM12

Chassis Drive Model 8×4 8×4 8×4 8×4 8×4 Wheel Base 1700+4600+1350mm 1793+4607+1370mm 1793+4607+1370mm 1793+4607+1370mm 1793+4607+1370mm

Front Wheel 2054mm 2034mm 2028mm 2028mm 2028mm Track

Back Wheel 1804mm 1831mm 1872mm 1872mm 1872mm

Tyre Type 315/80R22.5 12.00R20 12.00R20 12.00R20 12.00R20

Min. Turning Radius 13m 12.5m 12.5m 12.5m 12.5m

Brake Distance 10m/30km/h 10m/30km/h 10m/30km/h 10m/30km/h 10m/30km/h

Type

5 folded and fully-hydraulically

controlled nodal arms

5 folded and fully-hydraulically

controlled nodal arms

5 folded and fully-hydraulically

controlled nodal arms

5 folded and fully-hydraulically

controlled nodal arms

5 folded and fully-hydraulically

controlled nodal arms Delivering Pipe Diameter DN 125 DN 125 DN 125 DN 125 DN 125

Length of End Hose 3m 3m 3m 3m 3m

Length 9650mm 9650mm 9650mm 9650mm 9860mm The First Nodal Arm

Turning Angle 90° 91° 92° 92° 91° Length 8610mm 8610mm 8610mm 8600mm 8640mm The Second Nodal

Arm Turning Angle 180° 180° 180° 180° 180° Length 8610mm 8610mm 8610mm 8600mm 8300mm

The Third Nodal Arm Turning Angle 180° 180° 180° 180° 180°

Length 8480mm 8480mm 8480mm 8500mm 8930mm The Fourth Nodal Arm

Turning Angle 180° 180° 180° 180° 240° Length 8450mm 8450mm 8450mm 8480mm 8079mm

The Fifth Nodal Arm Turning Angle 270° 266° 270° 254° 240°

Rotation Angle of Turning Table 365° 365° 365° 365° 365° Horizontal Length of Arm Support 43.8m 43.8m 43.8m 43.8m 43.8m

Max. Vertical Height of Arm Support 47.8m 47.8m 47.8m 47.8m 47.8m

Arm

Support

Pressure of Hydraulic System 32MPa 32MPa 32MPa 32MPa 32MPa

Lubricating Mode Manual grease lubrication, automatic lubrication by hydraulic oil

Capacity of Hydraulic Oil Tank 800L 800L 800L 800L 800L

Control Manual/Remote Control Manual/Remote Control Manual/Remote Control Manual/Remote Control Manual/Remote Control

Max. Water Pressure of Water Pump 2MPa 2MPa 2MPa 2MPa 2MPa

Capacity of Water Tank 600L 600L 600L 600L 600L

Cooling Mode of Hydraulic Oil Air Cooling Air Cooling Air Cooling Air Cooling Air Cooling

Cleaning Mode of Concrete Pipe Water Flushing Water Flushing Water Flushing Water Flushing Water Flushing

Dead Weight 40.8×103kg 39.85×103kg 40×103kg 40×103kg 40×103kg

Max. Speed ≥80km/h ≥80km/h ≥80km/h ≥80km/h ≥80km/h

Total Length 13080mm 13050mm 13080mm 13080mm 13080mm

Total Width 2500mm 2500mm 2500mm 2500mm 2500mm Overall

Dimension Total Height 3990mm 3990mm 3990mm 3990mm 3990mm

Engine Type

V6 turbo surcharge,

intercooling, automatic

diesel engine

In-line 6-cylinder,

electronic-injection diesel

engine

In-line 6-cylinder,

electronic-injection diesel

engine

In-line 6-cylinder,

electronic-injection diesel

engine

In-line 6-cylinder,

electronic-injection diesel

engine

Engine Model OM501LA D12 D12 D12 D12

Output Power 290KW/1800rpm 279KW(380HP)/1800rpm 279KW/1450-1800rpm 279KW/1450-1800rpm 279KW/1450-1800rpm

Max. Torque 1850Nm/1080rpm 1850Nm/1100-1300rpm 1850Nm/1050-1300rpm 1850Nm/1050-1300rpm 1850Nm/1050-1300rpm

Tail Gas Discharge Standard Euro II Euro III (Environmental

Protection Type)

Euro III (Environmental

Protection Type)

Euro III (Environmental

Protection Type)

Euro III (Environmental

Protection Type)

Capacity of Fuel Tank 400L (with oil-water

separator)

410L (with oil-water

separator)

410L (with oil-water

separator)

410L (with oil-water

separator)

410L (with oil-water

separator)

Engine

Discharge Capacity 11.946L 12.1L 12.1L 12.1L 12.1L

Drive Mode Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic

Oil Cylinder Inner Diameter X Stroke Φ 160mm×2200mm Φ 140mm×2000mm Φ 160mm×2200mm Φ 160mm×2200mm Φ 160mm×2200mm

Delivery Cylinder Inner Diameter X

Stroke Φ 260mm×2200mm Φ 230mm×2000mm Φ 260mm×2200mm Φ 260mm×2200mm Φ 260mm×2200mm

Valve Form S-valve S-valve S-valve S-valve S-valve

Theoretical Discharge Capacity of

Concrete

Low pressure: 140m3/h

High pressure: 100m3/h

Low pressure: 120m3/h

High pressure: 67m3/h

Low pressure: 140m3/h

High pressure: 100m3/h

Low pressure: 140m3/h

High pressure: 100m3/h

Low pressure: 140m3/h

High pressure: 100m3/h

Theoretical Pumping Pressure High pressure: 12Mpa

Low pressure: 8.5Mpa

High pressure: 11.8Mpa

Low pressure: 6.38Mpa

High pressure: 12Mpa

Low pressure: 8.5Mpa

High pressure: 12Mpa

Low pressure: 8.5Mpa

High pressure: 12Mpa

Low pressure: 8.5Mpa

Theoretical Pumping Times

High pressure:

14times/min

Low pressure:

20times/min

High pressure: 13times/min

Low pressure: 24times/min

High pressure: 14times/min

Low pressure: 20times/min

High pressure: 14times/min

Low pressure: 20times/min

High pressure: 14times/min

Low pressure: 20times/min

High Pressure Pumping

Horizontal 850m/125A

pipe

Vertical 200m/125A pipe

Horizontal 850m/125A pipe

Vertical 200m/125A pipe

Horizontal 850m/125A pipe

Vertical 200m/125A pipe

Horizontal 850m/125A pipe

Vertical 200m/125A pipe

Horizontal 850m/125A pipe

Vertical 200m/125A pipe

Hopper Volume 0.9m3 0.6m3 0.9m3 0.9m3 0.9m3

Material Feeding Height 1.53m 1.40m 1.53m 1.53m 1.53m

System Oil Pressure 32MPa 32MPa 32MPa 32MPa 32MPa

Slump 14cm~23cm 14cm~23cm 14cm~23cm 14cm~23cm 14cm~23cm

Max. Aggregate Size 40mm 40mm 40mm 40mm 40mm

Pumping

System

High-low Pressure Switch Automatic Automatic Automatic Automatic Automatic

Page 10: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

6

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY 45M Truck-mounted Concrete Pumps

� Automatic control of engine’s rotary speed for energy saving;

� Open-type hydraulic system with the fully hydraulic steering, the electrohydraulic cushion, and the

differential pressure response, which provides high reliability and slight steering shocking;

� The pumping volume reaches 140m3/h, and the stepless control is adopted to meet various working

conditions;

� Automatic retraction of concrete piston, which facilitates the checking and the replacing;

� The text display is adopted to show the operation parameters and the fault types. Also the multiple

automatic protection system is equipped.

Page 11: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

7

Main Technical Parameters for 45M Truck-mounted Concrete Pump

Model Technical Parameters SY5381THB-45C SY5400THB-45B SY5411THB-45C SY5411THB-45D

Chassis Model ISUZU CXH50T

BENZ ACTROS 4140 VOLVO FM12 VOLVO FM12

Chassis Drive Model 8×4 8×4 8×4 8×4 Wheel Base 1850+4605+1310mm 1700+4600+1350mm 1793+4607+1370mm 1793+4607+1370mm

Front Wheel 2065mm 2054mm 2028mm 2028mm Track

Back Wheel 1855mm 1804mm 1872mm 1872mm Tyre Type 295/80R22.5, 12R22.5 315/80R22.5 12.00R20 12.00R20 Min. Turning Radius 10.2m 13m 12.5m 12.5m Brake Distance 10m/30km/h 10m/30km/h 10m/30km/h 10m/30km/h

Type 5 folded and

fully-hydraulically controlled nodal arms

5 folded and fully-hydraulically controlled

nodal arms

5 folded and fully-hydraulically controlled

nodal arms

5 folded and fully-hydraulically controlled

nodal arms Delivering Pipe Diameter DN 125 DN 125 DN 125 DN 125 Length of End Hose 3m 3m 3m 3m

Length 9080mm 9080mm 9080mm 9440mm The First Nodal Arm

Turning Angle 92° 92° 92° 91° Length 8000mm 8000mm 8000mm 8110mm The Second Nodal

Arm Turning Angle 180° 180° 180° 180° Length 8000mm 8000mm 8000mm 7880mm

The Third Nodal Arm Turning Angle 180° 180° 180° 180° Length 7900mm 7900mm 7900mm 8075mm

The Fourth Nodal Arm Turning Angle 180° 180° 180° 240° Length 7850mm 7850mm 7880mm 7245mm

The Fifth Nodal Arm Turning Angle 254° 254° 254° 240°

Rotation Angle of Turning Table 365° 365° 365° 365° Horizontal Length of Arm Support 40.83m 40.83m 40.83m 40.75m Max. Vertical Height of Arm Support 44.75m 44.75m 44.75m 44.70m

Arm Support

Pressure of Hydraulic System 32MPa 32MPa 32MPa 32MPa Lubricating Mode Manual grease lubrication, automatic lubrication by hydraulic oil Capacity of Hydraulic Oil Tank 800L 800L 800L 800L Control Manual/Remote Control Manual/Remote Control Manual/Remote Control Manual/Remote Control Max. Water Pressure of Water Pump 2MPa 2MPa 2MPa 2MPa Capacity of Water Tank 600L 600L 600L 600L Cooling Mode of Hydraulic Oil Air Cooling Air Cooling Air Cooling Air Cooling Cleaning Mode of Concrete Pipe Water Flushing Water Flushing Water Flushing Water Flushing/

Dead Weight 38×103kg 40×103kg 40×103kg 40×103kg Max. Speed ≥80km/h ≥80km/h ≥80km/h ≥80km/h

Total Length 12665mm 12590mm 12635mm 12825mm Total Width 2500mm 2500mm 2500mm 2500mm

Overall Dimension

Total Height 3990mm 3990mm 3990mm 4000mm

Engine Type 6 V-cylinders, 4 strokes, water cooled, surcharge, intercooling diesel engine

V6 turbo surcharge, intercooling, automatic

diesel engine

In-line 6-cylinder, electronic-injection diesel

engine

In-line 6-cylinder, electronic-injection diesel

engine Engine Model ISUZU 6WA1 OM501LA D12 D12 Output Power 265KW/2000rpm 290KW/1800rpm 279KW/1450-1800rpm 279KW/1450-1800rpm Max. Torque 1422Nm/1400rpm 1850Nm/1080rpm 1850Nm/1050-1300rpm 1850Nm/1050~1300rpm

Tail Gas Discharge Standard Euro II (Environmental

Protection Type) Euro II (Environmental

Protection Type) Euro III (Environmental

Protection Type) Euro III (Environmental

Protection Type)

Capacity of Fuel Tank 400L 400L 410L (with oil-water

separator) 410L(with oil-water

separator)

Engine

Discharge Capacity 12.068L 11.946L 12.1L 12.1L Drive Mode Hydraulic Hydraulic Hydraulic Hydraulic Oil Cylinder Inner Diameter X Stroke Φ 160mm×2200mm Φ 160mm×2200mm Φ 160mm×2200mm Φ 160mm×2200mm Delivery Cylinder Inner Diameter X Stroke

Φ 260mm×2200mm Φ 260mm×2200mm Φ 260mm×2200mm Φ 260mm×2200mm

Valve Form S-valve S-valve S-valve S-valve Theoretical Discharge Capacity of Concrete

Low pressure: 140m3/h High pressure: 100m3/h

Low pressure: 140m3/h High pressure: 100m3/h

Low pressure: 140m3/h High pressure: 100m3/h

Low pressure: 140m3/h High pressure: 100m3/h

Theoretical Pumping Pressure High pressure: 12Mpa Low pressure: 8.5Mpa

High pressure: 12Mpa Low pressure: 8.5Mpa

High pressure: 12Mpa Low pressure: 8.5Mpa

High pressure: 12Mpa Low pressure: 8.5Mpa

Theoretical Pumping Times High pressure: 14times/min Low pressure: 20times/min

High pressure: 14times/min Low pressure: 20times/min

High pressure: 14times/min Low pressure: 20times/min

High pressure: 14times/min Low pressure: 20times/min

High Pressure Pumping Horizontal 850m/125A pipe Vertical 200m/125A pipe

Horizontal 850m/125A pipe Vertical 200m/125A pipe

Horizontal 850m/125A pipe Vertical 200m/125A pipe

Horizontal 850m/125A pipe Vertical 200m/125A pipe

Hopper Volume 0.9m3 0.9m3 0.9m3 0.9m3

Material Feeding Height 1.53m 1.53m 1.53m 1.53m System Oil Pressure 32MPa 32MPa 32MPa 32MPa Slump 14cm~23cm 14cm~23cm 14cm~23cm 14cm~23cm Max. Aggregate Size 40mm 40mm 40mm 40mm

Pumping System

High-low Pressure Switch Automatic Automatic Automatic Automatic

Page 12: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

8

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY 42M Truck-mounted Concrete Pumps

� Automatic control of engine’s rotary speed for energy saving;

� Open-type hydraulic system with the fully hydraulic steering, the electrohydraulic cushion, and the

differential pressure response, which provides high reliability and slight steering shocking;

� The pumping volume reaches 120m3/h, and the stepless control is adopted to meet various working

conditions;

� Automatic retraction of concrete piston, which facilitates the checking and the replacing;

� The text display is adopted to show the operation parameters and the fault types. Also the multiple

automatic protection system is equipped.

Page 13: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

9

Main Technical Parameters for 42M Truck-mounted Concrete Pump

Model Technical Parameters SY5361THB-42 SY5380THB-42 SY5392THB-42

Chassis Model BENZ ACTROS 4140 ISUZU CXH50T VOLVO FM12 Chassis Drive Model 8×4 8×4 8×4 Wheel Base 1700+4600+1350mm 1850+4605+1310mm 1793+4607+1370mm

Front Wheel 2054mm 2065mm 2034mm Track

Back Wheel 1804mm 1855mm 1831mm Tyre Type 315/80R22.5 12R22.5 12.00R20 Min. Turning Radius 13m 10.2m 12.3m Brake Distance 10m/30km/h 10m/30km/h 10m/30km/h

Type 4 folded and fully-hydraulically

controlled nodal arms 4 folded and fully-hydraulically

controlled nodal arms 4 folded and fully-hydraulically

controlled nodal arms

Delivering Pipe Diameter DN125 DN125 DN125 Length of End Hose 3m 3m 3m

Length 10250mm 10250mm 10250mm The First Nodal Arm

Turning Angle 92° 92° 92° Length 9180mm 9180mm 9180mm

The Second Nodal Arm Turning Angle 180° 180° 180° Length 9240mm 9240mm 9240mm

The Third Nodal Arm Turning Angle 180° 180° 180° Length 9330mm 9330mm 9330mm

The Fourth Nodal Arm Turning Angle 260° 260° 260° Length

The Fifth Nodal Arm Turning Angle

Rotation Angle of Turning Table 365° 365° 365° Horizontal Length of Arm Support 38m 38m 38m Max. Vertical Height of Arm Support 41.7m 41.75m 41.7m

Arm Support

Pressure of Hydraulic System 32MPa 32MPa 32MPa Lubricating Mode Manual grease lubrication, automatic lubrication by hydraulic oil Capacity of Hydraulic Oil Tank 900L 900L 900L Control Manual/Remote Control Manual/Remote Control Manual/Remote Control Max. Water Pressure of Water Pump 2 MPa 2 MPa 2 MPa Capacity of Water Tank 600L 600L 600L Cooling Mode of Hydraulic Oil Air Cooling Air Cooling Air Cooling Cleaning Mode of Concrete Pipe Water Flushing/Drying Washing Water Flushing Water Flushing/Drying Washing Dead Weight 36.3×103kg 37.6×103kg 36×103kg Max. Speed ≥80km/h ≥80km/h ≥80km/h

Total Length 13780mm 13650mm 13600mm Total Width 2500mm 2500mm 2495mm Overall Dimension Total Height 3990mm 3960mm 3980mm

Engine Type V6 turbo surcharge, intercooling,

automatic diesel engine 4 strokes, in-line 6-cylinder, water cooled, injection diesel engine

In-line 6-cylinder, electronic-injection diesel engine

Engine Model OM501LA ISUZU 6WA1 VOLVO D12C380 Output Power 290KW/1800rpm 265KW/2000rpm 279KW/1700~1800rpm Max. Torque 1850Nm/1080rpm 1422Nm/1400rpm 1850Nm/1100~1300rpm

Tail Gas Discharge Standard Euro II

(Environmental Protection Type) Euro II

(Environmental Protection Type) Euro III

Capacity of Fuel Tank 400L (with oil-water separator) 410L (with oil-water separator) 410L (with oil-water separator)

Engine

Discharge Capacity 11.946L 12.068L 12.11L Drive Mode Hydraulic Hydraulic Hydraulic Oil Cylinder Inner Diameter X Stroke Ф140×2000mm Ф140×2000mm Ф140×2000mm Delivery Cylinder Inner Diameter X Stroke Ф230×2000mm Ф230×2000mm Ф230×2000mm Valve Form S-valve S-valve S-valve Theoretical Discharge Capacity of Concrete

Low pressure: 120m3/h High pressure: 67m3/h

Low pressure: 120m3/h High pressure: 67m3/h

Low pressure: 120m3/h High pressure: 67m3/h

Theoretical Pumping Pressure High pressure: 11.8Mpa Low pressure: 6.38Mpa

High pressure: 11.8Mpa Low pressure: 6.38Mpa

High pressure: 11.8Mpa Low pressure: 6.38Mpa

Theoretical Pumping Times High pressure: 13times/min Low pressure: 24times/min

High pressure: 13times/min Low pressure: 24times/min

High pressure: 13times/min Low pressure: 24times/min

High Pressure Pumping Horizontal 850m/125A pipe Vertical 200m/125A pipe

Horizontal 850m/125A pipe Vertical 200m/125A pipe

Horizontal 850m/125A pipe Vertical 200m/125A pipe

Hopper Volume 0.6m3 0.6m3 0.6m3 Material Feeding Height 1.44m 1.44m 1.43m System Oil Pressure 32MPa 32MPa 32MPa Slump 14cm~23cm 14cm~23cm 14cm~23cm Max. Aggregate Size 40mm 40mm 40mm

Pumping System

High-low Pressure Switch Automatic Automatic Automatic

Page 14: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

10

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY 38M Truck-mounted Concrete Pumps

� Automatic control of engine’s rotary speed for energy saving;

� Open-type hydraulic system with the fully hydraulic steering, the electrohydraulic cushion, and the

differential pressure response, which provides high reliability and slight steering shocking;

� The pumping volume reaches 120m3/h, and the stepless control is adopted to meet various working

conditions;

� Automatic retraction of concrete piston, which facilitates the checking and the replacing;

� The text display is adopted to show the operation parameters and the fault types. Also the multiple

automatic protection system is equipped.

Page 15: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

11

Main Technical Parameters for 38M Truck-mounted Concrete Pump

Model Technical Parameters

SY5291THB-38

Chassis Model ISUZU CXZ51Q/K/L

Chassis Drive Model 6×4

The First Wheel Base 4595mm Wheel Base

The Second Wheel Base 1310mm

Front Wheel 2065mm Track

Back Wheel 1855mm

Tyre Dimension 295/80R22.5

Min. Turning Radius 9.2m

Brake Distance 9.5m/30km/h

Type 4 folded and fully-hydraulically controlled nodal arms

Delivering Pipe Diameter DN125

Length of End Hose 3m

Length 8950mm

The First Nodal Arm Turning Angle 92°

Length 8110mm The Second Nodal Arm

Turning Angle 180°

Length 8230mm The Third Nodal Arm

Turning Angle 180°

Length 8330mm The Fourth Nodal Arm

Turning Angle 245°

Rotation Angle of Turning Table 365°

Horizontal Length of Arm Support 33.62m

Max. Vertical Height of Arm Support 37.60m

Arm Support

Pressure of Hydraulic System 32MPa

Lubricating Mode Central Lubrication, automatic lubrication by hydraulic oil

Capacity of Hydraulic Oil Tank 900L

Control Manual/Remote Control

Max. Water Pressure of Water Pump 2MPa

Capacity of Water Tank 600L

Cooling Mode of Hydraulic Oil Air Cooling

Cleaning Mode of Concrete Pipe Water Flushing

Dead Weight 29×103 kg

Max. Speed ≥80km/h

Total Length 11830mm

Total Width 2495mm Overall Dimension

Total Height 3910mm

Engine Type In-line 6-cylinder, 4 strokes, surcharge, intercooling, direct-injection diesel engine

Engine Model ISUZU 6WF1

Output Power 287KW/1800rpm

Max. Torque 1863Nm/1100rpm

Tail Gas Discharge Standard Euro II

Gear Shifting Box Model MAG6W

Engine

Discharge Capacity 14.256L

Drive Mode Hydraulic

Oil Cylinder Inner Diameter X Stroke φ140mm×2000mm

Delivery Cylinder Inner Diameter X Stroke φ230mm×2000mm

Valve Form S-valve

Theoretical Discharge Capacity of Concrete Low pressure: 120m3/h

High pressure: 67m3/h

Theoretical Pumping Pressure High pressure: 11.8Mpa

Low pressure: 6.38Mpa

Theoretical Pumping Times High pressure: 13times/min

Low pressure: 24times/min

High Pressure Pumping Horizontal 850m/125A pipe

Vertical 200m/125A pipe

Hopper Volume 0.6m3

Material Feeding Height 1.45m

System Oil Pressure 32MPa

Slump 14cm-23cm

Max. Aggregate Size 40mm

Pumping System

High-low Pressure Switch Automatic

Page 16: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

12

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY 37M Truck-mounted Concrete Pumps

� Automatic control of engine’s rotary speed for energy saving;

� Open-type hydraulic system with the fully hydraulic steering, the electrohydraulic cushion, and the

differential pressure response, which provides high reliability and slight steering shocking;

� The pumping volume reaches 120m3/h, and the stepless control is adopted to meet various working

conditions;

� Automatic retraction of concrete piston, which facilitates the checking and the replacing;

� The text display is adopted to show the operation parameters and the fault types. Also the multiple

automatic protection system is equipped.

Page 17: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

13

Main Technical Parameters for 37M Truck-mounted Concrete Pump

Model Technical Parameters

SY5270THB-37 SY5291THB-37 SY5292THB-37 SY5311THB-37

Chassis Model ISUZU

CXZ 51Q/K/L ISUZU CXZ51Q/K/L BENZ Actros 3340 VOLVO FM12

Chassis Drive Model 6×4 6×4 6×4 6×4 The First Wheel Base 4595mm 4595mm 4500mm 4900mm

Wheel Base The Second Wheel Base 1310mm 1310mm 1350mm 1370mm Front Wheel 2065mm 2065mm 2034mm 2034mm

Track Back Wheel 1855mm 1850mm 1804mm 1831mm

Tyre Type 295/80R22.5RIB 295/80R22.5RIB 315/80R22.5 12.00R20 Min. Turning Radius 9.2m 9.2m 9.9m 9.2m Brake Distance 9.5m/30km/h 9.5m/30km/h 10m/30km/h 8.5m/30km/h

Type 4 folded and

fully-hydraulically controlled nodal arms

4 folded and fully-hydraulically

controlled nodal arms

4 folded and fully-hydraulically

controlled nodal arms

4 folded and fully-hydraulically

controlled nodal arms Delivering Pipe Diameter DN 125 DN 125 DN 125 DN 125 Length of End Hose 3m 3m 3m 3m

Length 8700mm 8700mm 8700mm 8700mm The First Nodal Arm

Turning Angle 92° 92° 92° 92° Length 7860mm 7860mm 7860mm 7860mm

The Second Nodal Arm Turning Angle 180° 180° 180° 180° Length 7980mm 7980mm 7980mm 7980mm

The Third Nodal Arm Turning Angle 180° 180° 180° 180° Length 8080mm 8080mm 8080mm 8080mm

The Fourth Nodal Arm Turning Angle 270° 270° 260° 270°

Rotation Angle of Turning Table 365° 365° 365° 365° Horizontal Length of Arm Support 32.6m 32.62m 32.62m 32.62m Max. Vertical Height of Arm Support 36.6m 36.62m 36.6m 36.62m

Arm Support

Pressure of Hydraulic System 32MPa 32MPa 32MPa 32MPa Lubricating Mode Manual grease lubrication, automatic lubrication by hydraulic oil Capacity of Hydraulic Oil Tank 800L 800L 800L 800L Control Manual/Remote control Manual/Remote control Manual/Remote control Manual/Remote control Max. Water Pressure of Water Pump 2MPa 2MPa 2MPa 2MPa Capacity of Water Tank 600L 600L 600L 600L Cooling Mode of Hydraulic Oil Air Cooling Air Cooling Air Cooling Air Cooling

Cleaning Mode of Concrete Pipe Water Flushing/Drying

Washing Water Flushing/Drying

Washing Water Flushing

Water Flushing/Drying Washing

Dead Weight 27×103kg 29×103kg 28.8×103kg 30×103kg Max. Speed ≥80km/h ≥80km/h ≥80km/h ≥95km/h

Total Length 11700mm 11500mm 11700mm 11950mm Total Width 2495mm 2495mm 2495mm 2495mm Overall Dimension Total Height 3910mm 3910mm 3920mm 3970mm

Engine Type 4 strokes, in-line 6-cylinder, water cooled,

direct-injection diesel engine

6 V-cylinders, 4 strokes, water cooled, surcharge, intercooling, automatic electronic diesel engine

In-line 6-cylinder, turbo surcharge, intercooling, electronic-injection diesel

engine Engine Model ISUZU 6WF1 ISUZU 6WF1 OM501LA D12

Output Power 287KW(390PS)/1800rpm 287KW(390PS)/1800rpm 290KW/1800rpm 279KW(380PS)/1400-1800

rpm Max. Torque 1863Nm/1100rpm 1863Nm/1100rpm 1850Nm/1080rpm 1850Nm/1050~1300rpm Tail Gas Discharge Standard Euro II Euro II Euro II Euro III

Capacity of Fuel Tank 400L (with oil-water

separator) 425L (with oil-water

separator)

Engine

Discharge Capacity 14.265L 14.265L 11.946L 12.1L Drive Mode Hydraulic Hydraulic Hydraulic Hydraulic Oil Cylinder Inner Diameter X Stroke Φ 140mm×2000mm Φ 140mm×2000mm Φ 140mm×2000mm Φ 140mm×2000mm Delivery Cylinder Inner Diameter X Stroke

Φ 230mm×2000mm Φ 230mm×2000mm Φ 230mm×2000mm Φ 230mm×2000mm

Valve Form S-valve S-valve S-valve S-valve Theoretic Discharge Capacity of Concrete

Low pressure: 120m3/h High pressure: 67m3/h

Low pressure: 120m3/h High pressure: 67m3/h

Low pressure: 120m3/h High pressure: 67m3/h

Low pressure: 120m3/h High pressure: 67m3/h

Theoretical Pumping Pressure High pressure: 11.8Mpa Low pressure: 6.38Mpa

High pressure: 11.8Mpa Low pressure: 6.38Mpa

High pressure: 11.8Mpa Low pressure: 6.38Mpa

High pressure: 11.8Mpa Low pressure: 6.38Mpa

Theoretical Pumping Times High pressure: 13times/min Low pressure: 24times/min

High pressure: 13times/min Low pressure: 24times/min

High pressure: 13times/min Low pressure: 24times/min

High pressure: 13times/min Low pressure: 24times/min

High Pressure Pumping Horizontal 850m/125A pipe Vertical 200m/125A pipe

Horizontal 850m/125A pipe Vertical 200m/125A pipe

Horizontal 850m/125A pipe Vertical 200m/125A pipe

Horizontal 850m/125A pipe Vertical 200m/125A pipe

Hopper Volume 0.6m3 0.6m3 0.6m3 0.6m3

Material Feeding Height 1.43m 1.43m 1.44m 1.43m System Oil Pressure 32MPa 32MPa 32MPa 32MPa Slump 14cm~23cm 14cm~23cm 14cm~23cm 14cm~23cm Max. Aggregate Size 40mm 40mm 40mm 40mm

Pumping System

High-low Pressure Switch Automatic Automatic Automatic Automatic

Page 18: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

14

QUALITY IS CHANGING THE WORLD

Page 19: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

15

SERIES OF SANY TRAILER-MOUNTED CONCRETE PUMPS

Page 20: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

16

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY S Valve III Diesel Engines

� Two types of concrete delivery methods of small delivery volume under high pressure and large delivery

volume under low pressure;

� Hydraulic system adopts imported factory-assembled valve groups to control concrete pump with much

higher reliability;

� Main electrical components, all imported factory-assembled, fully ensure high reliability of electrical control

system;

� Distribution valve applies advanced S valve system with good seal performance, simple and reliable

structure, and convenient replacement of wearing parts;

� The main oil pump with constant-power variable large delivery volume has high efficiency of main power

under constant power;

� Blade, especially designed with little dead angle of agitation, can be fit for many kinds of concrete mix

proportions;

� Due to its functions of automatic recession, the check and change of piston heads will be convenient and

rapid;

� Especially designed hopper, with independent intellectual property rights, having little dead angle of

agitation and small accumulated materials, could be cleaned easily;

� The text display with large screen which is operated in menu type could lessen operation buttons;

� The speed adjustment of the diesel engine automatically controlled by computers had gained the

domestically exclusive patents;

� As the electro proportional controlling technology is introduced, the pumping displacement could be adjusted steplessly;

� With good maintainability, the assembly and disassembly of all wearing parts is very convenient.

Page 21: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

17

Main Technical Parameters for Series of Trailer-mounted Concrete Pumps of S Valve III Diesel Engines

Model

Technical Parameters

HBT60C

-1413DIII

HBT60C

-1816DIII

HBT80C

-2013DIII

HBT80C

-1818DIII

Small delivery volume

under high pressure 13 16 14 18

Theoretic

pressure

of concrete

delivery (Mpa)

Large delivery volume

under low pressure 8 10 8 10

Small delivery volume

under high pressure 40 45 50 50

Theoretic

discharge

capacity

of concrete

delivery (m3/h)

Large delivery volume

under low pressure 65 75 85 85

Rated power of

diesel engine (KW) 112 161 161 181

Discharge capacity of main oil pump (ml/r) 130 190 190 260

Φ125mm Horizontal 700 Horizontal 850 Horizontal 700 Horizontal 1000 Theoretic

maximum

delivery distance

(m)

Diameter of

delivery pipe Φ125mm Vertical 200 Vertical 250 Vertical 200 Vertical

320

Φ150mm 50 50 50 50 Maximum

aggregate size

(mm)

Diameter of

delivery pipe Φ125mm 40 40 40 40

Diameter of delivery cylinder ×maximum stroke

(mm) Φ200×1400 Φ200×1800 Φ230×2000 Φ200×1800

Hopper volume ×Material feeding height

(m3/mm) 0.7×1320 0.7×1420 0.7×1420 0.7×1420

Overall dimension length× width× height (mm) 6241×2068×2607 6691×2075×2628 7190×2075×2628 7190×2075×2628

Total weight (Kg) 5600 6300 6800 6450

Model

Technical Parameters HBT90C -2016DIII

HBT100C -2118DIII

HBT120C -2016DIII

HBT120C -2120DIII

Small delivery volume under high pressure

16 18 16 21 Theoretic pressure of concrete delivery (Mpa)

Large delivery volume under low pressure

10 10 9 13

Small delivery volume under high pressure

60 70 75 75 Theoretic discharge capacity

of concrete delivery (m3/h)

Large delivery volume under low pressure

95 105 130 120

Rated power of diesel engine (KW) 181 181 261 261 Discharge capacity of main oil pump (ml/r) 260 320 320 380

Φ125mm Horizontal 850 Horizontal 1000 Horizontal 850 Horizontal 1350 Theoretic maximum

delivery distance (m)

Diameter of delivery pipe Φ125mm Vertical 250 Vertical 320 Vertical 250 Vertical 380

Φ150mm 50 50 50 50 Maximum aggregate size

(mm)

Diameter of delivery pipe Φ125mm 40 40 40 40

Diameter of delivery cylinder ×maximum stroke (mm)

Φ230×2000 Φ200×2100 Φ230×2000 Φ200×2100

Hopper volume ×Material feeding height (m3/mm)

0.7×1420 0.7×1420 0.7×1420 0.7×1420

Overall dimension length× width× height (mm) 7190×2075×2628 7390×2075×2628 7390×2099×2900 7390×2099×2900 Total weight (Kg) 6800 6900 7300 7300

Page 22: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

18

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY S Valve III Motors

� Two types of concrete delivery methods of small delivery volume under high pressure and large delivery

volume under low pressure;

� Hydraulic system adopts imported factory-assembled valve groups to control concrete pump with much

higher reliability;

� Main electrical components, all imported factory-assembled, fully ensure high reliability of electrical control

system;

� Distribution valve applies advanced S valve system with good seal performance, simple and reliable

structure, and convenient replacement of wearing parts;

� The main oil pump with constant-power variable controlling has high efficiency of main power under

constant power;

� Blade, especially designed with little dead angle of agitation, can be fit for many kinds of concrete mix

proportions;

� Due to its functions of automatic recession, the check and change of piston heads will be convenient and

rapid;

� Especially designed hopper, with independent intellectual property rights, having little dead angle of

agitation and small accumulated materials, could be cleaned easily;

� The text display with large screen which is operated in menu type could lessen operation buttons;

� As the electro proportional controlling technology is introduced, the pumping displacement could be

adjusted steplessly;

� With good maintainability, the assembly and disassembly of all wearing parts is very convenient.

Page 23: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

19

Main Technical Parameters for Series of Trailer-mounted Concrete Pumps of S Valve III Motors

Model Technical Parameters

HBT30C -1408III

HBT40C -1408III

HBT50C -1413III

Small delivery volume under high pressure

8 8 13 Theoretic pressure of concrete delivery (MPa)

Large delivery volume under low pressure

- - 8

Small delivery volume under high pressure

35 45 40 Theoretic

discharge capacity of concrete

delivery (m3/h) Large delivery volume under

low pressure - - 60

Rated power of motor (KW)

45 55 75

Discharge capacity of main oil pump (ml/r)

95 130 190

Φ125mm Horizontal

500 Horizontal

500 Horizontal

700 Theoretic

maximum delivery distance (m)

Diameter of delivery pipe

Φ125mm Vertical 130

Vertical 130

Vertical 200

Φ150mm 50 50 50 Maximum aggregate size

(mm)

Diameter of delivery pipe Φ125mm 40 40 40

Diameter of delivery cylinder ×maximum stroke (mm)

Φ180×1400 Φ180×1400 Φ200×1400

Hopper volume ×Material feeding height (m3/mm)

0.6×1260 0.6×1260 0.7×1320

Power supply voltage/frequency (V/Hz) 380/50 380/50 380/50

Overall dimension length× width× height (mm) 5626×1804×1885 5626×1804×1885 6051×2068×2215

Total weight (Kg) 3500 3500 5500

Model Technical Parameters

HBT60C -1810III

HBT60C -1816III

HBT80C -1816III

HBT80C -2013III

Small delivery volume under high pressure

10 16 16 14 Theoretic pressure of concrete delivery (Mpa)

Large delivery volume under low pressure

7 10 10 8

Small delivery volume under high pressure

50 45 55 50 Theoretic discharge capacity

of concrete delivery (m3/h)

Large delivery volume under low pressure

75 70 85 85

Rated power of motor (KW)

90 110 132 110

Discharge capacity of main oil pump (ml/r) 190 260 320 260

Φ125mm Horizontal

600 Horizontal

850 Horizontal

850 Horizontal

700 Theoretic

maximum delivery distance (m)

Diameter of delivery pipe

Φ125mm Vertical 150

Vertical 250

Vertical 250

Vertical 200

Φ150mm 50 50 50 50 Maximum aggregate size

(mm)

Diameter of delivery pipe Φ125mm 40 40 40 40

Diameter of delivery cylinder ×maximum stroke (mm)

Φ200×1800 Φ200×1800 Φ200×1800 Φ230×2000

Hopper volume ×Material feeding height (m3/mm)

0.7×1320 0.7×1320 0.7×1420 0.7×1420

Power supply voltage/frequency (V/Hz) 380/50 380/50 380/50 380/50

Overall dimension length× width× height (mm) 6691×2068×2215 6691×2068×2215 6891×2075×2295 7191×2075×2295

Total weight (Kg) 6200 6600 6800 6800

Page 24: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

20

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY Slide Valve III Trailer-mounted Concrete Pumps

� Hydraulic system adopts imported factory-assembled valve groups to control concrete pump with much

higher reliability;

� Main electrical components, all imported factory-assembled, fully ensure high reliability of electrical control

system;

� As the inclined-mounted slide valve is adopted as the distribution valve, the capacity of material-suction is

good, and the work is reliable;

� The main oil pump with constant-power variable large delivery volume has high efficiency of main power

under constant power;

� Blade, especially designed with little dead angle of agitation, can be fit for many kinds of concrete mix

proportions;

� Due to its functions of automatic recession, the check and change of piston heads will be convenient and

rapid;

� The text display with large screen which is operated in menu type could lessen operation buttons; and the

protection level of the electric control box reaches Grade-IP65;

� The speed adjustment of the diesel engine automatically controlled by computers had gained the

domestically exclusive patents;

� As the electro proportional controlling technology is introduced, the pumping displacement could be

adjusted steplessly;

� With good maintainability, the assembly and disassembly of all wearing parts is very convenient.

Page 25: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

21

Main Technical Parameters for Slide Valve III Trailer-mounted Concrete Pump

Model

Technical Parameters

HBT60A -1406DIII

HBT60A -1406III

HBT80A -1808DIII

Concrete distribution valve Inclined-mounted slide

valve

Theoretic pressure of concrete delivery (MPa)

7 7 8

Theoretic discharge capacity of concrete delivery (m3/h)

70 70 85

Φ125mm Horizontal

400

Horizontal 400

Horizontal 500

Theoretic maximum delivery

distance

Diameter of delivery pipe

Φ125mm Vertical 100

Vertical 100

Vertical 130

Φ150mm 50 50 50 Maximum aggregate size

(mm)

Diameter of delivery pipe Φ125mm 40 40 40

Diameter of delivery cylinder ×maximum stroke (mm)

Φ200×1400 Φ200×1400 Φ200×1800

Hopper volume ×Material feeding height (m3/mm)

0.6×1415 0.6×1415 0.6×1415

Theoretic cleaning water pump capacity/ discharge pressure/ discharge capacity

MPa/(L/min) 8/95 8/95 8/95

Engine/power (Kw) Diesel engine/112 Motor/75 Diesel engine/112

Discharge capacity of main oil pump (ml/r) 130 190 190

Overall dimension length× width× height (mm) 6575×2068×2628 6575×2068×2215 6575×2068×2628

Total weight (Kg) 6200 6100 6400

Diesel Engine Electric Control Box Valve Group

Page 26: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

22

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY Third-gradation Concrete Pumps

� The unique double-agitation-shaft system with forced material-feeding is completely different from other

current mixing systems of the concrete pump;

� Firstly-developed patent technology of computer-controlled diesel engine rotation speed to effectively

improve emission, decrease noises, realize idly rotation speed controlling, decrease fuel consumptions,

improve starting performance in low temperature and overheating protection for engines, as well as fully

develop efficiencies of engines;

� As the computer-controlled proportion technology is adopted, the stepless regulation is realized in the

pumping speed, and the pumping displacement could be adjusted easily according to real construction

conditions;

� The open hydraulic circuit with full hydraulic steering and electro-hydraulic proportional buffer system is

adopted. The full hydraulic steering is the patent technology of SANY Heavy Industry Limited Company, it

can not only simplify the system, but also improve the reliability;

� PLC controlling is adopted for the electrical control system, as many automatic protection modes are set

into the control program, the incorrect operation is denied and the reliability of the system is strengthened.

Page 27: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

23

Main Technical Parameters for Third-gradation Concrete Pump

Model

Technical Parameters HBT120A-1410D

Theoretic pressure of concrete delivery (MPa)

10.5

Theoretic. concrete delivery volume (m3/h)

121

Rated power of diesel engine (KW)

161×2

Discharge capacity of main oil pump (cm3)

190×2

Theoretic maximum delivery distance m (260mm pipe)

Horizontal 800 Vertical 100

Maximum aggregate size (mm) 80

Diameter of delivery cylinder ×maximum stroke (mm)

Φ280×1400

Hopper volume (m3) 0.9

Material feeding height (mm) 2180

Overall dimension (mm) 8176×2330×2750

Total weight (Kg) 13400

Main Configuration

The factory-packed Deutz product imported from Germany is adopted for the diesel engine;

All the hydraulic components are imported with original packaging, and the international famous brand--

REXROTH imported with original packaging is adopted for the main oil pump;

The factory-packed USA Vikers valve group is adopted for the hydraulic valve;

The imported factory-packed products from Japan Mitsubishi, Omron and Germany Siemens are adopted for

the main electrical elements.

Valve Group Diesel Engine

Page 28: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

24

QUALITY IS CHANGING THE WORLD

Page 29: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

25

SANY CONCRETE MIXER TRUCK

Page 30: Sany Group Products Manual - Simex - Profil firmy Group Products Manual.pdf · SANY On Oct. 3 rd, 2003, Mr. Hu Jintao, Secretary-general of Central Committee of the CPC and the President

26

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY Concrete Mixer Truck

� The capacious design of mixing tank to make it own relatively large loading and mixing space;

� The relatively low center of gravity to guarantee high stability and good safety at driving;

� The forged raceway of mixing tank after complete machine work ensures concentricity;

� Optimal design made on the shape of blade, its layout and position in the mixing tank to ensure feedstock

and discharge at high speed and low residue ratio of discharge. And no phenomenon of segregation has

occurred.

� The control handle of mixing tank equipped at the left and right sides and in the cab, to make the

operation easy and convenient.

� The mixing tank shell and blades made of the special materials are characterized by relatively high

abrasion resistance.

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27

Main Technical Parameters for Series of Concrete Mixer Truck

Model

Technical Parameters

SY5250GJB SY5251GJB SY5252GJB SY5256GJB SY5257GJB

Chassis Model SANY HQC1250T SANY HQC1250JB HINO FM2PKU ISUZU CXZ51K ISUZU CXZ51L

Full-load Overall Mass

(kg) 25000 25000 24500 25000 25000

Overall Mass (kg) 12480 11550 12000 12000 12500

Wheel Base (mm) 3225+1350 3450+1350 3380+1300 3225+1310 3645+1310

Contour Dimension

(mm) 8700x2490x3600 8050x2495x3600 8400x2490x3680 8415x2490x3760 8900x2490x3900

Full load under

Maximum Speed (km/h) 50 50 50 50 50

Minimum Ground

Clearance (mm) 252 248 265 230 230

Minimum Turning

Radius (m) 7 7. 75 8. 1 7 7. 6

Maximum Gradeability

(%) 32. 5 32. 5 37 47 41

Oil Consumption Per

100km (L/100km)

(Average Speed as 50

km/h)

≤56 ≤56 ≤56 ≤38 ≤38

Skidding Distance (m) at

an Initial Speed of

50km/h

≥750 ≥750 ≥750 ≥750 ≥750

Engine Type

In-line 6 cylinders, water cooling, supercharge

inter-cooling, direct injection diesel engine

In-line 6 cylinders, water cooling, supercharge

inter-cooling, direct injection diesel engine

In-line 6 cylinders, water cooling, diesel engine

In-line 6 cylinders, water cooling & direct injection diesel

engine equipped with turbocharge and midship cooler as well as overhead

camshaft

In-line 6 cylinders, water cooling, supercharge

inter-cooling, diesel engine

Engine Model P11C-UL Cat-Shanghai

(6C260-2) HINO P11C UB 6WF1 6WF1

Displacement Volume

(L) 10. 520 8. 270 10. 520 14. 256 14. 256

Rated Power (Kw/rpm) 259/2100(352PS) 192/2200(261PS) 230/2150(312PS) 287/1800(390PS) 287/1800(390PS)

Maximum Torque (N•m/rpm)

1460/1100 1000/(1350~1500) 1127/1500 1863/1100(190kgm) 1863/1100(190kgm)

Geometric Volume of

Rotary Drum (m3) 13. 79 10. 71 13. 79 13. 79 15. 58

Effective Volume (m3) 6 6 6 6 7

Inclination Angle of

Mixing Tank 13. 5° 15° 13. 5° 13. 5° 13. 5°

Feedstock Speed

(m3/min) ≥3 ≥3 ≥3 ≥3 ≥3

Discharge Speed

(m3/min) ≥2 ≥2 ≥2 ≥2 ≥2

Output Residue Rate

(%) <1 <1 <1 <1 <1

Speed Reducer PMB6SP PMB6SP PMB6SP (PLM9) PMB6SP (PLM9) PMB7SP (PLM9)

Pump Plunger pump

A4VTG71HW/32R

Plunger pump

A4VTG71HW/32R

Plunger pump

A4VTG71HW/32R

(Plunger pump

A4VTG90HW/32R)

Plunger pump

A4VTG71HW/32R

Plunger pump

(A4VTG71HW/32R)

(Plunger pump

A4VTG90HW/32R)

Motor AA2FM80/61W AA2FM80/61W AA2FM80/61W AA2FM80/61W AA2FM80/61W

Water Tank Volume (L) 350 350 350 350 350

Water-Supply Mode By electrical

water-pump

By electrical

water-pump

By electrical

water-pump By electrical water-pump

By electrical

water-pump

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28

QUALITY IS CHANGING THE WORLD

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29

SANY CONCRETE PLACING BOOM

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30

Series of HG Concrete Placing Boom

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31

Brief Introduction to Series of HG Concrete Placing Boom

SANY- Series of HG Concrete Placing Boom have been developed based on the advanced finite element

analysis and dynamics analysis, and using the newest materials (to ensure sufficient anti-dumping moment)

and control techniques; at the same time, it is the only one elaborate product which is fully independent in

research and development in China, as well as owns independent intellectual property. It can be perfectly

matched with concrete pump, trailer mounted pump, truck mounted pump and so on to improve the working

efficiency, and reduce manpower cost, which is the reliable product to ensure the quality of concrete

placement; meanwhile, it is able to effectively distribute and pave the concrete which is not subject to the

compacts from environment and construction height, it is a ideal equipment to achieve perfect concrete

placement.

The Plan to HG Concrete Placing Boom

Advantages of SANY Concrete Placing Boom

� Aiming at the huge discharge capacity of concrete in construction, the design parameter

is improved to meet the demand of huge concrete pumping.

� The optimum design of arm is done advanced designing means, such as, finite element

analysis of computer, dynamics emulate, model analysis, etc.

� To ensure the safety and reliability of the protective arm, and erecting fixed column the

high strength steel imported from Sweden and the imported high strength welding materials

were used in manufacture and also nondestructive tasting was employed to check the

manufacturing quality.

� The hot treatment for overall arm and fixed column can control residual stress and

deformation.

� Impulse is decreased by the induction control of differential pressure, electro-hydraulic

proportion control, steering buffer, and slope control that make the arms have a smooth

operation. The balancing value imported can effectively ensure the smooth moving of arm

and to avoid such case happen that the suddenly raised pressure in the oil cylinder damages

the arm due to the foreign impacts, as a results, the security is improved;

� Two operation ways of near control and remote control, the wireless remote control

system with a remote distance of 100m which is produced by famous company- German

HBC is adopted, and the system have four frequency ranges for option to ensure exact

operation, as well as to strengthen the remote capacity for the equipment.

Fixed Type

HG32C Oil Cylinder

Jack-up Type

Gear-escalation Type

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32

Main Technical Parameters for SANY Concrete Placing Boom

Fixed Type

Model

Technical parameters L A H1 H L1 L2 L3 L4 L5 h

HG28 27620 7630 1725 1608 7450 6610 6730 6830 < 3000

HG32 32630 8835 1725 1670 8700 7860 7980 8080 < 3000

HG38 38000 10400 2900 1715 10250 9180 9240 9330 < 3000

HG41 40830 9250 2900 2100 9080 8000 8000 7900 7850 3000

HG32C Oil Cylinder Jack-up Type

Model

Technical parameters HG32C

Max. Placing radius

(m) 32

Swing angle of the arm 365° Height of the tower

(m) 30

Installation mode Floor bottom inclined block wedge-tightening

Escalation speed

(m/min) 0.5-0.8

Escalation mode Oil cylinder jack-up type

Performance

Working ambient temperature

(<) -4~40

Model of the motor Y200L—4, B35, IP44

Power

(kW) 30

Electricity

Rotating speed

(r/min) 1470

System pressure

(Mpa) 30

Flow

(l/min) 32 Hydraulic

Oil tank capacity

(L) 300

Control mode Hand operation/wire/remote control

Delivery cleaning mode Wet cleaning/dry cleaning

Mode 4-section, folding, full hydraulic

Radius of the delivery pipe

(mm) DN125

Length of the hose in the end

(m) 3

Length (mm) 8700 The first section

Rotate angle 95° Length (mm) 7860

The second section Rotate angle 180° Length (mm) 7980

The third section Rotate angle 180° Length (mm) 8080

Arm

The fourth section Rotate angle 260°

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33

Gear-escalation Type

Model

Technical parameters HG28B HG32B HG38B HG41B

Max. Placing radius (m) 27.62 32.62 38 40.83

Swing angle of the arm 365° 365° 365° 365°

Working ambientt temperature (<) -4~40 -4~40 -4~40 -4~40

Height of the tower (m) 32 32 28.5 28.5

Installation mode Hydraulic contractible support legs, wedge-tightening

Vertical (KN) 126 126 154 154 Supportable

Load Horizontal

(KN) 30 30 34 34

Escalation mode Gear and rack, automatic stepless escalation

Escalation speed

(m/min) 0.508 0.508 0.508 0.508

Full-automatic

stepless-escalation

type

Escalation range (mm) 3000~6600 3000~6600 3000~6600 3000~6600

Fixed type (t) 10800 11200 13500 15000 Overall weight

Escalation type (t) 31.6 32 34.3 35.8

Model of the motor Y200L—4, B35,IP44 Y225S—4,B35,IP44

Performance

Power (kW) 30 37

Rotating speed (r/min) 1470 1450 Electricity

System pressure (Mpa) 30

Flow (l/min) 32 Hydraulic

Capacity of the oil tank <L< 300 500

Control mode Hand operation/remote control

Delivery pipe cleaning mode Wet cleaning/dry cleaning

Mode 4-section, folding, full hydraulic

5-section,

folding, full

hydraulic

Radius of the delivery pipe <mm< DN125

Length of the hose in the end <m< 3

Length<mm< 7450 8700 10250 9080 The first section

Rotate angle 95° 95° 92° 92°

Length<mm< 6610 7860 9180 8000 The second section

Rotate angle 180° 180° 180° 180°

Length<mm< 6730 7980 9240 8000 The third section

Rotate angle 180° 180° 180° 180°

Length<mm< 6830 8080 9330 7900 The fourth section

Rotate angle 260° 260° 260° 180°

Length<mm< - - - 7850

Arm

The fifth section Rotate angle - - - 260°

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34

QUALITY IS CHANGING THE WORLD

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35

SANY CONCRETE BATCHING PLANT

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36

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of HZS Concrete Batching Plant

� Engineering control machine plus PLC duplex system control are adopted for this series of the plant, so as

to ensure high reliability;

� Several dozens of thousands of proportion of mixtures have been stored that can be randomly

transferred.

� 3-Dimensional animation analogue display is adopted for the whole process of each device status,

accompanied with sound and light alarm devices as accessories.

� 17-inch high-definition and dual displayers display monitoring system and data management system,

respectively.

� Comprehensive and systematic management system of commercial concrete batching plant makes

control and management of the whole equipment reach the domestic advanced level.

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37

Main Technical Parameters for Series of HZS Concrete Batching Plant

Model

Technical parameters HZS90/2HZS180 HZS120/2HZS240 HZS180/2HZS360

Theoretic productivity (m3/h) 90/180 120/240 180/360

Model of mixer JSX1500 JSX2000 JSX3000

Mixer motor power (kW) 2×30/4×30 2×37/4×37 2×55/4×55

Cycling period (s) 60 60 60

Nominal capacity of mixer (L) 1500 2000 3000

Maximum aggregate size (mm) 80 80 80

Powder lot bin capacity (t) 4×100/8×100 4×200/8×200 4×200/8×200

Capacity of batching plant (L) 2400 3200 4800

Capacity of aggregate silo (m3) 3×20/6×20 4×25/8×25 4×30/8×30

Species of aggregate 3 4 4

Productivity of aggregate belt conveyor (t/h) 500 700 900

Maximum productivity of spiral conveyor (t/h) 80 80 110

Loading material height (m) 3. 8 3. 8 3. 8

Installed capacity (KW) 200/2×200 220/2×220 250/2×250

Dimension (m) Pursuant to users’ requirements and configuration change

Total weight (t) Pursuant to users’ requirements and configuration change

Nominal weighting and precision of aggregate

(kg)

(0~2000)±2% (0~3000)±2% (0~3000)±2%

Nominal weighting and precision of cement

(kg)

(0~900)±1% (0~1200)±1% (0~1800)±1%

Nominal weighting and precision of fly ash

(kg)

(0~500)±1% (0~500)±1% (0~500)±1%

Nominal weighting and precision of water (kg) (0~400)±1% (0~600)±1% (0~600)±1%

Nominal weighting and precision of additive

(kg)

(0~30)±1% (0~50)±1% (0~50)±1%

Performance & Characteristics:

���� High reliability, high efficiency, and top-grade configuration;

���� Precise and stable measurement to ensure high-quality concrete production;

���� Intelligentization of operating system, simplification of operational method, and humanization of operator

interface;

���� Design of modularization and individualization;

���� Safety and environmental protection, convenience for maintenance.

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38

QUALITY IS CHANGING THE WORLD

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39

SERIES OF SANY TRUCK-MOUNTED CONCRETE STATIONARY PUMPS

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40

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY Truck-mounted Concrete Stationary Pumps

���� The delivery cylinder with a large gauge of 230mm is adopted, which provides a good performance of

material suction as well as lessens steering times;

���� The parts used for the pumping system possess high standardization;

���� The superior man-machine interface is equipped for the electrical control system. The Siemens PLC and

text display which are imported from Germany are adopted, they can show operation parameters, indicate

types of malfunctions, as well as possess various automatic protection functions;

���� The touch button with nice protection can not only avoid intrusion of water and dust, but also bring

convenience and considerateness;

���� The stepless adjustment for pumping displacement can meet requirements of various concrete pumping

techniques;

���� The hydraulic system controlled by computers can realize fully-automatic high-low pressure switch;

���� The automatic recession functions of the concrete piston make an easier checking and displacing,

resulting in time and manpower saving.

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41

Main Technical Parameters for Truck-mounted Concrete Stationary Pump

Model Technical Parameters

SY5120HBC90 SY5120HBC90G

Dead weight 12×103kg 11.5×103kg

Max. speed 85km/h 85km/h

Total length 8900mm 8720mm

Total width 2470mm 2470mm Overall

dimension Total height 3040mm 2710mm

Truck brand DONGFENG SANY

Chassis model EQ1108G6DJ15 SYM1120

Engine model EQB160-20 Cummins C245 20

Fuel kind Diesel oil Diesel oil

Capacity of fuel tank 300L

Discharging standards GB3847/GB17691 (Euro II) Euro II

Discharge capacity / Power 5.88L/118KW 180KW/2200rpm

Tyre dimension 9.00-20-16PR 9.00-20-16PR

Track (front / back) 1900mm/1800mm 1900mm/1800mm

Wheel base 4700mm 4700mm

Axis number 2 2

Travelling System

Min. turning diameter 18m 18m

Drive mode Hydraulic Hydraulic

Brand / Model of diesel engine DEUTZ/BF 6M 1013C Cummins C245 20(share power)

Power of diesel engine 161KW 180KW

Oil cylinder inner diameter × stroke

Φ140mm×1600mm Φ140mm×2000mm

Conveying cylinder inner diameter× stroke

Φ230mm×1600mm Φ230mm×2000mm

High-low pressure switch Automatic Switch Automatic Switch

System oil pressure 32 MPa 32 MPa

Valve form S Valve S Valve

Low Pressure 90 m3/h Low Pressure 95 m3/h Theoretic discharge capacity of concrete

High Pressure 50 m3/h High Pressure 55 m3/h

Theoretic pumping pressure High Pressure 11.5 MPa Low Pressure 7.5 MPa

High Pressure 11.5 MPa Low Pressure 7.5 MPa

Theoretic pumping times High Pressure 13 times/min. Low Pressure 22 times/min.

High Pressure 12 times/min. Low Pressure 20 times/min.

Horizontal 650m/125A Pipe Horizontal 650m/125A Pipe High pressure pumping

Vertical 150m/125A Pipe Vertical 150m/125A Pipe

Hopper volume 0.6 m3 0.6 m3

Material feeding height 1.45m 1.45m

Pumping system

Slump 14~23cm 14~23cm

Cleaning mode of concrete pipe Low Pressure 7.5 MPa Low Pressure 7.5 MPa

Max. pressure of water pump 2MPa 2MPa

Capacity of fuel tank 290L

Capacity of hydraulic oil tank 600L 600L

Cooling mode of hydraulic oil Air Cooling Air Cooling

Max. aggregate size 40mm 40mm

Capacity of water tank 300L 200L

Lubricating mode Manual/Automatic Lubrication Manual/Automatic Lubrication

Operating mode Manual / Remote Control Manual / Remote Control

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42

QUALITY IS CHANGING THE WORLD

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43

SERIES OF SANY BULLDOZER

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44

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY Full Hydraulic Bulldozer

� Intellectualized power management system is adopted for optimized match of the engine with hydraulic

transmission system to really achieve perfect integration of low oil consumption and effective protection

to the engine.

� Strong tractive force and outstanding tractive efficiency, high-level automatization of the operation

system.

� The relax, convenient and interesting driving results from single joysick operation, stepless speed

changing.

� Steering with load in its place brings the perfect operation maneuverability.

� Hexahedral driver’s cab with warm-cool air-conditioner and zoom type anti-vibration mounting bears wide

visual field, it will make you feel comfortable as in the saloon car.

� Separate type pendulum shaft suspending running system is adopted for DH68 series to effectively avoid

negative impacts caused by sharp load variation to the drive system.

� Triangular track shoe is adopted for marsh bulldozer, which bears good adhesivity and self-cleanness,

and small ground pressure.

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45

Main Technical Parameters for Full Hydraulic Bulldozer

Model

Technical parameters DH68S DH86 DH68 TQ200A

Overall operating weight (kg) 18500 25000 17000 22500

Min. ground clearance (mm) 450 410 450 410

Max. gradeability 30° 30° 30° 30°

Track gauge (mm) 2400 2120 1880 2000

Length of ground contact area (mm) 2935 2840 2430 2730

Ground pressure (with dozer) (Kpa) ≤28 ≤77 ≤67 ≤72

Min. steering radius (mm) 3993 3965 3660 3965

Capacity of single bucket (m3) 4.4 6.8 4.5 5.8

Productivity (m3/h) (Theoretical hauling

distance is 40m) 240 360 245 300

Engine model Cat-Shanghai

C6121ZG05K

Chongqing CUMMINS

NT855-C280(BCIII)

Cat-Shanghai

C6121ZG05K

Chongqing CUMMINS

NT855-C280(BCIII)

Rated rotating speed (r/min) 1900 1900 1900 2100

Power of flywheel (kW) 118(160HP) 170(230HP) 118(160HP) 148(200HP)

Max. torque/ rev. (N-m/rpm) 810/1400 1250/1400 810/1400 1122/1400

Min. fuel consumption rate (g/kW-h) <224 <226 <224 <226

Travel speed (km/h) 0<10 0<10 0<10 0<8.6

Width of blade (mm) 4210 3725 3416 3573

Max. cutting depth of the blade (mm) 440 560 545 560

Max. raising height of the blade (mm) 1095 1250 1095 1250

Max. inclination of the blade (mm) 788 735 840 735

Max. pressure of travel hydraulic

system (Mpa) 42.5 42.5 42.5 42.5

Working device pressure of hydraulic

system (Mpa) 18 18 18 18

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46

QUALITY IS CHANGING THE WORLD

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47

SANY ASPHALT MIXTURE MIXER TRANSFER TRUCK

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48

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Asphalt Mixture Mixer Transfer Truck

� The patent technique of screwing mixing with variable diameter and variable pitch makes the mixture more

full and even, and efficiently improves the temperature separation and material separation of asphalt

mixtures;

� The full hydraulic driving realizes the precise control of the transfer, storage and second-mixing of asphalt

mixtures;

� The traveling system adopts the factory-packed imported steering live axle, which is safe and powerful;

� The patent device of front & back video screen monitoring clearly shows the operation situation under

material charge and discharge;

� The CANBUS bus-mastering technique is applied and the intellectualized communication interface is

reserved;

� A long second-grade discharge gyration arm provides a big gyration angle and a large operation range; the

flexible connection device ensures the flexible gyration and free rising and falling of the second-grade

discharge;

� The hydraulic system measures the pressure concentratedly and the working bearings are lubricated

concentratedly resulting in convenient checking and maintenance;

� Adopted color graphics display, which shows abundant information and has a visual and friendly interface;

� The main parts such as engine, front and back live axle, oil pump, motor, reducer, etc. are all

factory-packed imported, which can ensure the high reliability of the work of the truck mixer;

� The mixer uncontacted-type ultrasonic synchronous traveling control technique is at option, it can ensures

the truck and the paver to cooperate smoothly;

The infrared-heat technique is at option, it can pre-heat the cold truck to compensate the temperature loss

of mixtures.

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49

Main Technical Parameters for Asphalt Mixture Mixer Transfer Truck

Main Parameters/Model of Truck

Mixer LHZ25C

Dead weight t 36

Theoretic productivity t 600

Hopper volume t 9

Hopper capacity t 22.5

Wheel base mm 4390

Ground clearance mm 226

Traveling speed km/h 0 ~ 10.7

Working speed km/h 0 ~ 1.8

Climbing capacity % >20

Model 6CTAA8.3 – 300

Rated power kW 224 Diesel engine

Rated rotation speed r/min 2200

Transmission mode Hydraulic circuit

Tyre size 21.00 ~ 25 (18.00 ~ 25)

Minimum turning radius m 12.5

Steering angle ±28°

Second-grade discharge gyration angle ±50°

Second-grade discharge landing angle 5 ~ 22°

Oil tank capacity L 530

Overall dimension Length mm 17700

Width mm 3150

Height mm 4900 (transport height 3600)

LHZ25C Asphalt Mixture Mixer Transfer Truck of Sany Heavy Industry is

applicable in the construction of the asphalt mixture pavement of the highway. It

changes the traditional construction technique of asphalt road pavement in our

country, and efficiently improves the temperature and material separations in

asphalt mixture pavement. It can avoid the direct collision of the self-dump truck

and the paver, and can ensure the continuous and steady paving of the paver,

resulting in improvement of the construction quality of asphalt pavement. It is a

kind of key equipment necessarily for highway and high-grade road construction.

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50

QUALITY IS CHANGING THE WORLD

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51

SERIES OF SANY ASPHALT PAVER

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52

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of Asphalt Paver

� Adoption of high-power engine and reliable rigidity guarantee of screeds to ensure good paving effects for

both asphalt surface layer and tranquilization material foundation layer;

� High speed ratio reducer adopted to increase low-speed stabilization, enlarge scope of stabilized paving

speed, increase material volume and extend material-waiting time;

� High-power hydraulic oil auxiliary radiator adopted to ensure hydraulic system’s good radiation

performance and its less temperature rise, and the diesel oil radiator added to decrease diesel engine’s

heat and increase components’ service life;

� Powerful material distributor and a large-middle-and-small-ends lamina design that, if needed, can change

the width of material-spreading slot to increase smoothness and decrease centrifugal effect to material

spreading;

� Standardized automatic and centralized lubrication with refilling intelligently controlled qualities and time to

effectively lubricate bearings and discharge impurity from them, thus prolong the bearings’ service life;

� Intelligent electric systems and graphic display equipped to enhance convenience and reliability in

operation.

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53

Main Technical Parameters for Asphalt Paver

Model Main parameters

LTU 90-5 LTU120-5 LTU90S-5 LTU80S-5

Engine model Engine Deutz 6-cylinder water-cooled diesel engine according to German standard Model BF6M1013-C BF6M1013-C BF6M1013-C BF6M1013-C

Rated rotate speed (rpm) 2300 2300 2300 2300 Rated power (kw) 161 161 161 161

Fuel consumption under full load (g/kw.h)

210 210 210 210

Fuel tank volume (l) 280 280 280 280 Electrical system (v) 24 24 24 24

Chassis Paving width (m) 2.5-9 2.5-12 3.0-9 3.0-8

Max. width of hydraulic

expansion: 5.5m Max. width of hydraulic

expansion: 5.5m Theoretic productivity (tph) 800 800 700 700 Paving thickness (mm) 10~300 10~300 10~300 10~300

Speed (stepless speed-change)

Working speed 0-12m/min; Travel speed 0-2.4km/h

Crawler Rubber crawler, ground contact area 3400×320×2mm Hopper (m2) 6.2m3 hopper capacity, extension and retraction by hydraulic control Tractive drive Electronically controlled independent hydraulic drive used for both sides’ crawlers

Braking Static hydraulic multi disk wet brake Material delivery and

distribution

Conveyor 2 sets, left-right independent driving and proportionally controlled feeding by ultrasonic sensor Distributor 2 sets, left-left-right independent driving control, proportional controlled by ultrasonic sensor

Conveyance speed 2.5m 2.5m 3.0m 3.0m

Weight With LTY9000-2 screed 22t for 2.5m, 26.6t for 9.0m

With LTY12000-2 screed 22t for 2.5m, 28.6t for 12.0m

With QSQ9030-2 screed 22t for 3.0m, 24.5t for 9.0m

With QSQ8030-2 screed 22t for 3m, 24t for 8.0m

Screed Model Working width (m)

LTY9000-2 Basic: 2.5/Max: 9.0 LTY12000-2 Basic: 2.5/Max: 12.0 QSQ8030-2 Basic: 3.0/Max: 8.0 QSQ9030-2 Basic: 3.0/Max: 9.0

Product Introduction

SANY Asphalt Paver, a large-sized high-grade asphalt paver is designed and developed based on his own long-term manufacturing experiences, and

incorporating with the technical essence of asphalt paver in the world. It is a new-generation crawler-type asphalt paver self-developed by SANY through fully

studying on up-to-date requirements for the road surface paving of modern expressway. It is mainly applied in road-surface paving of expressway, airport,

municipal transportation and high-grade highway, and the paving materials include the following special materials for road surface: Asphalt Batching Plant,

rotted (RCC) materials, stabilized soil and graded macadam. It is the essential equipment for building expressway and high-grade highway.

SANY Asphalt Paver adopts full-hydraulic drive and microcomputer control and auto concentrated central lubrication. The methane heated screed

and dual-vibration screeded structure mechanical extension have high automated degree and good visual field. It also is can be equipped with

digital automatic evenness device, discharging device, lock-in device and ultrasonic materials position sensing technology, so the evenness and

compactness of paved roadbed and road surface can be guaranteed.

� Since it is driven hydraulically, the speed of paving and running, as well as the screw speed of the tamper can easily make stepless adjustment;

� Since its leftward and rightward running as well as independently controlled material feeding and separating, the machine can accurately

regulate its traveling and operation;

� Since the functions of its electric control system is completed, its running, plate-scraping, spiring, tamper vibrating can be automatically

controlled and its functions can be pre-selected. It can give alarm when there are any failures and find where the failures are;

� A high-power diesel engine has been adopted; it can work at any hard paving situations. A high-power heat dispersing system can increase the

reliability and extend life-time of the diesel engine and its components;

� The vibrating beam has a reasonable matching between different frequency and amplitude so the compacting process and density can fit to

different thickness in different lift and different mixtures;

� The operation system has been designed and manufactured properly based on ergonomics, so every operation position has best visual field;

� The cover boards at the two sides and the top of the diesel engine are easy to open and the routine maintenance station is easy to reach,

resulting in an easy operation.

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54

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of Stabilized Soil Paver

� The travel, material feeding and separating systems are driven full hydraulically and controlled

independently,

� With more than 40% power reserve, the dynamic system can operate freely under any working conditions

and construction environment;

� The self-developed electric control system with independent intellectual property right can provide control

interface convenient for users;

� With excellent travel performance, the stability can be ensured no matter under hi-speed or low-speed

operations;

� The covering parts and maintenance cabin doors located in the front and back are convenient for opening,

concentrated maintenance and pressure tapping points, Chinese display system, malfunction diagnosis,

feedback and alarming are well designed to ensure convenient maintenance.

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55

Main Technical Parameters for Stabilized Soil Paver:

Model Main parameters

WTU95 WTU75

Paving scope (m) 2.5-9.5 7.5

Basic paving range (m_ 2.5 2.5

Mechanically extensions (mm) 250/500/1000

Paving thickness (mm) 10-300 10-300

Operation speed (m/min) 0.8~10 12

Travel mode Full hydraulic drive, crawler travel

Climbing capability >20% >20%

Hopper volume (m3) 6.0 6.0

Diameter (mm) Φ420 Φ420

Pitch (mm) 280 280

Material distribution screw Rotate speed (rpm) 0~110 0~110

Width (mm) 2×500 2×500 Scraper chain

Speed (m/min) 0~23.5 0~23.5

Frequency (rpm) 0~1500 0~1500 Vibration

Amplitude (mm) Main: 3, 6, 9; Accessory: 0,3,6,12

Model D6114ZG1B

Rated rotate speed (rpm)

2300 2300

Diesel

Rated power (kw) 140 140

Width (mm) 305 305

Central distance (mm) 2000 2000

Crawler

Front-and-rear wheel base (mm)

3050 3050

Overall weight (T) 25.3 24.3

Overall dimension (mm) 5800×2500×3650

Capacity of hydraulic oil tank (l) 280 280

Capacity of fuel tank (l) 250 250

Min. ground clearance (mm) 160 160

Product Introduction

WTU Stabilized Soil Paver adopts full-hydraulic drive and microcomputer control and auto concentrated central

lubrication. The methane heated screed and dual-vibration screeded structure mechanical extension have high

automated degree and good visual field. It also is can be equipped with digital automatic evenness device,

discharging device, lock-in device and ultrasonic materials position sensing technology, so the evenness and

compactness of paved roadbed and road surface can be guaranteed.

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56

QUALITY IS CHANGING THE WORLD

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57

SERIES OF SANY ROLLER

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58

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of YZ Full Hydraulic Vibratory Roller

� Squirrel-bag lubricating and cooling structure adopted for lubricating vibration bearing to prolong the

longevity;

� Internationally recognized brand products adopted for engine, oil pump, motor, bearings and axles; with

superior matching characteristics, and it is easy for maintenance and service;

� ROPS device and three-level braking system (traveling, parking and emergency) for operational safety;

� Startup locking device, malfunction alarming system and gemel lock-in device for machine security;

� Cab with ergonomical design, three-grade shock absorption system, sound and heat insulation, dustproof,

and warm-cool air conditioning, for comfortable operation.

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59

Main Technical Parameters for YZ Full Hydraulic Vibratory Roller:

Model Main parameters

YZ18C YZ18-6 YZ20 YZ26E

Working quality (kg) 18800 18250 19800 25400

Distribution weight of tractive parts (kg)

6300 5800 7200 8300

Distribution weight of vibratory wheel

12500 12450 12600 17100

Climbing capability (%) 48 50 42 40

Pressure of static linear (N/cm)

560 565 570 772

Vibration amplitude (mm) 1.9/0.95 1.9/0.95 1.9/0.95 2.0/1.0

Vibration frequency (Hz) 29/35 29/35 29/35 27/31

Exciting force

Under high amplitude (kN)

≥345 ≥355 ≥345 ≥377

Under low

amplitude (kN) ≥266 ≥256 ≥266 ≥256

Min. turning diameter (mm)

12000 12500 12000 12000

Steering angle ±35° ±35° ±35° ±35°

Sway angle ±15° ±15° ±15° ±15°

Working speed (km/h)

0~6.5 0~6.5 0~6 0~5 Speed scope Travel

speed (km/h)

0~12.5 0~10.5 0~10.2 0~10

Engine power (kw/rpm) 133/2300 130/2200 133/2300 161/2300

Tyre dimension 23.1-26 23.1-26 23.1-26 23.5-25

Total length (mm)

6080 6325 6080 6460

Total width (mm)

2350 2370 2370 2472

Total height (mm)

3180 3000 3180 3190

Overall dimension

Wheel base (mm)

3130 3210 3130 3240

Width of vibratory wheel (mm)

2170 2170 2170 2170

Diameter of vibratory wheel (mm)

1600 1600 1600 1700 Dimension of vibration

wheel

Rim thickness of vibratory

wheel (mm)

38 40 38 42

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60

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of YZC Hydraulic Tandem Vibratory Roller

� Single- and double-drum vibration, dual-frequency and double-range vibration, tow-gear traveling speed

and stepless speed changes;

� Squirrel-bag lubricating and cooling structure adopted for lubricating vibration bearing to prolong the

longevity;

� Double twist joint crab sway structure, with crab sway distance between front and rear drums of 170mm,

convenient for operations on close-side road;

� Sprinkler system with three-grade filters to prevent muzzle jam and to ensure uniform and adjusted spray;

� Ergonomical cab design, three-grade shock absorption system, sound and heat insulation, dustproof, and

warm-cool air conditioning, for comfortable operation;

� Twist-joint fixed safety staff, three-level braking system (traveling, parking and emergency) for operational

safety, startup locking device, malfunction alarming system and gemel lock-in device for machine security;

� Have been awarded 10 national patents;

� Standard configuration is with cab and air-conditioning.

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61

Main Technical Parameters for YZC Hydraulic Transmission Vibratory Roller:

Model Main parameters

YZC12 YZC10

Working quality (kg) 12500 11000

No cab working quality (kg) 11900 10500

Distribution load of front wheel (kg) 6200 5200

Distribution load of rear wheel (kg) 6300 5300

Wheel base (mm) 3280 3280

L×W×H (mm) 5170×2380×3180 5170×2380×3180 Overall dimension

Min. ground clearance (mm)

400 400

Inner side (mm) 8190 8190 Turning diameter

Outer side (mm) 12460 12460

Diameter of vibratory wheel

1250 1250

Width of vibratory wheel (mm)

2135 1920 Dimension of steel wheel

Rim thickness of vibratory wheel (mm)

22 19

Vibration frequency (Hz)

40/50 40/50

Amplitude (mm) 0.37/0.75 0.47/0.91 Vibration

performance

Exciting force (kN) 85/125 78.5/105

High speed (km/h) 0~13.5 0~13.5 Travel speed

Low speed (km/h) 0~7 0~7

Vibration climbing capability (%) 35/40 40/45

Model BF4M1013 BF4M1013

Rated power (kw) 88 88

Rated rotate speed (r/min)

2300 2300 Engine

Electrical system 24V 24V

Steering system

Hydraulic support steering angle ±35° ±35°

Sway angle ±10° ±10°

Capacity of water tank (l)

900 900

Water spraying system

Power driven membrane pump pressurization and water spraying

type

pressure pressure

Capacity of fuel tank (l)

210 210

Capacity of hydraulic oil tank (l)

110 110

Pressure of static linear (N/cm)

290/295 275/280

Frame type Forked type Forked type

Other features

Crab travel distance (mm)

±170 ±170

Optional equipment No cab, turning chair for drivers

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62

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of YL Hydraulic Tyre Roller

� The internationally unique double-wheel radiant hydraulic drive wheel is adopted to make transmission

system simple and reliable, and prolong its longevity;

� Travel and steering system are hydraulic driven, and stepless speed change;

� 9 wide-base tyres have an overlapping of 68mm, with good compactness and evenness;

� Full hydraulic rear wheel drive avoids impacts in startup and parking, favorable for compactness quality of

road surface;

� Tyres with air concentratedly filled and pressure adjustment system can change ground pressure of tyres

based on the compactness of road surface. That ensures good compactness and high productivity;

� Hydraulic control, electric-control throttle, spacious and clear-view cab equipped with air conditioning, for

comfortable operation;

� Beautiful and tasteful streamlined appearance;

� Anti-dumping device, three-level braking system (traveling, parking and emergency) for operational safety,

startup locking device, malfunction alarming system and gemel lock-in device for machine security.

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63

Main Technical Parameters for YL Hydraulic Tyre Roller:

Model Main parameters

YL25A

Length 5306

Width 2300 Overall dimension

Height 3200

Min. working quality (t) 14

Max. working quality (t) 25

Capacity of load cabin (m3) 3

Wet sand load weight (t) 5

Iron load weight (t) 7

Average ground rate pressure (kpa) 200-480

Tyre inflated pressure (kpa) 200-800

Working width (mm) 2300

68

Model 4BTA3.9C-110

Power (kw) 82 Engine

Rotate speed (r/min) 2200

Working speed (km/h) 0~8

Travel speed (km/h) 0~20

Max. climbing capability (%) 30

Travel brake Static hydraulic type

Parking brake Multiple sheets wet disk Braking mode

Emergency brake Static hydraulic type+ Multiple sheets wet disk

Min. turning radius (mm) 9000

Sway distance (mm) ±45

Suspension mode Inclinable swing type

Steering mode Static hydraulic type

Driving mode Static hydraulic type

Driving Rear wheel drive

Tyre quantity 5+4

Tyre specification 12.00-0-16PR/C-1A

Frame type One-piece welded type

Water spraying type Pressure

Capacity of water tank (l) 400

Capacity of water fuel tank (l) 190

Capacity of hydraulic oil tank (l) 120

Wheel base (mm) 4000

Min. ground clearance 9mm) 300

Electrical system 24V

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64

QUALITY IS CHANGING THE WORLD

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65

SERIES OF SANY MOTOR GRADER

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66

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of Full Hydraulic Motor Grader

� Hydraulic drive with short drive line, high drive efficiency, compacted structure and high reliability;

� Automatic catch function with excellent operational performance;

� Dual-circuit traveling crane brake system with steady braking action, safety and high reliability;

� Rolling-disc operating device with high reliability and high operational precision, free of maintenance;

� Color touch screen operator interface, displaying various kinds of data in the form of dynamic simulation,

with beneficial man-machine interaction;

� Intelligent monitoring & control system to monitor operating conditions of the vehicles in real time and give

alarm for malfunction;

� Warming & cooling air conditioning with the function of omnidirectional air blowing, along with the

adjustable control board and its seat, so as to provide comfortable operating environment.

� Since an electro-hydraulic control system is adopted for positioning swing frame, it is easy to operate;

� The cab prevents from FOPS and ROPS;

� With double-wing widely opened covers, it is easy to maintain.

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67

Main Technical Parameters for PQ190 Motor Grader

Overall Mass (kg) Standard Model 15800

Model with Front Scrape Board and

Rear Ripper 17200

Maximum Traction (kN) 86

CVT (Forward/Backward) 0~31. 6

Gear 1 0~6. 3

Gear 2 0~9. 9

Gear 3 0~14. 9

Travel Speed (km/h) Manual Gear (Forward/Backward)

Gear 4 0~31. 6

Model BF6M1013E

Rated Power (kW) 145 Manual Gear

Rated Rotating Speed (r/min) 2300

Turning Angle of Front Wheel Left/right: 45°each

Inclination Angle of Front Wheel Left/right: 17°each

Swinging Angle of Front Axle Up/down: 15°each

Turning Angle of Hinge Joint of Machine Frame Left/right: 25°each

Minimum Turning Radius (m) 7. 9

Blade (L×H) (mm) 3965×610

Rotating Angle of the Blade 360°

Side Inclination Angle of the Blade Left/right: 90°each

Adjustable Range for Angle of Shoveling Earth 36°~66°

Specification of the Tyre 17. 5-25PR12-EM

Standard Model 8953×2640×3300 Contour Dimension (mm)

(L×W×H) Model with Front Scrape Board and

Rear Ripper 10513×2740×3300

Main Technical Parameters for PQ160 Motor Grader

Length 8220 Length 9920 Width 2640 Width 2740 Basic Type (mm)

Height 3300

Model with Front Scrape Board and Rear Ripper

(mm) Height 3300 Front to Back Axle Distance (mm) 6208 Turning Angle of Front Wheel ±45° Middle to Back Axle Distance (mm) 1522 Inclination Angle of Front Wheel ±17°

Wheel Base (mm) 2190 Turning Angle of Hinge Joint of Frame ±25°

Overall Parameters

Minimum Clearance to Ground (mm) 363 Front Axle Swing/Balancing Box Swing ±15° Complete Machine

13900 Complete Machine

15400

Front Axle 3650 Front Axle 4700 Operation Quality Basic Type (kg)

Back Axle 10250

Model with Front Scrape Board and Rear Ripper (kg)

Back Axle 10700 Minimum Turning Radius (m) 7.55

Tyre Specifications 17. 5-25PR12-EM Circular Rim 14/1.5-25

(TB) Wheel

Tyre Air Pressure (MPa)

Front 2 Wheels 0. 2 Back 4 Wheels 0.25

Length of Shovel (mm) Basic Type 3660 Inclination Angle of Shovel 90° Turning Angle of Blade 360°

Operating Performance Parameters Maximum Hauling Capacity (kN) 78

Automatic Catch 0~31. 6 Gear 1 6. 3 Gear 2 9. 9

Travel Speed (Forward/Backward)

(km/h) Gear 3 14. 9 Gear 4 31. 6 Model D6114ZG9B Form Inline 6 cylinders, water cooling, 4 strokes, overhead valve injection and turbocharge

Rated Power (KW) 125 Rated Rotating Speed (r/min) 2200 Maximum Output Torque (Nm) 675 Maximum Rotating Speed of Torque (r/min) 1350

Diesel Engine

Starting Mode 24V. DC starting Optional

Accessories Front moldboard, rear scarifier, rake attachment, crushing and shoveling blade (changeable alloy bit)

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68

QUALITY IS CHANGING THE WORLD

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69

SANY ASPHALT BATCHING PLANT

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70

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

LB3000 Asphalt Batching Plant

� High-efficient main mixer engine

� Integrative heat system design

� Fully precise measurement control

� Humanized intellectual control system

� High-efficient and energy-saving finished products transportation

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71

Introduction to LB3000 Asphalt Batching Plant

LB3000 asphalt batching plant of Sany is designed by the national outstanding experts specialized in Asphalt

Batching Plant, relying on Chinese and foreign advanced technology and incorporation with the famous brand

products of Germany and Italy. This production process experienced thoroughly deliberation in design and

practical examination and followed the European standard and the JT/T270-2002 standard issued by Chinese

Ministry of Communications. Taking the international top-ranking level as the product orientation, applying

supportive mode of international famous brand and through independent design and production of the key

parts, finally, Sany supplies the most valuable Asphalt Batching Plant with excellent quality and performances

to the customers.

Structure Characteristics

Adopted the most reasonable holistic structure layout, which can make the passages in the site reasonable

and unobstructed;

Reserved positions for heat regeneration equipment, ensuring no re-construction and waste, and easy to be

upgraded;

Designed the space structure for equipment according to the ergonomics, which is simple and artistic, easy

and comfortable, and safe as well;

Adopted the modularized structure design, as well as the optimized connection structure after the analysis on

the fixing mode on the site, which enables the equipment to transfer sites quickly and to fix and test easily.

Technical Parameters

Rated productivity ≥240 t/h Dynamic measuring precision

Overall installed capacity 624 kW Dynamic precision of

aggregate ≤2.5%

Dead weight About 280 t Dynamic precision of powder

lot ≤2.5%

Fuel consumption 6.5 kg/t mixture Dynamic precision of asphalt ≤2%

Fuel emission Not more than 50 mg/Nm3 Absolute error of stone-sand ≤0.1%

Maximum noise 85 db

Extension ability Can extend functions such as heat regeneration device, remote monitoring and network apply

Reliability Not less than 85% (national standard 85%)

Applied standard Fully meet JT/T270-2002

Exclusive Technology

High-efficient main mixer engine: The main Asphalt Batching Plant engine, which is designed for the requirements of high

efficiency, stability, energy-saving and high durability, possesses the most outstanding characteristics. It can bring remarkable

power just like the powerful and high efficient heartbeat of the marathon athlete. Its technical parameters corresponding to the

same products are as followings: driving efficiency is improved by 15%; stability is improved by 15%; mixing capacity is not

less than 3300 KG/batch; the designed service life of wearing parts is not less than 100,000 batch/time.

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72

Integrative heat system design: By repeatedly optimized design and test applied to the dry heated rotary drum, and adopting

international first class product of combustor machine and the technology for dynamic optimized control to thermal parameters,

this product reaches the maximum thermal efficiency simultaneously keeping the heat system working stably.

Fully precise measurement control: By the creative improvement for the measuring structure and control mode of asphalt,

powder lot and aggregates, and the operation is accurately controlled according to the dynamic precision, this product fully

meets the rigorous requirements of national standard simultaneously keeping a high efficiency.

Humanized intellectual control system: The system control technology synchronized with international first class brand,

adopting the high quality control hardware represented by Siemens and the technology of humanized simple interface, makes

the control system reliable, extendable and maintainable.

High-efficient and energy-saving finished products transportation: By the adoption of the optimized control and the

frequency conversion technology, the upgraded products are stable, precise and free of maintenance.

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73

QUALITY IS CHANGING THE WORLD

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74

SANY PAVEMENT MAINTENANCE TRUCK

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75

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of Heated Wall Type Pavement Maintenance Truck

� The permanent metal fibers net heated wall, free of maintenance and displacement of accessories, which

is characterized by long service life and low cost of maintenance;

� The specially developed fuel gas supply system and air supply system to increase the combustion rate of

fuel gas. Its high-efficiency thermal radiation can considerably reduce consumption of fuel gas.

� 4-m2 heated wall and 3-m3 heated heat-preservation blending bin as well as 1-m3 liquefied petroleum gas

tank have strong thermal radiation, sufficient material storage and high-intellectualization electrical control,

which can repair the damaged pavement within 20 minutes;

� Flameout trip safety device plus intellectual ignition and PLC temperature control are adopted for fuel gas

system to ensure safe and reliable utilization of fuel gas system;

� The directly-burnt LPG carbureter adopted for fuel gas system to make the whole fuel gas system under

various working conditions, swiftly and steadily achieve the gasfired change from liquid phase to gas

phase, so as to ensure steady and continuous gas-delivery of heater;

� The pedestrian single drum vibrating roller: Product made by German WACKER Company, with stepless

variable hydraulic drive, can generate the smooth and even acceleration and braking capacity to meet the

requirements of various working fields, and to ensure safe and easy operation.

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76

Main Technical Parameters for Series of Heated Wall Type Pavement Maintenance Truck

Model

Main parameters SY5150TYHRQ

Brand ISUZU FVR34J

Drive Form 4×2

Engine Model 6HK1

Rated Power (kW/rpm) 169/2700

Chassis

Full-load Overall Mass (kg) 15000

Contour Dimension (mm) 1800×2400

I 700×800

II 1700×800

III 1000×1200 Divisional Dimension

IV 1000×1200

Left and Right Move (mm) ±400

Front and Back Move (mm) ±500

Up and Down Move (mm) 150

Heated Wall

Overall Heat Output (kcal/h) 500000

Volume (L) 3000

Heated Power (kcal/h) 64500 Blending Bin

Material-delivery System Auger delivery

Fan Power (kW) 0. 75

Carbureter Capacity (kg/h) 80

Hydraulic System Working Pressure (MPa) 12

Liquefied Gas Storage Tank Volume (L) 1000

Emulsified Asphalt Storage Tank Volume (L) 112

Water Tank Volume (L) 71

Model RSS 800A (German WACKER)

Weight (kg) 465

Engine Model HONDA

Engine Power (kW) 8. 2

Width of Profiling Roll (cm) 56

Excitation Force (kN) 15. 2

Roller

Asphalt Compacted Depth (cm) 10

Dump Bin Volume (L) 350

Heated wall, vertical 8280×2470×2950 Entire Vehicle Dimension (mm)

Heated wall, horizon 9426×2470×2950

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77

QUALITY IS CHANGING THE WORLD

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78

SERIES OF SANY EXCAVATORS

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79

Series of SANY Crawler Hydraulic Excavators

� Improved durability due to strengthened structures

� Low fuel consumption as well as high operation efficiency

� Convenient repairing and maintenance

� Imported originally-packed computer chip CDCS as the master controller

� Car-like comfortable surrounding for the operator due to its designs of high safety, low vibration and noise

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80

Technical Parameters

Model

Major Parameters SY60 SY130 SY200 SY210 SY220 SY230 SY310 SY420 SY650

Specifications

Working weight (Kg) 5800 13000 19600 20600 22000 23000 30000 42000 62000

Capacity of excavator

bucket (m3)

0.2-0.25 0.3-0.7 0.4-1.1 0.4-1.2 0.5-1.3 0.5-1.4 0.8-1.6 1.4-2.2 2.8-4.2

Main performance

Travelling speed

(high/low)

(Km/h)

4.4/2.2 5.3/3.2 5.5/3.2 5.5/3.2 5.5/3.2 5.5/3.2 5.0/3.2 5.2/3.2 5.25/3.12

Slewing speed (rpm) 10.9 11 12.5 12.5 12.5 12.5 11 9.3 7.7

Grade ability 70% 70% 70% 70% 70% 70% 70% 70% 70%

Ground specific pressure

(kPa)

35 38 44.8 45 48.1 47.6 63 77 110

Bucket capacity (kN) 41 93 138 138 159 159 193 239 318

Bucket rod capacity (kN) 28 85 100 100 121 121 186 214 270

Engine

Type CUMSB3.3 Cummins

4BTA3.9-C

Cummins

6BT5.9-C

Cummins

6BTA5.9-C

Cummins

6BTA5.9-C

Cummins

6BTA5.9-C

Cummins

QSB5.9-240

QSL9-300 QSM11-C400

Model 4-cylinder,

4-stroke,

water-cooling

4-cylinder,

4-stroke,

water-cooling,

intercooling,

turbo charged

6-cylinder,

4-stroke,

water-cooling,

injetting, turbo

charged

(low pollution)

6-cylinder,

4-stroke,

water-cooling,

injetting, turbo

charged,

intercooling

(low pollution)

6-cylinder,

4-stroke,

water-cooling,

injetting, turbo

charged,

intercooling

(low pollution)

6-cylinder,

4-stroke,

water-cooling,

injetting, turbo

charged,

intercooling

(low pollution)

6-cylinder,

4-stroke,

water-cooling,

electric jetting,

turbo charged

(low pollution)

6-cylinder,

4-stroke,

water-cooling,

electric control,

charged,

intercooling

6-cylinder,

4-stroke,

water-cooling,

electric control,

charged,

intercooling

Rated power (KW/rpm) 45/2200 82/2200 101.5(138Hp)

/2000

127(171Hp)

/2100

127(171Hp)

/2100

127(171Hp)

/2100

182/2000 224(305Hp)

/1800

298/1800

Max. torque (Nm/rpm) 158/1600 2200 556/1350 606/1400 606/1400 606/1400 991/1500 1458 1898

Displacement (L) 3.3 3.9 5.883 5.883 5.883 5.883 5.883 9 11

Hydraulic system

Model of main pump Inclined-disc

plunger,

variable

double-pump

Inclined-disc

plunger,

variable

double-pump

Variable

inclined-disc,

plunger

double-pump

Variable

inclined-disc,

plunger

double-pump

Variable

inclined-disc,

plunger

double-pump

Variable

inclined-disc,

plunger

double-pump

Variable

inclined-disc,

plunger

double-pump

Double-pump,

dual-circuit,

constant power,

and variation

Inclined-disc

plunger,

variable

double-pump

Max. discharge of main

pump (L/min)

130 230 2×208 2×208 2×228 2×228 2×265 2×360 2×420

Pressure of main safety

valve (Mpa)

24.5 32/35 31.4/34.3 31.4/34.3 31.4/34.3 31.4/34.3 32/36 34.3 35.5

Travelling hydraulic

circuit (Mpa)

24.5 35 34.3 34.3 34.3 34.3 36 34.3 34.3

Slewing hydraulic circuit

(Mpa)

24.5 25.5 25.5 25.5 25.5 25.5 28.5 28.4 28.6

Controlling hydraulic

circuit (Mpa)

3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9 3.9

Capacity of oil tank

Fuel tank (L) 113 230 340 340 340 340 540 605 860

Hydraulic oil tank (L) 80 230 239 239 239 239 380 400 570

Engine oil (L) 7.5 26.3 26.3(24) 26.3(24) 26.3(24) 26.3(24) 26.3(24) 32 34

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81

Overall Dimension Working Range

Model Overall dimension

SY60 SY130 SY200 SY210 SY220 SY230 SY310 SY420 SY650

A Upper width 2000 2475 2710 2710 2710 2710 3015 3050 3798

B Overall height (top of cab) 2460 2790 2930 2930 2930 2930 3096 3265 4710

C Overall height (during transportation) 2510 2675 2956 2956 3160 3160 3255 3265 4500

D Shoe width of crawler 400 500 600 600 600 600 600 600 600

E Gauge 1600 1960 2200 2380 2380 2380 2590 2740 3300

F Overall width 2000 2460 2800 2980 2980 2980 3190 3340 3900

G Min. ground clearance 335 350 440 440 440 440 500 555 735

H Overall length (during transportation) 5953 7680 9397 9397 9780 9780 10935 10305 11556

I Slewing radius of tail 1480 2220 2750 2750 2860 2860 3300 3600 3680

J Balancer weight 1582 1845 2020 2020 2020 2020 2230 2392 2882

K Ground clearance of balancer 648 870 1085 1085 1085 1085 1213 1320 1365

L Length of undercarriage on ground 1980 2840 3260 3445 3445 3640 3700 4020 4600

M Length of crawler 2500 3530 4064 4250 4250 4445 4625 5025 5630

Model Working range

SY60 SY130 SY200 SY210 SY220 SY230 SY310 SY420 SY650

A Max. excavation height (mm) 6588 8525 9315 9315 9380 9380 10210 10305 11155

B Max. unloading height (mm) 4950 6225 6485 6485 6525 6525 7110 7300 7180

C Max. excavation depth (mm) 4085 5390 6630 6630 6930 6930 7380 7432 7088

D Max. vertical wall excavation depth (mm) 2642 5087 5990 5990 6020 6020 6480 7285 5658

E Max. excavation depth when horizon plane of 2400mm has been created

3641 5250 6445 6445 6440 6440 7180 7686 6177

F Max. excavation distance (mm) 6231 8295 9885 9885 10180 10180 11100 11675 11580

G Max. excavation distance at the horizon plane (mm) 6131 8200 9710 9710 10000 10000 10920 11802 11330

H Min. slewing radius (mm) 4498 2570 3640 3640 3860 3860 4310 4829 4914

I Max. height during Min. slewing radius (mm) 5301 6250 7580 7580 7760 7760 8440 9149 9118

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82

QUALITY IS CHANGING THE WORLD

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83

SERIES OF SANY TRUCK CRANE

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84

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

QY17 Truck Crane

� The QY hydraulic truck crane is equipped with the chassis produced by SANY and earmarked for the

crane, and the 6C215-2 engine produced by Shanghai Diesel Manufacturing Works. The discharge can

reached the standard of Euro II.

� The main arm is a flexible suspension boom with four sections hexagon great round angle, which has

superior working performance corresponding to similar cranes made domestically, and all the index rank

leading place in the whole country.

� Fixed with the main and auxiliary hoisting mechanisms of the same model, it can work independently or

unitedly, and the operation is convenient and reliable.

� The fully hydraulic drive and the imported manual leading control valve bring convenient, relax and safe

operation. The double H outrigger with great span has good working stability.

� The turning mechanism uses the third grade planet speed reducer, which can effectively absorb the turning

impact, to produce a stable turn and good micromotion performance. The controllable and free trackslip

function can make the cargo boom and the lifting cargo aligned automatically.

� The cab is equipped with the deluxe damping and the adjustable seat. The newly designed cab gives a

good-looking and comfortable appearance, and a wide visual field.

� The equipped height limitation device, three-ring overtravel protection device and light make the work in

night be convenient.

� It is fit for the users in the plateau area, or used in bad plateau condition.

� The equipped precise electronic device moment limiter, which protects the safe working, makes the

working be safer and more reliable.

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85

Main Technical Parameters for QY 17 Truck Crane Model

Technical Parameters QY 17

Overall length 12140 mm Brake distance ≤9 m

Overall width 2500 mm Min. ground clearance 270 mm

Overall height 3240 mm Oil consumption per 100 km 35 L

The 1st and 2nd wheel base 4075 mm Noisy level at cab ≤90 dB

The 2nd and 3rd wheel base 1350 mm Main Performance Parameters

Thread of the 1st shaft 2047 mm Max. rated total hoisting capacity 17 t

Thread of the 2nd and 3rd shafts 1834 mm Max. rated hoisting moment 666 kN. m

Quality Parameters Max. hoisting moment of primary arm 706 kN. m

Quality of the crane 24000 kg Length of primary arm 10 m

Load of the front shaft 7000 kg Longest main arm 31 m

Load of the middle and rear shafts 17000 kg Longest main arm and auxiliary arm 39 m

Power Parameters Max. hoisting height of primary arm 10.1 m

Engine model SC 6C215-2 Longest main arm 31.1 m

Rated power of engine 158/2200 kw/rpm Max. hoisting height of the longest main arm

+ auxiliary arm 39.6 m

Rated speed of engine 790/1400 r/min Working Speed Parameters

Discharge Standard Euro II Full extension/retraction time of cargo boom- 90/35 s

Traveling Parameters Lifting/Approaching time of cargo boom 60/30 s

Max. traveling speed 72 km/h Rated turning speed 2.5 r/min

Min. turning diameter 22 m Simultaneous extension/retraction time of

horizontal leg 20/18 s

Gradeability 30% Simultaneous extension/retraction time of

vertical leg 15/13 s

Access angle ≥16 Max. hoisting speed of main and auxiliary

hoisting single rope under no-load/full load 110/85

Off angle ≥10.5 00

Hoisting Performance for Main Cargo Boom

Working

Range (m) Primary Arm (10m) Medium & Long Arm (17.2m) Medium & Long Arm (24.4m) Full Extension Arm (31.0m)

Weight (t) Height (m) Weight (t) Height (m) Weight (t) Height (m) Weight (t) Height (m)

3.0 17.0 10.1

3.5 17.0 9.8

4.0 17.0 9.5 12.5 17.4

4.3 16.0 9.4 12.5 17.3

4.5 15.5 9.2 12.5 17.2 6.8 24.7

5.0 14.4 8.9 12.0 17.0 6.8 24.6

5.5 12.5 8.4 11.1 16.8 6.8 24.4

6.0 10.6 8.0 10.4 16.6 6.7 24.3 4.2 31.1

7.0 8.2 6.7 8.3 16.1 6.2 24.0 4.2 30.9

8.0 6.6 4.9 6.6 15.5 5.9 23.6 4.2 30.6

9.0 5.4 14.9 5.4 23.2 3.8 30.2

10.0 4.6 14.1 4.8 22.7 3.6 29.9

12.0 3.1 12.0 3.4 21.5 3.2 29.0

14.0 2.2 9.0 2.6 20.1 2.4 28.0

16.0 2.1 18.3 2.0 26.8

18.0 1.7 16.1 1.6 25.4

20.0 1.3 13.1 1.2 23.6

22.0 1.0 21.6

Max. elevation angle 660 730 780 800

Min. elevation angle 230 280 300 420

Scale factor of wire

rope 8 8 4 4

Hook weight 226 kg

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86

Hoisting Performance for Auxiliary Cargo Boom

Auxiliary Arm Main Arm (31m) + Auxiliary Arm (8m)

Hoisting Capacity Installation angle of auxiliary arm

Main Arm 00 150

Elevation angle of main arm Range (m) Weight (t) Range (m) Weight (t)

800 5.5 2.0 7.5 1.9

770 7.5 2.0 9.5 1.8

750 8.8 2.0 10.8 1.7

730 10.1 1.9 12.1 1.6

700 12.0 1.8 13.9 1.5

650 15.2 1.7 17 1.4

600 18.2 1.3 19.9 1.2

550 21.1 0.8 22.7 0.7

500 23.8 0.4 25.2 0.35

Scale factor of wire rope 1

Hook weight 55Kg

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87

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

QY26 Truck Crane

� It is installed with the moment limiter, height limitation device and three-ring overtravel protection device;

the oil circuits in every working mechanism are fixed with such control elements as the overflow valve, the

balanced valve, the dual-direction hydraulic lock and the buffer valve. The oil circuits could give out alarm

when the hydraulic oil is contaminated and overloaded. The illuminating lamp makes the operation in night

be safe and reliable.

� The amplitude mechanism adopts the single cylinder to propel forward, and the hinge points at the oil

cylinder are the oscillating bearing structure, which can avoid the impact of the additional transverse force.

� The H-outrigger is characterized by its great span, strong bearing, and good working stability. The

outrigger oil cylinder is convenient in operation. The horizontal outrigger oil cylinder and the vertical

outrigger oil cylinder are controlled by outrigger control valve, so they can control every horizontal and

vertical oil cylinder simultaneously or respectively, and can lift and level the crane’s underframe rapidly and

correctly. Meanwhile, the underframe is installed with the level gage, by observing which, the leveling state

of the working truck can be confirmed.

� Based on a concept of people foremost, the design puts the operators’ safety, comfortableness and

convenience at the first place. The cab, designed on the basis of the principle of ergonomics, is

commodious and bright. The control cab is installed with a display screen for moment limiter, which can

show you the working state of the crane, such as the arm length, the range, the elevation angle of cargo

boom, the hoisting height and the maximum hoisting capacity in every working state, and hence brings

extreme convenience to the operation.

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88

Main Technical Parameters for QY 26 Truck Crane

Model

Technical Parameters QY 26

Length of the whole crane 12000 mm Brake distance ≤9 m

Width of the whole crane 2500 mm Min. ground clearance 232 mm

Height of the whole crane 3400 mm Oil consumption per 100 km 35 L

The 1st and 2nd wheel base 4125 mm Noisy level at cab ≤90 dB

The 2nd and 3rd wheel base 1350 mm Main Performance Parameters

Thread of the 1st shaft 2079 mm

Max. rated total hoisting

capacity 26 t

Thread of the 2nd and 3rd shafts 1845 mm

Max. hoisting moment of

primary arm 992 kN. m

Quality Parameters Length of primary arm 10.3 m

Quality of the whole crane 28450 kg Longest main arm 31.75 m

Load of the front shaft 6800 kg

Longest main arm and

auxiliary arm 40 m

Load of the middle and rear

shafts 21650 kg

Max. hoisting height of primary

arm 10.4 m

Power Parameters

Max. hoisting height of the

longest main arm 31.8 m

Engine model

C245 20

Max. hoisting height of the

longest main arm + auxiliary

arm

40 m

Rated power of engine 180 kw/rpm Working Speed Parameters

Rated speed of engine 1025 N.m/1400 r/min

Full extension/retraction time

of cargo boom- 95/56 s

Discharge Standard Euro II

Lifting/Approaching time of

cargo boom 72/42 s

Traveling Parameters Rated turning speed 3 r/min

Max. traveling speed

72 km/h

Simultaneous

extension/retraction time of

horizontal leg

30/25 s

Min. turning diameter

22 m

Simultaneous

extension/retraction time of

vertical leg

35/30 s

Gradeability

30%

Max. hoisting speed of main

and auxiliary hoisting single

rope under no-load/full load

110/90

Access angle ≥160

Off angle ≥10.5 0

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89

Hoisting Performance for Main Cargo Boom

Arm Length (10.3m) Arm Length (17.45m) Arm Length (24.6m) Arm Length (31.75m)

Working Range (m) Hoisting capacity (Kg) Hoisting capacity (Kg) Hoisting capacity (Kg) Hoisting capacity (Kg)

3.0 26000.00 14980.00 3.5 25500.00 14930.00 4.0 24300.00 14870.00 8630.00 4.5 21820.00 14820.00 8580.00 5.0 18900.00 14350.00 8530.00 5.5 16680.00 14040.00 8510.00 6550.00 6.0 14830.00 12790.00 8425.00 6450.00 7.0 12065.00 11700.00 7800.00 6030.00 8.0 9730.00 8955.00 7280.00 5360.00 9.0 7685.00 6860.00 4680.00 10.0 6670.00 6110.00 4160.00 11.0 5845.00 5390.00 3866.00 12.0 5160.00 4769.00 3670.00 13.0 4586.00 4274.00 3460.00 14.0 4073.00 3830.00 3330.00 15.0 3508.00 3440.00 3120.00 16.0 3000.00 3000.00 2718.00 17.0 2700.00 2485.00 18.0 2420.00 2230.00 19.0 2154.00 2005.00 20.0 1900.00 1810.00 21.0 1658.00 1635.00 22.0 1435.00 1435.00 23.0 1330.00 24.0 1150.00 25.0 982.00 26.0 825.00 27.0 686.00 28.0 555.00 29.0 440.00

Scale factor 10 6 4 3 Main hook weight 300KG 300KG 300KG 300KG

Min. elevation angle of main arm

280 300 200 190

Max. elevation angle of main arm

680 760 780 780

Hoisting Performance for Auxiliary Cargo Boom (Full Extension, Side and Back Working of Leg)

Main Arm (31.75m)

Auxiliary arm (8m)

Compensation angle (0)

00 150 300

Elevation Angle of Main Arm

Hoisting capacity (Kg) Hoisting capacity (Kg) Hoisting capacity (Kg)

78 2800 2350 1700

75 2800 2200 1600

72 2750 2050 1500

70 2600 1900 1450

65 2150 1650 1350

60 1800 1450 1250

55 1300 1200 1150

50 950 850 800

Auxiliary hook weight 55Kg

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90

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

QY52 Truck Crane

� It is installed with a chassis HQC5420J produced by our company and earmarked for QY 52 truck crane

with a fine traveling performance, and equipped with a WD615.44 environmental engine produced by

Hangzhou Engine Factory and meeting the discharge standard of Euro II. Adopting the leading

proportional control for the crane’s operation, it bears the performance of stepless and proportional speed

changes, the good micromotion performance and the comfortable operation.

� It has a complete and reliable safety protection. The oil circuits in every working mechanism are installed

with such control elements as the overflow valve, the balanced valve, the dual-direction hydraulic lock and

the cushion valve, making every working mechanism be more stable and reliable. Meanwhile, it is also

equipped with such safety devices as the height limiter, the moment limiter, the hydraulic oil cooler, the

control oil low pressure alarm, and the control oil and return oil contamination alarm.

� The amplitude mechanism adopts the single cylinder to propel forward, and the hinge points at the oil

cylinder are the oscillating bearing structure, which can avoid the impact of the additional transverse force.

The elevation angles of the cargo boom vary within –2°~80°.

� The main and auxiliary hoisting mechanisms drive the drum through the planet speed reducer by hydraulic

motor. The hoisting speed reducer is installed with the normal closed brake of the spring loading type. The

main and auxiliary hoisting mechanisms of the same model can work independently or unitedly, and they

are convenient and reliable in operation. The turning mechanism consists of the hydraulic motor, planet

reducer, returning bearing, etc. The turning reducer is installed with the normal closed brake of the spring

loading type. By the annulus of the small output gear in the turning mechanism and the inner gear ring of

the turning bearing, the crane can achieve the 360° full turning. With the controllable and free trackslip

function, it makes the cargo boom automatically align with the lifting load.

� The preposed fifth outrigger oil cylinder ensures crane’s 360° full turning working. The dual-grade

horizontal outrigger of the H-outrigger has a large span, strong bearing and good working stability.

� The display screen of the moment limiter in the cab can present you the crane’s working state, such as the arm

length, the range, the elevation angle of cargo boom, the hoisting height and the maximum hoisting capacity in

every working state, and hence brings extreme convenience to the operation.

� The cab is also equipped with cool-air conditioner, so you can start the air-conditioner only by operating

the corresponding switch on the armrest box. Furthermore this crane is installed with night illuminating

device.

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91

Main Technical Parameters for QY 52 Truck Crane

Model

Technical Parameters QY 52

Length of the whole crane 13070 mm Off angle ≥13 0

Width of the whole crane 2750 mm Min. ground clearance 232 mm

Height of the whole crane 3650 mm Oil consumption per 100 km 55 L

The 1st and 2nd wheel base 1450 mm

The 2nd and 3rd wheel base 3850 mm Main Performance Parameters

The 3rd and 4th wheel base 1350 mm Max. rated total hoisting

capacity 52 t

Thread of the 1st and 2nd shafts 2296 mm Max. rated hoisting moment 1568 kN. m

Thread of the 3rd and 4th shafts 2059 mm Length of primary arm 10.8 m

Quality Parameters Longest main arm 40.2 m

Quality of the whole crane 41500 kg Longest main arm and

auxiliary arm 40.2+15 m

Load of the 1st and 2nd shafts 16250 kg Max. hoisting height of primary

arm 11.5 m

Load of the 3rd and 4th shafts 25250 kg Max. hoisting height of the

longest main arm 40.5 m

Power Parameters

Max. hoisting height of the

longest main arm + auxiliary

arm

55.1 m

Engine model WD615.44 Working Speed Parameters

Rated power of engine 235 kw/rpm Full extension/retraction time

of cargo boom- 120/100 s

Rated speed of engine 2000 r/min Rising/falling time of cargo

boom 80/60 s

Discharge Standard Euro II Rated turning speed 0-2.4 r/min

Traveling Parameters

Simultaneous

extension/retraction time of

horizontal leg

30/20 s

Max. traveling speed 75 km/h

Simultaneous

extension/retraction time of

vertical leg

35/20 s

Min. turning diameter 24 m

Max. hoisting speed of main

and auxiliary hoisting single

rope under no-load/full load

114 m/min

Gradeability 35%

Access angle ≥180

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92

Rated Hoisting Capacity for Main Cargo Boom

Full Back and Side Extension Working of Leg Working Range (m) 10.8m 18.15m 25.5m 32.85m 40.2m

3.0 52000

3.5 44000

4.0 39000 28500

5.0 32000 28000 18500

6.0 25000 24000 18000 13500

7.0 20000 19800 17000 13500

8.0 16000 15300 16000 12500 8000

9.0 12200 13000 11200 8000

10.0 9800 10600 10200 7500

11.0 8000 8900 9300 7000

12.0 6550 7500 8200 6500

14.0 4550 5500 6000 5800

16.0 4000 4650 4800

18.0 3000 3600 3850

20.0 2100 2750 3050

22.0 1450 2300

24.0 1000 1800

26.0 1350

28.0 950

Scale factor of wire

rope 12 7 5 4 3

Min. elevation

angle of main arm -20 -20 -20 280 400

Rated Hoisting Capacity for Auxiliary Cargo Boom

Full Back and Side Extension Working of Leg

40.2+9.2m 40.2+15m Elevation Angle of Main Arm

ɑ=50 ɑ=150 ɑ=300 ɑ=50 ɑ=150 ɑ=300

10 3500

11 3200

12 3000 2400 2400

14 2700 2200 2000 2300 1500

16 2500 2000 1800 2000 1400

18 2200 1800 1700 1800 1300 1000

20 2000 1700 1600 1600 1200 1000

22 1800 1500 1400 1400 1100 900

24 1500 1400 1250 1200 1000 850

26 1200 1200 1100 1100 950 820

28 850 1000 900 1100 880 780

30 550 650 700 800 800 740

32 450 600 700 700

34 450 650

Min. elevation angle of main

arm 510 530

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93

QUALITY IS CHANGING THE WORLD

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94

SERIES OF SANY CRANE OF CONTAINER FRONT-HANDING MOBILE

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95

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY RSC45-5M Crane of Container Front-handing Mobile

� It is a full electric control and high quality engine with strong power, high efficiency, economical energy, low

noise and low displacement;

� The high quality gear box can automatically gear and shift, can anti-reversion forward and backward, can

stably drive, and with low noise and be free of maintenance;

� The heavy load driving axle can lubricate and cool independently;

� The imported multi-functional heavy box swing lifting tool makes the lifting be convenient, safe and reliable;

� The hydraulic system, adopting the technology of the load detection with turning preference function and

the flux magnification, brings easy and flexible operation, and high working efficiency. The system

produces less heat and low noise, and is precise in control and stable in turning;

� The cab and balance weight employs the patented drive movement technology;

� The graphics context LCD displays all the working parameters, and indicates the malfunctions and alarm

information. The machine has multiple automatic protection system.

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96

Technical Parameters for RSC45-5M Crane of Container Front-handing Mobile

Model

Technical Parameters RSC45-5M Model ELME817

Length 11230 mm Rotary angle +1050 /-1950

Width 4130 mm Side movement distance +800/-800 mm Overall dimension

Height 4780 mm Max. load-bearing 45000 kg

Load center: 1965mm

Lifting tool

Available scope ISC 20’-40’

Floor 1-4: 45000 kg Lifting object Container The 1st row

Floor 5: 43000 kg Overall mass 69500 kg

Load center: 3815mm Max. hoisting height 15100 mm The 2nd row

Floor 1-4: 31000 kg Obliquity 0-600

Load center: 6315mm

Arm

Travel 7070 mm

Loading capacity

The 3rd row Floor 1-3: 15000 kg Max. hoisting speed (non-load/full load) 420/250 mm/s

Model VOLVO TWD1240VE Max. traveling speed (non-load/full load) 25/21 km/h

Max. approaching speed (non-load/full load) 360/360 mm/s

Type

In-line 6 cylinders, 4 strokes,

central water cooled, turbo

charged, electro-injection Gradeability (non-load/full load) 39/32 %

Max. tractive force 360 kN Control mode

EDC III full electric control

system of CAN trunk Min. turning radius 8000 mm

Rated power 256 kW/2100 r/min Steering mode Servo-aid turning

Rated torque 1751 Nm/1200 r/min Wheel base 6000 mm

Tail gas discharge

standard Euro II Min. clearance 350 mm

Engine

Average oil

consumption ratio 197 g/kW.h 1st gear 3.6 km/h

Model CLARK 15.5HR36432 2nd gear 8.6 km/h

Gearing mode Automatic/manual 3rd gear 14.8 km/h Gear shifting box

Gears 4 gears for front and rear

respectively

Traveling speed

(F/R)

4th gear 25 km/h

Mode KESSLER+CO D102 PL341 Noisy level at cab ≤72 dB

Traveling brake Multi-sheet wet brake Temperature of cab 15-25 0C

Lubrication mode Concentrated lubrication Parking brake

Disk type brake of spring

brake and hydraulic release Working pressure of hydraulic system 23 MPa Driving axle

Max. static axle

load 1500 kN Total discharge capacity of hydraulic system 240 ml/r

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97

QUALITY IS CHANGING THE WORLD

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98

SERIES OF SANY ROTARY DRILLING RIG

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99

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY Rotary Drilling Rig:

� The series of SANY Rotary Drilling Rig are hi-efficiency pore-creating drilling equipment for pile foundation

construction, suitable for base foundation construction such as high-rise buildings, bridges and hydraulic

construction.

� With the advantages of famous brand drills at home and broad in design and technique, it has the same

performance parameters as the international-level products of its kind. And the international brand-name

products are employed for its key components. The machine is convenient and efficient in operation,

helpful for environmental protection and energy saving, and beneficial to comfortable and safe operations.

� The main body structure is designed rationally and has high hardness, which effectively ensures the

durability and firmness, and impact and vibration resistance, especially the dynamic head can provide

enormous torque, thus promoting the operation efficiency.

� With multi-choice of drill rods, it can use various drilling bits and tools, resulting in broad construction

choice. It is suitable for construction in clay, gravel, pebble, middle weathered stone and plateau frozen

soil strata and can provide solution of construction in the pebble bed which cannot be carried out by

ordinary drills.

� Due to the adoption of CAT C-9 electrojet turbine engine with supercharged intercooler, it has high

reliability and economical fuel consumption.

� Auto acceleration/deceleration functions, resulting in 5-10% fuel costs reduction. Once operation

stoppage, the speed of engines will automatically decelerate to save fuels, and when restarting, the speed

of engine could automatically resume to its setting value.

� Reliable system assurance: the international brand-name Rerxroth hydraulic system and electro-hydraulic

pilot control can automatically adjust the verticality of mast, EMC e-module real-time monitoring, 16 alarm

functions, PLC program controlling working state of drills and newly-designed safety cooling system can

satisfy working conditions and environment, also reliable Grade 3 alarm monitoring system can guarantee

normal operation of drills.

� The specially-recommended SR300 and SR250 SANY Rotary Drilling Rigs with enormous power can be

widely applied in enormous and excessive deep piling construction of foundation works, bridging the gap

in rotary drilling rigs with enormous power and excessive large caliber.

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100

Main Technical Parameters for SANY Rotary Drilling Rig:

Model

Technical Parameters SR128 SR168 SR220C SR250 SR300

Max. output torque 126kn*m 168kn*m 230kn*m 262kn*m 290kn*m

Rotary speed in drilling hole 7-35rpm 7-26rpm 7-26rpm 6-24rpm 5.6-28rpm

Max. pressing pressure 120kn 130kn 180kn 180kn 180kn

Max. pull force 140kn 160kn 200kn 200kn 200kn

Pressing pressure system stroke 3500mm 4500mm 5300mm 5300mm 5300mm

Right-left inclined angle of mast ±3° ±3° ±6° ±6° ±6°

Front inclined angle of mast 5° 5° 5° 5° 5°

Rear inclined angle of mast 15° 15° 15° 15° 15°

Model of engine 6bta5.9-c Cummins electrojet

turbine C-9 electrojet turbine

C-9 electrojet

turbine

C-9 electrojet

turbine

Configured power 128kw 182kw 250kw 250kw 250kw

Main hoist force 140kn 154kn 200kn 250kn 250kn

Main hoisting rope diameter 28mm 28mm 28mm 32mm 32mm

Main hoist speed 78m/min 78m/min 77m/min 62m/min 62m/min

Auxiliary hoist force 60kn 76kn 110kn 110kn 110kn

Auxiliary hoist rope diameter 20mm 20mm 20mm 20mm 20mm

Auxiliary hoist speed 60m/min 79m/min 66m/min 66m/min 66m/min

Max. hole depth 35m 56m 62~67m 70m 70m

Max. hole diameter 1500mm 1500mm 2000~2300mm 2500mm 3000mm

Shoe width of undercarriage 700mm 800mm 800mm 800mm

Equipment width under working condition 4000mm 4000mm 4300mm 4300mm 4300mm

Equipment width under transportation

condition 3000mm 3000mm 3000mm 3000mm 3000mm

Equipment height under transportation

condition 3000mm 3120mm 3393mm 369500mm 3695mm

Pulling 220kn 270kn 510kn 510kn 510kn

Chassis type SY300 CAT330C CAT330C CAT330C

Total weight including the configuration of

standard drill rod 36t 55t 65t 68t 72t

Main Performance Parameters for SRC 128-type SANY Rotary Drilling Rig:

Items Values Items Values

Max. output torque 126kn*m Auxiliary hoist speed 20mm

Rotary speed of drill 7-35rpm Max. hole depth 35m

Max. pressing pressure 120kn Max. hole diameter 1500mm

Max. pull force 140kn Equipment width under working condition 4180mm

Pressing pressure system stroke 3500mm Equipment width under transportation condition 2500mm

Right-left inclined angle of mast 3° Equipment height under transportation condition 4245mm

Front inclined angle of mast 5° Max. truck speed 73km/h

Rear inclined angle of mast 15° Max. gradeability 11°

Manufacturer of engine Cummins Braking distance ≤10 (30km/h)

Model of engine C245 20 (Euroɑ) Min. turning radius ≤15m

Power of engine 180kw Min. ground clearance 286mm

Main hoist force 140kn Angle of access 18°

Main hoisting rope diameter 28mm Off angle 12.5°

Main hoist speed 76m/min Chassis type HQC5290J

Auxiliary hoist force 60kn Total weight including the configuration of standard drill rod 32T

Auxiliary hoist rope diameter 60m/min

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101

THE ESSENCE OF SANY BRAND LIES IN ITS HIGH RELIABILITY

Series of SANY Electro-hydraulic Pile Drivers

� It bears not only the power ability and construction efficiency of the crawler pile driver, but also the safe

stability and excellent performance—price ratio of the step crawler pile driver.

� With strong versatility, it is equipped with two kinds of guide rails, and can be bridged with 8 working

devices, such as the long screw with an aperture of dia. 400~1000mm, the SMW operating multiaxial drill

with an aperture of dia. 400~850mm, the diesel oil hammer with a large tonnage, the hydraulic hammer

and the vibratory hammer, etc.

� It can accurately control the vertical degree of the drilling hole.

� In the operating cab, a clear visual field and electro-hydraulic operation provide the operator a comfortable

and convenient operating condition.

� The travel mechanism with a hydraulic and flexible crawler chassis makes a prominent maneuverability

available.

� It is easy in maintenance, stable in traveling, and safe in operation.

� It is accurate and reliable in matching piles, helpful for construction in city and its environmental

protection.

� A flexible and quick traveling results in high efficiency.

Due to the above advantages, the SF558 multifunctional electro-hydraulic crawler pile driver can be widely

used in various industrial and civil constructions, such as the foundation works and deep foundation

supporting works where various piles are applied, and the watertight dam works in flood control works. It is

really a kind of machinery with excellent performance and suitable for the underground pile foundation

construction in buildings, bridges, harbors and reservoirs.

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102

Technical Parameters for SF558 Electro-hydraulic Pile Driver

Items Scheduled Parameters

Driving power (kW)/ rope length (m) 30/360

Speed with rope of main hoist (m/min) 15.6; 16.6; 17.6; 18.5; 19.5; 20.5 from Floor 1 to 6 respectively Main Hoist

First layer pull force of main hoist (kN) 93.7; 88.2; 83.3; 79; 75; 71.4 from Floor 1 to 6 respectively

Driving power (kW)/ rope length (m) 22/180

Speed with rope under ranged hoist (m/min) 10-13.5 Ranged Hoist

First layer pull force of ranged hoist (kN) 87

Driving power (kW)/ rope length (m) 9/150

Speed with rope of auxiliary hoist (m/min) 10.7-12.9 Auxiliary,

Pressured Hoist First layer pull force of auxiliary hoist (kN) 50

Traveling speed (km/h) 0.3-0.6 (5-10m/min)

Swing speed (r/min) 1

Chassis

Swing driving power (kW) 18.5

Pressure of hydraulic system (Mpa) 28 Mpa for traveling, and 18 Mpa for oil cylinder

Traveling mode/ swing angle Hydraulic crawler/360 degree

Climbing capacity of pile support 18 degree (removing mast during upward and downward the pit); 2

degree (with mast)

Supporting mode of mast Supported by 3 points of bearing

Maximum/combined length of mast (m) 36/21; 24; 27; 30; 33 (5 kinds)

Mast diameter (mm) 720

Allowed pile pullout force of mast (kN) 600

Center distance of two small/big guide rails (mm) 330/600

Mast Declining range of mast 5 degree for forerake and retroversion respectively

Length/width of undercarriage on ground (mm) 4790/ outspread 4400; 3400 for contraction

Crawler Crawler width (mm) 760

Front outrigger Push force of front outrigger cylinder (kN) Push 424 /Pull 163

Back outrigger Push force of back outrigger cylinder (kN) Push 424 /Pull 163

Push and pull force of jack oil cylinder (kN) Push 84/Pull 43 Jack

Shoe Width of

Crawler

Push and pull force of oil cylinder at crawler shoe

width (kN)

181/134

Horizontal

adjustment

Push force for horizontally adjusting oil cylinder

(kN)

Push 422/Pull 290

Linear velocity under inclined supporting

adjustment (m/min)

Push 0.96/Pull 1.87

Ground pressure (Without working devices): Supporting leg (MPa) 0.46; Crawler rail

(MPa) 0.065

Quality of combined balance weight (t) 9.5, 3.5, 3.5

Overall dimensions under working state (m) 10.29*4.4*36

Dimensions under transport action (m) 10.29*3.3*3.28

Gross weight of the whole machine (t) 69.9 (excluding balance weight)