sap overview for managers
TRANSCRIPT
SAP for Managers: An Overview
Friday, February 27, 2015 1
SAP Fundamentals
Friday, February 27, 2015 2
• Full name of SAP translates into English from German as “Systems, Applications and Products in Data Processing”• The full name of SAP is rarely used now
• SAP is pronounced as “ES-AYE-PEE” and not “SAP”• SAP’s architecture is based on “3-tier” client-server
technology (GUI layer, application layer and database layer)• Hence the name “R/3”• “R/3” does not stand for “Release 3”
• ABAP/4 (Advanced Business Application Programming Language Version 4) is the proprietary programming language in which the SAP product is programmed and customisation done
• SAP has categorised basic business processes in an organisation.• These “building blocks” of processes are called “modules”• SAP’s “honeycomb structure” depicts the “core R/3 modules”
• SAP upgrades to new features through version management• The latest version of SAP is mySAP ECC (Enterprise Core Component) 6.0• Previously SAP versions were named as 4.xa. The last version is this series
was SAP version 4.7. After this SAP discontinued this nomenclature and moved to ECC nomenclature
• To cater to specific country needs, SAP has various “country versions” to be bolt-on the base R/3. Now some country version is built in ECC• Country Version for India is called CIN (Country India Version)
• To cater to industry specific requirements, SAP has various Industry Solutions (IS) e.g. IS-Oil for Oil and Gas, IS-Mills for Mill Products, IS-Retail for Retail
• E-commerce based modules like CRM, SRM are added components to R/3
Sales &Sales &DistributionDistribution
SDSD
MMMM
PPPP
QMQM
PMPM
HRHR
FIFI
COCO
TRTR
PSPS
WFWF
ISIS
MaterialsMaterialsMgmt.Mgmt.
ProductProductPlanningPlanning
QualityQualityMgmt.Mgmt.
Plant MaintePlant Mainte--nancenance
HumanHumanResourcesResources
FinancialFinancialAccountingAccounting
ControllingControlling
TreasuryTreasury
ProjectProjectSystemSystem
WorkflowWorkflow
IndustryIndustrySolutionsSolutions
R/3R/3R/3Client/Server
ABAP/4
Client/ServerClient/Server
ABAP/4ABAP/4
Sales &Sales &DistributionDistribution
SDSD
MMMM
PPPP
QMQM
PMPM
HRHR
FIFI
COCO
TRTR
PSPS
WFWF
ISIS
MaterialsMaterialsMgmt.Mgmt.
ProductProductPlanningPlanning
QualityQualityMgmt.Mgmt.
Plant MaintePlant Mainte--nancenance
HumanHumanResourcesResources
FinancialFinancialAccountingAccounting
ControllingControlling
TreasuryTreasury
ProjectProjectSystemSystem
WorkflowWorkflow
IndustryIndustrySolutionsSolutions
R/3R/3R/3Client/Server
ABAP/4
Client/ServerClient/Server
ABAP/4ABAP/4
SAP’s famous “honeycomb structure” depicting the core R/3 modules
SAP Core Modules
Friday, February 27, 2015 3
Sales and Distribution (SD)Customer Master, Enquiry, Quotation, Sales Order Processing, Pricing, Credit Management, Transportation, etc
Materials Management (MM)Vendor Master, Enquiry, Quotation, Purchase Orders, Pricing, Inventory Management, Inventory Valuation, Stock Transfer, etc
Production Planning (PP)Planning Strategy, MRP, BOM, Routing, Work Center, Production Orders, etc
Quality Management (QM)Inspection Plan, Incoming Quality, In-process Quality, Finished Goods Quality, Quality Certificates, etc
Plant Maintenance (PM)Maintenance Orders, Breakdown Maintenance, Preventive Maintenance, Maintenance Notifications, etc
Human Resources (HR)Payroll, Training, Recruitment, Performance Management, etc
Financial Accounting (FI)Chart of Accounts, Accounts Payable, Accounts Receivables, Invoice Verification, Asset Accounting, etc
Controlling (CO)Cost Center Accounting, Profit Center Accounting, Internal Orders, Product Costing, etc
Treasury (TR)Funds Management, Cash Management, etc
Project Systems (PS)Work Breakdown Structure (WBS), Internal Projects, External Projects, Project Costing, etc
Workflow (WF)Not a separate module actually but the feature is built into most modules
SAP “New Dimension” Product Portfolio
Friday, February 27, 2015 4
Non R/3 modules – With the advent of e-business and various other specific business requirements, SAP added new modules around 1998-99
CRM – Customer Relationship Management intended to capture sales transactions over the net and also other features like call center activities. This product is a close competitor to Siebel.
SRM – Supplier Relationship Management intended to capture purchases over the netPLM – Product Lifecycle Management APO – Advanced Planner and Optimiser intended to provide features of rule based shop floor
scheduling and optimisation, global availability checks across multiple plants, transportation optimisation, etc. This product is a close competitor to i2.
BW – Business Warehouse intended to provide management reporting and data miningSEM – Strategic Enterprise Management intended to provide financial consolidation for group
companies, balance score card, etcDMS – Document Management SystemEHS – Environment, Health and Safety
SAP has now reorganised its module based components into process based components and included e-business components into it. But module based terminology is still popularly used in most cases.
SCM – includes erstwhile MM, PP, PM, APO and SRM modulesCRM – includes erstwhile SD and CRM modulesFinancials – includes erstwhile FI, CO, SEM and BW modulesPLM – includes erstwhile QM and PLM modules
Industry Solutions (IS)Various Industry specific solutions like IS-Oil, IS-Mills, IS-Auto, IS-Banking, IS-Retail, etc
SAP Technical Areas: ABAP and BASIS
Friday, February 27, 2015 5
Technical areas of SAP consist ofABAPBASIS
BASIS involvesServer sizingSAP system installationDatabase administrationPerformance tuningTransports (i.e. transporting configuration and customisation
from one system to another)User authorisations“Patch” and “Hot Pack” applications
Patches or hot packs are pieces of “correction codes” released by SAP from time to time or when there is a product problem
SAP version upgrade
SAP Technical Areas: ABAP and BASIS
Friday, February 27, 2015 6
SAP’s Source Code
SAP identified “user exit” at pre-defined points in source code
You can write your own code here and return to source code
You will require a special key from SAP to modify “source code”. It is strongly discouraged as SAP may consider to withdraw its warranty support if source code is modified
ABAP involves programming in ABAP language for customisation popularly called “RICEF”
Reports (customised reports)Interfaces (with other systems)Conversions (for migrating data from legacy system to SAP)Enhancements (to address unique business conditions by writing a piece of code through “user exits” or “module pool”)Forms (for document outputs like Invoice, Purchase Orders, etc.
Minimum customisation is strongly recommended for
Faster testingEasier maintenanceEasier upgrade
SAP has introduced Netweavertechnology which is an SOA (Service Oriented Architecture) in 2003
Friday, February 27, 2015 7
Printed MIS vs. SAP “Drilldown” Report: A Change in Mindset for Managers
Country Region State Target Sale ($) Actual Sale ($)
India North Delhi 100,000 110,000
India North Punjab 120,000 125,000
India North UP 80,000 75,000
India West Maharashtra 200,000 230,000
India West Gujarat 150,000 180,000
India East West Bengal 50,000 20,000
India East Bihar 30,000 25,000
Traditional MIS is comes in two dimensional printed format. Many managers today feel comfortable in this format as they do not have to learn to extract the report directly from the system. This comes from DYFM (Do it for me) mindset as opposed to DIY (Do it yourself) mindset. Such MIS formats can only provide static and limited information and cannot adequately highlight exceptions.
Friday, February 27, 2015 8
Printed MIS vs. SAP “Drilldown” Report: A Change in Mindset for Managers
Country Target Sale ($) Actual Sale ($)
India 1,000,000 850,000
USA 10,000,000 10,100,000
China 5,00,000 6,00,000
“Drill-down” MIS reports, which most standard SAP reports are, can present information in a better way enabling management by exception.
But managers need to be conversant with using the system to view and analyse MIS online and real-time, as opposed to reports printed and given to them by their assistants.
Region Target Sale ($) Actual Sale ($)
North 30,000 35,000
West 40,000 50,000
East 10,000 5,000
State Target Sale ($) Actual Sale ($)
West Bengal 5,000 4,000
Bihar 3,000 3,500
Jharkhand 2,000 2,200
City Target Sale ($) Actual Sale ($)
Kolkata 3,000 500
Durgapur 1,000 1,500
Siliguri 2,000 2,000
Friday, February 27, 2015 9
Interfaces: A Key Element in Customisation
Complexity of Interfaces depend on factors like whether they are one-way or two-way, real-time or batch, etc.
Core Processes including HR is in SAP
3rd Party Payroll Software
Employee Master Data
Consolidated Financial Entry
Friday, February 27, 2015 10
Conversion Programs: Key to Successful Data Migration
Conversion Programs assist in large volume transfer of data from legacy systems to SAP
Raw Data
Cleaned Data
Full Data
Data Upload
Data in SAP
Friday, February 27, 2015 11
SAP Products in ERP Space
SAP ECC is the flagship product of SAP meant for core business processes of large enterprises
SAP has various non-ERP (CRM, SRM, APO, BI, BO, etc.) and Industry Solutions (IS). Mostly Companies use them as add-ons to ECC, though some of them can be interfaced with non-SAP ERPs
SAP Business One (SAP B1) is a product purchased by SAP to cater to the requirements of small and medium enterprises
SAP Business By Design is SAP’s attempt to provide a cloud based ERP platform
SAP Business All in One (A1) is not a separate product. It is a Brand promoted by SAP in an attempt to “productise” SAP ECC for Medium Enterprises
Friday, February 27, 2015 12
All-in One: SAP’s Attempt to Productise ERP
Manufacturing, Financial Services, Education
Discrete, Continuous
Automobile, Electronics
Passenger Vehicle, Auto Ancillary
Steering Manufacturing
Your Company
Traditional SAP Deployment: SAP ECC configured/ customised ab-initio to
support company’s business process
SAP ECC pre-configured to “productise” for a micro-
vertical
Remnant configuration/ customisation done for a specific Company in the micro-vertical. Expected to reduce time, effort
and cost of SAP deployment
Popular Licensing Policy in ERPs
Friday, February 27, 2015 13
• Based on named users. E.g. SAP, Oracle
• Based on Concurrent users. E.g. Microsoft
• There are other licensing policies based on number of employees, no. of articles, etc.
Types of Licenses: Example SAP
Friday, February 27, 2015 14
• Developer License – Meant for developers
• Professional License – Meant for users expected to transact in multiple modules
• Semi Professional License – Meant for users expected to transact in one module
• Employee License – Meant for users expected to only view information and reports
SAP Licensing – Facts and Caution
Friday, February 27, 2015 15
• Price of Employee License < Semi Professional License < Professional License < Developer License
• Hence, the total licensing cost not only depends on the number of licenses and discount offered by the vendor, but also on the mix of licenses
• There are means to reduce the number of named licenses like using common user id based on role or designation, using a common user id yet capturing user information through customised tables and enhancements, using a portal to capture transactions and then programmatically pumping the data in SAP . Most of these techniques are violation of SAP’s licensing agreement and hence must be avoided unless a specific clearance is obtained from SAP
Commercial Elements in ERP License
Friday, February 27, 2015 16
• License Price
• Annual Maintenance Contract (AMC) as a percentage of License. To be paid annually in advance. For product bug fixes, minor upgrades, etc. Not for maintenance of configuration and customisation
• Taxes and Duties• Service Tax for AMC• Both VAT/ CST and Service Tax for License
SAP Enterprise Structure: Financial
Friday, February 27, 2015 17
• Company Code = Legal Entity• Profit Centre = Division below legal entity where profit and loss statement can be obtained• Business Area = Division below legal entity where balance sheet can be obtained• Controlling Area = Area where management reporting can be obtained. Can cut across multiple legal entities• Segments = Used for segmental reporting• Cost Centre = Element that captures cost and passes on to Profit Centre (where ever applicable)
Financial Enterprise Structure Relationships
Friday, February 27, 2015 18
• Company Code to Profit Centre = 1: n
• Company Code to Business Area = 1: n
• Company Code to Controlling Area = m : n
• Profit Centre to Cost Centre = m : n
Financial Enterprise Structure: Application
Friday, February 27, 2015 19
Company
FMCG Tobacco Hotel
Legal Entity, hence Company
Code
Profit Centres, if only P&L required
Business Area, Balance Sheet
required
Financial Enterprise Structure: Application
Friday, February 27, 2015 20
Plant 1 –Product
1
Plant 2 –Product
1
Plant 1 –Product
2
Plant 2 –Product
2
Plant 1 Plant 2
Product 1
Product 2
Segment
Financial Enterprise Structure: Application
Friday, February 27, 2015 21
Company 1 Company 2 Company 3Consolidated view of same business
run across multiple companies
Financial Enterprise Structure: Application
Friday, February 27, 2015 22
Profit Centre 1
Profit Centre 1
Revenue
Cost Centre 1
Cost Centre 2
Cost Centre 3
Cost Centre 4
100%
40%
60%
100%
Cost not allocated to any Profit Centre. Gets consolidated at Balance Sheet for financial reporting
Less: Expenses
= Profit/ Loss Cost allocation based on rules
Enterprise Structure for Inventory Management
Friday, February 27, 2015 23
Plant
Storage Location (Raw Material)
Storage Location (WIP)
Storage Location (Finished Goods)
Storage Bin 1
Storage Bin 2
Valuation of Inventory is at Plant level
Enterprise Structure for Inventory Management: Example
Friday, February 27, 2015 24
Manufacturing Plant
Warehouse
Inventory valued at $100
Transportation Cost $10
Inventory may be valued differently from
manufacturing plant
Manufacturing Plant and Warehouse are defined as separate Plants in SAP as inventory may be valued differently in these two locations.
Enterprise Structure: Purchasing
Friday, February 27, 2015 25
Purchasing Organisation – Administrative unit responsible for certain type of purchases e.g. Central purchases for above certain value, local purchases, etc.
Purchasing Group – Groups under a Purchasing Organisation responsible for certain category of purchases, e.g. Raw material group, Spares and consumables group
Purchase Organisation to Purchasing Group = 1 : n
Purchase Organisation to Plant = 1 : n
Purchase Organisation to Company Code = n : 1
Purchasing Enterprise Structure: Example
Friday, February 27, 2015 26
Head OfficeCentral Purchasing Organisation for high value purchase
Manufacturing PlantsPlant Purchasing Organisation for urgent lower value plant specific purchase
Regional OfficesRO Purchasing Organisation for office supplies
Enterprise Structure: Sales and Distribution
Friday, February 27, 2015 27
Sales Organisation – Administrative unit responsible for sales, typically over a particular region
Distribution Channel – Supply Chains through which products are distributed e.g. Retail, wholesale, internet, etc
Division = Similar product groups
Sales Area = Combination of Sales Organisation, Distribution Channel and Division
Sales Office = Organisational units responsible for sale under a Sales Area
Sales Employee = Employees in a Sales Office
Sales and Distribution Enterprise Structure: Example
Friday, February 27, 2015 28
Tobacco FMCG
North
West
East
South
Wholesale Retail
Sales Organisation
Division
Distribution Channel
What is Master Data?
Friday, February 27, 2015 29
• Master Data refers to data that is relatively “static” compared to the other type of data i.e. Transaction data
• For example, Material Master is a Master Data, while Purchase Order is a transaction data
• In SAP Master Data does not only carry information about the data element (e.g. Material code, material description, etc. in case of Material Master, but also data that defines certain business processes, e.g. MRP type, Planning Strategy, Valuation Class, etc.
• Hence, maintaining master data with correct value is of utmost importance in SAP
Example: Material Master
Friday, February 27, 2015 30
“Views” of the master for an organisational element (e.g. Company code, plant, etc.) define what the master is and how the master should drive the transaction for different types of transactions e.g. Accounting transaction, costing transaction, MRP transaction, etc., for the particular organisational entity
Example: Customer Master
Friday, February 27, 2015 31
Customer’s Head OfficeFrom where PO was issuedSold-to Party
Customer’s PlantWhere the goods have to be shippedShip-to Party
Customer’s Regional OfficeFrom where payment is madeBill-to Party
Example: Bill of Material
Friday, February 27, 2015 32
• Bill of Materials (BOM) refers to a structured multilevel hierarchy depicting the components that are required to manufacture the finished products including the quantities of the components required for one unit of the finished product and then the components that are required to manufacture the components.
• In the example here, 2 units of B and 1 unit of C are required to manufacture 1 unit of A and then 3 units of X and 2 units of Y are, in turn, required to manufacture 1 unit of B
• The final product which is not further processed and sold to the customer (A, in this example) is called “finished product”. The intermediate products made out of raw materials and that go as input to the finished product are called Semi-finished product (B, in this example). The materials which are procured from outside (X and Y in this example) are called “raw materials”
A (1)
B (2) [1] C (1)
X [3] Y [2]
Example: Routing
Friday, February 27, 2015 33
• Routing is a set of manufacturing processes that are required to manufacture a product from its components
• In the above diagram, an oval shaped sheet is to be manufactured from a square sheet. For this, the square sheet needs to be “cut”, then the edges of the oval sheet needs to be smoothened through “chamfering” process and finally the oval shaped sheet needs to be “packaged” before sending to the customer. These manufacturing steps are called “Operations”
• These operations are executed in a machine or group of machines or by a group of people. These or they are called “Work Centers”
• Each operation takes a certain number of hours to be completed, in general. This is called “Standard Time”
Operation No. Work Centre Operation Standard Time (Hrs.)
10 Lathe Cutting 20
20 File Chamfering 10
30 Labour Packaging 5
Understanding Plant Operations with SAP: Procurement
Purchase Requisition
Purchase Order
Goods Receipt
Invoice Receipt
Payment
Basic Purchase Cycle
User Dept
Purchase Dept
Stores Dept
Accounts Dept
Stock Accounting
3 Way Invoice Verification
Accounts Dept
Impact on Accounting
Material document
Accounting document
Understanding Plant Operations with SAP: Sales Planning
• Towards the end of Month M0, you plan for M1, M2 and M3 with the requirement of Month M1 as Firm (F) and requirements of Months M2 and M3 as Tentative (T).
• When you come to end of Month M1, you revise the requirement of Month M2 and make it Firm, you also revise the requirement of Month M3, but still keep it Tentative and you forecast the requirement of Month M4 also.
• Since the plan “rolls over” at the end of each month to new set of firm and tentative plan, this type of planning is called “Rolling Plan”.
• In this particular case, it is a “3 month Rolling Plan”
M0 M1 M2 M3 M4 M5
100 (F) 120 (T) 130 (T)
110 (F) 120 (T) 150 (T)
125 (F) 140 (T) 160 (T)
Rolling Plan for Product A
At Month M0
At Month M1
At Month M2
Understanding Plant Operations with SAP: Deterministic and Consumption Based Planning
• Deterministic Planning is a type of MRP applied to components or products whose demand is determined by the demand of the final product and hence controlled by the Bill of Materials. Normally materials used for production including raw materials, semi finished products and finished products are planned based on deterministic planning
• Consumption based planning is a type of MRP applied to materials which are consumed in the organisation but whose demand is not directly determined by the demand of the products the company produces or sells. Spare parts, consumables like stationary, etc. are planned using Consumption based planning. Important determining points in Consumption based planning are
• Reorder quantity (based on Economic Order Quantity or EOQ)• Reorder point• Lead time of procurement• Safety Stock
A (1)
B (2) [1] C (1)
X [3] Y [2]
Reorder Qty (EOQ)
Reorder Point
Lead Time to Procure
Safety Stock
Understanding Plant Operations with SAP: Planning Strategies
• Planning Strategies are primarily 2 types• Make to Order – When a company procures the components and manufactures the semi-finished and finished products after receiving confirmed order from customer• Make to Stock – When a company procures the components and manufactures the semi-finished and finished products based on forecast before receiving confirmed orders from customers
• Make to Order and Make to Stock strategies optimise two counter-acting forces (a) speed of service or delivery (b) inventory carrying cost• Hence, most companies try to balance these two counter acting forces by adapting a hybrid of make to order and make to stock strategies
A
B C
X Y
Make to Stock
Make to Order
If the company forecasts at the level of finished product, it is called “Planning without Final Assembly”
If the company forecasts at the level of semi-finished product, it is called “Planning at assembly level
Fixing this “bar” depends on (a) value addition from B to A (b) variability at finished product level
At what level a company can forecast depends on (a) if B is also sold (b) variability of A
Understanding Plant Operations with SAP: MRP
• Demand Elements create demand e.g. PIR (Planned Independent Requirement), Dependent Requirement, Sales Order (if Sales Order is both a Planning AND Execution Instrument, if Sales Order is ONLY an Execution Instrument, then it is not a Demand element)• Supply Elements satisfy the demand created by Demand Elements, e.g. Stock, Planned Order, Purchase Requisition, etc.• MRP Run ATTEMPTS to balance the Demand Elements and Supply Elements i.e. after an MRP Run Demand Element <= Supply Element• Lot Size determines the quantity in which the products can be produced from an engineering perspective. In a fixed lot size scenario, products can be made only in specific lots, neither more nor less. In that case, multiple planned orders can be created and Supply Element may become greater than Demand Element after execution of MRP. In the example above, if the manufacturing process of A dictates to produce based on fixed lot size of 50, then 2 planned orders each of 50 will be created. Thus Supply Element will be greater than Demand Element by 20 after MRP Run. The Production Planner can then decide whether to produce 2 lots of total 100 (and hence have an excess inventory of 20) or 1 lot of 50 and risk loss of sale of 30 units• If there is a Sales Order of 20 units, whether it will be considered as Demand Element or not depends on whether the Planner considers this order a part of forecast (PIR) which has got converted (in which case the Sales Order is just an Execution Instrument) or this is an additional Demand Element over and above the forecast of 100 (in which case the Sales Order is both a Planning and Execution Instrument). In the former case there will be no change in the Planned Order of 80. But, in the latter case, a Planned Order of 100 will be created.
Demand (-)/ Supply (+) Elements
Value
PIR 100-
Stock 20+
Planned Order 80+
A (1)
B (2) [1] C (1)
X [3] Y [2]
MRP Run Output for A
Demand (-)/ Supply (+) Elements
Value
DReq 160-
Stock 40+
Planned Order 120+
MRP Run Output for B
Understanding Plant Operations with SAP: Shop Floor Planning
• Material Availability Check
• Capacity Planning
• Scheduling
• SAP ECC supports planning assuming “infinite capacity”. Overloaded capacity can be manually (i.e. not algorithmically) levelled
Understanding Plant Operations with SAP: Capacity Planning
Forging Machine
Lathe Machine
Packaging Machine
Input Material
Output Material
P1 (1 unit)
10H 20H 5H
P2 (1 unit)
30H 10H
0 HR 10 HR 10 HR 30 HR 30 HR 35 HR
0 HR 30 HR 30 HR 40 HR
Infinite capacity planning scenario
• Throughput time for P1 is 35 hour and that for P2 is 40 hour• No wait time• No bottleneck capacity
Understanding Plant Operations with SAP: Capacity Planning
Forging Machine
Lathe Machine
Packaging Machine
Input Material
Output Material
P1 (1 unit)
10H 20H 5H
P2 (1 unit)
30H 10H
0 HR 10 HR 30 HR 50 HR 50 HR 55 HR
0 HR 30 HR 30 HR 40 HR
Finite capacity planning scenario• Throughput time for P1 is 55 hour and that for P2 is 40 hour• Wait time of 20 hour for P1• Lathe machine is a bottleneck capacity
BOTTLENECK
Wait time = 20 HR
Understanding Plant Operations with SAP: Production Execution (Discrete)
Planned Order generated from MRP
Make or Buy?
Purchase Requisition
Buy
Procurement Process
Production Order
Check Availability of Materials (Available to Promise – ATP)
Capacity Planning
Scheduling
Goods Issue from Stores to Shop Floor (Material Requisition Note or MRN and Goods Issue Slip)
Goods Issue of input materials (copied from BOM) to Production Order
Confirmation of Operations in Production Order (copied from Routing)
Good Receipt from Production Order to Finished Goods Storage
Material in WIP (Work in Progress)
WIP gets converted to FG (Finished Goods)
Understanding Plant Operations with SAP: Costing
Fixed Variable
Indirect
Direct
Understanding Plant Operations with SAP: Product Costing
A (1)
B (1)
C (1)MAP = $10
Standard Processing Cost = $ 20
Standard Cost = $30
Standard Processing Cost = $ 50
Standard Cost = $80
Actual units issued = 2
Actual units issued = 1
Actual Cost = $10 *2 + $ 30 = $ 50Variance for process = $ 20Inventory valuation at standard = $ 30Inventory valuation at actual = $ 50
Actual Processing Cost = $ 30
Actual Processing Cost = $ 70
Actual Cost = $50 + $ 70 = $ 120Variance for process = $20Inventory valuation at standard = $ 80Inventory valuation at actual = $ 120
Understanding Plant Operations with SAP: Sales and Distribution
Sales Order
Availability Check
Credit Check
Picking and Packing
Post Goods Issue
Transportation
Types of ERP Projects
• Greenfield Implementation
• Roll-out
• Enhancement
• Upgrade (Functional and Technical)
• Maintenance
Delivery Models
In-house Outsourced
Onsite
Offshore
Near Shore
Greenfield Implementation Maintenance
Greenfield SAP Implementation Method: ASAP
Project Preparation
Business Blueprint
RealisationFinal
Preparation
Go Live and Hyper Care
Support
Project Preparation: Key Activities
• Detailed Project Plan• Detailed Project Scope• Project Governance• Hardware and Network Sizing• Implementation Strategies
• Interface Strategy• Data Migration Strategy• Reports Strategy• Authorisation Strategy• Training Strategy• Organisational Change Strategy
Business Blueprint: Key Activities
• To Be Process• Key Data Structure Design• Functional and Technical Specs for RICEF• Authorisation Matrix Definition• Organisational Impact Analysis• Training Calendar• Raw Data Collection and Cleaning
Realisation: Key Activities
• Configuration• Customisation• Unit Testing• Integration Testing• User Acceptance Testing• Authorisation Profile Setup and Testing• Full Data Preparation for Migration• Training Manual Preparation• Change Management Communication
Final Preparation: Key Activities
• Master Data Migration• End User Training• Cut-Over Strategy• Help Desk Setup
Go Live and Hyper Care Support: Key Activities
• Go Live• Hyper Care Support• Monitor SLA• Project Closure
Go Live and Cutover
Implementation StartApril 1, 2015
Go LiveApril 1, 2016
Cut OverApril 5, 2016
Black Out
Types of Commercial Arrangements
• Fixed Fee
• Time and Material
• Mixed Mode
Components of Total Cost of Ownership in ERP Projects
• License Fee
• AMC for License
• Hardware and Networking
• Consulting Fees
• Travel and Living Expenses
• Taxes and Duties
• Hidden Costs – Cost of Internal Resources, Change Management Costs
Calculating “Charge-out Rate”
Heads $
Direct Salary 100
Company Overheads 30
Non Billable Resource Cost 20
Sales and Marketing Cost 40
Bench Cost 30
Margin 80
Charge Out Rate 300
Charge Out Rate: Direct Salary = 3
Effort Estimation Template
Module Level of Resource
Charge-out Rate
PP BB BB RZ RZ FP PIS
Prj. Mgr PC 100 1 1 1 1 1 1 0.5
SD SC 80 1 1 1 1 1 1 0.5
SD AC 50 0 1 1 2 2 1 1
MM SC 80 1 1 1 1 1 1 0.5
MM AC 50 0 1 1 2 2 1 1
FI SC 100 1 1 1 1 1 1 0.5
FI AC 60 0 1 1 2 2 1 1
ABAP SC 70 1 1 1 1 1 1 0.5
ABAP AC 40 0 1 1 4 4 2 1
BASIS SC 70 1 1 0.5 0.5 0.5 0.5 0.25
BASIS AC 40 0 1 1 1 1 1 1