Sapa Profiles India An Introduction

Extrusions unit, Kuppam

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The Plant

•  Sapa Profiles India Pvt. Ltd. acquired the extrusions division of Alufit India in Q1, 2011

•  The plant is located at Kuppam, Andhra Pradesh

•  The plant covers a total area of 146,000 sq. m.

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Extrusion process

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Extrusions Press

•  The extrusions unit currently has one UBE press installed in 2008

•  The press has a cylinder size of 8 inches and a press force of 2,250 MT

•  Annual capacity at the plant is 10,000 tonnes

•  Currently the plant extrudes sections in alloys 6063, 6060, 6061, 6082 and 6101

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Finishing Capabilities

Anodising unit

•  17 tank process

•  Capacity of 3,000 tonnes per annum

•  Thickness – 5 to 25 microns

•  4 shades

Powder Coating unit

•  Capacity of 4,000 tonnes per annum

•  Thickness

•  Powder coating 60 to 80 microns

•  PVDF 35 to 45 microns

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Client Portfolio

Building & Construction

•  S P FAB •  Raheja Constructions •  Indialand Properties •  Permasteelisa

Industrial

•  Saira Alluminio •  Amphenol •  BHEL •  CPS Colour Lab •  SLV Engineers •  SkyFuel

Sapa Profiles India has recently extruded heat sink sections for Nokia Seimens Network and test samples have been delivered to the client for approval

•  Sapa Profiles India already supplies to various companies, both in the building & construction sector as well as in the Industrial sector

•  A few of our major customers are

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Future Investements

•  With a strong vision for India and the understanding that constant investments are needed to service customers better, Sapa Profiles India has decided on various investements plans over the next few years

•  Some of them are:

•  Fabrication equipment at the Kuppam Plant (Double saw, Miter cut saw)

•  New stretching equipment

•  Fabrication equipment for solar mounting systems

Fabrication Unit, Bangalore

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Fabrication Unit

•  Sapa Profiles India Private Limited, incorporated in June 2010.

•  Located in Bommasandra Industrial Area Bangalore, with an initial investment of Rs.10_crores with plant size – 1,600 sq m.

•  Commenced commissioning of machines and trial production from December 13, 2010

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Capabilities Planned for Sapa India: Machining and fabrication

CNC machining, welding, Friction Stir Welding, bending, punching, drilling, cutting, milling…

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Capabilities Planned for Sapa India: Surface treatment

Painting, Anodising, Decoral…

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Process and Machines

125 KVA DG set for backup power CNC: Hass MDC 500 6 machines

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Process and Machines

Cutting Machine Emmegi Single head

Friction Stir Welding Planned for FY12:

Our plant will be the first plant to introduce FSW technology in

India

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Sapa Profiles India Process and Machines

CMM - Brown and Sharp

Capable of measuring parts upto size

900mm x 2000mm x 800mm upto a wt. of 1800kg