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TRANSCRIPT
ACNielsen ORG-MARG
Situation Analysis for SME
Sector
Submitted to TERI
By
Sawai Madhopur
/Alwar
Volume - II
ACNielsen ORG-MARG
SUMMARY OF FINDINGS
• There are approximately 50 units in this cluster who are engaged in extraction of various
types of edible oils.
➢ ANNUAL TURNOVER
Annual Turnover (In Lakhs)
109
10
7
10 10
32
12
34
1413 13
0
4
8
12
16
2005-06 2006-07 2007-08
Upto 20 Lakh 20 to 40 Lakh 40 to 100 Lakh 100 to 200 Lakh Above 200 Lakh
ACNielsen ORG-MARG
➢ PRODUCTION
Annual Production (In Tonnes)
13
9
11
4
10
87
6
9
3 3
1
3 3 32 2 2
1 1 1
2 2 2
0
4
8
12
16
2005-06 2006-07 2007-08
Upto 150 TPA 150 to 300 TPA 300 to 500 TPA 500 to 1000 TPA
1000 to 2000 TPA 2000 to 4000 TPA 4000 to 8000 TPA Above 8000 TPA
ACNielsen ORG-MARG
➢ ENERGY REQUIREMENTS
• CUMULATIVE FUEL USAGE
Qty consumer per annum
Number of Units using the fuel
Electricity 5177712Units 38
High Speed Diesel 300000 Liters 1
• USAGE OF ELECTRICITY (IN UNITS CONSUMED PER ANNUM)
Usage of Electricity (In Units consumed per annum)
5%
26%
38%
18%
5%3%
5%
Upto 40000 Units
40000 to 100000 Units
100000 to 200000 Units
200000 to 300000 Units
300000 to 500000 Units
500000 to 800000 Units
Above 800000 Units
➢ RAW MATERIAL REQUIREMENT
• CUMULATIVE RAW MATERIAL USAGE
Qty consumer per annum
Number of Units using the raw material
Mustard Seeds for oil extraction
1031169 Tonnes 36
ACNielsen ORG-MARG
• USAGE OF MUSTARDSEEDS (IN TONNES PER ANNUM)
ACNielsen ORG-MARG
Alwar
• There are approximately 40 units in this cluster who are engaged in oil extraction,
some units are also spread across Khairthal.
➢ PRODUCTION
Annual Production (In Tonnes)
1
3
8
6
2
6
0
2
4
6
8
10
Upto 1000 Tonnes 1000 to 2500
Tonnes
2500 to 5000
Tonnes
5000 to 7500
Tonnes
7500 to 10000
Tonnes
Above 10000
Tonnes
Production (2007 - 08)
ACNielsen ORG-MARG
➢ ENERGY REQUIREMENTS
• CUMULATIVE FUEL USAGE
Qty consumer per annum
Number of Units using the fuel
Electricity 4971902 Units 24
Coal 1788 Tonnes 10
• USAGE OF ELECTRICITY (IN UNITS CONSUMED PER ANNUM)
Usage of Electricity (In Units consumed per annum)
4%
17%
9%
13%
44%
13%
Upto 25000 Units
25000 to 50000 Units
50000 to 75000 Units
75000 to 100000 Units
100000 to 200000 Units
Above 200000 Units
• USAGE OF COAL (IN TONNES PER ANNUM)
Usage of Coal (In Tonnes consumed per annum)
10%
40%
30%
10%
10%
Upto 75 Tonnes
75 to 150 Tonnes
150 to 300 Tonnes
300 to 500 Tonnes
Above 500 Tonnes
ACNielsen ORG-MARG
➢ RAW MATERIAL REQUIREMENT
• CUMULATIVE RAW MATERIAL USAGE
Qty consumer per annum
Number of Units using the raw material
Mustard Seed 1150 Tonnes 25
ACNielsen ORG-MARG
FIELD OBSERVATIONS
✓ The units in Alwar and Kahairthal are in operation since last 10 –15 yrs whereas in
Sawai Madhavpur the units are running since 1970 / 1980. As an essential oil,
mustard oil is toxic because of its high content of allyl isothiocyanate.
✓ Industrial areas are Alwar, MIA, Khairthal, Tijara, Malgodam Road, Gangapur,
Kherda, Gandhi Chowk
✓ Approx 30 to 35 units are in Alwar & approx 40 units in Sawai Madhopur, both the
locations produce by & large mustard oil – refined as well as Kolhu. Mustard is
grown where rainfall intensity is low and water availability is also low
✓ Although mustard seeds and powder do not contain allyl isothiocyanate, it is
formed when the seeds came in contact with water and the essential oil is formed
when a glycoside decomposes due to enzymatic action.
✓ The units in the cluster are using their own technology and the process is
mehanised. The units are in operation in the general shift only except for some
units which are running for 12 hours.
✓ Power availability is a major issue, in some areas its there for only 10 hours
whereas in certain areas its there for 14-16 hours. The most worst affected areas
are Gangapur, Kherda. Majority of the units are having LT connection through the
grid.
✓ The raw material used are Mustard seed & the other additives are Mahua, Arandi
,Guava. The raw material is sourced from local mandi as it’s the crop grown in
deserts.
✓ The labour is easily available and there is no skilled labour employed, the process
to a great extent mechanized.
✓
Equipments The major equipments are :-
➢ Oil Expellers ➢ Oil Filter Press ➢ Seed cleaners ➢ Elevators ➢ Round kettle ➢ Screw press ➢ Worm wheel ➢ Kolhu (Kachi Ghani)
ACNielsen ORG-MARG
➢ Plunger pumps etc.
Source of Power
• Power supply by Rajasthan State Electricity board.
• Alternate sources of power D.G. Sets.
• Peak hr. in morning 7 to 9 a.m & evening 6 to 9 p.m
• Per unit rate Rs. 4.80 to Rs. 5.60
Manufacturing Process
Raw material (from local mandi)
Purify the raw materials (Weeds, straw etc) – Stock tank
Processing in the Expeller -67 to 70%
Filtration (Filter press) 3 to 4 time repeated
Finish product
Packed
Through Boiler steam is passed in expeller – to reduce the pungency
✓ In cases where solvent plant is not there mustard cake is formed - 7.5%
Kolhu - Kachi Ghani 20% , sold in market
Solvent extract – 7.5%
, mixing with other
chemicals, heating and
sold in market as refined
oil
ACNielsen ORG-MARG
✓ In case of kolhu the capacity is 20 kg/hr, expeller –800kg/hr. In one unit
there are 2/3 expellers to a maximum of 10 expeller whereas there are 96 to
120 kolhu in a unit.
Raw materials
ACNielsen ORG-MARG
Filter Press
ACNielsen ORG-MARG
Conveyer belt to enter Kolhu
Kolhu-1
ACNielsen ORG-MARG
Kolhu-2
Kohlu- 3
ACNielsen ORG-MARG
Passing from Expeller
Expeller
ACNielsen ORG-MARG
Expeller
Pulley
ACNielsen ORG-MARG
Filter
Filter pump
ACNielsen ORG-MARG
Oil
Oil
ACNielsen ORG-MARG
Oil tank
Packed products
ACNielsen ORG-MARG
Bankers
✓ The units have taken the bank help for CC limits; there is no term loan for any equipment.
Dena bank Mohala Sheesh ground, Near Gopala cinema Hall, Alwar. Ph- 0144-245415/2347615 Punjab National Bank Alwar, M.I.A, Rajasthan-301030 Ph-0144-2881376 State Bank of India MIA, Alwar Ph-0144-2881837, Indian Bank Station Road, Alwar Ph-0144-2701256 HDFC Bank Bhagat Singh Circle, Alwar 1800 22 1819 / 1800 22 1006 STATE BANK OF INDIA Mantown-322001 CENTRAL BANK OF INDIA Opp. Gram Market, Sawai Madhopur-322021 STATE BANK OF BIKANER & JAIPUR Main Bazar, SawaiMadhopur-322001 BANK OF BARODA Mantown, SawaiMadhopur-322001 Allhabad bank Bajriaya, 07462-234148 Dena bank Alan pur road, sawai madhopur 07462-234156 Punjab national bank Bajriaya, Sawai Madhopur 07462-211970,224753
ACNielsen ORG-MARG
SERVICE PROVIDERS Association
✓ Alwar Chamber of Commerce & Industry, Chamber Bhawan, Delhi Road, Alwar Ph-0144-2372823
✓ Shri A.K. Saini
Regional Manager, RIICO Ltd.,
DIC Moti Dungari Road,
Alwar-302 001
Ph. (0144) 2700513 (O) 2731515 (R
✓ Matsya Laghu Udyog Sangh Road No.2, Near Punjab National Bank, MIA, A!war
✓ Bhiwadi Manufacturers Association S-56, BMA House Industrial area, Bhiwadi, Alwar 01493-221134
Equipment supplier’s
Ludhiana Expeller Industry 471, Gill Road, Near Water Tank, Industrial Area-B, Ludhiana - 141 003 Ph-161-2530305/2530066/2455632
Himalaya Expeller Industrie,New Delhi C-110, Naraina Industrial Area, Phase-1, New Delhi, Delhi - 110 028 Ph-011-25794583/257
Emkay Engineering Works Address: B-33, DDA Shed, Okhla Industrial Area, Phase II, New Delhi Ph-011-6844088/6821045 Goyum Screw Proess (Oil Expeller Division) Plot No. 324/2, Industrial Area A, Ludhiana, Punjab - 141 003 Ph-0161-4629180 Om Sons International 77-A, Industrial Estate, Ludhiana, Punjab - 141 003 Ph-0161-4640008 Servo Export House Limited
ACNielsen ORG-MARG
F 142, Phase 8, Focal Point,, Ludhiana, - 141 008 Ph-0161-2672629 / 2675372
Umech Engineering Pvt. ltd L-13, Gali No. 9, New Rohtak Road Indl. Area, Anand Parbat, Delhi - 110 001 Ph-011-55814103 Sunnan engineers India 41B, New DLF Industrial Area, Faridabad, Haryana - 121 003 Ph-0129-3298876 Vijay Expeller Industries 62-R, Industrial Area - B, Ludhiana - 141 003 Ph-0161-2537936 P Roy Expeller works C-195/3, Mayapuri Industrial Area, Phase-II, New Delhi - 110 064 Ph-011-28111832/28111361/27229038 Ghaziabad Expellers & Pandit Engineering Works 288, Bonjha, Patel Marg, Ghaziabad- 201 001 Ph-0120-2856624/2750651