sbu dynamic storage - kueckerlogix 1000 and 2000 details for brake assembly in track standard 12...
TRANSCRIPT
SBU Dynamic Storage
Logix 2000
Page 2Section 4
Rail Splice Plate Direct Mount Brakes Tandem Mount Brakes Pawl Stop Wedge Stop Pallet Separators
Presentation Index
Page 3Section 4
Logix 1000 Track ProfilesTypical Double, Double, Double Lane Configuration 3” Centers
First Slot 1/2” FromEnd Of Rail
Center To Center Distance Equals Lane Length Minus 1”
4”
5 5/8”
Track Center Distance
6 1/2”
4”
5 5/8”
6 1/2”
5 5/8”
6 1/2”Track Center Distance Typical 3.00” Diameter Polyolefin
(Bearingless) Wheel
0.343” x 0.563” Slot Punched On 1” Centers
3 1/2”4 3/8”
1 7/8”
3”
4”
Page 4Section 4
Logix 1000 Track ProfilesTypical Double, Double, Double Lane Configuration 2” Centers
First Slot 1/2” FromEnd Of Rail
Center To Center Distance Equals Lane Length Minus 1”
4”
5 5/8”
6 1/2”
4”
5 5/8”
6 1/2”
5 5/8”
6 1/2”Track Center Distance Typical 3.00” Diameter Polyolefin
(Bearingless) Wheel
0.343” x 0.563” Slot Punched On 1” Centers
3 1/2”4 3/8”
1 7/8”
2”
4”
Track Center Distance
Page 5Section 4
Logix 2000 Polymer Wheel Polycarbonate Polymer
High Impact, Good Low Temperature Characteristics
No Ribs Due to Higher Strength Polymer that Allows a More Flexible Web to Assist in Impact Absorption
Page 6Section 4
Logix 2000 Aluminum Wheel Cast Aluminum
Very Rigid, Heavier Rim and Web
High Impact, Good Low Temperature Characteristics
Used, When Necessary, at Load and/or Unload Positions
Page 7Section 4
Logix 2000 Track ProfilesTypical Single, Double, Single Lane Configuration
First Slot 1/2” FromEnd Of Rail
Center To Center Distance Equals Lane Length Minus 1”
1 3/8”
3”
Track Center Distance
3 7/8”
4 1/8”
5 3/4”
6 5/8”
Track Center DistanceTypical 2.88” Diameter Polycarbonate Wheel
0.343” x 0.563” Slot Punched On 1” Centers
3 1/2”4 5/16”
1 7/8”
3”
1 3/8”
3”
3 7/8”
Page 8Section 4
Logix 2000 Track ProfilesTypical Double, Double, Double Lane Configuration
First Slot 1/2” FromEnd Of Rail
Center To Center Distance Equals Lane Length Minus 1”
2 3/4”
4 3/8”
5 1/4”
4 1/8”
5 3/4”
6 5/8”
4 3/8”
5 1/4”Track Center Distance
0.343” x 0.563” Slot Punched On 1” Centers
3 1/2”4 5/16”
1 7/8”
2”
2 3/4”
Track Center Distance
Typical 2.88” Diameter Polycarbonate Wheel
Page 9Section 4
Logix 2000 Wheel TracksLogix 2000 Single TrackPart No. 2.930.030.000
Wheels On 3.00” Centers
1.38”
3.00” 3.88”
3.50”
N720-CRF-1Steady Stop 1.38” B.F.R.
N724-1.38Wedge Stop 1.38” B.F.R.
Logix 2000 Double StaggeredPart No. 2.932.020.000
Wheels On 2.00” Centers4.38”
5.25”
2.75”
0.562 X 0.343 Slot Punched On 1” Centers
3.50”
N720-CRF-2Steady Stop 2.75” B.F.R.
N724-2.63Wedge Stop 2.75” B.F.R.
Page 10Section 4
Logix 2000 Wheel TracksLogix 2000 Double Staggered For Brake MountingPart No. 2.934.020.000
DI E C T I O
N
O
N
ITATO
R FOR
DI E C T I O
N
O
N
ITATO
R FOR
4005Patented TandemBrake Module
Wheels On 2.00” Centers
4.12”
5.75” 6.62”
3.50”
N724-4.00Wedge Stop 4.12” B.F.R.
N301-CRFSteady Stop 4.12” B.F.R.
Page 11Section 4
Logix 1000 and 2000 Details For Brake Assembly In Track
Standard 12 Gauge By 3 1/2” High R986 Logix Channel Details For Logix 1000 and 2000 Wheel Flow System.
Typical Double StaggeredWheel On 3” Centers
Typical 96” Length Equals 95 7/8”
Equals Length Minus 1” Typical
0.562 X 0.043 Slot On1” Centers Typical
First Slot 1/2” From End Of Rail (+0.0,-1/16”) Typical 1 1/4”
0.812” From Inside Edge Of Rail to Centerline Of Slot TypicalEquals BFR Of Logix 2000 Track Single, Double StaggeredOr Double Staggered For Brake Assembly
Typical Double StaggeredWheel On 2” Centers
Top And Bottom Flange Details (Top View)
DI
E C T I ON
O
N
ITATOR FO
R
R
O
O
EOT
O
A
I
D
RTC
TF
I
I
N
N
Web Details (Side View)
4.315”
Logix 1000 Or 2000 Wheel On 3” Centers
Logix 1000 and 2000 Wheel Staggered On 2” Centers
Track Length Is 96.00”
If Dimension Between Beams 97.00”
2.880” Diameter Polycarbonate Wheel
Typical Direct Mount (Slide) Brake Assembly For Logix 1000 and 2000
Typical Patented Interroll Tandem Brake Assembly For Logix 1000 and 2000 Wheel Flow
Typical Wedge Stop
Typical 4” StructuralBeam (If Required)
3 X 3 Structural Angle 3 X 3 Structural Angle(Front Beam)
OR
Flow
Page 12Section 4
Logix 2000 Slot Details
4.125”
5.750”
6.625”
2.750”
4.375”
5.250”
1.375”
3.000”
3.875”
0.563”
0.48”
1.000”0.343”
0.813”
Page 13Section 4
Logix 2000 Typical Rail 3.5” High Channel with 1.25” Flanges
Top Row of Holes are 0.39” Diameter Centered 0.625” from the Top of the Channel
Load Capacity is 1535 Pounds over a Typical 48” Span. (2.3 Times Stronger than the Old Style)
Page 14Section 4
Logix 2000 Typical Rail DetailChannel - R986
1.000”
3.500”
0.105”
0.812”
1.250”
1.000” Repeat0.625”
0.38” Min.0.46” Max. Typ. 0.390” Diameter A
A
Section A-A
0.04” Nom. Typ.
1.875”
Length = 1” Increments +0, -1/8
2.875”
0.562”0.343”
R. Typ.
Page 15Section 4
Logix 2000 Splice Plate Detail3 1/2” Channel Assembly
2
31
54 1
2345
ITEM
N589
N224N175
PARTN620-3.5
N0372
42
1
25/16-18 x 4” Carriage Bolt
5/16-18 Top Lock Reverse Nut5/16-18 Flat Washer
12” x 3 1/4” Splice Channel
5/16-18 x 2” Hex Head Bolt
QTY DESCRIPTIONBILL OF MATERIALS
Page 16Section 4
Logix 2000 Pawl Stop Detail
3/4”
3/8-16 x 2 1/4” BoltFor Back Stop
Page 17Section 4
Logix 2000 Toggle Pallet Separator
3 1/2” Channel Assembly
12345
ITEM
N/A
N/AND11
PARTN/A
N/A1
12
1
1Inner Channel
Release Lever Assembly3/8-16 x 2 Hex Head Bolt
Outer Channel
Toggle Assembly
QTY DESCRIPTIONBILL OF MATERIALS
6 N224 2 3/8-16 Rev. Lock Nut
3
12
54
6
Page 18Section 4
Logix 2000 Pallet SeparatorSingle, Double Staggered, Single Lane Configuration
DI E C T I O
N
O
N
ITATO
R FOR
DI E C T I O
N
O
N
ITATO
R FOR
DI E C T I O
N
O
N
ITATO
R FOR
DI E C T I O
N
O
N
ITATO
R FOR
Pallet Separator Activated
Pallet Separator Deactivated
1 3/8”
TrackC/C
TrackC/C
1 3/8”
4 1/8”
Page 19Section 4
Logix 2000 Pallet SeparatorDouble, Double Staggered, Double Lane Configuration
DI E C T I O
N
O
N
ITATO
R FOR
DI E C T I O
N
O
N
ITATO
R FOR
DI E C T I O
N
O
N
ITATO
R FOR
DI E C T I O
N
O
N
ITATO
R FOR
Pallet Separator Activated
Pallet Separator Deactivated
1 3/8”
TrackC/C
TrackC/C
1 3/8”
4 1/8”
Page 20Section 4
Proposed Pallet Entry Guide Dimensions
Entry Guide - Lowest PositionRelative To Pallet
Bay Width
Rear Entry Width Front Width Minus 1/2”
Front Entry Width Pallet Plus 1 1/2”
Pallet Height
Entry Guide - Highest PositionRelative To Pallet
Page 21Section 4
Logix 2000 Track Mounting Details
UnloadBeam
Center To Center Distance Equals Lane Length Minus 1”
3”
First Slot 1/2”From End Of Rail
1 3/8”
Wheels On 3.000” Centers
Wheels On 2.000” Centers
Wheels On 3.000” Centers
3 7/8”
6 5/8”4 1/8”
5 3/4”
3”
1 3/8”3 7/8”
9 3/4”
9 3/4”
0.343” x 0.563” Slots Punched On 1” Centers
LoadBeam
Upper Level Flow Tracks
Typical FrontAngle Beam
Typical IntermediateBeam
Typical RearAngle Beam
Floor Level Flow Tracks
Typical FrontAngle Beam
Typical IntermediateBeam
Typical RearAngle Beam
Page 22Section 4
Logix 2000 Slide/Direct Mount Brake Detail
Details Are For Mounting In R986 Channel With 2.88” Diameter Wheels.
TA T
R
T
R
O
I
D
OE
FC
NOI
NOI
Section ‘B-B’Section ‘A-A’
3/32” With N9151/16” With N916
B
B2” 7” 2”
FLOW
A
4 1/8” B.F.R.
A3/8-16 X 5” GR5 Hex Head Bolt C/W Lock NutAt Pivot Point And Slide Point Supports
Page 23Section 4
Logix 2000 Tandem Brake Two Rubber Rollers Increase the Contact Area and Grip with
the Pallet
Patented Indirect Mounting Style Prevents Impact Damage to the Drum.
Page 24Section 4
Logix 2000 Tandem Brake DetailAmbient Temperature Details Are For Mounting In R986 Channel With 2.88” Diameter Wheels.
FLOW
DI E C T
I ON
O
N
ITATO
R FOR
5” Ref. Typ.
2.62” Ref.10” Ref.
3/8-16 x 5” Hex Head Bolt And Rev. Lock Nut At Each BrakeLocation - Do Not Over Tighten, Leave Slight Gap Between Frame And Hardware.
2.60” Ref.
3” Ref.
1/4”
Flow
N061 & N062 Side Plates
Page 25Section 4
Logix 2000 Tandem Brake DetailFreezer Condition Details Are For Mounting In R986 Channel With 2.88” Diameter Wheels.
FLOW
DI E C T I O
N
O
N
ITATO
R FOR
5” Ref. Typ.
2.62” Ref.10” Ref.
3/8-16 x 5” Hex Head Bolt And Rev. Lock Nut At Each BrakeLocation - Do Not Over Tighten, Leave Slight Gap Between Frame And Hardware.
2.60” Ref.
3” Ref.
1/8”
Flow
N061-1.29 &N062-1.29Side Plates
Page 26Section 4
Empty Track Brake Mounting
Page 26Section 4
DI E C T I
ON
O
N
ITATO
R FOR
DI E C T I
ON
O
N
ITATO
R FOR
Center Track - Brakes and two wheels on each side.
Centre track length depends on rack support.
R
T
RO
D
IC TE
AO F
TN
I
I O
ON
END VIEW
20.00”
18.38” 1 1/2” x 1 1/2” Support AngleFor Brake Module Between Tracks
SIDE VIEW
NOTE: Generally “H” mount solution is not used.
BFR
Page 27Section 4
Logix 2000 Wedge Stop Pallet Track Wedge Stops are Adjustable to Increase or Decrease
Slope of Wedge Stop.
Stops for Pallet Tracks are Fabricated of 7 Ga. Steel and Zinc Plated.
Page 28Section 4
Logix 2000 1.375” B.F.R. Wedge Stop Assembly Detail
123
ITEM
NC17
PARTN724-1.38
N18521
2Nut, Lock 3/8-16Wedge Stop Single Track
Bolt, Hex 3/8-16 x 2 1/4”
QTY DESCRIPTIONBILL OF MATERIALS
1
2 3
5”
1.380”
Page 29Section 4
Logix 2000 2.750” B.F.R. Wedge Stop Assembly Detail
123
ITEM
NC17
PARTN724-2.63
ND0221
2Nut, Lock 3/8-16Wedge Stop Double Track
Bolt, Hex 3/8-16 x 3 1/2”
QTY DESCRIPTIONBILL OF MATERIALS
1
2 3
4 7/8”
2.750”
Page 30Section 4
Logix 2000 4.125” B.F.R. Wedge Stop Assembly Detail
123
ITEM
NC17
PARTN724-4.00
ND1621
2Nut, Lock 3/8-16Wedge Stop Double Stag. Track
Bolt, Hex 3/8-16 x 5”
QTY DESCRIPTIONBILL OF MATERIALS
1
2 3
4 7/8”
4.125”
Page 31Section 4
Logix 2000 Wedge Stop DetailsPosition ‘A’
1ITEM PART
N724-4.00 1 Wedge Stop Formed Logix 2000QTY DESCRIPTION
BILL OF MATERIALS
1 1/2”1
5 1/2”1 1/2”
2”
1 1/2”1
5 1/2”1/2”
1 1316”
Position ‘B’
Page 32Section 4
Logix 2000 1.375” B.F.R. Steady Stop Assembly Detail
123
ITEM
N208
PARTN720-CRF-1
ND1621
2Nut, Lock 3/8-16Steady Stop Single Track
Bolt, Hex 3/8-16 x 5”
QTY DESCRIPTIONBILL OF MATERIALS
1
2
3
9.8
3.0
0.062.8
1.375
12.25
12” Steady stop is typically used in special conditions such as heavy loads or extreme line pressure.
Page 33Section 4
Logix 2000 2.750” B.F.R. Steady Stop Assembly Detail
123
ITEM
N208
PARTN720-CRF-2
ND0221
2Nut, Lock 3/8-16Steady Stop Double Track
Bolt, Hex 3/8-16 x 3 1/2”
QTY DESCRIPTIONBILL OF MATERIALS
1
23
9.7 0.06
2.8
2.750
12.25
12” Steady stop is typically used in special conditions such as heavy loads or extreme line pressure.
Page 34Section 4
Logix 2000 4.125” B.F.R. Steady Stop Assembly Detail
123
ITEM
N208
PARTN301-CRF
ND1621
2Nut, Lock 3/8-16Steady Stop Double Track
Bolt, Hex 3/8-16 x 5”
QTY DESCRIPTIONBILL OF MATERIALS
1
23
9.7 0.062.8
4.120
12.25
12” Steady stop is typically used in special conditions such as heavy loads or extreme line pressure.
Page 35Section 4
3
1
2
4
Logix 2000 Pallet Retainer
123
ITEM
N224
PARTPRML2-48
N17521
3NUT REV 5/16-18 LOCKPALLET RETAINER MANUAL
WASHER 5/16 FLAT
QTY DESCRIPTIONBILL OF MATERIALS
3 N590-4 2 BOLT CARRIAGE 5/16-18 X 4
Toggle Pallet Retainer 3 ½” Channel