sc-921 instruction manual (english) › juki › ddl-9000-ss › sc-921.pdf · dln-9010 2 - 5...

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ENGLISH

SC-921INSTRUCTION MANUAL

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CONTENTS

!. SPECIFICATIONS ..................................................................................... 1

@. SET-UP ...................................................................................................... 1 1. Installing to the table ..........................................................................................................................1 2. Installing the control panel ................................................................................................................2 3. Connecting the cords .........................................................................................................................3 4. Attaching the connecting rod .......................................................................................................... 11 5. Setting procedure of the machine head .........................................................................................12 6. Adjusting the machine head (direct-drive motor type sewing machine only) ............................13

#. FOR THE OPERATOR ............................................................................ 14 1. Operating procedure of the sewing machine .................................................................................14 2. Operation panel (CP-18) ...................................................................................................................15 3. Operating procedure of the sewing pattern ...................................................................................16

(1) Reverse feed st�tch�ng pattern ......................................................................................................16(2) Overlapped st�tch�ng pattern .........................................................................................................17

4. One-touch setting .............................................................................................................................18 5. Production support function ...........................................................................................................19 6. Setting of functions of SC-921 ........................................................................................................22 7. Function setting list ..........................................................................................................................23 8. Detailed explanation of selection of functions ..............................................................................27 9. Automatic compensation of neutral point of the pedal sensor ...................................................3710.Selectionofthepedalspecifications ..............................................................................................37 11. Setting of the auto lifter function ....................................................................................................38 12. Selecting procedure of the key-lock function ................................................................................39 13. Connection of the pedal of standing-work machine .....................................................................39 14. External input / output connector ...................................................................................................40 15. Connection of the material end sensor ..........................................................................................41 16. Initialization of the setting data .......................................................................................................42

$. MAINTENANCE ...................................................................................... 42 1. Removing the rear cover ..................................................................................................................42 2. Replacing the fuse ............................................................................................................................43 3. Error codes ........................................................................................................................................44

– 1 –

!. SPECIFICATIONS

@. SET-UP

Supply voltage S�ngle phase 100 to 120V 3-phase 200 to 240V S�ngle phase 220 to 240VFrequency 50Hz/60Hz 50Hz/60Hz 50Hz/60HzOperat�ng env�-ronment

Temperature : 0 to 40˚C Hum�d�ty : 90% or less



Input 450VA 450VA 450VA

SC-921 control box

1. Installing to the table * The �nstruct�ons apply to the case the control box �s �nstalled on the table of the MF-7800D. To use any other mach�ne head, �nstall the control box on the table referr�ng to the Instruct�on Manual

for the ma�n body of the relevant sew�ng mach�ne.

1) Install control box 2 and sensor bracket 3 on the table with fitting bolt asm. 1 suppl�ed w�th the un�t as accessories. At this time, insert supplied nuts and washers as shown in the figure so that the con-trol box and sensor bracket are securely fixed.

2) Install the control box (or the one equ�pped w�th a small s�zed motor un�t) on the table. Then, �nstall the sew�ng mach�ne head on the table. (Refer to the Instruct�on Manual for the sew�ng mach�ne.)

3) Install the mounting plate on the CP-18 panel with four tapping screws 4 suppl�ed w�th the un�t. At th�s t�me, take care not to allow the cable to be caught under the mount�ng bracket. (To install the CP-18 on the table, install it as shown in Fig. A.)4) Install CP-18 panel 5 and sensor bracket 3 on the table w�th wood screws 6.

* The electr�c power �s a reference value for the model equ�pped w�th the LH-3568A mach�ne head. It d�ffers by the selected mach�ne head.

SC-921 is a discrete control box and can be used w�th the DD (d�rect-dr�ve) system sew�ng mach�ne head.Install the control box on the table accord-�ng to the �nstruct�ons g�ven below.

Fig. A 11

2

3

6

6

5

4

6

Spring washer

Convex washer

Hexagonal nat

– 2 –

2. Installing the control panel

WARNING :To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and a lapse of 5 minutes or more.

1) Remove s�de plate setscrews 1 from the s�de plate.

1

2) Install control panel 2 on the mach�ne head us�ng screws 5, flat washers 3 and rubber seat 4 sup-pl�ed w�th the control panel as the accessor�es.

(Caution) 1. DDL-9000B (Not provided with AK) is given as an example of installing procedure.

2. Screw to install the panel changes according to the machine head used.Refer toTable1andconfirmthe kind of screw.

2

4

53

< The relation between the respective machine heads and the positions of installing hole of the bracket are as described in the table. >

Install�ng hole Screw

DDL-9000B 1 - 5

(Provided with AK)M5 X 14 S�de plate

setscrew(Not provided with AK)M5 X 12

LH-3500A 2 - 5 M5 X 14 S�de plate setscrew

DLN-9010 2 - 5 3/16-28 L=12Screw suppl�ed w�th panel as accessor�es

DDL-8700 ser�es 3 - 5 3/16-28 L=12Screw suppl�ed w�th panel as accessor�es

DDL-5500 ser�es *1 3 - 5 3/16-28 L=12

Screw suppl�ed w�th panel as accessor�es

LZ-2280 ser�es *1 3 - 5 11/64-40 L=7.8 Screws suppl�ed

w�th mach�ne head

Table 1

*1 For the DDL-5556 and LZ-228*, the mach�ne head �s suppl�ed w�th an aux�l�ary bracket for mount�ng the control panel as an accessory. Be sure to �nstall the bracket wh�le referr�ng to the �nstruct�on manual for the mach�ne head.

1 2 5 63 4

(Caution) 1. Screws to be used for installing the panel differ with the machine head, i.e., screws sup-plied with the panel as accessories and the side plate setscrews. Select appropriate screws/setscrews referring to Table 1.

2. If the screw type is not correct, the tapped hole can be collapsed. 3. If you want to install the panel on the DDL-8700, be aware that the method to install it on the ma-

chine head differs depending on whether or not the machine head is provided with the AK device. Machine head with the AK device: Install the panel on the head bracket supplied with the AK. (Theauxiliarybracketshouldbefixedwiththesideplatesetscrews.)Machine head without the AK device: Remove the side plate setscrews and install the panel

on the side plate using the screws supplied with panel as accessories. 4. If you want to use the panel with the machine head for heavy-weight materials, install it re-

ferring to the "Supplementary Instructions" for the machine head.

– 3 –

WARNING :• To prevent personal injury caused by abrupt start of the sewing machine, carry out the work after

turning OFF the power switch and a lapse of 5 minutes or more.• To prevent damage of device caused by maloperation and wrong specifications, be sure to connectallthecorrespondingconnectorstothespecifiedplaces.

• To prevent personal injury caused by maloperation, be sure to lock the connector with lock.• As for the details of handling respective devices, read carefully the Instruction Manuals supplied

with the devices before handling the devices.

3. Connecting the cords

Following connectors are prepared on the SC-921. Connect the connectors coming from the machine head to the corresponding places so as to fit the devices mounted on the machine head.

1 CN30 Motor signal connector2 CN38 Operat�on panel: Var�ous k�nds of sew�ng

can be programmed. (For deta�ls of the op-eration panel other than CP-18, refer to the Instruct�on Manual for the panel to be used.)

3 CN33 Synchronizer : It detects the needle bar pos�t�on.

4 CN37 Presser foot lifting solenoid (Only for the automat�c presser foot l�fter type)

5 CN48 Safety switch (standard) : When tilting the sew�ng mach�ne w�thout turn�ng the power OFF, the operat�on of the sew�ng mach�ne �s proh�b�ted so as to protect aga�nst danger.

OPTION switch: Input function can be changed by chang�ng over the �nternal funct�on w�th th�s sw�tch.

6 CN42 Thread trimming safety switch7 CN39 Standing machine pedal : JUKI standard

PK70, etc. Sewing machine can be con-trolled w�th external s�gnals.

8 CN55 +24 V external power source9 CN57 Simplified production control counter input!0 CN36 Machine head solenoid: Provided with so-

leno�ds for thread tr�mm�ng, reverse feed st�tch�ng, one-touch type reverse feed sw�tch.

!1 CN54 Material end detection sensor, etc.!2 CN51 Optional function/device input/output.!3 CN56 Optional function/device output (solenoid

valve output).!4 CN34 Pedal sensor: The pedal sensor supplied

with the SC-921 is to be connected to this connector to operate the sew�ng mach�ne.

8!0 497251

3

6

!1

!2

!3

!4

– 4 –

3) Connect 14P code 3 com�ng from the mach�ne head to con-nector 6 (CN36).

4) Insert 3P cord 9 com�ng from the mach�ne head �nto con-nector !0 (CN42).

5) When the optional AK device is attached, connect 2P con-nector 4 coming from the AK dev�ce to connector 7 (CN37).

6) Connect connector 5 com�ng from the motor to connector 8 (CN30) on the circuit board.7) Insert pedal sensor cable !1 �nto connector !2 (CN34). (Caution) 1. WhenusingtheAKdevice,setwhethertousetheAKdeviceafterconfirminghowtoselect

the auto-lifter function. (Refter to “#-11. Setting of the auto lifter function” p. 38.) 2. Be sure to securely insert the respective connectors after checking the inserting direc-

tions since all connectors have the inserting directions. (When using a type with lock, in-sert the connectors until they go to the lock.) The sewing machine is not actuated unless the connectors are inserted properly. In addition, not only the problem of error warning or the like occurs, but also the sewing machine and the control box are damaged.

[Connecting the connector for the operation panel]The connector for the operat�on panel �s prov�ded.Paying attention to the orientation of the connector !3, connect it to connector (CN38) !4 located on the c�rcu�t board. After connect�ng, securely lock the con-nector.

(Caution) Be sure to turn OFF the power before connecting the connector.

1) Pass cords 1 of the thread tr�mm�ng soleno�d, reverse-st�tch�ng soleno�d, etc. and the cord from the motor through hole A �n the table to route them down under the mach�ne table.

2) Loosen screw B �n cover 2 w�th a screwdr�ver to open the cover.

1 A

7

45

8

3

6

9

!2!0

!1

!4

!3

2B

– 5 –

6) After �nsert�ng the connector, put all cords togeth-er w�th cable cl�p band !7 located on the s�de of the box.

(Caution) 1. Fix the cord clamp and the cable clip band following the attaching proce-dure.

2. When removing the connector, re-move it from the wire saddle and remove it while pressing the hook of the cable clip band.

Howtofixcableclipband!7 How to remove cable clip band

Pushing the hook portion, push the band to remove it.Pull Push

Push the hook.

[ Connection of the pedal of standing-work machine ]Connect the connector of PK70 !5 to connector !6

(CN39 : 12P) of SC-921 .


7) Close cover 2 and f�x the cover by t�ghten�ng screw B w�th a screwdr�ver.

(Caution) Take care not to allow the cord to be caught under cover 2.

Panel Panel

2B

!6

!7

!5

– 6 –

8) Connect connector 4P !8 to connector !9 located on the s�de of the box.

9) Connect motor output cord @0 of the power sw�tch to connector @1.

Connect motor output cord @2 to connector @3 locat-ed on the s�de of the box.

CE 1ø 230VAC 220V-240V

Install�ng power sw�tchConnect power supply cord to the power switch.[CEspecifications]Single phase 230V : Power supply cords : Brown, Blue, and green/yellow (ground w�re)

Brown

Blue

Green / Yellow (ground wire)

[ForCEspecificationsonly]

@2

@3

!9

@1!8

@0

– 7 –

[Changing over the voltage between 100 V and 200 V]

WARNING : To prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, carry out the work after turning OFF the power switch and a lapse of 5 minutes or more. To prevent accidents caused by unaccustomed work or electric shock, request the electric expert or engineer of our dealers when adjusting the electrical components.

By making the following two changes, the SC-921 can be used w�th three d�fferent power suppl�es, �.e., s�ngle-phase 100 - 120 V, s�ngle-phase 200 to 240 V and 3-phase 200 to 240 V. * Only the control box which uses PWR-T PCB can

be changed.1 Replacement of the power cords2 Changing-round of connector 1 on the PWR PCB1) Turn OFF the power w�th the power sw�tch after

check�ng that the sew�ng mach�ne has stopped.2) Draw out the power cord from the power receptacle

after check�ng that the power sw�tch has been turned OFF. Then wa�t for 5 m�nutes or more.

3) Loosen the screws wh�ch are used to secure the rear lid of the control box cover. Carefully open the rear cover.

4) Changing procedure of the power voltage(Caution) If the supply power changing is carried

out in a wrong manner, the control box can break. Be extremely careful when taking the supply voltage changing procedure.

A. To change over the supply voltage from 200 - 240 V to 100 - 120 V

¡Change the power cord with the JUKI genuine cord with the part number (M90355800A0). Change the earth cord w�th the one w�th the part number (M90345800A0).

¡Change over supply voltage changeover connector 1 mounted on the PWR PCB with the connector for 100 V.

¡Connect the crimp style terminal of AC input cord to the power plug as shown in the figure A.

B,C. To change over the supply voltage from 100 - 120 V to 200 - 240 V

¡Change the power cord with the JUKI genuine cord w�th the part number （M90175800A0).

¡Change over supply voltage changeover connector 1 mounted on the PWR PCB with the connector for 200 V.

¡Connect the crimp contact of the AC input cord to the power plug as �llustrated �n F�g. B for the 3-phase power supply or as illustrated in Fig. C for the single-phase one.

5) Before clos�ng the rear l�d of the cover, ascerta�n aga�n that the relevant parts have been correctly changed w�thout fa�l.

6) Close the read lid while pressing it, taking care not to allow the w�r�ng to be caught between the read l�d of the cover and the ma�n body of the control box. Then, secure the l�d w�th the screws.

1

123

Wiring for the 3-phase 200 V

A

B

C

* The illustration below shows the PWR-T PCB. The type of PCB differs by destination.

(Plug side)WHITEBLACK

RED

GREEN/YELLOW

WHITEBLACK

GREEN/YELLOW

(Plug side)

WHITEBLACK

RED

GREEN/YELLOW

WHITEBLACKRED

GREEN/YELLOW

(Plug side)WHITEBLACK

RED

GREEN/YELLOW

GREEN/YELLOW

123

WHITEBLACK

Wiring for the single-phase 100 VBe sure to connect the wire between 1 and 2.If it is connected between 1-3 or 2-3, the sewing machine will be inoperative.

Wiring for the single-phase 200 VBe sure to connect the wire between 1 and 2.If it is connected between 1-3 or 2-3, the sewing machine will be inoperative. (Caution) Be sure to remove the

connector while holding its locking section with your fingers.Beextremelycare-ful not to pull the connector forcibly.Locking section

(Box side)

(Box side)

(Box side)123

– � –

[In case of using the power switch for LA]Connect motor output cord @2 to connector @3 locat-ed on the side of the box.

Installing power switchConnect power supply cord to the power switch.[JA specifications] 3-phase 220 V : Power supply cords : b lack,

whi te, red and green/yel low (ground wire)

Single phase 120V : Power supply cords : b lack, white, and green/yellow (ground wire)

JA 3ø 220V

AC 200V-240V

Black

Red

White

Green / Yellow (ground wire)JA 1ø 120V

AC 100V-120V

Black

White

Green / Yellow (ground wire)

When the metallic conduit is used, be sure to change over the power cord section following the steps of procedure described below.

(Caution) Be sure to carry out this procedure before installing the control box on the machine table.

1) Place the control box with its frame side down on the machine table as illustrated in the sketch.

2) Loosen screw B in underside cover A to open the cover.

A

B

3) Change over the cord shown in the red-line circle following the steps of procedure described below.

@2

@3

– 9 –

4) Remove two screws C to remove clamp�ng plate D from the ma�n body of the control box.

5) Remove connector E wh�le hold�ng �ts lock�ng sect�on F with your fingers.

6) Turn connector G to remove the cord lock�ng sect�on.

7) Loosen nut H to remove the connector from clamp�ng plate D.

C

D

E

F

F

G

H

D

– 10 –

8) Put locknut I on the power cord and draw out the cord J from �ns�de clamp�ng plate D.

9) Install clamp�ng plate D back to the control box.10) Pass power cord J through condu�t K.11) F�x condu�t K w�th locknuts I w�th clamp�ng

plate D placed between the locknuts.

12) Close underside cover A and secure the cover w�th screw B.A

B

I

D

J

K

I

ID

J

J

– 11 –

@4

10) Make sure that the power sw�tch �s turned OFF and �nsert power supply cord com�ng from the power sw�tch �nto the power plug socket.

(Caution) 1. Top end of power supply cord var-ies in accordance with destination or supply voltage. Check again the sup-ply voltage and the voltage designat-ed on the control box when installing the switch.

2. Be sure to prepare power plug @4 conformed to the safety standard.

3. Be sure to connect the ground wire (green / yellow).

@4

1

2

BA

3

4. Attaching the connecting rod

1) F�x connect�ng rod 1 to �nstall�ng hole B of pedal lever 2 w�th nut 3.

2) Install�ng connect�ng rod 1 to �nstall�ng hole A w�ll lengthen the pedal depress�ng stroke, and the pedal operat�on at a med�um speed w�ll be eas�er.

WARNING :To protect against possible personal injury due to abrupt start of the machine, be sure to start the following work after turning the power off and a lapse of 5 minutes or more.

– 12 –

5. Setting procedure of the machine head

(Caution) For the operation panel other than CP-18, refer to the Instruction Manual for the operation panel to be used for the setting procedure of the machine head.

1) Refer to "#-6. Setting for func-tions of SC-921" p.22, and call the funct�on sett�ng No. 95.

2) The type of mach�ne head can be

selected by press�ng sw�tch 5 (

sw�tch 6).

* Refer to the "L�st of mach�ne heads" on the separate sheet or the Instruc-t�on Manual for the mach�ne head of your sew�ng mach�ne for the type of the mach�ne head.

3) After select�ng the type of mach�ne

head, by press�ng sw�tch 3 (

sw�tch 4), the step proceeds to

96 or 94, and the d�splay automat�-cally changes to the contents of the sett�ng correspond�ng w�th the type of mach�ne head.

6543

6543

6543

– 13 –

❻❺❹❸

❻❺❹❸

❻❺❹❸

Ⓐ

6. Adjusting the machine head (direct-drive motor type sewing machine only)(Caution) 1. When the slip between the marker dot on the handwheel and the concave of the cover is ex-

cessive after thread trimming, adjust the angle of the machine head by the operation below. 2. It is not necessary to adjust the machine head the part of which is connected to CN33. (Refer to “Ⅱ -3. Connecting the cords” p. 3.)

1) Simultaneously pressing switch

❹ and switch ❺ , turn ON the

power switch.2) is displayed (Ⓐ ) in the indi-

cator and the mode is changed over to the adjustment mode.

3) Turn the pulley of the machine head by hand until the main-shaft refer-ence signal is detected. At this time, the degree of an angle from the main-shaft reference signal is dis-played on the indicator Ⓑ . (The value is the reference value.)

4) In this state, align marker dot ❼ on the pulley with recess ❽ on the pulley cover. The MF-7000 series has two marker lines.

* For the initial setting adjustment, upper marker line ❼ should be used. For the adjustment of the thread trimming position, lower marker line ❾should be used in the case of the MF-7500 Se-ries, and upper marker line ❼ should be used in the case of the MF-7900 series.

Ⓑ

5) Press switch ❻ to finish the ad-

justment work. (The value is the reference value.)

❼❽

(MF series only)❾

– 14 –

4

3

5

12

7

2

#. FOR THE OPERATOR 1. Operating procedure of the sewing machine

1) Press ON button 1 of the power sw�tch to turn ON the power.

(Caution) If the power indication LED does not light up even when turning ON the power switch, immediately turn OFF the power switch and check the voltage.

In addition, in such a case as this, re-turn ON the power switch when 2 to 3 minutes or more have passed after turn-ing OFF the power switch.

2) When the needle bar is not in UP position, it automatically turns to the UP position.(Caution) WhenturningONthepowerforthefirsttime,thereisthecasewherethetimingisslightlyre-

tarded to perform the initialization work. When turning ON the power, the needle bar moves. Do not put your hands or things under the needle.

3) When depressing front part 3 of the pedal, the sew�ng mach�ne rotates at the number of revolu-t�ons �n accordance w�th the depress�ng amount. When the pedal is returned to the neutral posi-t�on, the sew�ng mach�ne stops.

4) When lightly depressing back part 4 of the ped-al, the presser goes up. (PFL type only)

5) When strongly depressing back part 5 of the pedal, thread tr�mm�ng �s performed.

8) When sewing is completed, press OFF button 2 of the power sw�tch to turn OFF the power sw�tch after confirming that the sewing machine has stopped.

7) For some types of the sew�ng mach�ne heads, re-verse feed �s performed by press�ng touch-back sw�tch 7. (The figure given illustrates the case of the DDL-9000B.)

6

PFL KFLPresser foot operation by pedal Enabled D�sabled

Pedal depressing depth for thread tr�mm�ng Deep Shallow

6) For some types of the sew�ng mach�ne heads, �t �s poss�ble to program var�ous sew�ng patterns, us�ng the operat�on panel, such as the reverse feed st�tch�ng at sew�ng start and that at sew�ng end. For the CP-18 6, refer to "#-3. Operating procedure of sewing patterns" p.16 for deta�ls. For the operation panel other than the CP-18 6, refer to the �nd�v�dual Instruct�on Manual for the operat�on panel to be used.

(The figure given illustrates the case of the DDL-9000B.)

– 15 –

3

1A B

4 5 62

C

D

7E

2.Operationpanel(CP-18)

1 switch : Used for changing over effective/ineffective of the reverse feed stitching pattern.

2 switch : Used for changing over effective/ineffective of the overlapped stitching pattern.

3 switch : Used for confirming the contents of setting and for changing over effective/ineffective of

the reverse feed stitching at sewing start.

4 switch : Used for selecting the process (A, B, C, D) the number of stitches for which is to be

changed. * The selected process flashes on and off.

5 switch : Used for changing the content of the selected display (flashing section) and for changing

over effective/ineffective of the reverse stitch at sewing end.

6 switch : Used for changing the content of the selected display (flashing section).

7 switch : Used to call the production support function or one-touch setting (by keeping the switch

held pressed for one second).

Indicators A and B : Various pieces of information are displayed.

LED C : Lights up when the reverse feed stitching pattern is effective.

LED D : Lights up when the overlapped stitching pattern is effective.

LED E : Lights up when the production support function is displayed.

– 16 –

6543

1 BA

6543

1

2

2 7

7

C

D

C

BA

D

3. Operating procedure of the sewing pattern

Without reverse stitching

Reverse stitching

Double reverse stitching

(Caution) 1. For the operation panel other than CP-18, refer to the Instruction Manual for the operation panel to be used.

2. For some machine heads, reverse-stitching pattern cannot be used.

(1) Reverse feed stitching patternReverse feed st�tch�ng at sew�ng start and reverse feed st�tch�ng at sew�ng end can be separately pro-grammed.

[Setting procedure of the reverse feed stitching]1) Effec t �ve/ �neffec t �ve o f the re-

verse feed st�tch�ng pattern can be changed over by press�ng sw�tch 1.

When the reverse feed stitching pat-tern �s rendered effect�ve, LED C

l�ghts up, the number of st�tches of the reverse feed st�tch�ng at sew-�ng start �s d�splayed on A, and the number of st�tches of the reverse feed st�tch�ng at sew�ng end �s d�s-played on �nd�cator B.

2) When the number of reverse feed st�tches d�splay �s not flash�ng on and off, every press on sw�tch 3 changes over the reverse feed st�tch�ng mode from the "reverse feed st�tch�ng at sew�ng start," "dou-ble reverse feed st�tch�ng at sew�ng start" and "no reverse feed st�tch�ng at sew�ng start."

In add�t�on, every t�me sw�tch 5 �s pressed, the reverse feed st�tch�ng feature changes over from the re-verse feed st�tch�ng at sew�ng end to the double reverse st�tch at sew�ng end, then to no reverse feed st�tch-�ng at sew�ng end, �n turn.

Select a process (A, B, C or D) the number of stitches for which is to be changed by us�ng sw�tch 4.

The number which is flashing on and off represents the process which is being set. Change the number of stitches for the selected process by us�ng sw�tch 5 and sw�tch 6. Press sw�tch 3 to confirm the change you have made. (The number of st�tches that can be set �s 0

to 15.)(Caution) The sewing machine cannot perform sewing when the display of the number of stitches for

aprocessisflashingonandoff.

– 17 –

6543

1

2 7

C

A

D

A : Number of st�tches of normal st�tch�ng sett�ng 0 to 15 st�tchesB : Number of st�tches of reverse st�tch�ng sett�ng 0 to 15 st�tchesC : Number of stitches of normal stitching setting 0 to 15 st�tchesD : Number of t�mes of repet�t�on 0 to 9 t�mes(Caution) When process D is set to 5 times, the sewing is repeat-

ed as A / B / C / B / C.

B

(2) Overlapped stitching pattern

Overlapped st�tch�ng pattern can be programmed.

[Setting procedure of the overlapped stitching]1) Effect�ve/�neffect�ve of the over-

lapped st�tch�ng pattern can be changed over by press�ng sw�tch 2.

When the overlapped stitching pat-tern �s rendered effect�ve, LED D l�ghts up.

2) Select a process (A, B, C or D) the number of st�tches for wh�ch �s to be

changed by us�ng sw�tch 4.

The number which is flashing on and off represents the process wh�ch �s be�ng set.

A

B

C

B

C

D

3) Change the number of stitches for the selected process by using sw�tch 5 and sw�tch 6.

4) Press sw�tch 3 to confirm the change you have made.

(The sewing machine does not run unless the setting has been confirmed by pressing sw�tch 3.)(Caution) The overlapped stitching pattern is carried out under automatic operation mode. Once the

pedal is depressed, the sewing machine will automatically perform sewing of the number of overlapped stitches.

– 18 –

4. One-touch setting

A part of funct�on sett�ng �tems can be eas�ly changed �n the normal sew�ng state.(Caution) For the setting of functions other than those covered in this part, refer to "#-6. Setting of

functions of SC-921" p.22.

[One-touch sett�ng procedure]

1) Keep sw�tch 7 held pressed

for one second to place the panel �n the funct�on sett�ng mode.

2) Change over the item to be set by

us�ng sw�tch 3 or sw�tch 4 . Then, the set value can be changed by us�ng sw�tch 5 and

sw�tch 6.3) To return to the normal sew�ng state,

press sw�tch 7.

1 Thread tr�mm�ng funct�on ( ) : Thread tr�mm�ng operat�on �s not performed (soleno�d output proh�b�t�on: Thread tr�mmer, w�per) : Thread tr�mm�ng operat�on �s effect�ve.

2 Wiper function ( ) : Wiper does not operate after thread trimming : Wiper operates after thread trimming

3 One-shot automat�c st�tch�ng funct�on ( ) : One-shot automat�c st�tch�ng funct�on �s �neffect�ve. : One-shot automat�c st�tch�ng �s effect�ve.

(Caution) This function is rendered effective when the material end sensor function is set. It is not pos-sible to prohibit the one-shot operation during overlapped sewing operation. The number of revolution is the value which is set for setting No. 38.

4 Sett�ng of the max. speed of st�tch ( ) The h�ghest speed of st�tch of the mach�ne head �s set. The upper l�m�t of the set value d�ffers w�th the

type of machine head to which the SC is connected. Sett�ng range : 150 - Max. value [st�/m�n]

5 Mater�al end sensor funct�on ( ) : Mater�al end sensor funct�on �s �neffect�ve. : Once the mater�al end �s detected, the sew�ng mach�ne stops runn�ng after hav�ng sewn the

number of st�tches set w�th 7 ( ). * Th�s funct�on �s rendered effect�ve when the mater�al edge sensor �s set up..

6 Thread tr�mm�ng funct�on by mater�al end sensor ( ) : Automat�c thread tr�mm�ng funct�on after the detect�on of mater�al end �s �neffect�ve. : Once the mater�al end �s detected, the sew�ng mach�ne performs thread tr�mm�ng after hav�ng

sewn the number of st�tches set w�th 7 ( ). * Th�s funct�on �s rendered effect�ve when the mater�al edge sensor �s set up..

7 Number of st�tches for mater�al end sensor ( ) The number of st�tches to be sewn from the detect�on of mater�al end to the stop of the sew�ng mach�ne Number of st�tches that can be set: 0 to 19 (st�tches)(Caution) Ifthenumberofstitchesspecifiedisinadequate,thesewingmachinecanfailtostopwithinthe

preset number of stitches depending on the number of revolutions of the sewing machine.

(Caution) Thesettingisconfirmedbypressing switch 7.

6543

C

1 BA

D

2 7E

– 19 –

6543

1

2 7

C

D

A

5. Production support function

The product�on support funct�on cons�sts of three d�fferent funct�ons (s�x d�fferent modes) such as the pro-duct�on volume management funct�on, operat�on measur�ng funct�on and bobb�n counter funct�on. Each of them has �ts own product�on support effect. Select the appropr�ate funct�on (mode) as requ�red.■ Production volume management function Target No. of pcs. d�splay mode [F100] Target/actual No. of pcs d�fference d�splay mode [F200] The target number of p�eces, actual number of p�eces and the d�fference between the target and ac-

tual number of p�eces along w�th the operat�on t�me are d�splayed to not�fy the operators of a delay and advance �n real t�me. Sew�ng mach�ne operators are allowed to engage sew�ng wh�le constantly check�ng h�s/her work pace. Th�s helps ra�se target awareness, thereby �ncreas�ng product�v�ty. In ad-d�t�on, a delay �n work can be found at an early stage to enable early detect�on of problems and early �mplementat�on of correct�ve measures.

■ Operation measuring function Sew�ng mach�ne ava�lab�l�ty rate d�splay mode [F300] Pitch time display mode [F400] Average number of revolut�ons d�splay mode [F500] Sew�ng mach�ne ava�lab�l�ty status �s automat�cally measured and d�splayed on the control panel. The

data obta�ned can be used as bas�c data to perform process analyses, l�ne arrangement and equ�p-ment efficiency checkup.

■ Bobbin counter function Bobb�n counter d�splay mode In order to change bobb�ns before the current bobb�n runs out of thread, the t�me for replac�ng the

bobbin is notified.

[To use the production support mode]

B Keep sw�tch 7 held pressed

(one second) �n the normal sew�ng state to call the one-touch sett�ng screen.

Then, press sw�tch 1 or

sw�tch 2 to set each product�on sup-port mode �n ON/OFF state to call the one-touch sett�ng screen.

Press sw�tch 3 or sw�tch 4 to select the mode to be set �n the ON/OFF state.O N / O F F o f t h e d � s p l a y c a n b e

changed over by press�ng sw�tch

5 or sw�tch 6.To return to the normal sew�ng state,

press sw�tch 7.

(Caution) Modes F100 to F500 have been factory-set in the OFF state at the time of delivery.

The mode state is changed over to ON/OFF ac-cording to the setting of the bobbin thread coun-ter function (function setting No. 6).

– 20 –

Sewing can be performed with the production support data displayed on the control panel.[Basic operation of the production support modes]

1) When switch 7 is pressed

in the normal sewing state, LED E lights up to enter the production sup-port mode.

2) Production support function can

be changed over by pressing

switch 3 or switch 4.

3) Data attached marked with (*1) in Table 1 "Indicator A" can be changed by means of switch 5

and switch 6.

4) When you keep switch 6 held pressed for two seconds, indicator B and LED E flash on and off. While they are flashing on and off, data marked with (*2) in Table 1 "Display under modes" can be

changed by pressing switch 5 and switch 6.

When you press switch 7, the value marked with (*2) is confirmed and indicator B and LED E

stop flashing on and off.5) The value with a sharp mark (*3) in Table 1 "Display of modes" can be changed only immediately after

resetting by using switch 5 and switch 6.

6) Refer to the table "Mode resetting operation," for the resetting procedure of data.

7) To return to the normal sewing state, press switch 7.

Data to be displayed under the respective modes are as described in the table below.Table 1: Display of modes

Mode name Indicator A Indicator B Indicator B (when switch 5 is pressed)

Target No. of pcs. display mode [F100]

Actual number of pieces (Unit : piece) (*1)

Target number of pieces (Unit : piece) (*2)

-

Target/actual No. of pcs. difference display mode [F200]

Difference between target number of pieces and actual number of pieces (d : piece) (*1)

Target pitch time (Unit : 100 msec) (*2)

-

Sewing machine availabili-ty rate display mode [F300]

oP-r Sewing machine avail-ability rate in the previous sewing (Unit : %)

Display of average avail-ability rate of sewing machine (Unit : %)

Pitch time display mode [F400]

Pi-T Pitch time in the previous sewing (Unit : 1sec)

Display of average pitch time (Unit : 100 msec)

Average number of revolu-tions display mode [F500]

ASPd Average number of revolu-tions in the previous sew-ing (Unit : sti/min)

Display of average num-ber of revolutions (Unit : sti/min)

Bobbin counter display mode

bbn Bobbin counter value (*3) -

6543

1

2 7E

BA

C

D

– 21 –

Table 2: Mode resetting operation

Mode name Sw�tch 5 (held pressed for 2

seconds) Sw�tch 5 (held pressed for 4 sec-

onds)Target No. of pcs. d�splay mode [F100]

Resets the actual number of p�ecesResets the d�fference between tar-get number of p�eces and actual number of p�eces

-

Target/actual No. of pcs. d�ffer-ence d�splay mode [F200]

Resets the actual number of p�ecesResets the d�fference between tar-get number of p�eces and actual number of p�eces

-

Sew�ng mach�ne ava�lab�l�ty rate d�splay mode [F300]

Resets average ava�lab�l�ty rate of sew�ng mach�ne

Resets average ava�lab�l�ty rate of sew-�ng mach�ne.Resets average p�tch t�me.Resets average number of revolut�ons of sew�ng mach�ne.

Pitch time display mode [F400] Resets average p�tch t�me Resets average ava�lab�l�ty rate of sew-�ng mach�ne.Resets average p�tch t�me.Resets average number of revolut�ons of sew�ng mach�ne.

Average number of revolut�ons d�splay mode [F500]

Resets average number of revolu-t�ons of sew�ng mach�ne.

Resets average ava�lab�l�ty rate of sew-�ng mach�ne.Resets average p�tch t�me.Resets average number of revolut�ons of sew�ng mach�ne.

Bobb�n counter d�splay mode Resets the bobb�n counter value(Note that only the bobb�n counter �s �mmed�ately reset by press�ng

sw�tch 5.)

-

[Detailed setting of production volume management function [F101], [F102]]

When sw�tch 7 �s held pressed

(for three seconds) under the target No. of pcs. d�splay mode [F100] or the target/actual No. of pcs. d�fference d�s-play mode [F200], the deta�led sett�ng of the product�on volume management funct�on can be carr�ed out.The sett�ng state of the number of t�mes of thread tr�mm�ng [F101] and that of the target ach�evement buzzer [F102] can be changed over by press-

�ng sw�tch 3 or sw�tch 4.

The number of t�mes of thread tr�mm�ng for sew�ng one p�ece of garment can be set by press�ng sw�tch

5 or sw�tch 6 �n the sett�ng state of the number of t�mes of thread tr�mm�ng [F101].

It �s poss�ble to set whether the buzzer sounds or not when the actual number of p�eces has reached the

target volume by press�ng sw�tch 5 or sw�tch 6 �n the sett�ng state of the target ach�evement

buzzer [F102].

6543

1

2 7E

– 22 –

6543 7

6543 7

6543 7

BA

D

E

C

BA

D

C

BA

D

C

E

E

6. Setting of functions of SC-921

Functions can be selected and specified.(Caution) For the function setting procedure of any operation panel other than CP-18, refer to the In-

struction Manual for the operation panel to be used.1) Turn ON the power w � th

sw�tch 7 held pressed. (The �tem wh�ch has been changed

dur�ng the prev�ous work �s d�s-played.)

* I f the screen d �sp lay does not change, re-carry out operat�on de-scr�bed �n step 1).

(Caution) Be sure to re-turn ON the power switch when one or more seconds have passed after turn-ing it OFF. If the power switch is re-turned ON immediately after turning it OFF, the sewing ma-chine may fail to operate normally. In such a case, be sure to turn ON the power switch again properly.

2) To move the sett�ng No. forward,

press sw�tch 4. To move the

sett�ng No. backward, press sw�tch 3.

(Caution) If the setting No. is moved forward (or backward), the previ-ous (or subsequent) content of thesettingisconfirmed.Becare-ful when the content of a setting

is changed (when the / switch is touched).

Example) Changing the maximum num-ber of revolut�ons (sett�ng No. 96)

Press sw�tch 3 or sw�tch 4 to call sett�ng No. "96."

The current set value �s d�splayed on �nd�cator B.

Press sw�tch 5 to change the

sett�ng to "2500." * The content of sett�ng of the sett�ng No. returns to the �n�t�al value by press�ng sw�tch 5 and

sw�tch 6 s�multaneously.

3) After complet�on of the chang�ng procedure, press sw�tch 3 or sw�tch 4 to confirm the up-dated value.

(Caution) If the power is turned OFF before carrying out this procedure, the changed content is not up-

dated. When switch 3 is pressed, the display on the panel changes to the previous setting

No. When switch 4 is pressed, the display on the panel changes to the subsequent setting No. After completion of the operation, the machine is returned to the normal sewing state by turn-ing OFF the power and re-turning it ON.

– 23 –

* Do not change the set values with asterisk (*) mark as they are functions for maintenance. If the standard set value set at the time of delivery is changed, it is in danger of causing the machine to be broken or the performance to be deteriorated.

If it is necessary to change the set value, please purchase the Engineer’s Manual and follow the instructions.

7. Function setting listNo Item Descr�pt�on Sett�ng range Ind�cat�on of funct�on sett�ng Ref. page1 Soft start

funct�onThe number of st�tches to be sewn at a low speed when the soft-start funct�on �s used at the start of sew�ng.

0 : The funct�on �s not selected.1 to 9 : The number of st�tches to be sewn under the soft-

start mode.

0 to 9(St�tches)

1 0 27

2 Mater�al end sensor funct�on

Material end sensor function (to be used only with CP-18).0 : Mater�al end detect�on funct�on �s not operat�ve.1 : After detect�ng mater�al end, the spec�f�ed number of

st�tches (No. 4) w�ll be sewn, and the sew�ng mach�ne w�ll stop.

0/1 2 0 27

3 Thread tr�mm�ng funct�on by mater�al end sensor

Thread tr�mm�ng funct�on by mater�al end sensor (to be used only with CP-18).

0 : Automat�c thread tr�mm�ng funct�on after detect�on of ma-ter�al end �s not operat�ve.

1 : After detect�ng mater�al end, the spec�f�ed number of st�tches (No. 4) w�ll be sewn, and the sew�ng mach�ne w�ll stop and perform automat�c thread tr�mm�ng.

0/1 3 0 27

4 Number of st�tches for mater�al end sensor

Number of st�tches for mater�al end sensor (to be used only w�th CP-18).Number of st�tches from detect�on of mater�al end to stop of the sew�ng mach�ne.

0 to 19(St�tches)

4 5 27

5 Fl�cker reduc�ng funct�on

Fl�cker reduc�ng funct�on0 : Fl�cker reduc�ng funct�on �s not operat�ve.1 : Fl�cker reduc�ng funct�on �s effect�ve

0/1 5 0 27

6 Bobb�n thread count�ng funct�on

Bobb�n thread count�ng funct�on 0 : Bobb�n thread count�ng funct�on �s not operat�ve.1 : Bobb�n thread count�ng funct�on �s operat�ve.

0/1 6 1 27

*

7 Unit of bobbin thread count�ng down

Unit of bobbin thread counting down0 : 1 Count/10 stitches1 : 1 Count/15 stitches2 : 1 Count/20 stitches3 : 1 Count/thread trimming

0 to 3 7 0

*8 Number of

rotat�on of reverse feed st�tch�ng

Sew�ng speed of reverse feed st�tch�ng150 to 3,000

(st�/m�n)8 1 9 0 0

9 Thread tr�mm�ng proh�b�t�ng funct�on

Thread tr�mm�ng proh�b�t�ng funct�on (to be used only with CP-18).0 : Thread tr�mm�ng �s effect�ve.1 : Thread tr�mm�ng �s proh�b�ted.

(Output of soleno�d �s proh�b�ted. : Thread tr�mmer and w�per)0/1 9 0 27

10 Sett�ng of needle bar stop pos�t�on when the sew�ng mach�ne stops.

Position of needle bar is specified when the sewing machine stops.

0: The needle bar stops at �ts lower pos�t�on.1: The needle bar stops at �ts upper pos�t�on.

0/1 1 0 0 27

11 Operat�on confirmation sound for operat�on panel

Operation confirmation sound for operation panel0 : Operation confirmation sound is not generated1 : Operation confirmation sound is generated. 0/1 1 1 1 27

12 Opt�nal sw�tch funct�on select�on

Sw�tch�ng of funct�on of opt�onal sw�tch.Refer to “#-8. Detailed explanation of selection of func-tions” p. 27

1 2 o P T _ 28

*

13 Funct�on of proh�b�t�ng start of the sew�ng mach�ne by bobb�n thread counter

Funct�on of proh�b�t�ng start of the sew�ng mach�ne by bobb�n thread count�ng0 : When counting is out (-1 or less) Function of prohibiting

start of the sew�ng mach�ne �s not operat�ve.1 : When counting is out (-1 or less) Function of prohibiting

start of the sew�ng mach�ne after thread tr�mm�ng �s op-erat�ve.

2 : When counting is out (-1 or less), the sewing machine stops once. Funct�on of proh�b�t�ng start of the sew�ng mach�ne after thread tr�mm�ng �s operat�ve.

0 to 2 1 3 0

14 Sew�ng counter Counting function of sewing (number of completion of process)0 : Sew�ng counter funct�on �s not operat�ve.1 : Sew�ng counter funct�on �s operat�ve. (Every t�me thread

tr�mm�ng �s performed)2 : With the sewing counting switch input function

0 to 2 1 4 1 31

15 Thread w�p�ng funct�on after thread tr�mm�ng

Thread wiping operation after thread trimming is specified.0 : Thread w�p�ng �s not carr�ed out after thread tr�mm�ng1 : Thread w�p�ng �s carr�ed out after thread tr�mm�ng 0/1 1 5 1

21 Funct�on of automat�c presser foot l�ft�ng at pedal's neutral pos�t�on

Funct�on of l�ft�ng presser foot when the pedal �s �n neutral pos�-t�on.

0 : Funct�on of neutral automat�c presser l�ft�ng �s not opera-t�ve.

1 : Select�on of funct�on of neutral presser l�ft�ng.

0/1 2 1 0 31

– 24 –

22 Needle up/down correct�on sw�tch changeover funct�on

Funct�on of the needle up/down correct�on sw�tch �s changed over.

0 : Needle up/down compensat�on1 : One st�tch compensat�on

0/1 2 2 0 31

25 Thread tr�mm�ng operat�on after turn�ng the handwheel by han

Thread tr�mm�ng operat�on after mov�ng the needle away from �ts upper or lower pos�t�on by turn�ng the handwheel by hand �s specified.

0 : Thread tr�mm�ng operat�on �s carr�ed out after turn�ng the handwheel by hand

1 : Thread tr�mm�ng operat�on �s not carr�ed out after turn�ng the handwheel by hand

0/1 2 5 1

29 Sett�ng of one-touch type reverse feed soleno�d pull-�n t�me

Th�s funct�on sets the suct�on t�me of �n�t�al mot�on of back-tack soleno�d.

50 ms to 500 ms 50 to 500 (ms)

2 9 7 0 31

30 Funct�on of reverse feed st�tch�ng on the way

Funct�on of reverse feed st�tch�ng on the way0 : Normal one-touch type reverse feed st�tch�ng funct�on1 : Funct�on of reverse feed st�tch�ng on the way �s operat�ve. 0/1 3 0 0 32

31 Number of st�tches of reverse feed st�tch�ng on the way

Number of st�tches of reverse feed st�tch�ng on the way.0 to 19

(St�tches)3 1 4 32

32 Effect�ve cond�t�on of reverse feed st�tch�ng on the way when the sew�ng mach�ne �s stopp�ng.

Effect�ve cond�t�on of reverse feed st�tch�ng on the way0 : Funct�on �s not operat�ve when the sew�ng mach�ne stops.1 : Funct�on �s operat�ve when the sew�ng mach�ne stops.

0/1 3 2 0 32

33 Thread tr�mm�ng funct�on by reverse feed st�tch�ng on the way

Thread tr�mm�ng funct�on by reverse feed st�tch�ng on the way0 : Automat�c thread tr�mm�ng funct�on after complet�on of

reverse feed st�tch�ng on the way �s not operat�ve.1 : Automat�c thread tr�mm�ng after complet�on of reverse

feed st�tch�ng on the way �s performed.

0/1 3 3 0 32

*35 Number of

rotat�on at a low speed

Lowest speed by pedal(The MAX value d�ffers by mach�ne head.) 150 to MAX

(st�/m�n) 3 5 2 0 0

*36 Number of

rotat�on of thread tr�mm�ng

Thread tr�mm�ng speed(The MAX value d�ffers by mach�ne head.) 100 to MAX

(st�/m�n) 3 6 2 1 0

37 Number of rotat�on of soft-start

Sew�ng speed at the start of sew�ng (soft-start)(The MAX value d�ffers by mach�ne head.) 100 to MAX

(st�/m�n) 3 7 8 0 0 27

38 One-shot speed One-shot speed (The max. value depends on the number of ro-tat�on of the sew�ng mach�ne head.) 150 to MAX

(st�/m�n) 3 8 2 5 0 0 32

*39 Pedal stroke

at the start of rotat�on

Position where the sewing machine starts rotating from pedal neutral position (Pedal stroke) 10 to 50

(0.1 mm) 3 9 3 0

* 40 Low speed sect�on of pedal

Position where the sewing machine starts accelerating from pedal neutral position (Pedal stroke)

10 to 100(0.1 mm) 4 0 6 0

*41 Start�ng pos�t�on

of l�ft�ng presser foot by pedal

Position where the cloth presser starts lifting from pedal neutral position (Pedal stroke) – 60 to –10

(0.1mm) 4 1 – 2 1

*42 Start�ng pos�t�on

of lower�ng presser foot

Start�ng pos�t�on of lower�ng presser footStroke from the neutral pos�t�on 8 to 50

(0.1 mm) 4 2 1 0

*43 Pedal stroke 2 for

start�ng thread tr�mm�ng

Position 2 where the thread trimming starts from pedal neutral position (When the function of lifting presser foot by pedal is pro-vided.) (Pedal stroke)(Effect�ve only when Item No. 50 �s set at 1.)

– 60 to –10(0.1 mm) 4 3 – 5 1

*44 Pedal stroke

for reach�ng the max�mum number of rotat�on

Position where the sewing machine reaches its highest sewing speed from pedal neutral position (Pedal stroke) 10 to 150

(0.1 mm) 4 4 1 5 0

*45 Compensation of

neutral po�nt of the pedal

Compensation value of the pedal sensor–15 to 15 4 5 0

47 Auto-l�fter select�ng funct�on

L�m�tat�on t�me of wa�t�ng for l�ft�ng soleno�d type auto-l�fter de-v�ce

10 to 600(second) 4 7 6 0 33

*48 Pedal stroke 1 for

start�ng thread tr�mm�ng

Position where thread trimming starts from pedal neutral position (Standard pedal) (Pedal stroke)(Effect�ve only when Item No. 50 �s set at 0.)

– 60 to – 10

(0.1 mm)4 8 – 3 5

49 Lower�ng t�me of presser foot

Sets the t�me requ�red unt�l the lower�ng of the presser foot �s completed after a depress on the pedal 0

to 500(10 ms)

4 9 1 4 0 35

No Item Descr�pt�on Sett�ng range Ind�cat�on of funct�on sett�ng Ref. page



– 25 –

50 Pedal specification

Type of pedal sensor is selected.0 : KFL1 : PFL

Refer to “#-10. Selection of the pedal specifications” p. 37.0/1 5 0 1

51 Compensation of solenoid-on timing of reverse feed stitching at the start of sewing

Compensation of starting the solenoid for reverse feed stitching when reverse feed stitching at the start of sewing is performed. – 36 to 36

(10°) 5 1 1 0 33

52 Compensation of solenoid-off timing of reverse feed stitching at the start of sewing

Compensation of releasing the solenoid for reverse feed stitch-ing when reverse feed stitching at the start of sewing is per-formed. – 36 to 36

(10°) 5 2 1 6 33

53 Compensation of solenoid-off timing of reverse feed stitching at the end of sewing

Compensation of releasing the solenoid for reverse feed stitch-ing when reverse feed stitching at the end of sewing is per-formed. – 36 to 36

(10°) 5 3 1 8 33

55 Foot lift after thread trimming

Function of lifting presser foot at the time of (after) thread trimming0 : Not provided with the function of automatic lifting of work-

clamp after thread trimming1 : Provided with the function of lifting presser foot automati-

cally after thread trimming

0/1 5 5 1 34

56 Reverse revolution to lift the needle after thread trimming

Function of reverse revolution to lift the needle at the time of (af-ter) thread trimming

0 : Not provided with the function of reverse revolution to lift the needle after thread trimming

1 : Provided with the function of reverse revolution to lift the needle after thread trimming

0/1 5 6 0 34

58 Function of holding predetermined upper/lower position of the needle bar

Function of holding predetermined upper/lower position of the needle bar0 : Not provided with the function of holding predetermined

upper/lower position of the needle bar1 : Provided with the function of holding predetermined upper/

lower position of the needle bar (holding force is weak.)2 : Provided with the function of holding predetermined upper/

lower position of the needle bar (holding force is medium.)3 : Provided with the function of holding predetermined upper/

lower position of the needle bar (holding force is strong.)

0 to 3 5 8 0 34

59 Function of Auto/Manual change-over of reverse feed stitching at the start of sewing

This function can specify the sewing speed of reverse feed stitching at the start of sewing.

0 : The speed will depend on the manual operation by pedal, etc.1 : The speed will depend on the specified reverse feed stitching speed (No. 8).

0/1 5 9 1 34

60 Function of stop immediately after reverse feed stitching at the start of sewing

Function at the time of completion of reverse feed stitching at the start of sewing

0 : Not provided with the function of temporary stop of the sewing machine at the time of completion of reverse feed stitching at the start of sewing

1 : Provided with the function of temporary stop of the sew-ing machine at the time of completion of reverse feed stitching at the start of sewing.

0/1 6 0 0 34

64 Change-over speed of condensation stitch or EBT (end back tack)

Initial speed when starting condensation stitch or EBT0 to 250(sti/min) 6 4 1 8 0

70 Function of soft-down of presser foot

Presser foot is slowly lowered. 0 : Presser foot is rapidly lowered. 1 : Presser foot is slowly lowered. 0/1 7 0 0 35

71 Double reverse feed stitching function

Effective/ineffective of double reverse feed stitching is changed over. (to be used only with CP-18)

0 : Ineffective1 : Effective

0/1 7 1 1

72 Sewing machine startup selecting function

Current limit at the startup of sewing machine is specified.0 : Normal (Current limit is applied during startup)1 : Rapid (Current limit is not applied during startup) 0/1 7 2 0

73 Retry function This function is used when needle cannot pierce materials .0 : Retry function is not provided.1 - 10 : Retry function is provided.

1: Needle-bar returning force before operating the retry function: 1 (small) - 10 (large)

0 to 10 7 3 1 35

*74 With/without

thread trimmer for MF

With/without thread trimmer for MF is selected.0 : Not provided with the tread trimmer1 : Provided with the thread trimmer 0/1 7 4 1

76 One-shot function One-shot operation up to the material end is specified. (to be used only with CP-18)

0 : One-shot operation is not performed.1 : One-shot operation is performed.

0/1 7 6 0 27

*

84 Initial motion suction time of presser foot lifting solenoid

Suction motion time of presser foot lifting solenoid50 to 500

(ms) 8 4 2 5 0 35

No Item Description Setting range Indication of function setting Ref. page

* Donotchangethesetvalueswithasterisk(*)markastheyarefunctionsformaintenance.Ifthestandardsetvaluesetatthetimeofdeliveryischanged,itisindangerofcausingthemachinetobebrokenortheperformancetobedeteriorated.

Ifitisnecessarytochangethesetvalue,pleasepurchasetheEngineer’sManualandfollowtheinstructions.

– 26 –

87 Funct�on of pedal curve select�on

Pedal curve is selected. (Improving pedal inching operation)

Number of rotations

Pedal stroke

2

01

0/1/2 8 7 0 35

90 In�t�al mot�on up stop funct�on

Automatic UP stop function is set immediately after turning ON the power.

0 : off1 : on

0/1 9 0 1 36

91 Funct�on of proh�b�t�ng compensat�on operat�on after turn�ng handwheel by hand

It �s effect�ve �n comb�nat�on w�th the mach�ne head prov�ded w�th tens�on release funct�on.

0 : Tens�on release funct�on �s �neffect�ve.1 : Tens�on release funct�on �s effect�ve.

0/1 9 1 1

92 Funct�on of reduc�ng speed of reverse feed st�tch�ng at the start of sew�ng

Funct�on to reduce speed at the t�me of complet�on of reverse feed st�tch�ng at the start of sew�ng.

0 : Speed �s not reduced.1 : Speed �s reduced. 0/1 9 2 0 35

93 Funct�on added to needle up/down compensat�ng sw�tch

Operat�on of needle up/down compensat�ng sw�tch �s changed after turn�ng ON the power or thread tr�mm�ng.

0 : Normal (needle up/down compensat�ng st�tch�ng only)1 : One st�tch compensat�ng st�tch�ng �s performed only when

aforementioned changeover is made. (Upper stop / up-per stop)

0/1 9 3 0 36

94 Continuous + One-shot nonstop funct�on

The funct�on that does not stop the sew�ng mach�ne by com-b�n�ng cont�nuous st�tch�ng w�th one-shot st�tch�ng us�ng the program sewing function which is available in the IP operation panel.

0 : Normal (The sew�ng mach�ne stops when a step �s com-pleted.)

1 : The sew�ng mach�ne does not stop when a step �s com-pleted and proceeds to next step.

0/1 9 4 0 36

95 Head select�on funct�on

Mach�ne head to be used �s selected.(When the machine head is changed, each setting item is changed to the �n�t�al value of the mach�ne head.)

9 5 d L 8 7

96 Max. number of rotat�on sett�ng

Max. number of rotat�on of the sew�ng mach�ne head can be set. (The MAX value d�ffers by mach�ne head.) 150 to MAX

(st�/m�n) 9 6 4 0 0 0 36

100 Number of st�tches sewn before thread clamp works at the beg�nn�ng of sew�ng

Sets the number of st�tches to be sewn at the beg�nn�ng of sew-ing before the thread clamp solenoid (CN36-7) starts operating0: Thread clamp soleno�d does not operate.1-9: The number of st�tches to be sewn before the thread clamp soleno�d operates

0-9 (st�tches) 1 0 0 0

103 Needle cooler output OFF delay t�me

Delay t�me from the stop of sew�ng mach�ne to the output OFF �s specified using the needle cooler output function. 100 to

2000 ms1 0 3 5 0 0

120 Ma�n shaft reference angle compensat�on

Ma�n shaft reference angle �s compensated.–60 to 60 1 2 0 0 36

121 Up position start�ng angle compensat�on

Angle to detect UP position starting is compensated.–15 to 15 1 2 1 0 36

122 DOWN position start�ng angle compensat�on

Angle to detect DOWN position starting is compensated.–15 to 15 1 2 2 0 36

124 Sett�ng of energy-sav�ng funct�on dur�ng standby

Sett�ng to reduce the power consumpt�on wh�le the sew�ng ma-ch�ne �s �n standby state

0: Energy-sav�ng mode �s �neffect�ve1: Energy-sav�ng mode �s effect�ve

0/1 1 2 4 0 36

No Item Descr�pt�on Sett�ng range Ind�cat�on of funct�on sett�ng Ref. page



– 27 –

8. Detailed explanation of selection of functions1 Selection of the soft-start function (Function setting No. 1)

The needle thread may fa�l to �nterlace w�th the bobb�n thread at the start of sew�ng when the st�tch�ng p�tch (st�tch length) �s small or a th�ck needle �s used. To solve such problem, th�s funct�on (called “soft-start”) �s used to l�m�t the sew�ng speed, thereby assur�ng successful format�on of the start�ng st�tches.

0 : The funct�on �s not selected. 1 to 9 : The number of st�tches to be sewn under the soft-start mode.

The sew�ng speed l�m�ted by the soft-start funct�on can be changed. (Funct�on sett�ng No. 37) Data sett�ng range 100 to MAX st�/m�n <10 st�/m�n> (The MAX value d�ffers by mach�ne head.)

2 Material end sensor function (Function setting No. 2 to 4, 76)Th�s funct�on �s poss�ble when the mater�al end sensor �s attached.For deta�ls, refer to "#-15. Connection of the material and sensor" p. 41 and the Instruct�on Manual for the mater�al end sensor.

(Caution) This function is rendered effective only with the CP-18.

3 Flicker reducing function (Function setting No. 5) The function reduces flickering of the hand lamp at the start of sewing.

0 : Fl�cker reduc�ng funct�on �s �neffect�ve 1 : Fl�cker reduc�ng funct�on �s effect�ve

(Caution)Whentheflickerreducingfunction issetat the"Flickerreducingfunction iseffective," thestartup speed of the sewing machine decreases.

4 Bobbin thread counting function (Function setting No. 6)When the control panel is used, the function subtracts from the predetermined value and indicates the used amount of bobb�n thread.For the deta�ls, refer to the �nstruct�on manual for the control panel.

0 : Bobb�n thread count�ng funct�on �s not operat�ve. 1 : Bobb�n thread count�ng funct�on �s operat�ve.

(Caution) If “0” is set, the LCD indication on the control panel will go out and the bobbin thread count-ing function will be invalid.

5 Thread trimming prohibiting function (Function setting No. 9)Th�s funct�on turns OFF thread tr�mm�ng soleno�d output and w�per soleno�d output when thread tr�mm�ng �s actuated.

(Caution) This function is rendered effective only with the CP-18.By th�s funct�on, separate sew�ng mater�al can be spl�ced and sewn w�thout tr�mm�ng thread.

0 : off Thread tr�mm�ng �s operat�ve. (thread can be tr�mmed). 1 : on Thread tr�mm�ng �s �noperat�ve. (thread can not be tr�mmed).

6 Setting of the needle bar stop position when the sewing machine stops (Function setting No. 10)The position of the needle bar when the pedal is in its neutral position is specified.

0 : Down The needle bar stops �n the lowest pos�t�on of �ts stroke. 1 : Up The needle bar stops in the highest position of its stroke.

(Caution) If the stop position of the needle bar is set to the highest position, the thread trimming action will be taken after the needle bar comes down once to the lowest position.

7 Panel operating sound (Function setting No. 11) Whether the panel operation generates sound or not can be selected.

0 : off Operation confirmation sound is not generated 1 : on Operation confirmation sound is generated.

1 0

3 7 08 0

5 0

9 0

1 0 0

1 1 1

6 1

– 28 –

8 Selection of the optional input/output function (Function setting No. 12)

Select funct�on sett�ng No. 12 w�th the operat�ng procedure of funct�on set-t�ng procedures 1) through 3).Select the �tems of "End", "�n" and "ouT" w�th keys 5 and 6.

[When "in" is selected]The �nput funct�on sett�ng connector �nd�cat�on number �s shown on �nd�cat-�ng sect�on A. Des�gnate the �nd�cat�on number by means of key 3 or 4. Spec�fy the funct�on of the p�n of the connector correspond�ng to the �nd�ca-t�on number by means of key 5 or 6. Funct�on code and abbrev�at�on are d�splayed alternately on �nd�cator B.(For the relat�on between s�gnal �nput No. and connector p�n array, refer to the separate l�st.)[When "ouT" is selected]The output funct�on sett�ng connector �nd�cat�on number �s shown on �nd�-cat�ng sect�on A. Des�gnate the �nd�cat�on number by means of key 3 or 4. Spec�fy the funct�on of the p�n of the connector correspond�ng to the �nd�ca-t�on number by means of key 5 or 6. Funct�on code and abbrev�at�on are d�splayed alternately on �nd�cator B. (Refer to the separate table for the relat�on between the s�gnal output num-bers and the connector pin configuration.)

* Example) To assign the thread trimming function to the input function setting connector indication number "i01" (CN36-4)

1. Select funct�on sett�ng No. 12 w�th the operat�ng procedure of funct�on sett�ng procedures 1) through 3).

2. Select the �tem of "�n" w�th keys 5 and 6.

3. Select the port of the �nd�cat�on number "�01" by means of key 4.

4. Select the thread trimming function, "TSW" with keys 5 and 6.

5. Determine the thread trimming function, "TSW" with key 4.

6. Set ACTIVE of the signal with keys 5 and 6. Set the d�splay to "L" when the s�gnal �s "Low" and perform�ng thread

tr�mm�ng, and set the d�splay to "H" when the s�gnal �s "H�gh" and per-form�ng thread tr�mm�ng.

7. Determ�ne the aforement�oned funct�on w�th key 4.

8. F�n�sh the opt�onal �nput w�th key 4.

9. Select the �tem of "End" w�th keys 5 and 6 to return to the funct�on set-t�ng mode.

Lighting alternately

6543

1

2 7

BA

[\

[\

<?

<?

1 2 TPo _

_ni _

0i 1 ** *

1i 2

0o 1 ** *

Tuo _

0o 3

1 2 TPo _

0i 1 on P

L 4

0i 1 ST W

0i 1 L 4

H 4

0i 2 SFS W

_ni _TPo _

_ni _TPo _

nE_ dTPo _

nE_ dTPo _

– 29 –

Input function list

Function code

Abbrevia-tion Function item Remarks

0 noP No function (Standard setting)1 HS Needle up / down compensat-

ing stitching Every time the switch is pressed, normal feed stitching by half stitch is performed. (Same operation as that of up / down compensating stitching switch on the panel.)

2 bHS Back compensating stitching Reverse feed stitching is performed at low speed while the switch is held pressing. (It is effective only when a constant-dimension sewing is selected.)

3 EbT Function of canceling once re-verse feed stitching at the end of sewing

By depressing the back part of the pedal after pressing the switch, operation of reverse feed stitching is can-celed once.

4 TSW Thread trimming function This function is actuated as the thread trimming switch.5 FL Presser foot lifting function This function is actuated as the foot lifter switch.6 oHS One st i tch compensat ing

stitchingEvery time the switch is pressed, one stitch stitching operation is executed.

7 SEbT Function of cancel of reverse feed stitching at start/end

By operating the optional switch, ineffective/effective can be alternately changed over.

8 PnFL Presser lifting function when pedal is neutral

Every time the switch is pressed, the function whether automatically lifting the presser foot when the pedal is neutral or not can be selected.

9 Ed Material edge sensor input This function works as the input signal of material edge sen-sor.

10 LinH Function of prohibiting de-pressing front part of pedal

Rotation by pedal is prohibited.

11 TinH Function of prohibiting thread trimming output

Output of thread trimming is prohibited.

12 LSSW Low speed command input This function works as low speed switch for standing sewing machine.

13 HSSW High speed command input This function works as high speed switch for standing sewing machine.

14 USW Needle lifting function UP stop motion is performed when switch is pressed during DOWN stop.

15 bT Reverse feed stitching switch input

Reverse feed stitching is output as long as the switch is held pressed.

16 SoFT Soft start switch input The speed of stitch is limited to the predetermined soft-start speed as long as the switch is held pressed.

17 oSSW One-shot speed command switch input

This function works as one-shot speed command as long as the switch is pressed.

18 bKoS Backward one-shot speed command switch input

Reverse feed stitching is performed in accordance with the one-shot speed command as long as the switch is held pressed.

19 SFSW Safety switch input Rotation is prohibited.20 MES Thread trimming safety switch

inputIt operates as an input signal of the thread trimmer safety switch.

21 AUbT Automatic reverse feed stitch-ing cancel la t ion/addi t ion switch

Every time the switch is pressed, reverse feed stitching at sewing start or reverse feed stitching at sewing end is cancelled or added.

22 CUnT Sewing counter input Every time the switch is pressed, the sewing counter value is increased.

23 Tiin Tsw command prohibition input Thread trimming command is prohibited.24 USTP Lsw command prohibition/nee-

dle-up stop inputSewing by means of the pedal switch is prohibited.The sewing machine stops with its needle up during sewing.

– 30 –

Output function list

Function code Abbreviation Function item Remarks0 noP No function (Standard setting) 1 TrM Thread trimming output Output of thread trimming signal 2 WiP Thread wiper output Output of thread wiper signal 3 TL Thread release output Output of thread release signal 4 FL Presser lifter output Output of presser lifting signal 5 bT Reverse feed stitching output Output of reverse feed stitching signal 6 EbT EBT cancel monitor output State of one time cancel of reverse feed stitching

at end function is output.7 SEbT Reverse feed stitching at start/end

cancel monitor output State of cancel of reverse feed stitching at start/end is output.

8 AUbT Sewing start/end cancellation/ad-dition monitor output

State of cancel or addition of automatic reverse feed stitching is output.

9 SSTA Sewing machine stop state output Sewing machine stop state is output.10 CooL Needle cooler output Output for needle cooler

11 bUZ Buzzer outputIt is output when the bobbin counter set value has been exceeded, an error has occurred or the bob-bin thread remaining amount is detected.

12 LSWo Revolution command output Revolution demanding command state is output.13 TSWo Tsw command monitor output Thread trimming command status is output.

Input function setting connectors

Output function setting connector

Connector No. Pin No. Display No. Initial value of function settingCN36 4 i01 noP (No function setting)CN48 2 i02 SFSW (Safety switch input)CN50 12 i03 SoFT (Soft-start speed limit input)CN36 5 i04 bT (Reverse feed stitching switch input)CN50 11 i05 LinH (Input of prohibition of depress on front part of pedal)

CN39

7 i06 TSW (Thread trimming switch input)11 i07 LSSW (Low-speed revolution switch input)9 i08 HSSW (High-speed revolution switch input)5 i09 FL (Presser foot lifting switch input)

CN57 1 i10 CUnT (Sewing counter input)CN42 2 i11 noP (No function setting)CN54 3 i12 noP (No function setting)

CN56

6 i13 noP (No function setting)7 i14 noP (No function setting)8 i15 noP (No function setting)9 i16 noP (No function setting)

Connector No. Pin No. Display No. Initial value of function setting

CN507 o01 bT (Reverse feed stitching output)8 o02 TrM (Thread trimming output)9 o03 LSWo (Revolution request output)

CN56

2 o04 noP (No function setting)4 o05 noP (No function setting)6 o06 noP (No function setting)8 o07 noP (No function setting)

CN51

2 o08 noP (No function setting)3 o09 noP (No function setting)4 o10 noP (No function setting)5 o11 noP (No function setting)

– 31 –

9 Sewing counting function (Function setting No. 14)The funct�on counts up every t�me thread tr�mm�ng �s completed and counts the number of complet�on of the sew�ng process.

0 : off Sew�ng count�ng funct�on �s �noperat�ve. 1 : on Sew�ng count�ng funct�on �s operat�ve. (Every t�me thread tr�mm�ng

�s performed) 2 : on External sew�ng counter sw�tch �nput.

(Caution) The sewing counter can only be operative when the CP-180 is used with the sewing machine.The counter �nd�cat�on changes as shown below accord�ng to the comb�nat�on of sett�ng No. 6 and sett�ng No. 14.

!0 Neutral automatic presser lifting function (with AK device only) (Functionsetting No. 21)Th�s funct�on can automat�cally l�ft the presser foot when the pedal �s �n the neutral pos�t�on.Automat�c l�ft�ng t�me of the pedal depends on the automat�c l�ft�ng t�me after thread tr�mm�ng and when the presser foot �s automat�cally lowered, �t �s automat�cally l�fted at the second neutral pos�t�on after �t has come off the neutral pos�t�on once.

0 : off Funct�on of neutral automat�c presser l�ft�ng �s not operat�ve. 1 : on Select�on of funct�on of neutral automat�c presser l�ft�ng

!1 Needle up/down switch function changeover function (Function setting No. 22)The needle up/down sw�tch funct�on can be changed over between the needle up/down compensat�on and one st�tch compensat�on.

0 : Needle up / down compensat�ng st�tch�ng 1 : One st�tch compensat�ng st�tch�ng

!2 Setting of the suction time of the back-tack solenoid (Function setting No. 29)Th�s funct�on can change the suct�on t�me of the back-tack soleno�d.It �s effect�ve to decrease the value when the heat �s h�gh.(Caution) When the value is excessively decreased, failure of motion or defective pitch will follow. Be careful when changing the value.

Sett�ng range : 50 to 500 ms <10 / ms>

1 4 1

2 1 0

2 2 0

2 9 7 0

Sett�ng No. 6 Sett�ng No. 14 Counter1 1 Bobb�n counter1 0 Bobb�n counter0 1 Sewing counter (only with CP-180)0 0 Counter function is ineffective.

– 32 –

!3 Function of reverse feed stitching on the way (Function setting Nos. 30 to 33)Funct�ons of the l�m�t of number of st�tches and thread tr�mm�ng command can be added to the touch back sw�tch on the sew�ng mach�ne head.Funct�on sett�ng No. 30 Funct�on of reverse feed st�tch�ng on the way �s selected.

0 : off Normal back-tack funct�on 1 : on Funct�on of reverse feed st�tch�ng on the way

Funct�on sett�ng No. 31 Number of st�tches perform�ng reverse feed st�tch�ng �s set. Sett�ng range 0 to 19 st�tches

Funct�on sett�ng No. 32 Effect�ve cond�t�on of reverse feed st�tch�ng on the way 0 : off Inoperat�ve when the sew�ng mach�ne stops. (Reverse feed st�tch-

�ng on the way funct�ons only when the sew�ng mach�ne �s runn�ng.) 1 : on Operat�ve when the sew�ng mach�ne stops. (Reverse feed st�tch�ng on the way funct�ons both when the sew-

�ng mach�ne �s runn�ng and stops.) (Caution) Either condition is operative when the sewing machine is running.

Funct�on sett�ng No. 33 Thread tr�mm�ng �s performed when reverse feed st�tch�ng on the way �s completed. 0 : off Without thread trimming 1 : on Thread tr�mm�ng �s executed.

Appl�cat�on Funct�on sett�ng Output funct�onNo.30 No.32 No.331 0 0 or 1 0 or 1 It works as normal touch-back sw�tch.

2 1 0 0When operating touch-back switch at the time of depressing front part of the pedal, reverse feed stitching as many as the number of stitches specified by the funct�on sett�ng No. 31 can be performed.

3 1 1 0When operating touch-back switch at the time of either stop of the sewing ma-ch�ne or depress�ng front part of the pedal, reverse feed st�tch�ng as many as the number of stitches specified by the function setting No. 31 can be performed.

4 1 0 1When operating touch-back switch at the time of depressing front part of the pedal, automat�c thread tr�mm�ng �s performed after reverse feed st�tch�ng as many as the number of stitches specified by the function setting No. 31 has been performed.

5 1 1 1When operating touch-back switch at the time of either stop of the sewing ma-ch�ne or depress�ng front part of the pedal, automat�c thread tr�mm�ng �s per-formed after reverse feed stitching as many as the number of stitches specified by the funct�on sett�ng No. 31 has been performed.

Actions under each setting state1 Used as the normal reverse feed stitching touch-back switch.2 Used for reinforcing seam (press sewing) of the pleats. (It works only when the sewing machine is running.)3 Used for reinforcing seam (press sewing) of the pleats. (It works e�ther when the sew�ng mach�ne stops or when the sew�ng mach�ne �s runn�ng.) 4 Used as starting switch for reverse feed stitching at the sewing end. (Used as the substitute for thread trimming by depressing back part of the pedal. It works only when the sewing

mach�ne �s runn�ng. It �s espec�ally effect�ve when the sew�ng mach�ne �s used as the stand�ng-work mach�ne.)5 Used as starting switch for reverse feed stitching at the sewing end. (Used as the substitute for thread trimming by depressing back part of the pedal. It works either when the sewing

mach�ne stops or when the sew�ng mach�ne �s runn�ng. It �s espec�ally effect�ve when the sew�ng mach�ne �s used as the stand�ng-work mach�ne.)

!4Number of rotation of one-shot stitching (Function setting No. 38)Th�s funct�on can set, by the pedal operat�on of one t�me, the sew�ng speed of one-shot st�tch�ng when the sewing machine continues stitching until completing the number of stitches specified or detecting the mate-r�al end.

Sett�ng range 150 to MAX. st�/m�n. <50 / st�/m�n>

(Caution) The max. number of rotation of one-shot stitching is limited by the model of the sewing ma-chine head.

3 0 0

3 1 4

3 2 0

3 3 0

3 8 052 0

– 33 –

–360˚–180˚

0˚180˚360˚

* When the point before 1 stitch is regardedas0˚,compensation is possibleby360˚(1stitch) in front and in the rear.

–360˚–180˚

0˚180˚360˚

– 360˚

– 180˚

0˚180˚360˚

Set value Compensation angle Number of st�tches of compensat�on– 36 – 360 ゜ – 1– 18 – 180 ゜ – 0.5

0 0 ゜ 018 180 ゜ 0.536 360 ゜ 1

3 Compensation of off-timing of solenoid for reverse feed stitching at the end of sewing (Function setting No. 53) Off-t�m�ng of soleno�d for reverse feed st�tch�ng at the start of sew�ng can be compensated by the un�t of angle. Adjust�ng range – 36 to 36 <1 / 10˚>

!6Compensation of timing of the solenoid for reverse feed stitching (Function setting No. 51 to 53)When the normal and reverse feed stitches are not uniform under the automatic reverse feed stitching action, th�s funct�on can change the ON / OFF t�m�ng of the soleno�d for back tack and compensate the t�m�ng.

1 Compensation of on-timing of solenoid for reverse feed stitching at the start of sewing (Function set-t�ng No. 51)

On-t�m�ng of soleno�d for reverse feed st�tch�ng at the start of sew�ng can be compensated by the un�t of angle. Adjust�ng range – 36 to 36 <1 / 10˚>

2 Compensation of off-timing of solenoid for reverse feed stitching at the start of sewing (Function setting No. 52) Off-t�m�ng of soleno�d for reverse feed st�tch�ng at the start of sew�ng can be compensated by the un�t of angle.

Adjust�ng range – 36 to 36 <1 / 10˚>


0 0 ゜ 018 180 ゜ 0.536 360 ゜ 1


0 0 ゜ 018 180 ゜ 0.536 360 ゜ 1

!5Holding time of lifting presser foot (Function setting No. 47)Th�s funct�on automat�cally lowers the presser foot when the t�me set w�th the sett�ng No. 47 has passed after l�ft�ng the presser foot.When the pneumatic type presser foot lifter is selected, the holding time control of lifting presser foot is lim-�tless regardless of the set value.

Sett�ng range 10 to 600 sec <10 / sec>

4 7 6 0

5 1 1 0

5 2 1 6

5 3 1 8

– 34 –

@0 Change-over function of AUTO / Pedal for sewing speed of the reverse feed stitching at the start of sewing (Function setting No. 59)

Th�s funct�on selects whether the reverse feed st�tch�ng at the start of sew�ng �s performed w�thout a break at the speed set by the funct�on sett�ng No. 8 or the st�tch�ng �s performed at the speed by the pedal operat�on.

0 : Manual The speed �s �nd�cated by the pedal operat�on. 1 : Auto Automatic stitching at the specified speed

(Caution) 1. The max. sewing speed of the reverse feed stitching at the start of sewing is limited to the speed set by the function setting No. 8 regardless of the pedal.

2. When “0” is selected, stitches of reverse feed stitching may not match those of normal feed stitching.

!9 Function of holding predetermined upper / lower position of the needle bar (Function setting No. 58)When the needle bar is in the upper position or in the lower position, this function holds the needle bar by apply�ng a brake sl�ghtly.

0 : off Not prov�ded w�th the funct�on of hold�ng predeterm�ned upper/low-er pos�t�on of the needle bar

1 : on Provided with the function of holding predetermined upper/lower pos�t�on of the needle bar (hold�ng force �s weak.)

2 : on Provided with the function of holding predetermined upper/lower pos�t�on of the needle bar (hold�ng force �s med�um.)

3 : on Provided with the function of holding predetermined upper/lower pos�t�on of the needle bar (hold�ng force �s strong.)

!7Foot lift function after thread trimming (Function setting No. 55)Th�s funct�on can automat�cally l�ft the presser foot after thread tr�mm�ng. Th�s funct�on �s effect�ve only when it is used in combination with the AK device.

0 : off Funct�on of automat�cally l�ft�ng the presser foot �s not prov�ded. (Presser foot does not automatically go up after thread trimming.) 1 : on Funct�on of automat�cally l�ft�ng the presser foot �s prov�ded. (Presser foot automatically goes up after thread trimming.)

!8 Reverse revolution to lift the needle after thread trimming (Function setting No. 56)Th�s funct�on �s used to make the sew�ng mach�ne rotate �n the reverse d�rect�on after thread tr�mm�ng to lift the needle bar almost to highest position. Use this function when the needle appears under the presser foot and �t �s l�kely to make scratches on the sew�ng products of heavy-we�ght mater�al or the l�ke.

0 : off Funct�on of mak�ng the sew�ng mach�ne rotate �n the reverse d�rec-t�on to l�ft the needle after thread tr�mm�ng �s not prov�ded.

1 : on Funct�on of mak�ng the sew�ng mach�ne rotate �n the reverse d�rec-t�on to l�ft the needle after thread tr�mm�ng �s prov�ded.

(Caution) The needle bar is raised, by rotating the machine in the reverse direction, almost to the high-est dead point. This may result in slip-off of the needle thread. It is therefore necessary to adjust the length of thread remaining after thread trimming properly.

@1 Function of stop immediately after the reverse feed stitching at the start of sewing (Function setting No. 60)Th�s funct�on temporar�ly stops the sew�ng mach�ne even when keep�ng depress�ng the front part of the pedal at the t�me of complet�on of process of reverse feed st�tch�ng at the start of sew�ng.It �s used when sew�ng a short length by reverse feed st�tch�ng at the start of sew�ng.

Stop the sewing machine temporarily to change direction of sewing products.

0 : Not prov�ded w�th the funct�on of temporary stop of the sew�ng mach�ne �mmed�ately after the reverse feed st�tch�ng at the start of sew�ng

1 : Provided with the function of temporary stop of the sew�ng mach�ne �mmed�ately after the reverse feed st�tch�ng at the start of sew�ng

5 5 1

5 6 0

5 8 0

5 9 1

6 0 0

– 35 –

@2Function of soft-down of presser foot (with AK device only) (Function setting Nos. 70 and 49)This function can softly lower the presser foot.This function can be used when it is necessary to decrease contact noise, cloth defect, or slippage of cloth at the time of lowering the presser foot.

Note : Change the time of function setting No. 49 together at the time of selecting the function of soft-down since the sufficient effect cannot be obtained unless the time of function setting No. 49 is set longer when lowering the presser foot by depressing the pedal.

0 to 500 ms 10 ms/Step

0 : Function of soft-down of presser foot is not operative. (Presser foot is rapidly lowered.)

1 : Selection of function of soft-down of presser foot

@4 Retry function (Function setting No. 73)When the retry function is used, if the sewing material is thick and not pierced with needle, this function makes the needle pierce in the material with ease.

0 : Retry function is not provided. 1 - 10 : Retry function is provided. 1: Needle-bar returning force before operating the retry function: 1

(small) - 10 (large)

@3 Function of reducing speed of reverse feed stitching at the start of sewing (Function setting No. 92)Function to reduce speed at the time of completion of reverse feed stitching at the start of sewing : Normal use depending on the pedal condition (Speed is accelerated to the highest without a break.)This function is used when temporary stop is used properly. (Cuff and cuff attaching)

0 : Speed is not reduced. 1 : Speed is reduced.

Sew without stopping without a break.

Temporary stop

4 9 41 0

7 0 0

9 2 0

7 3 1

@6 Function of pedal curve selection (Function setting No. 87)This function can perform the selection of the curve of number of rotation of the sewing machine against the depressing amount of the pedal.Change to this function when you feel that inching operation is hard or that pedal response is slow.

Num

ber o

f rot

atio

n (s

ti/m

in)

Pedal stroke (mm)

0 1

2

@5 Presser foot lifting solenoid suction time setting (Function setting No. 84)Suction time of presser foot lifting solenoid can be changed. When heating is great, it is effective to lessen the value.

(Caution) When the value is excessively small, malfunction will be caused. So, be careful when chang-ing the value.

Setting range : 50 to 500ms <10/ms>

0 : Number of rotation of the sewing machine in terms of the depress-ing amount of the pedal increases linearly.

1 : Reaction to intermediate speed in terms of the depressing amount of the pedal is delayed.

2 : Reaction to intermediate speed in terms of the depressing amount of the pedal is advanced.

8 7 0

8 4 52 0

– 36 –

@8 Function added to the needle up / down compensating switch (Function setting No. 93)One st�tch operat�on can be performed only when the needle up / down compensat�ng sw�tch �s pressed at the t�me of upper stop �mmed�ately after turn�ng ON the power sw�tch or upper stop �mmed�ately after thread tr�mm�ng.

0 : Normal (Only needle up / down compensat�ng st�tch�ng operat�on) 1 : One st�tch compensat�ng st�tch�ng operat�on (upper stop / upper stop)

�s performed only when aforement�oned changeover �s made.

@7 Initial motion UP stop position move function (Function setting No. 90)Effective/ineffective of automatic return to UP stop position immediately after turning ON the power can be set.

0 : Ineffect�ve 1 : Effect�ve

#0 Setting of max. number of rotation of the sewing machine head (Function setting No. 96)Th�s funct�on can set the max. number of rotat�on of the sew�ng mach�ne head you des�re to use.Upper limit of the set value varies in accordance with the sewing machine head to be connected.

150 to Max. [st�/m�n] <50 / st�/m�n>

#1 Main shaft reference angle compensation (Function setting No. 120)Ma�n shaft reference angle �s compensated

Sett�ng range – 60 to 60˚ <1 / ˚>

#2 UP position starting angle compensation (Function setting No. 121)Angle to detect UP position starting is compensated.

Sett�ng range – 15 to 15˚ <1 / ˚>

#3DOWN position starting angle compensation (Function setting No. 122)Angle to detect DOWN position starting is compensated.

Sett�ng range – 15 to 15˚ <1 / ˚>

@9 Continuous stitching + one shot stitching nonstop function (Function setting No. 94)Th�s funct�on �s used to proceed a step to the next one w�thout stopp�ng the sew�ng mach�ne at the end of the step when perform�ng sew�ng w�th the cont�nuous sew�ng and one-shot sew�ng comb�ned us�ng the programming function of the operation panel IP.

0 : Normal (Stop when a step has completed.) 1 : The sew�ng mach�ne proceeds to next step w�thout stopp�ng after a

step has completed.

9 0 1

9 4 0

9 3 0

21 4 0

#4Setting of energy saving function during standby (Function setting No. 124)It �s poss�ble to reduce power consumpt�on wh�le the sew�ng mach�ne �s �n standby state. It should be noted that the startup of the sew�ng mach�ne may delay for a moment �f th�s funct�on �s set.

0 : Energy-sav�ng mode �s �neffect�ve.1 : Energy-sav�ng mode �s effect�ve.

21 0 0

21 1 0

21 2 0

9 6 004 0

– 37 –

9. Automatic compensation of neutral point of the pedal sensor Whenever the pedal sensor, spring, etc. are replaced, be sure to perform following operation :

10.Selectionofthepedalspecifications

When the pedal sensor has been replaced, change the set value of function setting No. 50 according to the newly connected pedal specifications. 0 : KFL 1 : PFL

1) Pressing switch 4, turn ON the

power sw�tch.2) Compensated value is displayed on

�nd�cator B.(Caution) 1. At this t ime, the pedal

sensor does not work properly if the pedal is de-pressed. Warning sound "blips" and the correct compensation value is not displayed.

2. If any display ("-0-" or "-8-") other than a nu-meric value appears on indicator B, refer to the Engineer's Manual.

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3) Turn OFF the power sw�tch, and turn ON the power sw�tch aga�n to return to the normal mode.(Caution) Be sure to re-turn ON the power switch when one or more seconds have passed after turn-

ing it OFF. (If the ON-OFF operation is carried out faster than the above, the setting may not change

normally.)

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(Caution) P e d a l s e n s o r w i t h t w o springs located at the back part of the pedal type is PFL , and tha t w i th one spring type is KFL. Set the pedal sensor to PFL when lifting the presser foot by depressing the back part of the pedal.

– 38 –

11. Setting of the auto lifter function

1) Turn ON the power sw�tch w�th

sw�tch 5 held pressed.2) "FL ON" �s d�splayed on �nd�cators A

and B w�th a bl�p to make the auto l�fter funct�on effect�ve.

3) Turn OFF the power sw�tch, and turn ON the power sw�tch aga�n to return to the normal mode.

4) Repeat the operat�on 1) to 3), and LED d�splay �s turned to (FL OFF). Then, the funct�on of auto-l�fter does not work.

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FL ON : Auto-lifter device becomes effective. Selection of the auto-lifter device of solenoid drive (+33V) or of air drive (+24V) can be performed w�th sw�tch 6.

(Changeover is performed to drive power +33V or +24V of CN37.)

FL OFF : Auto-l�fter funct�on does not work. (S�m�larly, the presser foot �s not automat�cally l�fted when pro- (S�m�larly, the presser foot �s not automat�cally l�fted when pro-grammed st�tch�ng �s completed.)

Solenoid drive display (+33V) Air drive display (+24V)

(Caution) 1. To perform re-turning ON of the power, be sure to perform after the time of one second or more has passed.

(If ON / OFF operation of the power is performed quickly, setting may be not changed over well.)

2. Auto-lifter is not actuated unless this function is properly selected. 3. When “FL ON” is selected without installing the auto-lifter device, starting is momentarily

delayed at the start of sewing. In addition, be sure to select “FL OFF” when the auto-lifter is not installed since the touch-back switch may not work.

WARNING :When the solenoid is used with the air drive setting, the solenoid may be burned out. So, do not mistake the setting.

When the auto-lifter device (AK) is attached, this function makes the function of auto-lifter work.

– 39 –

12. Selecting procedure of the key-lock function Sett�ng of the number of st�tches for a pattern can be proh�b�ted by enabl�ng the key lock funct�on.

1) Turn ON the power sw�tch w�th

sw�tch 5 and sw�tch 6 held pressed.

2) "KEY LOCK" is displayed on indica-tors A and B w�th a bl�p to make the key-lock funct�on effect�ve.

3) The panel returns to the normal op-eration after displaying "KEY LOCK" on the �nd�cators.

4) While the key lock function is effective, "KEY LOCK" is displayed on the indicators when turning the power ON.

5) When you carry out steps 1) to 3) in repetition, "KEY LOCK" is not displayed when turning the power ON and the key lock funct�on �s rendered �neffect�ve.

• KEY LOCK display when turning the power ON D�splay appears: The key lock funct�on �s effect�ve. D�splay does not appear: The key lock funct�on �s �neffect�ve.

13. Connection of the pedal of standing-work machine

1) Connect the connector of PK70 to connector 1 (CN39 : 12P) of SC-921 .

2) Tighten the cord of PK70 together with other cords w�th cable cl�p band 2 attached to the s�de of the box after pass�ng �t through the cable clamp.


2

1

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– 40 –

14. External input / output connectorExternal input/output connector (CN50) 1 wh�ch can take out the follow�ng s�gnals that are conven�ent when �nstall�ng counter or the l�ke outs�de �s prepared.

(Caution) When using the connector, note that the engineer who has the electrical knowledge has to work.

Table of assignment of connector and signal

JUKI genuine part No. Connector : Part No. HK016510130 Pin contact : Part No. HK016540000

CN50 S�gnal name Input /output

Descr�pt�on Electr�c spec.

1 +5V - Power source2 MA Output Rotat�on s�gnal 360 pulses/rotat�on DC5V3 MB Output – DC5V4 UDET(N) Output “L” is output when needle bar is at LOW position. DC5V5 DDET(N) Output “L” is output when needle bar is at UP position. DC5V6 HS(N) Output Rotat�on s�gnal 45 pulses/rotat�on DC5V7 BTD(N) Output “L” �s output when the back-tack soleno�d works. DC5V8 TRMD(N) Output “L” �s output when the thread tr�mmer soleno�d works. DC5V9 LSWO(P) Output Rotat�on request (pedal or the l�ke) mon�tor s�gnal DC5V

10 S.STATE(N) Output “L” �s output when the sew�ng mach�ne �s �n the stop state. DC5V11 LSWINH(N) Input Rotat�on by pedal �s proh�b�ted wh�le “L” s�gnal �s be�ng �nputted. DC5V, –5mA12 SOFT Input Rotat�on speed �s l�m�ted to the soft-speed wh�le “L” s�gnal �s

be�ng �nputted.DC5V, –5mA

13 SGND - 0V

1

– 41 –

15. Connection of the material end sensor

2 1

1) Connect the connector of material end sensor to connector 1 (CN54 : 4P) of SC-921.

2) T�ghten the cord of the mater�al end sensor to-gether w�th other cords w�th cable cl�p band 2 attached to the s�de of the box after pass�ng �t through the cable clamp.

3) Assign CN54 to the material end sensor input re-ferr�ng to "#-8-8. Optional input/output func-tion selection (function setting No. 12) p.28.

4) To use the material end sensor with the CP-18, set up the sensor funct�ons on the control box through the funct�on sett�ng procedure. Select-able funct�ons and the correspond�ng select�on numbers are as follows:

・ Mater�al end sensor funct�on (funct�on sett�ng No. 2) The mater�al end sensor �s enabled.

0: Mater�al end sensor �s not used. 1: Mater�al end sensor �s enabled.

・ Thread tr�mm�ng funct�on by means of the mate-r�al end sensor (funct�on sett�ng No. 3)

The automat�c thread tr�mmer �s act�vated after the detect�on of the mater�al end.

0: Automat�c thread tr�mm�ng �s not carr�ed out. 1: Automat�c thread tr�mm�ng �s carr�ed out.

・ The number of st�tches after the act�vat�on of the mater�al end sensor (funct�on sett�ng No. 4)

The number of st�tches to be sewn unt�l the sew-�ng mach�ne stops after the mater�al end sensor has detected the material end can be specified.

Data sett�ng range: 0 - 19 <1/st�tch>

・ One-shot funct�on (funct�on sett�ng No. 76) The one-shot operat�on unt�l the mater�al end �s

detected can be set.

0: One-shot operat�on �s not carr�ed out. 1: One-shot operat�on �s carr�ed out.

(Caution) 1. Be sure to turn OFF the power before connecting the connector.

2. For the use of the material end sen-sor, refer to the Instruction Manual attached to the material end sensor.

JUKI genuine part number

Connector HK042310040Pin connector HK042340000

12

13

54

07 6

Pin No. S�gnal name Remarks1 +12V Power supply is selected

accord�ng to the sensor used.2 +5V

3 OPT_SSensor �nput �s ass�gned to the mater�al end sensor.

4 GND

– 42 –

16. Initialization of the setting dataAll contents of function setting of SC-921 can be returned to the standard set values.

1) Turn ON the POWER switch with all

of sw�tch 4, sw�tch 5 and

sw�tch 6 held pressed.2) "rS" �s d�splayed on �nd�cator B w�th

a bl�p to start �n�t�al�zat�on.3) The buzzer sounds after approx�-

mately one second (s�ngle sound three t�mes, “peep”, “peep”, and “peep”), and the sett�ng data returns to the standard sett�ng value.6543

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(Caution) Do not turn OFF the power on the way of initializing operation. Program of the main unit may be broken.

4) Turn OFF the power sw�tch and turn ON the power sw�tch after clos�ng the front cover. The mach�ne returns to the normal mot�on.

(Caution) 1. When you carry out the aforementioned operation, the neutral position correction value for the pedal sensor is also initialized. It is therefore necessary to carry out automatic correction of the pedal sensor neutral position before using the sewing machine. (Refer “#-9. Automatic compensation of neutral point of the pedal sensor” p. 37.)

2. When you carry out the aforementioned operation, the machine-head adjustment values are also initialized. It is therefore necessary to carry out adjustment of the machine head before using the sewing machine. (Refer “@-6. Adjusting the machine head” p. 13.)

3. Even when this operation is performed, the sewing data set by the operation panel can-not be initialized.

$. MAINTENANCE 1. Removing the rear cover

WARNING :To prevent personal injuries caused by electric shock hazards or abrupt start of the sewing machine, remove the cover after turning OFF the power switch and a lapse of 5 minutes or more. To prevent personal injuries, when a fuse has blown out, be sure to replace it with a new one with the same capacity after turning OFF the power switch and removing the cause of the blown-out of the fuse.

1) Press the OFF button of the power switch to turn OFF the power after confirming that the sewing mach�ne has stopped.

2) Draw out the power cord com�ng from the power plug socket after confirming that the power switch is turned OFF. Perform the work of step 3) after confirming that the power has been cut and it has passed for 5 m�nutes or more.

– 43 –

1

2

2. Replacing the fuse

(Caution) The illustration below shows the PWR-T PCB. The type of PCB differs by destination.

1) Remove all the cables wh�ch are connected to the control box.

2) Remove the connect�ng rod.

3) Remove the control box from the table stand.

4) Hold�ng the glass sec-t�on of fuse 1, remove the fuse.

(Caution) There is a risk of electrical shock when removing the fuse. Be sure to remove the fuse after LED 2 has totally gone out.

5) Be sure to use a fuse w�th the des�gnated capac�ty. 1 : 3.15 A/250 V T�me-lag fuse (Power circuit protective fuse) Part number: KF0000000806) Install the control box on the table stand. (Refer to "@-1. Installing to the table" p. 1.)7) Connect all the cables to the control box. (Refer to "@-3. Connecting the cords" p. 3.)8) F�t the connect�ng rod back �n place. (Refer to "@-4. Attaching the connecting rod" p. 11.)

3

3) Loosen setscrew 2 �n cover 1. Open cover 1.

4) To close cover 1, re-t�ghten setscrew 2 wh�le pay�ng attent�on to the or�entat�on of cable cl�p band 3 mounted on the s�de face of the box.

12

– 44 –

3. Error codesIn case of the follow�ng, check aga�n before you judge the case as trouble.

Phenomenon Cause Corrective measureWhen tilting the sewing machine, the buzzer beeps and the sew�ng mach�ne cannot be operated.Soleno�ds for thread tr�mm�ng

When t i l t ing the sewing machine w�thout turn�ng OFF the power sw�tch, Act�on g�ven on the left s�de �s taken for safety sake.

T�lt the sew�ng mach�ne after turn�ng OFF the power.

Soleno�ds for thread tr�mm�ng, reverse feed, w�per, etc. fa�l to work. Hand lamp does not l�ght up.

When the fuse for solenoid power protect�on has blown out

Check the fuse for solenoid power protect�on.

Even when depress�ng the pedal �mmed�ately after turn�ng ON the power, the sew�ng mach�ne does not run. When depressing the pedal after depress�ng the back part of pedal once, the sew�ng mach�ne runs.

Neutral pos�t�on of the pedal has var�ed.(Neutral pos�t�on may be sh�fted when chang�ng spr�ng pressure of the pedal or the l�ke.)

Execute the automat�c neutral correct�on funct�on of the pedal sensor.

The sew�ng mach�ne does not stop even when the pedal �s returned to �ts neutral pos�t�on.Stop pos�t�on of the sew�ng mach�ne var�es (�rregular).

When tightening the screw in the handwheel �s forgotten at the t�me of adjustment of needle stop pos�t�on.

Securely t�ghten the screw �n the handwheel.

Presser foot does not go up even when auto-l�fter dev�ce �s attached.

Auto-l�fter funct�on �s OFF. Select “FL ON” by auto-l�fter funct�on select�on.

Pedal system is set to KFL system. Change the jumper to PFL setting to l�ft the presser foot by depress�ng the back part of the pedal.

Cord of auto-lifter device is not connected to connector (CN37).

Connect the cord properly.

Touch-back sw�tch fa�ls to work. Presser foot is going up by auto-liter dev�ce.

Operate the sw�tch after the presser foot lowered.

Auto-l�fter dev�ce �s not attached. However, auto-l�fter funct�on �s ON.

Select “FL OFF” when auto-l�fter dev�ce �s not attached.

UP position move fails to work when all lamps on the panel l�ght up.

The mode �s �n the funct�on sett�ng mode.The switch on the CTL p.c.b. is pressed by the bound cords and the aforement�oned mode resulted.

Remove the under cover. Bundle the cables by rout�ng them accord�ng to the normal rout�ng method as descr�bed �n the Instruct�on Manual.

Sew�ng mach�ne fa�ls to run. Motor output cord (4P) is disconnected. Connect the cord properly.Connector (CN30) of motor signal cord �s d�sconnected.

Connect the cord properly.

– 45 –

In addition, there are the following error codes in this device. These error codes interlock (or limit function) and inform the problem so that the problem is not enlarged when any problem is discovered. When you request our service, please confirm the error codes.

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Error code list

[Checking procedure of the error code]

1) Turn ON the power switch with switch 3 held pressed.

2) The latest error number is displayed on indicator B with a blip.

3) Contents of previous errors can be

checked by pressing switch 3 or

switch 4. (When the confirmation of the contents

of previous error advanced to the last, the warning sound peeps in single tone two times.)

(Caution) When switch 3 is pressed, the previous error code of the currently displayed one is

displayed. When switch 4 is pressed, the next error code of the currently displayed one is displayed.

No. Description of error detected Cause of occurrence expected Items to be checked− Media cover open •� Cover of the slot of media is open. Cover of the slot of media is open.Cover of the slot of media is open. •� Close the cover.

E000 Execution of data initialization (This is not the error.)

•� When the machine head is changed.•� When the in i t ia l izat ion operat ion is

executed.E003 Disconnection of

synchronizer connector•� When position detection signal is not

input from the sewing machine head synchronizer.

•� When the synchronizer has broken.

•� Belt is loose.•� Machine head is not proper.•� Motor pulley is not proper.

•� Check the synchronizer connector (CN33) for loose connection and disconnection.

•� Check whether the synchronizer cord has broken since the cord is caught in the machine head.

•� Check the belt tension.•� Check the setting of the machine head.•� Check the setting of the motor pulley.

E004 Synchronizer lower position sensor failure

E005 Synchronizer upper position sensor failure

E007 Overload of motor •� When the machine head is locked.

•� When sewing extra-heavy material beyond the guarantee of the machine head.

•� When the motor does not run.•� Motor or driver is broken.

•� Check whe ther the th read has been entangled in the motor pulley.

•� Check the motor output connector (4P) for loose connection and disconnection.

•� Check whether there is any holdup when turning the motor by hand.

E011(*) Media is not inserted. •� Media is not inserted. •� Turn the power OFF and check the media.E012(*) Read error •� Data of media cannot be read. •� Turn the power OFF and check the media.E013(*) Write error •� Data of media cannot be written. •� Turn the power OFF and check the media.E014(*) Write protect •� Media is in the state of writing prohibition. •� Turn the power OFF and check the media.E015(*) Format error •� Formatting cannot be performed. •� Turn the power OFF and check the media.E016(*) External media capacity over •� Capacity of media is short. •� Turn the power OFF and check the media.E019(*) File size over •� File is too large. •� Turn the power OFF and check the media.E032(*) File interchangeability error • There is no interchangeability of file. •� Turn the power OFF and check the media.E041(*) Sewing recorder error •� This error number is displayed in the event This error number is displayed in the eventThis error number is displayed in the event

of a sewing recorder data fault.•� Reset switch

E044(*) Date and time error •� This error number is displayed in the event of operation/data fault concerning date or time of day.

•� Reset switch

E053(*) Notification of production support function initialization (This is not an error)

•� This error number is displayed after the execution of initialization of the produc-tion support function or upgrading of the program.

* The error number attached with an asterisk (*) is displayed only in the case a fault occurs when the IP/IT panel is connected to the sewing machine.

– 46 –

No. Description of error detected Cause of occurrence expected Items to be checkedE055(*) Production management er-

ror•� This error number is displayed in the event

of production management work manage-ment data fault.

•� Reset switch Reset switchReset switch

E056(*) Work management error •� This error number is displayed in the event of data fault.


E057(*) Pitch time monitor error •� This error number is displayed in the event of pitch time monitor data fault.


E065(*) Network transmission failed •� This message is displayed in the case data cannot be sent to the personal computer by way of the network.

•� Check whether the network has any fault. Check whether the network has any fault.Check whether the network has any fault.

E067(*) ID reading failed •� This message is displayed in the case data in the ID file is broken.

•� Check whether the data has any fault. Check whether the data has any fault.Check whether the data has any fault.

E070 Slip of belt •� When the machine head is locked.

•� Belt is loose.

•� Check whether there is any holdup when turning the motor by hand.

•� Check the belt tension.E071 Disconnect ion o f motor

output connector•� Disconnection of motor connector. •� Check the motor output connector for loose

connection and disconnection.E072 Overload of motor at the time

of thread trimming motion•� Same as E007. •� Same as E007.

E204(*) USB insertion •� This message is displayed in the case the sewing machine is activated with the USB thumb drive inserted.

•� Remove the USB thumb drive.

E205(*) Warning of ISS buffer re-maining amount

•� This message is displayed in the case the buffer storage for storing the ISS data is almost full.

If the sewing machine is continuously used with the buffer storage full, the stored pieces of data will be erased from the earli-est one.

•� Output the data.

E220 Grease-up warning •� When the predetermined number of stitches has been reached.

•� Replenish the specified places with grease and reset.

(For the details, refer to the data of the machine head.)

E221 Grease-up error •� When the predetermined number of stitches has been reached and the sewing is not possible.

•� Replenish the specified places with grease and reset.

(For the details, refer to the data of the machine head.)

E302 Fall detection switch failure (When the safety switch works)

(Th read t r imming kn i fe sensor)

•� When fall detection switch is input in the state that the power is turned ON.

•� Machine-head tilt detector's connecter has come off.

•� Thread trimming knife position is not correct.

•� Check whether the machine head is tilted without turning OFF the power switch (sewing machine operation is prohibited for safety sake).

•� Check whether the fall detection switch cord is caught in the sewing machine or the like.

•� Check whether the fall detection switch lever is caught in something.

•� Check whether the contac t o f the t i l t detection switch lever with the machine table is inadequate. (The table has a dent or the mounting location of the bed strut is too far)

•� Check the machine-head ti l t detector's connector (CN48) for looseness and slip-off.

•� Positioning of the thread trimming sensor•� Set the function setting No. 74 to 0 (zero)

when the thread trimmer is not installed on the sewing machine.

E303 Semicircular plate sensor error

•� Semicircular plate sensor signal cannot be detected.

•� C h e c k w h e t h e r t h e m a c h i n e h e a d corresponds with the machine type setting.

•� Check whether the motor encoder connector is disconnected.

E499 Simplified program data fault •� Command parameter data is ou t o f specified range.

• Re-enter the relevant simplified program.• Set the simplified program in disable.

E703(*) Operation panel is connect-ed to the unexpected sewing machine. (Error of sewing machine model)

•� The operation panel and the sewing machine model do not match in the initial communication.

•� Connect the operation panel to the correct model of the sewing machine.


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No. Description of error detected Cause of occurrence expected Items to be checkedE704(*) System version mismatch •� The system version is different from the

correct one in the initial communication.•� Re-write the system version to the one that

can be used with the operation panel. E730 Encoder failure •� When the motor signal is not properly

inputted.•� Check the motor signal connector (CN30) for

loose connection and disconnection.•� Check whether the motor signal cord has

broken since the cord is caught in the machine head.

•� Check whether the inserting direction of the motor encoder connector is wrong.

E731 Motor hole sensor failure

E733 Inverse rotation of motor •� This error occurs when the motor is running at 500 sti/min or more in the opposite direction of that of rotat ion indication during motor is running.

•� Check whether the machine head corresponds with the machine type setting.

•� Check whether the main-shaft motor encoder wire is connected incorrectly.

•� Check whether the main-shaft motor wire for power supply is connected incorrectly.

E799 Thread trimming operation time-out

•� The thread trimming control operation is not completed within the predetermined time (within three seconds).

•� Check whether the machine head actually installed is different from the machine head selection.

•� Check whether the motor-pulley diameter does no t match i t s se t t ing (e f fec t i ve diameter).

•� Check whether the belt has slackened.E808 Solenoid short circuit •� Solenoid power does not become normal

voltage.•� Check whether the machine head cord is

caught in the pulley cover or the like.E809 Holding motion failure •� Solenoid is not changed over to holding

motion.•� Check whether the solenoid is abnormally

heated. (CTL circuit board asm. Circuit is broken.)

E810 Solenoid current abnormality •� Solenoid rare short-circuit. •� Solenoid resistance.

E811 Abnormal voltage •� When voltage higher than guaranteed one is inputted.

•� 200V has been inputted to SC-921 of 100V specifications.

•� JA : 220V is applied to 120V box.•� CE : 400V is applied to 230V box.

•� Check whether the applied power voltage is higher than the rated voltage + (plus) 10% or more.

•� Check whether 100V/200V changeover con-nector is improperly set.

In the aforementioned cases, POWER p.c.b is broken.

•� When voltage lower than guaranteed one is inputted.

•� 100V has been inputted to SC-921 of 200V specifications.

•� JA : 120V is applied to 220V box•� Inner circuit is broken by the applied over-

voltage

•� Check whether the voltage is lower than the rated voltage - (minus) 10% or less.

•� Check whether 100V/200V changeover con-nector is improperly set.

•� Check whether fuse or regenerative resis-tance is broken.

E906 Operation panel transmission failure

•� Disconnection of operation panel cord.

•� Operation panel has broken.

•� Check the operation panel connector (CN38) for loose connection and disconnection.

•� Check whether the operation panel cord has broken since the cord is caught in the machine head.

E924 Motor driver failure •� Motor driver has broken.E942 Faulty EEPROM •� Data cannot be written on the EEPROM. •� Turn the power OFF.


sc-921 instruction manual (english) › juki › ddl-9000-ss › sc-921.pdf · dln-9010 2 - 5...

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