SC101 Core Shoulder Service Manual

Content

CH1 Serial Number Location 1 CH2 Safety Instruction 2 CH3 Preventive Maintenance 4 CH4 Specification and Assembly Guide 8 CH5 Console and Program Description 10 CH6 Engineer Mode 23 CH7 Troubleshooting 28 CH8 Parts Replacement 36

CH1 Serial Number Location

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Thank you for choosing SMARC products! It is the owner’s responsibility to ensure that all users are fully informed of all warnings and precautions. Please read this manual thoroughly before operating SMARC products. If you have any question after reading this manual, please contact customer tech support at the local authorized dealers or visit www.twpmhc.com for more details. SAFETY GENERAL SAFETY 1. Be cautious when getting on and off equipment seats to avoid falling. 2. Always set up all safety devices and pull the armrests down before exercising. For users with poor

control of trunk and limbs, make sure the seat is in locked position. 3. To prevent injuries, follow the instructions below:

• Never place hands close to the seat base when rotating the seat. • Never place hands between the narrow spaces of the equipment or reach into the range of motion limiters (eg. SC101, SC103, SC105, SC107 and SC108). • Keep clear of the range of motion handles when the equipment is occupied. • Be careful when operating the equipment to avoid tripping over equipment frames

(Stretching Tube of SC103 ). • Do not sit on or lean against the armrests. • If unusual situation has been observed (noises, no console display, loosen parts, and etc),

stop operation and contact local distributors immediately. • Do not place the equipment outdoors or in area with high humidity.

4. Products are for continuous operation, and are not intended to be used in oxygen rich environment nor to be sterilized. Do not perform servicing and maintenance while ME equipment is in use. ELECTRONIC SAFETY 1. This equipment must be grounded. If the equipment should malfunction or breakdown, grounding

provides a path to reduce the risk of electrical shock. 2. Please unplug the power cord wire to shut down the power. 3. Improper connection of the grounding conductor can result in risks of electric shock. Do NOT modify

the plug provided with the equipment. If it does not fit the outlet, have a proper outlet installed by a qualified electrician.

4. Pulling on the cord can cause damage to the power cord. You should always pull on the actual plug. 5. With energy conservation in mind, the console will automatically go dark when SMARC product has

not been used for 30 minutes. Main Page will reappear when the equipment is used again. 6. WARNING: To avoid the risk of electric shock, the equipment must only be connected to supply

mains with protective earth. 7. SMARC products forms a ME SYSTEM when connected to a power supply, and can be operated at a

voltage of 115V or 230 V. 8. Do not position the ME Equipment that makes it difficult to disconnect the device (eg. to unplug). 9. The USB socket on SMARC console should ONLY be connected with USB flash drive provided by

PMHC and authorized dealer. It should ONLY be used with the purpose of exercise data download and prescription upload. SMARC products are not suitable for connecting with any other electrical equipment. Connecting with other devices might cause potential electromagnetic interference.

CH2 Safety Instruction

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PRECAUTION FOR GENERAL CONSUMERS 1. If users experience any kind of discomfort, including chest pain, nausea, dizziness, shortness of

breath, severe joint pain or muscle pain, stop training immediately and consult physician or physical therapist before continuing.

2. Warm up prior to exercise. Start exercise with light, repetitive, dynamic, site-specific movement. 3. Avoid over-stretching to prevent strain of soft tissues and joint instability. FOR PATIENTS WITH MEDICAL NEEDS Patients may operate SMARC products under supervision of physicians or physical therapists. Users with following medical and therapeutic needs (especially over 40 years old) should consult physician or physical therapist before operating. 1. Inflammation: Patients with inflammatory neuromuscular disease such as Guillain-Barre disease,

Polymyositis, and Dermatomyositis should use low Resistance training. 2. Severe cardiopulmonary disease: Patients with acute symptoms such as but not restricted to the

following should not attempt Resistance training. • Coronary artery disease (unstable angina, myocardial infarction) • Carditis • Cardiomyopathy • Aortic stenosis and Aortic dissection • Decompensated congestive heart failure • Severe pulmonary embolism • Unstable hypertension • Ventricular arrhythmia

3. When a hematoma or other indication of tissue trauma is observed. 4. Musculoskeletal Disorder: Patients who recently had a fracture, and bony union is not completed. A

bony block limits joint motion. 5. Neurological Disorder Patient: Only patients with good static sitting balance or Brunnstrom stage

above III are recommended using SMARC products. 6. Do not set high Resistance for children, elderlies, and patients with osteoporosis. 7. Be aware of medications a patient is using that can alter acute and chronic responses to exercise. 8. The equipment might emit low intensity electromagnetic pulse. Patients with concern should

consult physician or physical therapist before operating.

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1. General Maintenance 1) SMARC products require only the most basic general maintenance, performed on an as-

needed basis every 6~8 months. 2) Minimum qualifications of SERVICE PERSONNEL: Only technicians trained by PMHC and

associated distributors are supposed to do maintenance. Please contact PMHC factory or local authorized dealer for maintenance.

The MANUFACTURER will make available on request circuit diagrams, component part lists, descriptions, calibration instructions, or other information that will assist SERVICE PERSONNEL to repair those parts of ME EQUIPMENT that are designated by the MANUFACTURER as repairable by SERVICE PERSONNEL. 2. Recommended Cleaning (optional)

1) With the system turned OFF, wipe down all surfaces with a damp cloth. Neutral detergent and water can be used to remove stains and scuff marks. Inspect all locking and adjustment mechanisms for signs of damage.

2) NOTE: DO NOT use cleaning solutions containing ammonia or alcohol to clean. Neutral detergent and water should be sufficient. Allow the system to dry thoroughly before resuming operation.

CH3 Preventive Maintenance

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1) Applying grease

Chain Maintenance and Tightness Adjustment

Chain maintenance must be held at least once ever 6 months, depending on the frequency of use. Please apply grease to chain links and sprocket area as indicated on the left.

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2) Tightness (tension) adjustment

Step1：Loosen the nuts above and beneath the “Turn Buckle”

Step2：Adjust the tightness (tension) of chain via turning the “Turn Buckle”

Chain Maintenance and Tightness Adjustment

Nut

Turn Buckle

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Step3：Check the tightness (tension) by pressing the chain. The standard tightness (tension) is 5~10 mm flexibility when pressed.

Step4：Tighten the nuts

Chain Maintenance and Tightness Adjustment

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CH4 Specification and Assembly Guide

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CH5 Console and Program Description

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CH6 Engineer Mode

Model Setting

Mode Setting

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Lower Control Board Wires Installation

Encoder Wire

Console Wire

Lower Control Board Power Wire

Generator Power Cord

CH7 Troubleshooting

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1) No console display when powered on

1.1 Check the “Voltage Switch” if it has been switched to the appropriate voltage, to 115V or 230V

1.2 Check the fuse if it is functioning

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1.3 Change a new console to eliminate console breakdown

1.4 Check if the Transformer wires and cables are loosened or damaged

1.5 Check the “Lower Control Board Power Wire is still in place

Check if there is power output

Make sure the wires are properly connected (the power wire is inside the main frame tube)

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1.6 Check if the Console Wire has been properly connected to the

“Lower Control Board”

1.7 Check if the Console Wire has been properly connected to the

Console

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2) Console angle display error

2.1 Check if Console Wire has been properly connected to “Lower Control Board”

2.2 Check if Encoder Wire has been properly connected to the “Lower Control Board”

Angle display breakdown or abnormal angle displayed during exercise

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2.3 Check if Encoder Wire has been properly connected to the Encoder

2.4 Change Encoder or Encoder Set and see if the problem has been

solved upon changing

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3) Resistance output error

3.1 Check if the Generator Power Cord has been properly connected

3.2 Check if power output is normal

Adjust Resistance (Load)

Check if there is power output

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3.3 Change another piece of “Lower Control Board” to see if

the problem has been solved upon changing 3.4 Change another piece of Generator to see if the problem has been

solved upon changing.

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I. Tools list

• Hex wrench x1 Set • Diagonal pliers x1 pcs • Needle-nose pliers x1 pcs • Phillips screwdriver x1 pcs • 10 mm Open ring wrench x2 pcs • 13 mm Open ring wrench x2 pcs • 10 mm Open end torque wrench x1 pcs • Sprocket position adjustment tool (replacement with ruler is acceptable) x1 pcs • 4 mm T hex wrench x1 pcs • Angle gauge x1 pcs • Grease (No.2) As needed • LOCTITE 243 As needed

CH8 Parts Replacement

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II. Cover Removal

1. Steel cover removal Step 1：Remove Hex Socket Cap Screws and both exercise handles.

Step 2：Remove Phillips Screws and the Steel Covers (top, right and left).

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2. Plastic covers removal Step 1：Remove Phillips screws on both sides of the cover.

Step 2：Remove the Plastic Covers.

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III. Chain Replacement

1.2 Exercise Handle Chain installation Step 1: Install the Exercise Handle Chain with Turn Buckle facing to the back of the equipment.

1. Driving Chain replacement 1.1 Driving Chain removal: Loosen the Chain Adjustment Set (Turn Buckle) to remove the Chain.

Turn Buckle Turn Buckle

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Step 3: Adjust the chain tightness by adjusting the Turn Buckle. Apply Loctite 243 to Turn Buckle screw.

Step 2: Place and adjust the chain position. The white colored labels on both the chain and the sprocket should align.

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2. Replace the Direction Turning Chain 2.1 Remove the Driving Chain：Loosen the Turn Buckle to remove the Driving Chain.

2.2 Install the Direction Turning Chain Step 1: There are two white colored labels on the Direction Turning Chain. Upon installation, these labels should align with the corresponding white colored labels on the two sprockets.

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Step 2: Adjust both left and right sprockets where by the white colored labels are facing towards the back end of the equipment.

Step 3: Install the Direction Turning Chain, the white colored label and the label on left sprocket should align, install entire chain and the second label should also align to the corresponding label on the right sprocket.

Left sprocket

Right sprocket

White colored labels oriented in this position

Turn Buckle Head

Left sprocket

This white colored label should align

to the corresponding

label on the left sprocket

Second label

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Step 4: Adjust the chain tightness by adjusting the Turn Buckle. Apply Loctite 243 to Turn Buckle screw.

Step 5: Swing the handles and check if the Turn Buckle remained a safe distance to the sprocket.

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Step 6: Both handles should be able to position paralleled to the ground simultaneously.

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IV. Generator and Generator Chain Replacement

1. Generator removal Step 1: Remove Generator Fixation Screws.

Step 2: Loosen Generator Adjustment Screws, and push the generator towards the direction of the arrow (as indicated below).

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Step 3: Remove Chain Lock and remove chain.

Step 4：Remove Generator.

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2. Generator and Generator Chain installation Step 1: Position the Generator on the frame, apply Fixation Screw to settle the Generator.

Step 2: Ensure the Chain Gear is in parallel with Frame Gear (can be observed looking sideway).

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Step 3：Install the chain and fix the Chain Lock.

Step 4: Adjust chain tightness by adjusting the Adjustment Screws.

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Step 5: Fix the Generator with Hex Head Cap Screws, apply torque force of 150 Kgf/cm to the screws.

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3. Apply Grease to Chain: Step 1: After replacing the chains, apply grease to the chain and sprocket keys.

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V. Wires and Parts Diagram

1. Wires and Parts connection diagram

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NO. Parts Name Quantity

1. WEE-0000101-2 Electro-Magnetic System - Short Axis Version 1

2. WCM-0000475-7 Encoder Control Set (A) 1

3. WEE-0000139-6 Console Set 1

4. WEE-0000140-9 Power Supply Unit - Long 1

5. WEE-0000172-1 Transformer 1

6. WEE-0000084-6 Electro-Magnetic System Cable-L400 1

7. WEE-0000156-7 Encoder Cable-L350 1

8. WEE-0000124-5 Console Extension Cable-L1900 1

9. WEE-0000159-8 Power Cord-L900 1

10. WEE-0000006-2 Console Cable-L1400 1

11. WEE-0000055-5 Lower Control Board 1

3. 2.

11.

1.

4.

5.

2. Parts position

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