sc35 series vibrating fork point level sensor b0 · 2015-01-23 · material the vibration is...
TRANSCRIPT
Aplus Finetek Sensor, Inc.
ISO-9001:2000 certified
SC35 Series Vibrating Fork Point Level Sensor
More than just another level measurement company ….
PRODUCT INTRODUCTION
FEATURESOPERATING PRINCIPLEThe SC35 series is a vibrating tuning fork point level sensor utilizing piezoelectric crystal and solidstate electronics technologies to produce vibration in the tuning fork element at a specific frequency and receive electronic feedback. When the probe element is covered or in contact with the target material the vibration is dampened, the electronic feedback changes and presence of the material is thereby sensed by the electronics, which changes the state of the sensor output to indicate material presence. When the probe element is again free of the target material the vibration again is produced, the output state reverts to indicate material absence.
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The SC35 series vibrating fork point level sensor is ideal for most dry freely flowing powder and granular bulk solid materials and is especially suited for very lightweight materials that have bulk densities below
33lbs/ft where other brands may not work properly. Applications exist within virtually any industry including the following: Ÿ Plastic ProcessingŸ Food & IngredientsŸ PharmaceuticalŸ Specialty ChemicalŸ Wood ProcessingŸ Foam and Fiber ProductionŸ Grain ProcessingŸ Many Others
INDUSTRY USE AND APPLICATIONS
Ÿ Universal power supply 19-253VAC/VDCŸ Unique self-diagnostics detects material build-upŸ Ideal for very lightweight materials (³0.624lbs/ft +)Ÿ Compact enclosure (only 3.3” diameter)Ÿ No calibration required, easy to setup and useŸ Standard, high temperature, pipe extended and
cable extended versions availableŸ Liquid/solids interface is possibleŸ Dust explosionproof available
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STRUCTURE FOR STANDARD PROBE (TYPE A)
Vibrating ForkProcess Connection Housing
2
TYPES & SPECIFICATIONS
SC350
19~253Vac/Vdc, 50/60Hz
Max. 1.5W
Max = FSH, Min = FSL
Type A: Standard
Power – Green, Signal – Yellow, Alarm – Red
Standard (material covered = 0.5s; uncovered 1.5-2.0s) or Delay 5s
140Hz
Two (2) ½” NPT
NEMA 4X / IP66 / IP67
362psi (25bar)
304SS/316SS/316LSS
-40⁰F~302⁰F (-40⁰C~150⁰C)
-40⁰F~185⁰F (-40⁰C~85⁰C)
Inch(mm)
Two Relay Output SPDT, 6A @ 250Vac/28Vdc Two Transistor Output, 400mA @ 60Vac/Vdc
Diecast Aluminum (powder coated)
30.624lbs/ft (10g/l)
Process temp.
Order no.
Ambient temp.
Pressure
Fork material
Supply voltage
Power consumption
Fail safe mode
Type
Dimensions
Output
Vibrating frequency
Conduit entrance
Protection
Housing material
Delay time
Indicators
Minimum density
SC350
Type B: High Temperature Standard
-40⁰F~446⁰F (-40⁰C~230⁰C)-40⁰F~536⁰F (-40⁰C~280⁰C)
Inch(mm)
1-1/2"NPT
1/2"NPT
8.86"(225)
0.63"(16)
6.10"(155)
f1.65"(42)
1.34"(34)
f3.30"(84)
4.76"(121)
1-1/2"NPT
1/2"NPT
f3.30"(84)
0.63"(16)
8.86"(225)
6.10"(155)
f1.65"(42)
1.34"(34)
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TYPES & SPECIFICATIONS
SC351
19~253Vac/Vdc, 50/60Hz
Max. 1.5W
Max = FSH, Min = FSL
Type C: Pipe Extended
Power – Green, Signal – Yellow, Alarm – Red
Standard (material covered = 0.5s; uncovered 1.5-2.0s) or Delay 5s
140Hz
Two (2) ½” NPT
NEMA 4X / IP66 / IP67
362psi (25bar)
304SS/316SS/316LSS
-40⁰F~302⁰F (-40⁰C~150⁰C)
-40⁰F~185⁰F (-40⁰C~85⁰C)
Inch(mm)
Two Relay Output SPDT, 6A @ 250Vac/28Vdc Two Transistor Output, 400mA @ 60Vac/Vdc
0.624lbs/ft (10g/l)3
Process temp.
Order no.
Ambient temp.
Pressure
Fork material
Supply voltage
Power consumption
Fail safe mode
Type
Dimensions
Output
Vibrating frequency
Conduit entrance
Protection
Housing material
Delay time
Indicators
Minimum density
Inch(mm)
SC351
Type D: High Temperature Pipe Extended
-40⁰F~446⁰F (-40⁰C~230⁰C)-40⁰F~536⁰F (-40⁰C~280⁰C)
Diecast Aluminum (powder coated)
1-1/2"NPT
1/2"NPT
8.86~157.5"(225~4000)
0.63"(16)
6.10"(155)
f1.65"(42)
1.34"(34)
f3.30"(84)
4.76"(121)1-1/2"NPT
1/2"NPT
8.86~157.5"(225~4000)
0.63"(16)
6.10"(155)
f1.65"(42)
1.34"(34)
f3.30"(84)
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TYPES & SPECIFICATIONS
19~253Vac/Vdc, 50/60Hz
Max. 1.5W
Max = FSH, Min = FSL
Power – Green, Signal – Yellow, Alarm – Red
Standard (material covered = 0.5s; uncovered 1.5-2.0s) or Delay 5s
140Hz
Two (2) ½” NPT
NEMA 4X / IP66 / IP67
29psi (2bar)
304SS/316SS/316LSS
-40⁰F~176⁰F (-40⁰C~80⁰C)
-40⁰F~185⁰F (-40⁰C~85⁰C)
Two Relay Output SPDT, 6A @ 250Vac/28Vdc Two Transistor Output, 400mA @ 60Vac/Vdc
0.624lbs/ft (10g/l)3
Operating temp.
Order no.
Ambient temp.
Pressure
Fork material
Supply voltage
Power consumption
Fail safe mode
Type
Dimensions
Output
Vibrating frequency
Conduit entrance
Protection
Housing material
Delay time
Indicators
Minimum density
Inch(mm)
SC352
Type E: Coated Cable Extended
Diecast Aluminum (powder coated)
1-1/2"NPT
1/2"NPT
29.5~787.4"(750~20000)
0.63"(16)
6.10"(155)
f1.65"(42)
1.34"(34)
rubber
PVC cable
rubber
f (84)3.30"
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PANEL DESCRIPTION
:Test button
:Function switch
:Power indicator
:Signal indicator
:Alarm indicator L N GNDSIGPWR ALM
F.S.MAXMIN
D.T.SL
S.G.HL
S.D.OFFON
S.I.F.S.O.S.
S.S.OFFON
AC/DC19~253V
Test
Reverse output signal Reverse output signal can be used to provide a method for testing control equipment which is connected to sensor output
MAX: HighMIN: Low
Test Test Button
F.S. Fail Safe
D.T. Delay Time
S.G.
S.D.
S.S.
S.I.
Specific Gravity
Self Diagnostics
Super Safe
Signal Indicator
H: 50 g/l L: 10 g/l
OFFON
F.S.O.S.
OFFON
Abb. Functions Description Remarks
Includes high low fail-safe mode
S: General Settings
L: 5 seconds
Material covered: 0.5sMaterial not covered: 150 C:£ 1.5s230 C/280 C:£ 2s
⁰⁰ ⁰
3High Density >3.12lbs/ft (50 g/l setting)3 3Low Density ³0.624lbs/ft to 3.12lbs/ft (10 g/l setting)
ON setting allows the sensor to detect fork abrasion or material build-up; SIG LED will flash if trouble exists
When set ON Output 2 will be dedicated to indicate self-diagnostics alarm exists.
F.S. (fail safe) selected = Normal / Alarm status; O.S. (relay output status) selected = Relay energized (on) or de-energized (off)
L sets delay of 5s for covered/ uncovered
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Two relay output
output1output2 Status Alarm
S.S. ONS.S. OFF
O.S.
F.S.
O.S.
F.S.
O.S.
F.S.
O.S.
F.S.
O.S.
F.S.
NO2 COM2 NC2
NO1 COM1 NC1 NO2 COM2 NC2
NO1 COM1 NC1 NO2 COM2 NC2
NO1 COM1 NC1 NO2 COM2 NC2
NO1 COM1 NC1 NO2 COM2 NC2
NO1 COM1 NC1 NO2 COM2 NC2
NO2 COM2 NC2
NO2 COM2 NC2
NO2 COM2 NC2
NO2 COM2 NC2
NO2 COM2 NC2
MAX
MIN
Power
L N GNDNO1 COM1 NC1 NO2 COM1 NC2
Output1 Output2
Two NPN/PNP output
L N GNDNO1 COM1 NO2 COM2
output1output2 Status Alarm
S.S. ONS.S. OFF
O.S.
F.S.
O.S.
F.S.
O.S.
F.S.
O.S.
F.S.
O.S.
F.S.
MAX
MIN
Power
Overcurrent protectionOutput 1
Overcurrent protectionOutput 2
Overcurrent protectionOutput 1&2
NO2 COM2<100mA
NO1 COM1<100mA
NO2 COM2<100mA
NO2 COM2<100mA
NO1 COM1<100mA
NO2 COM2<100mA
NO1 COM1Ll NO2 COM2
Ll NO2 COM2Ll
NO2 COM2Ll
NO2 COM2LlNO2 COM2
LlNO1 COMLl
NO2 COM2<100mA
NO2 COM2<100mA
NO2 COM2<100mA
NO2 COM2<100mA
NO1 COM1<100mA
NO2 COM2<100mA
NO2 COM2Ll
NO2 COM2<100mA
NO1 COM1<100mA
NO1 COM1<100mA
:ON :Blinking :OFF :Relay ON :Relay OFF :Load currentLl
※When output is off, there will be no error current status.
Fail-safe mode
LevelOutput signal LED Indicator
green yellow red
Fork build-up
Fork abrasion
Maintain theprevious state
Maintain theprevious state
Maintain the previous state
Maintain the previous state
Fork build-up
Fork abrasion
LevelOutput signal LED Indicator
green yellow red
Fail-safe mode
WIRING AND FUNCTION
19~253 Vdc/Vac50/60Hz
Fuse0.5A
Load Load
19~253 Vdc/Vac50/60Hz
Fuse0.5A
Load Load
Output1 Output2
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AMBIENT TEMPERATURE / PROCESS TEMPERATURE
T a
T p
T a
T p
-40⁰F (-40⁰C)
T a
T p
185⁰F(85⁰C)
176⁰F(80⁰C)
32⁰F (0⁰C)
194⁰F (90⁰C)
302⁰F (150⁰C)
-40⁰F (-40⁰C)
120⁰F (50⁰C)
-40⁰F (-40⁰C)
185⁰F(85⁰C)
32⁰F (0⁰C)
-40⁰F (-40⁰C)
120⁰F (50⁰C)
374⁰F (190⁰C)
446⁰F (230⁰C)T p
T a
T a
T p
-40⁰F (-40⁰C)
185⁰F(85⁰C)
32⁰F (0⁰C)
120⁰F (50⁰C)
446⁰F (230⁰C)
536⁰F (280⁰C)
-40⁰F (-40⁰C)
-40⁰F~446⁰F (-40⁰C~230⁰C) -40⁰F~536⁰F (-40⁰C~280⁰C)
A
B
:Standard/Extension
:Cable wire
A:The cooling pipe out of insulating layer
B:The cooling pipe in insulating layer
cooling pipe
insulating layer
:With cooling pipe
※ETFE Coating: Process temperature maximum = 302⁰F (150⁰C)※PTFE Coating: Process temperature maximum = 446⁰F (230⁰C)
INSTALLATION
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Top Mount Installation (Figure 1):1. It is recommended that the SC35 series vibrating fork point level sensor be installed away from the vessel fill
inlet so as to avoid impact from material that can damage the probe or create false signaling.2. Understand the material flow profile and characteristics in the vessel before choosing a mounting location.
Side Mount Installation (Figure 2, 3):1. It is recommended to install the SC35 series vibrating fork point level sensor away from the flow of material
from the vessel inlet.2. It is recommended to install a protective baffle or shield above the probe to eliminate impact from any falling
material that can damage the probe or create a false indication of material presence.3. For best performance install side mounted units at a downward angle of approximately 20 degrees to
promote the flow of material away from the probe and to optimize the sensitivity of the unit. 4. Make sure conduit entrances are pointing downward during installation to avoid the ingress of moisture into
the enclosure by or through the conduit or conduit connections.
Notice:1. Do NOT climb on the SC35 Series vibrating fork or use it as a step.2. Do NOT tighten the unit into its mounting connection by the housing, always tighten using the hex provided
as a part of the probe section.3. Do NOT do anything that might cause bending of the fork tines nor should you attempt to modify the length
of the probe section.
Figure 1
inlet inlet
150mm
Figure 2
150mm
L
inlet
150mm
Figure 3
ORDER INFORMATION
SC35
Power & Output
Certification0: Ordinary Locations (non-explosionproof)1: Dust Explosionproof (DIP A20/A21 TA T2~T6 IP66/67)
Conduit Entrance0: 1/2"NPT
Process ConnectionEU: 1-1/2” NPTEO: ” ANSI 150lbs FlangeEP: ” ANSI 300lbs FlangeEL: ” ANSI 600lbs FlangeFO: 2” ANSI 150lbs Flange
1-1/21-1/21-1/2
Probe & Process Temperature
Fork Material & Surface Finish*
Coating Material
Remarks
0: Standard (302⁰F/150⁰C)1: Standard High Temp (446⁰F/230⁰C)2: Pipe Extended (302⁰F/150⁰C)3: Pipe Extended High Temp (446⁰F/230⁰C)
Fork Length & Minimum Density
Probe Length
Probe Type0: Standard1: Pipe Extended2: Coated Cable Extended
C: 19-253Vac/Vdc, 50/60Hz; TWO Relay Output 6A @ 250Vac/28VdcD: 19-253Vac/Vdc, 50/60Hz; TWO Transistor Output 400mA @ 60Vac/Vdc
30: Standard 6.1” (155mm); 0.624lbs/ft (10g/l)
0: 316LSS/Ra£ 3.2µm (126 in)1: 316SS/Ra 3.2µm2: 304SS/Ra 3.2µm
µ£ (126µin)£ (126µin)
0: None1: ETFE (anti-corrosive)*2: PTFE (anti-buildup)**
XX: Standard05: Below 19” (500mm)10: 20” to 39” 15: 40” to 59” 20: 60” to 79” 25: 80” to 98” 30: 99” to 118” 35: 119” to 138”
Specify exact length required
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0
FP: 2” ANSI 300lbs FlangeFL: 2” ANSI 600lbs FlangeHO: 3” ANSI 150lbs FlangeHP: 3” ANSI 300lbs FlangeHL: 3” ANSI 600lbs Flange
A4: 513” to 551”A5: 552” to 591”A6: 592” to 630”A7: 631” to 669”A8: 670” to 709”A9: 710” to 748”B0: 749” to 787”SS: Special
40: 139” to 157” 45: 158” to 177”50: 178” to 197”55: 198” to 217”60: 218” to 236”65: 237” to 256”70: 257” to 276”75: 277” to 295”
80: 296” to 315”85: 316” to 335”90: 336” to 354”95: 355” to 374”A0: 375” to 394”A1: 395” to 433”A2: 434” to 472”A3: 472” to 512”
*Other surface finishes available include food grade sanitary and pharmaceutical sanitary
* Select ETFE coating for anti-corrosive application, flange process connection MUST be chosen. Coating is applied to all wetted metal parts including fork tines, any pipe extensio and underside of flange.
** Select PTFE for anti-buildup application only. Can be used with threaded and flange connections. Coating is applied only to fork tines with threaded connection, applied to all metal parts when flange connection is used.
4: Coated Cable Extended (176⁰F/80⁰C)5: Standard High-High Temp (536⁰F/280⁰C)6: Pipe Extended High-High Temp (536⁰F/280⁰C)
Aplus Finetek Sensor, Inc.
Global Network
Represented by:
Taiwan
TEL: 886-2-2269-6789FAX: 886-2-2268-6682EMAIL: [email protected]
FINETEK CO., LTD.
China
TEL:86-21-6490-7260FAX: 86-21-6490-7276EMAIL: [email protected]
FINE AUTOMATION CO., LTD.
Singapore
TEL:65-6452-6340FAX: 65-6734-1878EMAIL: [email protected]
FINETEK PTE LTD.
California, U.S.
TEL: 1 909 598 2488 FAX: 1 909 598 3188EMAIL: [email protected]
APLUS FINETEK SENSOR INC.Germany
+49-(0)6142-17608-0FAX: +49-(0)6142-17608-20EMAIL: [email protected]
TEL:
Asia North Amerca Europe
Illinois, U.S.
TEL: 1 815 632-3132 FAX: 1 815 716 8464EMAIL: [email protected]
APLUS FINETEK SENSOR INC.
Taiwan
China
U.S.
Germany
U.S.
Singapore
08-SC35-B0-AM, 11/03/2014