scalable analytics overview - kendall...

Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 1

PUBLIC

Scalable Analytics Overview Data, Intelligent Aggregation, Presentation and Action

PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 2Rockwell Automation TechED 2017 @ROKTechED #ROKTechED #PAuto

The app for team productivity

A Diagnostic Appliance

A cloud-based performance application


ARE BECOMING CONNECTED

3

Intelligent devices that are able to:ANALYZE PREDICT ADAPT

SMARTEROPERATIONS

MANUFACTURING & INDUSTRIAL ENTERPRISES


DA

TA

DESCRIPTIVEWhat happened?

SYSTEM HUMAN INPUT

AC

TIO

N

DE

CIS

ION

Source: Gartner

DIAGNOSTICWhy did it happen?

PREDICTIVE What will happen?

PRESCRIPTIVE What should I do?

Decision Automation

Decision Support

FEEDBACK


RAW DATA

DASHBOARD

DESCRIPTIVE DATA


SCALABLE ANALYTICS

CONNECTED

SERVICES

ENTERPRISE• Site to site benchmarking

• Operational analytics

• Integration to/from business systems

• Data visualization & discovery

SYSTEM• Real-time optimization of machines, processes & plants

• Predictive maintenance

• Abnormal system awareness & action

DEVICE• Information from smart assets

• Third party device integration

• Machine/fleet management for remote assets

• Design / Implementation / Integration

• Application Specific Support

• 24x7 Monitoring and Administration

• Onsite Response


DE

VIC

E

DESCRIPTIVE DIAGNOSTIC PREDICTIVE PRESCRIPTIVE

Am I running ok? Why is this happening? What’s the likely next device

state? When will it occur?

What maintenance

action is required? When?

Is the system

running ok?

Why is Line 1

quality affected?

Will the process

be stable?

How do I adjust to maintain/

improve process stability?

Which plant

performed the best?

Why is Site A throughput

below plan?

Will I meet plan today?

Tomorrow?

How can I change operations

to improve Profitability?

Yield? Quality?

SY

ST

EM

EN

TE

RP

RIS

E

Combined Scalable Analytics Landscape


Device DataHuman Data

TEAM ONE = Mobility and Collaboration


Select previously pinned items

by your team from connected or

human entered content.

Pinboard

TeamONE – Collaborate with Mobility

Device Status

Trend

Alarms

Connect

Read status and view in multiple

ways to diagnose the issue.

Knowledgebase

Search knowledge base for

resolution.

Chat

Connect with help

(Team and/or Peers)

Summarize the issue in an

incident report

Incident

TeamBoard

3 4 5

User is

prompted

by polled

machine

data

(alarm or

event)

TeamONE

Alarms R2

Or by

colleague

via

message

Direct Connection. Team could

have already pre-configured1 2Prompt.0


>3 hours

DETECT

>3 days

DIGITIZE

>1 week

ANALYZE

>1 month

ACT

NOW IT’S DONE IN

MINUTES

P R E V I O U S L Y T O D O D I A G N O S T I C S W I T H O U T A N A L Y T I C S …


SHELBY


WHAT DOES IT DO?

Automation Devices

Analytics Appliance

Browser + Mobile Access

•Monitors and improves MTTR (Mean Time to Repair)

•Detects Ethernet/IP devices automatically

•Performs analysis on device data

• If there is any issue with a device, notifies customers

•Learns what issues are important for a specific user

•Performs system level health & diagnostics to solve hard-to-discover issues

•New and intuitive ways to interact with analytics


Configure

Set computer I/P address of your computer to 192.168.100.1

Connect your computer to Shelby Ethernet port

Pull up web page at 192.168.100.2

Answer a few questions

Time, Date, Time Zone

Set Name of the Shelby Device

Set IP Address of Device

Set Password

Accept EULA

Reboot and plug into your network


DETECTSOn boot up, the appliance detects devices

on the local the local network

Locates any Ethernet/IP (CIP) devices automatically

Customizable

You can specify ranges or specific IP

addresses to include/exclude

Communicates directly to devices, not thru controller

Low network impact, intelligent throttling

Future: Add different protocols


SYSTEM FEED OUR SECOND LEVEL ANALYZER CAN

PERFORM ANALYSIS ACROSS A MULTITUDE

OF DEVICES, DETERMINING PATTERNS

VIEWED AS A FEED THAT TEACHES

CUSTOMERS HOW TO USE THE PRODUCT

AND PROVIDES DAILY INFORMATION


IDENTIFIES THE DEVICE

PEFORMS DIAGNOSITIC ASSESSMENT

IMPORTANT SUPPORTING DATA

SIGNIFICANT DIAGNOSTICS

DASHBOARDSALL DONE AUTOMATICALLY!


ACTION CARDS DELIVERED WHEN SOMETHING OCCURS

AND SYSTEM FEELS ACTION IS REQUIRED


SUPPORTED Any Ethernet/IP device responds with a default diagnostic status

Over 2,000 devices have specific diagnostics built-in

Capable of complex analysis based on the data from the devices

Example: PowerFlex® 755 has over 80 points of data and then an extra

30 created by our analyzers

Our most popular families will have coverage (Logix, PowerFlex, Kinetix)

This is an area for future expansion, both in devices supported, 3rd party

devices supported and customizability

WHAT DEVICES WILL BE


Device Profiles

Default Profile Analysis -Device offline -Minor fault state -Major fault state

Basic Profile Analysis Examples -Drives: standard DPI parameters (voltage, speed, faults), network configuration, revision information -Controllers: CPU and memory usage, fault descriptions, network configuration, revision information -IOLink Sensors: fault descriptions, individual sensor state, revision information -Power Monitors: wiring status, energy odometers, over range and loss of phase warnings, revision

information -Other Devices: network configuration, fault descriptions, revision information

Enhanced Profile Analysis Examples -PowerFlex Drives: fan and bearing life warnings, output frequency and voltage, state information. -Overload Relays: temperature, current and lifetime usage warnings


NEXT GENERATIONCUSTOMER INTERACTION

What to do when you do not have time to

look for a dashboard? When you are on the go,

not sure where the info is?

What if you could just ask?

Our appliance has a chat bot (we call the bot

“Shelby”) built into it to answer questions about

operations, devices, etc.

Will be integrated to TeamONE chat


Machine performance that can

be monitored from anywhere


Pre-Built Dashboards

Secure Cloud gateway

Pre-defined controller data structures

(Line integration ready)


Data structures

in the Logix Secure transfer of

data to the cloud

Storage and

processing of data

Pre-defined

dashboards

and analysis tools

Easy as 1-2-3-4!


REMOTE ACCESS TO MACHINE PERFORMANCE AND ANALYSIS INFORMATION

MONITOR multiple

machines from

anywhere

LEARN about

machine performance

and utilization

IMPROVE machine

efficiency and

throughput

Low Annual Subscription. No Maintenance. Support Included. No Software To Buy. Fully Scalable.

scalable analytics overview - kendall...

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