scaling up microwave reactions.ppt [read-only] · introduction to sst group ... to position our...
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Scaling Up Microwave Scaling Up Microwave ReactionsReactions
An Overview of the Biotage AdvancerAn Overview of the Biotage Advancer
Presented by Joe Pawluczyk, Merck Research LaboratoriesPresented by Joe Pawluczyk, Merck Research Laboratories
Microwave Synthesis Users Group MeetingMicrowave Synthesis Users Group MeetingMarriott Philadelphia West, West Conshohocken PAMarriott Philadelphia West, West Conshohocken PA
October 13, 2005October 13, 2005
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TopicsTopics
Introduction to SST groupIntroduction to SST group
Overview of Advancer hardware and softwareOverview of Advancer hardware and software
ChemistryChemistry
SummarySummary
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Synthetic Services Team (SST)Synthetic Services Team (SST)
Where: Department of Medicinal Chemistry MRL West Point PaWhere: Department of Medicinal Chemistry MRL West Point Pa
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Synthetic Services Team (SST)Synthetic Services Team (SST)
Where: Department of Medicinal Chemistry MRL West Point PaWhere: Department of Medicinal Chemistry MRL West Point Pa
Who: Group of 8 chemistsWho: Group of 8 chemists
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Synthetic Services Team (SST)Synthetic Services Team (SST)
Where: Department of Medicinal Chemistry MRL West Point PaWhere: Department of Medicinal Chemistry MRL West Point Pa
Who: Group of 8 chemistsWho: Group of 8 chemists
What: Support ongoing research projects by providing multigraWhat: Support ongoing research projects by providing multigram m quantities of synthetic intermediates quantities of synthetic intermediates
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Synthetic Services Team (SST)Synthetic Services Team (SST)
Where: Department of Medicinal Chemistry MRL West Point PaWhere: Department of Medicinal Chemistry MRL West Point Pa
Who: Group of 8 chemistsWho: Group of 8 chemists
What: Support ongoing research projects by providing multigraWhat: Support ongoing research projects by providing multigram m quantities of synthetic intermediates quantities of synthetic intermediates
Why the Advancer? To position our group to handle scaleWhy the Advancer? To position our group to handle scale--up up requests that incorporate microwave assisted reactions requests that incorporate microwave assisted reactions
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Advancer 350Advancer 350
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Advancer 350Advancer 350
-- Batch FormatBatch Format-- 50 50 –– 300 ml300 ml-- 60 60 –– 250 degrees C250 degrees C-- 1 1 –– 20 bar20 bar-- 1200 W magnetron1200 W magnetron-- Mechanical StirringMechanical Stirring-- Flash CoolingFlash Cooling
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Reactor CabinetReactor Cabinet
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Reactor LidReactor Lid
Mechanical StirrerMechanical StirrerPressure SensorPressure SensorRupture DiskRupture DiskValve for N2 flowValve for N2 flowValve for SampleValve for SampleFiber optic temperature Fiber optic temperature probeprobe
2 Extra entry ports2 Extra entry ports
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Reactor LidReactor Lid
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Reaction VesselsReaction Vessels
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Reactor CavityReactor Cavity
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Advancer CoolingAdvancer Cooling
Flash CoolingFlash Cooling
Gas CoolingGas Cooling
Passive CoolingPassive Cooling
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Safety TiersSafety Tiers
Crash CoolingCrash Cooling
Rupture Disk Rupture Disk (> 30 bar)(> 30 bar)
Spring loaded reaction Spring loaded reaction vessel lidvessel lid (35(35--55 bar)55 bar)
Venting floorVenting floor
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Graphic User InterfaceGraphic User Interface
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Preparation TabPreparation Tab
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Process TabProcess Tab
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Report TabReport Tab
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ChemistryChemistry
Since May 2004, 1.65 kgSince May 2004, 1.65 kgof material have been of material have been processed in the processed in the Advancer.Advancer.
Largest run 60g Largest run 60g Smallest run .625gSmallest run .625gAverage run 8 Average run 8 –– 9g9g
Amide bondAmide bondSuzukiSuzukiCopper cross couplingCopper cross coupling1,5 naphthyridine1,5 naphthyridineReductive aminationReductive aminationOlefin metathesisOlefin metathesisBeckmann Beckmann RearrangementRearrangementChlorinationChlorinationDiaryl ethers via SDiaryl ethers via SNNArAr
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PathfinderPathfinderO
HN
O
NaN3
HOAcconc H2SO460o C 2hrs
J Med Chem., 1967, 10: 944-945
Problem:
Reaction was to be run on 200g. Concerns over exotherm upon addition of conc. sulfuric acid and heating the azide on scale.
Solution:
Beckmann Rearrangement and Pathfinder.
HN
O NO
OH
NH2OH HCl Pyridine
Eaton'sReagent
10 min @ 140oC 15 min @ 125oC
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HIV Integrase InhibitorHIV Integrase Inhibitor
N
N
HN
N O
O N
OHO
F - Preclinical Proof of Concept for HIV therapy
Daria J. Hazuda, Steven D. Young et al. Science 23 July 2004, Volume 305, pp 528-532
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HIV Integrase Inhibitor HIV Integrase Inhibitor
N
N
HN
N O
O N
OHO
F - Preclinical Proof of Concept for HIV therapy
Daria J. Hazuda, Steven D. Young et al. Science 23 July 2004, Volume 305, pp 528-532
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HIV Integrase Inhibitor HIV Integrase Inhibitor
N
N
HN
N O
O N
OHO
F - Preclinical Proof of Concept for HIV therapy
Daria J. Hazuda, Steven D. Young et al. Science 23 July 2004, Volume 305, pp 528-532
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Amide Bond FormationAmide Bond Formation
N
N
HN
Br
OHO
FN
N
NH2
Br
OHO
F
HO+
AB
- Original conditions : A + B(OMe) heat in THF for 4 days Complications: Limited solubility of B(OMe)
- A + B + EDC + HOBT very dilute Complications: not practicle on scale
- Make methyl ester of B under standard conditions Complications: B(OMe) + bromine displacement
- Microwave assisted reaction: A + B + EDC + NMM in MeCN 20 min @ 1500 C Results: On a 50g reaction, 15g of B was recovered and rest was C. Currently work in ongoing to improve conditions such that 1.7 kgs of material can be processed Unfortunately pushing the reaction to completion yielded displacement of bromine by the amine.
C
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HIV Integrase Inhibitor HIV Integrase Inhibitor
N
N
HN
N O
O N
OHO
F - Preclinical Proof of Concept for HIV therapy
Daria J. Hazuda, Steven D. Young et al. Science 23 July 2004, Volume 305, pp 528-532
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Bromide DisplacementBromide Displacement
N
N
HN
O
F
Br
OH
N
N
HN
O
F
NH
OH
A or B
Conditions:
A: MeNH2 in THF, DIEA, DMSO, sealed vessel 140o C, 72 h 78% projected 120g/run
B: MeNH2 in THF, DIEA, DMSO, microwave 170o C, 1 h 68% 35g/run
The Challenge:
Process approximately 1200g of bromide.
The Winner: MICROWAVES!
Microwaves: about 35 hours reaction time versus 30 days for conventional method.
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SummarySummary
Offers an increased working volume (50 Offers an increased working volume (50 –– 300mls): 300mls): Batch ProcessingBatch Processing
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SummarySummary
Offers an increased working volume (50 Offers an increased working volume (50 –– 300mls): 300mls): Batch ProcessingBatch ProcessingHeating and pressure profiles are similar to other Heating and pressure profiles are similar to other microwave instruments: Scalable!microwave instruments: Scalable!
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SummarySummary
Offers an increased working volume (50 Offers an increased working volume (50 –– 300mls): 300mls): Batch ProcessingBatch ProcessingHeating and pressure profiles are similar to other Heating and pressure profiles are similar to other microwave instruments: Scalable!microwave instruments: Scalable!GUI is user friendlyGUI is user friendly
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SummarySummary
Offers an increased working volume (50 Offers an increased working volume (50 –– 300mls): 300mls): Batch ProcessingBatch ProcessingHeating and pressure profiles are similar to other Heating and pressure profiles are similar to other microwave instruments: Scalable!microwave instruments: Scalable!GUI is user friendlyGUI is user friendlyMultilayered and independent safety featuresMultilayered and independent safety features
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SummarySummary
Offers an increased working volume (50 Offers an increased working volume (50 –– 300mls): 300mls): Batch ProcessingBatch ProcessingHeating and pressure profiles are similar to other Heating and pressure profiles are similar to other microwave instruments: Scalable!microwave instruments: Scalable!GUI is user friendlyGUI is user friendlyMultilayered and independent safety featuresMultilayered and independent safety features
An instrument that thus far has permitted safe and An instrument that thus far has permitted safe and reproducible microwave reproducible microwave –– assisted reactionsassisted reactions
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AcknowledgementsAcknowledgements
James P. Guare James P. Guare SST group Merck West PointSST group Merck West Point
Susan Alderfer Susan Alderfer Merck Visual CommunicationsMerck Visual Communications
BiotageBiotage