scaner 330.pdf
TRANSCRIPT
RUSSIAN-SC(Machine Code: G412)
Service Manual
Issued on 27th December 2000Ricoh Co., LTD
1
!IMPORTANT SAFETY NOTICES1. Before disassembling or assembling parts of the scanner and peripherals,
make sure that the scanner power cord is unplugged.2. The wall outlet should be near the scanner and easily accessible.3. The output voltage of the PSU (Power Supply Unit) can be either 100 ~ 120
Vac or 220 ~ 240 Vac, without any adjustment. Make sure that the abovevoltage is used.
4. The power cord should be an approved type, in accordance with theregulations for the country in which the scanner is used.
5. The use of cables other than the shield I/O cables or specified equivalentswill invalidate the certification of this scanner and may cause interferencelevels which exceed the limits established for this equipment.
6. When keeping used lithium batteries in order to dispose of them later, do notput more than 100 batteries per sealed box. Storing larger numbers or notsealing them apart may lead to chemical reactions and heat buildup.
Lithium Batteries (Memory Back-up)
!CAUTIONThe danger of explosion exists if a battery of this type is incorrectlyreplaced.Replace only with the same or an equivalent type recommended by themanufacturer. Discard used batteries in accordance with themanufacturer’s instructions.
Maintenance InformationThe user’s manual explains how to use and maintain the scanner. Beforeperforming the maintenance, read the user’s manual.
Warning concerning copyrightMany documents are copyrighted. Such documents may not be reproduced byscanning or in any other form without the express permission of the copyrightholder.
NoticeThe contents of this manual are subject to change without notice.
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TABLE OF CONTENTS
1 INSTALLATION PROCEDURE.................................................... 1-11.1 INSTLLATION REQUIRMENTS................................................................1-1
1.1.1 ENVIRONMENT ...............................................................................1-11.1.2 MACHINE LEVEL.............................................................................1-11.1.3 MINIMUM SPACE REQUIRMENTS.................................................1-11.1.4 POWER REQUIRMENT ...................................................................1-1
1.2 MAINFRAME AND OPTION INSTALLATION PROCEDURES .................1-21.2.1 ACCESSORY CHECK......................................................................1-2
mainframe.............................................................................................1-2IEEE1394 I/F (OPTION) .......................................................................1-2Network interface kit (OPTION) ............................................................1-3OIPUB (OPTION)..................................................................................1-3Memory Card (Memory unit type B) ......................................................1-3
2 PREVENTIVE MAINTENANCE SCHEDULE ............................... 2-12.1 USER MAINTENANCE .............................................................................2-1
3 REPLACEMENT AND ADJUSTMENT......................................... 3-13.1 SPECIAL TOOLS ......................................................................................3-13.2 REPLACEMENT........................................................................................3-1
3.2.1 EXTERIOR .......................................................................................3-13.2.2 EXPOSURE GLASS.........................................................................3-23.2.3 INNER COVER 1..............................................................................3-23.2.4 ORIGINAL LENGTH 1/2 SENSORS.................................................3-33.2.5 SCANNER HP SENSOR AND DF POSITION SENSOR..................3-33.2.6 SENSOR BOARD UNIT (SBU).........................................................3-43.2.7 INNER COVER 2..............................................................................3-43.2.8 ORIGINAL WIDTH SENSOR............................................................3-53.2.9 EXPOSURE LAMP STABILIZER .....................................................3-53.2.10 SCANNER MOTOR........................................................................3-63.2.11 EXPOSURE LAMP.........................................................................3-73.2.12 AUTO DOCUMENT FEEDER (ADF) ..............................................3-83.2.13 SCANNER FRAME.........................................................................3-83.2.14 SCANNER WIRE............................................................................3-93.2.15 POWER SUPPLY UNIT (PSU).....................................................3-103.2.16 SCANNER CONTROL UNIT (SCU) .............................................3-103.2.17 VIDEO AND I/O CONTROL BOARD (VIOB) ................................3-113.2.18 SCANNER OPERATION PANEL (SOP) ......................................3-113.2.19 SWITCH BOARD (SWB) ..............................................................3-12
3.3 ADJUSTMENT ........................................................................................3-133.3.1 SCANNER WIRE............................................................................3-13
Parallelism Adjustment .......................................................................3-13Adjust points: ......................................................................................3-13
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4 TROUBLESHOOTING ................................................................. 4-14.1 LED FUNCTION MODE ............................................................................4-1
4.1.1 NORMAL LED FUNCTION TABLE...................................................4-1Order of priority.....................................................................................4-2
4.1.2 SELF DIAGNOSTIC MODE..............................................................4-2LED function table ................................................................................4-2Descriptions ..........................................................................................4-3
4.1.3 BLOWN FUSE CONDITIONS ..........................................................4-44.1.4 IEEE1394 BOARD (OPTION)...........................................................4-4
5 SERVICE TABLES....................................................................... 5-15.1 DIP SWITCH FUNCTION..........................................................................5-1
5.1.1 DIP SWITCH COMBINATIONS........................................................5-1DIP switch setting table (Normal mode)................................................5-1DIP switch setting table (service level test mode).................................5-2
5.1.2 NORMAL MODE ..............................................................................5-25.1.3 ADF COUNTER, BOOK MODE COUNTER AND EXPOSURE LAMPON-TIME ....................................................................................................5-3
SCSI ID rotary switch............................................................................5-3LED values ...........................................................................................5-3Example:...............................................................................................5-3
5.1.4 SENSOR TEST MODE.....................................................................5-45.1.5 FIRMWARE UPDATE PROCEDURE...............................................5-55.1.6 FLASH-ROM UPLOAD MODE .........................................................5-65.1.7 WHITE BALANCE ADJUSTMENT MODE........................................5-65.1.8 BOOK SIZE CHECK MODE .............................................................5-75.1.9 DEMONSTRATION MODE ..............................................................5-75.1.10 SELF DIAGNOSTIC MODE............................................................5-85.1.11 COMPONENT TEST MODE ..........................................................5-85.1.12 ADF SIZE CHECK MODE ..............................................................5-85.1.13 EEPROM CLEAR MODE ...............................................................5-9
5.2 SERVICE PROGRAM MODE (WITH NIB OPTION) ...............................5-105.2.1 THE SP MODE DESCRIPTION .....................................................5-10
Entering the service mode ..................................................................5-10Density setup sample:.........................................................................5-10Example:.............................................................................................5-10
5.3 NETWORK SETUP(WITH NIB OPTION) ................................................5-115.3.1 NIB SETUP TABLE ........................................................................5-11
Scanner function/Network table ..........................................................5-11Scanner function/configuration table...................................................5-11
5.3.2 NIB ERROR LOG DESCRIPTIONS ...............................................5-11rapp.....................................................................................................5-11nas......................................................................................................5-12SC related to the network interface card.............................................5-12ORIGINAL SIZE SENSOR COMBINATION TABLE ...........................5-13
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6 DETAILED FUNCTION DESCRIPTIONS..................................... 6-16.1 MACHINE OVERVIEW..............................................................................6-16.2 CONTOROL SYSTEM BLOCK DIAGRAM................................................6-26.3 SCANNING................................................................................................6-3
6.3.1 OVERVIEW ......................................................................................6-36.3.2 SCANNER DRIVE MECHANISM .....................................................6-46.3.3 IMAGE PROCESSING .....................................................................6-5
SBU and VIOB......................................................................................6-6RIPU on SCU........................................................................................6-6Line skipping correction ........................................................................6-6Scan line correction ..............................................................................6-7Black and white conversion ..................................................................6-7Gamma (γ) correction ...........................................................................6-7Color resolution.....................................................................................6-7Filtering .................................................................................................6-7Magnification.........................................................................................6-8Scale processing ..................................................................................6-8Erasure of Irregular Dots.......................................................................6-8OIPUB...................................................................................................6-8Auto binary processing .........................................................................6-8Auto image area separation..................................................................6-9Manual image area separation .............................................................6-9
6.4 NEWORK INTERFACE .............................................................................6-96.5 IEEE1394 INTERFACE ...........................................................................6-10
6.5.1 IEEE1394 .......................................................................................6-106.5.2 BLOCK DIAGRAM..........................................................................6-11
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PERIPHERALS
ARDF
1 REPLACMENT............................................................................. 1-11.1 SPECIAL TOOLS ......................................................................................1-11.2 REPLACEMENT........................................................................................1-1
1.2.1 LEFT COVER ...................................................................................1-11.2.2 PAPER FEED UNIT..........................................................................1-21.2.3 SEPARATION ROLLER ...................................................................1-21.2.4 PICK-UP ROLLER............................................................................1-31.2.5 FEED BELT ......................................................................................1-31.2.6 ORIGINAL SET/ORIGINAL REVERSE SENSOR ............................1-4
ORIGINAL LENGTH, WIDTH SENSOR BOARD..................................1-51.2.8 DF EXIT TABLE AND COVERS.......................................................1-61.2.9 FEED COVER SENSOR ..................................................................1-61.2.10 REGISTRATION SENSOR.............................................................1-7
1.3 CLUTCH/SOLENOID/MOTORS................................................................1-8DF Feed Clutch.....................................................................................1-8Pick-up Solenoid...................................................................................1-8Junction gate solenoid ..........................................................................1-8Transport Motor ....................................................................................1-8DF Feed Motor......................................................................................1-8
2 DETAILED FUNCTION DESCRIPTION ....................................... 2-12.1 MACHINE OVERVIEW .............................................................................2-1
2.1.1 MECHANICAL COMPONENT LAYOUT...........................................2-1Mechanical component layout ..............................................................2-1Drive layout...........................................................................................2-2
2.1.2 CONTROL SYSTEM ........................................................................2-32.2 DETAILED FUNCTION .............................................................................2-4
2.2.1 ORIGINAL SIZE DETECTION..........................................................2-42.3 SERVICE TABLE ......................................................................................2-5
2.3.1 ORIGINAL SIZE SENSOR AND BOARD COMBINATION...............2-52.3.2 PICK-UP AND SEPARATION ..........................................................2-72.3.3 ORIGINAL TRANSPORT AND EXIT ................................................2-8
Single –sided originals ..........................................................................2-8Double-side originals ............................................................................2-9
2.3.4 TIMMING CHARTS ........................................................................2-10Single-sided mode (not pre-feed, not thin paper)................................2-10Single-sided mode (pre-feed, not thin paper)......................................2-11Single-sided mode (pre-feed, thin paper)............................................2-12Double-sided mode (not pre-feed) ......................................................2-13Jam Conditions ...................................................................................2-14
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SERVICE TOOL
1 OVERALL INFORMATION ..............................................................11.1 OPERATIVE CONDITIONS .........................................................................11.2 INITIAL SETTINGS ......................................................................................1
1.2.1 SCSI ID................................................................................................11.2.2 HOST ADAPTER ID ............................................................................2
1.3 CHART SETTING POSITION.......................................................................31.3.1 RICOH GRAY SCALE .........................................................................31.3.2 RS-13 ..................................................................................................3
2 SCAN ...............................................................................................42.1 SIMPLE SCANNING ....................................................................................4
2.1.1 OVERVIEW .........................................................................................42.1.2 SCANNING..........................................................................................52.1.3 SCANNING A SELECTED AREA........................................................7
2.2 SCANNING BY MANUAL SETTING ............................................................82.3 CONTINUOUS SCANNING..........................................................................9
3 SCANNING ADJUSTMENT ...........................................................103.1 OVERVIEW ................................................................................................103.2 SCAN COUNTER.......................................................................................103.3 REGISTRATION.........................................................................................113.4 WHITE AND GRAY BALANCE...................................................................12
3.4.1 WHITE BALANCE .............................................................................12Manual adjustment ................................................................................12Automatic adjustment ............................................................................13
3.4.2 GRAY BALANCE ADJUSTMENT......................................................143.5 DESTINATION ...........................................................................................16
4 IMAGE EVALUATION....................................................................174.1 OVERVIEW ................................................................................................174.2 REGISTRATION.........................................................................................18
4.2.1 PROCEDURE....................................................................................184.2.2 SPECIFIED VALUE...........................................................................19
Book mode.............................................................................................19ADF mode(front side).............................................................................19ADF mode(reverse side)........................................................................19
4.2.3 CONDITION ......................................................................................194.2.4 METHOD...........................................................................................19
Main scan ..............................................................................................19Sub scan................................................................................................19
4.3 SKEW.........................................................................................................204.3.1 PROCEDURE....................................................................................204.3.2 SPECIFIED VALUE...........................................................................20
Book mode.............................................................................................20ADF mode..............................................................................................20
4.3.3 CONDITION ......................................................................................21
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4.3.4 METHOD...........................................................................................21Main scan ..............................................................................................21Sub scan................................................................................................21
4.4 ACTUAL IMAGE SIZE................................................................................224.4.1 PROCEDURE....................................................................................224.4.2 SPECIFIED VALUE...........................................................................22
Book mode.............................................................................................22ADF mode..............................................................................................22
4.4.3 CONDITION ......................................................................................234.4.4 METHOD...........................................................................................23
Main scan ..............................................................................................23Sub scan................................................................................................23
4.5 JITTER .......................................................................................................244.5.1 PROCEDURE....................................................................................24
± 45 degrees..........................................................................................240 degree.................................................................................................25
4.5.2 SPECIFIED VALUE...........................................................................264.5.3 CONDITION ......................................................................................264.5.4 METHOD...........................................................................................26
± 45 degrees..........................................................................................260 degrees...............................................................................................26
4.6 PARTIAL IMAGE STRETCH ......................................................................274.6.1 PROCEDURE....................................................................................274.6.2 SPECIFIED VALUE...........................................................................27
Book mode.............................................................................................27ADF mode..............................................................................................27
4.6.3 CONDITION ......................................................................................284.6.4 METHOD...........................................................................................28
5 TROUBLESHOOTING ...................................................................295.1 ERROR MASSEGE....................................................................................29
5.1.1 ON START UP ..................................................................................295.1.2 ADJUSTMENT AND SCANNING ......................................................305.1.3 IMAGE EVALUATIONS.....................................................................30
5.2 SCSI CONDITION CODES ........................................................................315.2.1 SENSE KEY CODES.........................................................................315.2.2 ADDITIONAL SENSE CODES AND QUALIFIRE..............................31
28 December, 2000 INSTLLATION REQUIRMENTS
1-1
Ins
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on1. INSTALLATION PROCEDURE
1.1 INSTLLATION REQUIRMENTS
1.1.1 ENVIRONMENT
Use this machine at optimum temperature and moisture.
1.1.2 MACHINE LEVEL
Front to back within ±5 mm of level
Right to left ±5 mm of level
1.1.3 MINIMUM SPACE REQUIRMENTS
Right clearance: Over 0 mm
Left clearance: Over 100 mm
Back side clearance: Over 0mm
Top clearance: Over 660 mm
1.1.4 POWER REQUIRMENT
!CAUTION
1. Make sure the plug is firmly inserted in the outlet2. Avoid multi-wiring.3. Be sure to ground machine.
North America: Input voltage AC102V to 138V, less than 4.0A, 45 to 65Hz
Europe: Input voltage AC187V to 276V, less than 2.0A, 45 to 65Hz
Do not set anything on the power cord.
100
80
60
40
20
10 20 30 40
10°C 80% 27°C 80%
25°C 70%
32°C 54%
32°C 20%
10°C 20%
15°C 30%
Temperature [°C]
Moi
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]
: Optimum temperature and moisture range
G412I500.WMF
MAINFRAME AND OPTION INSTALLATION PROCEDURES 28 December, 2000
1-2
1.2 MAINFRAME AND OPTION INSTALLATIONPROCEDURES
1.2.1 ACCESSORY CHECK
NOTE: NA is North America. EU is Europe.
mainframe
NA EUProduct code G412-17 G412-27Terminator Yes (Internal) Yes (Internal)SCSI Cable No No Note1)Power Cable Yes Yes (C Type)Screwdriver Yes YesInstallation Procedure/packaging contents Yes YesSafety instruction sheet (19 languages) No YesSafety instruction sheet for US Yes No
Operating instruction for SCSI andIEEE1394 (7 languages)
Yes Note 2) Yes Note 2)
TWAIN Driver SCSI I/F (7 languages) Yes Note 3) Yes Note 3)TWAIN Driver IEEE1394 I/F(7 languages)
Yes Note 3) Yes Note 3)
DeskTopBinder V2 Light (14 languages) Yes Note 4) Yes Note 4)
CD-ROM
DeskTopBinder V2 Light Manual(PDF file)
Yes Yes
NOTE: 1) SCSI cable is removed from 220V model.2) Operating instruction will be provided with PDF format. No paper
manual is bundled.3) TWAIN driver will be generic.4) Schedule for releasing bundled drivers and utility is mentioned in the
cause of “ Schedule”.
IEEE1394 I/F (OPTION)
NA/EUProduct code G562-17IEEE1394 board YesIEEE1394 cable YesScrews (2 pieces) YesInstallation procedure Yes
28 December, 2000 MAINFRAME AND OPTION INSTALLATION PROCEDURES
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Network interface kit (OPTION)
NA/EUProduct code G558-17Network interface YesOperation panel + Screws YesScrew (2 Pieces) YesInstallation procedure (7 languages) Yes
TWAIN driver for Network I/F byRicoh (7 languages)
Yes
Scanrouter V2 (5 languages) YesOperating instructions YesAficio manager YesAficio manager for client Yes
CD-ROM
WebStatusMonitor Help Yes
OIPUB (OPTION)
NA/EUProduct code G514-21Installation procedure Yes
NOTE: Use for Image processing unit to following processing. (monochromeimage only)
• Auto binary processing• Auto Image area separation• Manual Image area separation
Memory Card (Memory unit type B)
NA/EU32M SDRAM G578-1764M SDRAM G579-17128M SDRAM G580-17
NOTE: Increases the data capacity. Faster image reading.
28 December, 2000 USER MAINTENANCE
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2. PREVENTIVE MAINTENANCE SCHEDULE
2.1 USER MAINTENANCE
Clean the following parts at every EM.
Item RemarksFeed belt Wipe out wet cloth at alcohol or water.Pick-up roller Wipe out wet cloth at alcohol or water.Separation roller Wipe out wet cloth at alcohol or water.
28 December, 2000 SPECIAL TOOLS
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3. REPLACEMENT AND ADJUSTMENT
!CAUTIONTurn off the main power switch and unplug the machine before attemptingany of the procedures in this section.
CAUTION: To prevent injury, do not change the position of bule screw. They areused in position where customer may touch them.
This manual uses the following.
☛: See or Refer to !: Screw ": Connector
3.1 SPECIAL TOOLS
Part number Description Description section QtyA0069104 Scanner position pin (4pcs/set) 3.3.1 SCANNER WIRE 1
A2309350 Flash memory card 4MB3.3.2 FIRMWARE UPDATEPROCEDURE
1
G4129310 Ricoh Gray Scale SERVICE TOOL 1
G4049004 RS-13 A3 55kg3.2.6 SENSOR BOARD UNIT,3.2.11 EXPOUSURE LAMP
1
3.2 REPLACEMENT
3.2.1 EXTERIOR
[A]: Front cover (!x4, "x1)[B]: Left cover (!x2)[C]: Right cover (!x2)[D]: Rear cover (!x2)
G412R001.WMF
[A]
[B]
[C]
[D]
REPLACEMENT 28 December, 2000
3-2
3.2.2 EXPOSURE GLASS
[A]: Rear scale(!x3)[B]: Left scale (!x2)[C]: Exposure glass[D]: ADF exposure glass
CAUTION: 1) Use caution when placing the red mark position on the exposureglass [C].
2) Use caution when placing the white mark position on the ADFexposure glass [D].
3.2.3 INNER COVER 1
Exposure glass (☛ 3.2.2)
[A]: Inner cover (!x4)
G412R002.WMF
G412R003.WMF
[A]
[B]
[C][D]
White Mark
Red Mark
[A]
28 December, 2000 REPLACEMENT
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3.2.4 ORIGINAL LENGTH 1/2 SENSORS
Exposure glass (☛ 3.2.2)
Inner cover 1 (☛ 3.2.3)
[A]: Original Length 1 sensor (!x1, "x1)[B]: Original Length 2 sensor (!x1, "x1)[C]: Original Length sensor bracket (!x1)
3.2.5 SCANNER HP SENSOR AND DF POSITION SENSOR
Left and Rear cover (☛ 3.2.1 EXTERIOR)
Motor cover (☛ 3.2.10 SCANNER MOTOR)
[A]: Scanner HP sensor ("x1)[B]: DF position sensor ("x1)
G412R500.WMF
A193R015.WMF
[A]
[B]
[A]
[B]
[C]
REPLACEMENT 28 December, 2000
3-4
3.2.6 SENSOR BOARD UNIT (SBU)
Exposure glass (☛ 3.2.2)
Inner cover 1 (☛ 3.2.3)
Original Length 1/2 sensors (☛ 3.2.4)
[A]: SBU (!x4,"x1)
CAUTION: Do not dismantle this unit. Take out the screw at the bracket only.NOTE: After SBU has been replaced, adjust the registration using Scan-Probe (the
PC utility software for this machine) if necessary.
3.2.7 INNER COVER 2
Exposure glass (☛ 3.2.2)
Inner cover 1 (☛ 3.2.3)
Original Length 1/2 sensors (☛ 3.2.4)
SBU (☛ 3.2.6)
[A]: Inner cover 2 (!x3)
G412R007.WMF
G412R005.WMF
[A]
[A]
28 December, 2000 REPLACEMENT
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3.2.8 ORIGINAL WIDTH SENSOR
Exposure glass (☛ 3.2.2)
Inner cover 1 (☛ 3.2.3)
Original Length 1/2 sensors (☛ 3.2.4)
SBU (☛ 3.2.6)
Inner cover 2 (☛ 3.2.7)
[A]: Original Width 3 Sensor (!x1)
3.2.9 EXPOSURE LAMPSTABILIZER
Exposure glass (☛ 3.2.2)
Inner cover 1 (☛ 3.2.3)
Original Length 1/2 sensors (☛ 3.2.4)
SBU (☛ 3.2.4)
Inner cover 2 (☛ 3.2.7)
Original Width sensor (☛ 3.2.8)
[A]: Exposure lamp stabilizer (!x2, "x2)
G412R006.WMF
G412R021.WMF
[A]
[A]
REPLACEMENT 28 December, 2000
3-6
3.2.10 SCANNER MOTOR
[A]: Motor cover (!x2)[B]: Scanner motor bracket(!x2,"x2)[C]: Timing belt (!x1)[D]: Scanner motor (!x2)
G412R008.WMF
G412R009.WMF
[A]
[B]
[C][D]
28 December, 2000 REPLACEMENT
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3.2.11 EXPOSURE LAMP
Front cover (☛ 3.2.1 EXTERIOR)
Exposure glass (☛ 3.2.2)
Move carriage to the notch [A] on the front frame.
[B]: Exposure lamp (!x1, "x1)
NOTE: After replacing the exposure lamp, adjust the scanning image using Scan-Probe (the PC utility software for this machine) if necessary.
G412R006.WMF
G412R013.WMF
[A]
[B]
REPLACEMENT 28 December, 2000
3-8
3.2.12 AUTO DOCUMENT FEEDER (ADF)
Exposure glass (☛ 3.2.2)
Inner cover 1 (☛ 3.2.3)
Original Length 1/2 sensors (☛ 3.2.4)
SBU (☛ 3.2.6)
[A]: ADF (!x2, "x3,earth wirex1)
3.2.13 SCANNER FRAME
Front cover (☛ 3.2.1 EXTERIOR)
Exposure glass (☛ 3.2.2)
[A]: Left frame (!x3)[B]: Front frame (!x5)[C]: Hinge (!x3)[D]: Rear frame (!x2)
G412R010.WMF
G412R012.WMF
[A]
[A]
[B]
[C]
[D]
28 December, 2000 REPLACEMENT
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3.2.14 SCANNER WIRE
Exterior covers (☛ 3.2.1)
Exposure glass (☛ 3.2.2)
ADF (☛ 3.2.12)
Scanner frames (☛3.2.13)
Uninstall:
[A]: Right or left scanner wire tension bracket (!x1)[B]: Wire stopper bracket (!x1)[C]: Tension spring[D]: Scanner wire and scanner drive pulley (allen screw x1)
Install:
Wind the new scanner wire around scanner drive pulley in the correct direction, asshown [E].
Wind the new scanner wire with the ball around the upper left pulley as shown [F].
Wind the new scanner wire with the ball through the central pulley as shown [G].
Hook the wire ball to the frame [H].
Wind the new scanner wire with the ring around the right pulley as shown [I].
Attach the new scanner wire to the scanner [J] .(!x1)
Wind the new scanner wire with the ring through the central pulley as shown [G].
Install the tension spring [C] on the wire tension bracket [A].(!x1)
Adjust scanner frame wire (☛ 3.3.1 SCANNER WIRE)
Tighten the wire tension bracket [A].
G412R015.WMF
G412R504.WMF
[A] [C]
[D]
[F]
[G]
[H]
[I]
[E][B]
[J]
REPLACEMENT 28 December, 2000
3-10
3.2.15 POWER SUPPLY UNIT (PSU)
Rear cover (☛ 3.2.1 EXTERIOR)
[A]: PSU (!x4, "x4)
3.2.16 SCANNER CONTROL UNIT (SCU)
[A]: SCU assembly (!x4)[B]: SCU (!x10, spacerx4)
NOTE: 1) Check the connection with the VIOB, if necessary.2) After the SCU has been replaced, remove the EEPROM from the old
board and put on the new board.
G412R011.WMF
G412R018.WMF
G412R019.WMF
[A]
[A]
[B]
28 December, 2000 REPLACEMENT
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3.2.17 VIDEO AND I/O CONTROL BOARD (VIOB)
Exposure glass (☛ 3.2.2)
Inner cover 1 (☛ 3.2.2)
Original Length 1/2 sensors (☛ 3.2.4)
SBU (☛ 3.2.4)
Inner cover 2 (☛ 3.2.6)
[A]: VIOB (!x6, "x11)
NOTE: Check the connection with the SCU, if necessary.
3.2.18 SCANNER OPERATION PANEL (SOP)
Front covers (☛ 3.2.1 EXTERIOR)
[A]: SOP (!x1)
G412R020.WMF
G412R023.WMF
[A]
[A]
REPLACEMENT 28 December, 2000
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3.2.19 SWITCH BOARD (SWB)
Front covers (☛ 3.2.1 EXTERIOR)
[A]: Gird cover (!x1)[B]: SWB (!x1,"x1)
NOTE: Keep following setting.• SCSI ID• Dip switch• SCSI/IEEE1394 Switch
G412R022.WMF
[A]
[B]
28 December, 2000 ADJUSTMENT
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3.3 ADJUSTMENT
3.3.1 SCANNER WIRE
Parallelism Adjustment
Exterior covers (☛ 3.2.1)
Exposure glass (☛ 3.2.2)
ADF (☛ 3.2.12)
Scanner frames (3.2.13)
[A]: Set scanner positioning tools (P/N A0069104)
If scanner position tool does not install smoothly, it needs adjusting.
Adjust points:1) Check the scanner drive pulley position.2) Check the wire stopper bracket.3) Adjust the scanner frame wire.
G412R014.WMF
[A] [B]
28 December, 2000 LED FUNCTION MODE
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4. TROUBLESHOOTING
4.1 LED FUNCTION MODE
4.1.1 NORMAL LED FUNCTION TABLE
LEDs
Conditions ContentsOriginals
on theADF
Power on(Green)
Machinebusy
(Green)
Documentin place(Green)
Error(Red)
Machineinitialization
Overallmachine check
- On On On On
No On Off Off OffNormal mode
Yes On Off On OffNo On Off Blinking Off
Stand-byScan waitmode Yes On Off Blinking Off
No On On Off OffScanning Normal mode
Yes On On On Off
ADF cover switch open OnOn
NOTE 4)Off On
Document jam OnOn
NOTE 4)Blinking On
Document misfeed OnOn
NOTE 4)On On
User-visibleerrorconditions
Option error Blinking Blinking On BlinkingService-callerror
- Blinking Blinking Blinking Blinking
Low powermode
- Blinking OffOff
NOTE 1)Off
Flash-ROMdownload
- NOTE 2)
Flash-ROMupload
- NOTE 3)
Flash-ROMdownloaderror
- Off Off Blinking Blinking
Flash-ROMupload error
- Off Blinking Blinking Blinking
On: LED on Blinking: LED blinking Off: LED off
NOTE: 1) When the mode changes to the scan wait mode, it starts blinking.2) On LEDs scroll to the left.3) On LEDs scroll to the right.4) When the scanner moves back to home position, it turns off.
LED FUNCTION MODE 28 December, 2000
4-2
Order of priority1) Flash-ROM upload error2) Flash-ROM download error3) Flash-ROM upload4) Flash-ROM download5) Service-call error6) User-visible error - ADF cover switch open7) User-visible error - Document jam8) User-visible error - Document misfeed9) User-visible error - Option error10) Machine Initialization11) Stand-by - Scan wait mode12) Stand-by - Originals on the ADF13) Low power mode14) Stand-by - Normal mode
4.1.2 SELF DIAGNOSTIC MODE
By setting the proper DIP switch, you can view the specific error when a servicecall error is received. (☛ 5.1 DIP SWITCH FUNCTION)
LED function table
LEDs
Conditions Power on(Green)
Machinebusy
(Green)
Documentin place(Green)
Error (Red)
Memory error Blinking Off Off OffIEEE1394 3.3V error Blinking On Blinking BlinkingVIOB 3.3V error Blinking Off Blinking BlinkingOIPU 3.3V error Blinking On Off BlinkingSCU 2.5V error Blinking Off On BlinkingSCU 3.3V error Blinking Off Off BlinkingLamp failure error Blinking Blinking On OnHome position error Blinking Blinking Blinking OnNIC SC error Blinking Blinking Blinking Blinking
On: LED on Blinking: LED blinking Off: LED off
NOTE: 1) When two or more errors occur, the LEDs display the first error.2) This is in self-diagnosis mode only. In normal use, any of these errors
cause all the LEDs to blink.
28 December, 2000 LED FUNCTION MODE
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Descriptions
Conditions Symptoms Possible causeSRAM or DRAM error
Memory error
1. Ram reading or writing error,when power is applied
2. DRAM reading or writing error,during self-diagnosis.
3. Memory read error
• Replace the SCU.• Replace the VIOB.• Check the harnesses between
the PSU and the VIOB.
Supply voltage error.
IEEE1394 3.3Verror
3.3V current not found.• Replace the IEEE1394 board.• Replace the SCU.• Replace the VIOB.• Check the harnesses between
the PSU and the VIOB.Supply voltage error.
VIOB 3.3V error 3.3V current not found.• Replace the VIOB.• Check harnesses between the
PSU and VIOB.Supply voltage error.
OIPU (OptionImage ProcessorUnit)3.3V error
3.3V current not found.• Replace the OIPU.• Replace the SCU.• Replace the VIOB.• Check the harnesses between
the PSU and the VIOB.Supply voltage error.
SCU 2.5V error2.5V current not found.
• Replace the SCU.• Replace the VIOB.• Check the harnesses between
the PSU and the VIOB.Supply voltage error.
SCU 3.3V error3.3V current not found.
• Replace the SCU.• Replace the VIOB.• Check the harnesses between
the PSU and the VIOB.White level is less than thespecified value.
< Exposure lamp is turned on atinitial settings. >• Clean or replace the white plate.• Replace the SBU.• Replace the VIOB.• Check the harnesses between
the PSU and the VIOB.
Lamp failureerror
1. Checked while the machineautomatically adjusts the whitelevel. The light intensity is lessthan the specified amount.
2. When machine start scanning,white level value less thanspecified value. < Exposure lamp is not turned on at
initial settings. >• Replace the exposure lamp.• Replace the stabilizer for the
exposure lamp.• Check harnesses between the
stabilizer and VIOB.• Check harnesses between the
stabilizer and the exposurelamp.
LED FUNCTION MODE 28 December, 2000
4-4
Conditions Symptoms Possible causeThe sensor does not detect thescanner.
When the switch on the machineis turned on
1. The sensor is off and it will notturn on—even if the scannermoves to the left of the 472mm mark.
2. The sensor is on and will notturn off. Even if the scannermoves to the right of the115.6 mm mark.
When the machine usually works.
Home position(HP) error
1. The sensor does not turn off,even if the scanner isscanning a document in ADFmode.
2. The sensor does not turn off,even if the scanner isscanning a document in bookmode.
3. The sensor does not turn on,even if the scanner is movedback to the home position.
• Check the scanner lock.• Replace the HP sensor.• Replace the scanner motor.• Check the scanner wire.• Check the harnesses between
the VIOB and the HP sensor.
NIC SC error SC error at NIC ☛ 5.2.2 NIC Error log descriptions
4.1.3 BLOWN FUSE CONDITIONS
RatingFuse
120V 220-240VSymptom when turning on the
main switchPower supply unit
F001 5A/125V 3.15A/250V No response
4.1.4 IEEE1394 BOARD (OPTION)
If there are problems scanning using the IEEE1394 interface, check the following.
• Use Windows 2000 with service pack 1.• Check to see if there is a loop some where in the network. IEEE1394 networks
must be a chain or branched chain.
28 December, 2000 DIP SWITCH FUNCTION
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5. SERVICE TABLES
5.1 DIP SWITCH FUNCTION
5.1.1 DIP SWITCH COMBINATIONS
After changing the DIP switch setting, either switch the power on and off, or pressthe reset switch.
If you change the position of the SCSI ID rotary switch during these tests, be sureto put it back to the original position once you have finished.
DIP switch setting table (Normal mode)
DIP switchSW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
Item
0 - - - 0 0 0 0 SCAM function disabled1 - - - 0 0 0 0 SCAM function enabled
- 0 - - 0 0 0 0SCSI synchronoustransfer enabled
- 1 - - 0 0 0 0SCSI synchronoustransfer disabled
- - 0 - 0 0 0 0Internal SCSItermination on
- - 1 - 0 0 0 0Internal SCSItermination off
0: Off, 1: On, -: Don’t care
NOTE: When SCAM function is enabled, this machine is automatically given anSCSI ID. This prevents you from daisy-chaining other peripherals with thescanner. If you wish to attach multiple components, disable SCAM and setthe SCSI ID at the SCSI rotary switch (☛ Table A: Normal mode).
G412R501.TIF
StartClear Modes
DIP SWITCH FUNCTION 28 December, 2000
5-2
DIP switch setting table (service level test mode)
DIP switchSW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
Item
- - - - 1 0 0 0 ADF counter- - - - 0 1 0 0 Sensor test mode- - - - 0 0 1 0 Flash ROM upload- - - - 1 0 1 0 Exposure lamp on-time
- - - - 0 1 1 0White balanceadjustment mode
- - - - 1 1 1 0 Book size check mode- - - - 0 0 0 1 Demonstration mode- - - - 1 0 0 1 Book mode counter- - - - 0 1 0 1 Self-diagnosis mode- - - - 0 0 1 1 Component test mode
- - - - 1 0 1 1Aging mode (Factoryuse only)
- - - - 0 1 1 1 ADF size check mode- - - - 1 1 1 1 EEPROM clear mode
5.1.2 NORMAL MODE
SCSI ID Rotaryswitch number
Contents
0 SCSI ID 01 SCSI ID 12 SCSI ID 23 SCSI ID 34 SCSI ID 45 SCSI ID 56 SCSI ID 67 SCSI ID 78 Not used9 Not used
NOTE: Only enabled when the SCAM function is disabled.
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5.1.3 ADF COUNTER, BOOK MODE COUNTER AND EXPOSURELAMP ON-TIME
SCSI ID rotary switch
SCSI ID Rotaryswitch number
ContentsSCSI ID Rotaryswitch number
Contents
0 Not used 5 Ten thousands1 Units (ones) 6 Hundred thousands2 Tens 7 Millions3 Hundreds 8 Not used4 Thousands 9 Not used
LED values
NumberPower on(Green)
Machine busy(Green)
Document inplace (Green)
Error (Red)
0 Off Off Off Off1 Off Off Off On2 Off Off On Off3 Off Off On On4 Off On Off Off5 Off On Off On6 Off On On Off7 Off On On On8 On Off Off Off9 On Off Off On
NOTE: You must check the counts one digit at a time. Use the rotary switch toselect the digit. The value is indicated by a combination of the four LEDs.The four LEDs are read as a four-bit, binary number.
Example:
When the rotary switch is set for 1, the LEDs display the units (from the SCSI IDRotary switch table).
If the LEDs display (On, Off, Off, On), Counter value equals nine (from the LEDvalues table).
Rotary switch is 1 (units) (On, Off, Off, On)= 92 (tens) (On, Off, Off, Off)= 83 (hundreds) (Off, On, On, On)= 74 (Thousands) (Off, Off, Off, Off)= 05 (Ten thousands) (Off, Off, Off, Off)= 06 (Hundred thousands) (Off, Off, Off, Off)= 07 (Millions) (Off, Off, Off, Off)= 0
>>>Total counter value = 789 sheets (or hours)
DIP SWITCH FUNCTION 28 December, 2000
5-4
5.1.4 SENSOR TEST MODE
SCSI ID rotaryswitch number
Contents
0 Home position sensor1 Registration sensor2 ADF position3 Original setting4 Feed cover5 Original reverse6 Original exit7 Not used8 Not used9 Not used
NOTE: If the selected sensor is on, all LEDs turn on. If the selected sensor is off,all LEDs turn off.
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5.1.5 FIRMWARE UPDATE PROCEDURE
This procedure is for updating the firmware of the machine.
!CAUTIONDo not turn off the machine while downloading the firmware.
Scanner
Prepare an IC card that contains the required firmware.
Turn off the machine and remove the cover. (!x1)
[A]: Insert the IC card into the IC card slot.
Turn on the machine while pressing the start key. The update starts automatically.
NOTE: If you have installed the network option, this step is slightly different.Since the new operation panel covers the start key, turn on themachine while pressing switch [B] instead.
The status is indicated on the LCD.
When it finishes, turn off the machine and remove the IC card, then turn it back on.
NIB
Prepare an IC card that contains the required firmware.
Turn off the main switch and remove the cover (!x1)
[C]: Insert the IC card IC into the IC card slot.
Turn on the machine.
Select “Install” key on the operation panel.
The status in displayed on the operation panel.
Turn off the main switch and remove the IC card.
G412R502.WMF
IC Card Slot for Network model
IC Card Slot for SCSI model[A]
[C]
[B]
DIP SWITCH FUNCTION 28 December, 2000
5-6
5.1.6 FLASH-ROM UPLOAD MODE
Prepare an IC card that contains the required firmware.
Turn off the machine and remove the cover. (!x1)
Insert the IC card into the IC card slot.
Set the DIP switch. (☛ 5.1.1 DIP Switch Setting Table (Service level test mode))
Turn on the machine. The update starts automatically.
Status indicated in the LCD.
Turn off the machine, and turn it back on.
5.1.7 WHITE BALANCE ADJUSTMENT MODE
NOTE: Only when EEPROM is replaced to new one, this procedure is required.After this adjustment, gray balance adjustment is required. (See Scan-Probe manual)
Lay 10 sheets of Type 6200 paper chart on the exposure glass.
Set the DIP switch.
Turn on the main switch.
White balance automatically adjusted.
NOTE: This adjustment also can be done using Scan-Probe.
G412R502.TIF
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5.1.8 BOOK SIZE CHECK MODE
When a paper is laid down on the exposure glass, the book size sensor is active.All LEDS is blinking.
SCSI ID Rotaryswitch number
Contents
0 Not used1 Book size sensor 1 (Original width 1)2 Book size sensor 2 (Original width 2)3 Book size sensor 3 (Original width 3)4 Book size sensor 4 (Original width 4)5 Book size sensor 5 (Original length 1)6 Book size sensor 6 (Original length 2)7 Not used8 Not used9 Not used
5.1.9 DEMONSTRATION MODE
SCSI ID Rotaryswitch number
Contents
0 Scan in book mode (A3, 210mm/s)1 Scan in book mode (A3, 70mm/s)2 Scan in book mode (A3, 11.67mm/s)3 Scan in ADF mode (210mm/s) NOTE1)4 Scan ADF mode (70mm/s) NOTE1)5 Scan mode (11.67/mm/s) NOTE1)6 Scan in ADRF mode (210mm/s) NOTE1)7 Scan in ADRF mode (70mm/s) NOTE1)8 ADF free running NOTE2)9 ADRF free running NOTE2)
NOTE: 1) The scanner drives any documents in the ADF.2) The scanner drives the ADF without any document.3) While feeding the document, the LEDs indicate the machine status as
usual. But, if an error occurs (e.g. misfeed, jam, etc), the scanner stops,and the LEDs display the error condition.
DIP SWITCH FUNCTION 28 December, 2000
5-8
5.1.10 SELF DIAGNOSTIC MODE
By setting this DIP switch, you can perform the following tests (☛ 4.1.2 Self-diagnostic).
5.1.11 COMPONENT TEST MODE
SCSI ID Rotaryswitch number
Contents
0 All components off1 Exposure lamp on/off2 Pick-up solenoid on/off3 DF feed clutch on/off4 Junction gate solenoid on/off5 Not used6 Not used7 Not used8 Not used9 Not used
NOTE: 1) When the start button is pressed, the selected component turns on andoff repeatedly.
2) If the selected sensor is off, all LEDs turn off. If the selected sensor on,all LEDs turn on.
5.1.12 ADF SIZE CHECK MODE
SCSI ID Rotaryswitch number
Contents
0 Not used1 Original width sensor (Position 1)2 Original width sensor (Position 2)3 Original length sensor 14 Original length sensor 25 Not used6 Not used7 Not used8 Not used9 Not used
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5.1.13 EEPROM CLEAR MODE
Push the start button, and hold it down for three seconds.
All the LEDs turn on.
When all the LEDs turn off, the EEPROM is cleared.
The following data is cleared:
a) ADF counter datab) Book mode counter datac) Exposure lamp on-time data
The following data is not cleared:
a) Destination datab) Optimal tune datac) Registering tune data
SERVICE PROGRAM MODE (WITH NIB OPTION) 28 December, 2000
5-10
5.2 SERVICE PROGRAM MODE (WITH NIB OPTION)
5.2.1 THE SP MODE DESCRIPTION
Entering the service mode
Push the " button.
Push the # button.
Push the $ button.
Push the % button.
Hold the & button down for three seconds.
ClassServicemode
numberDescription Function
001 FTP port Sets the FTP port number002 Version Displays the firmware version003 Lot No. Displays the machine lot number004 Error log Displays the service call number (SC)
005Initialize SCAN-data Initialize SP mode data (SPNo.006 is not
removed)006 Initialize all data Initialize all SP mode data007 Initialize SCAN-NIC Data Data related to the network is initialized.008 Density Setup1 Adjust Density1. [0-255/40/1]009 Density Setup2 Adjust Density2. [0-255/70/1]010 Density Setup3 Adjust Density3. [0-255/100/1]011 Density Setup4 Adjust Density4. [0-255/130/1]012 Density Setup5 Adjust Density5. [0-255/160/1]013 Density Setup6 Adjust Density6. [0-255/190/1]014 Density Setup7 Adjust Density7. [0-255/220/1]015 Flash ROM disc format Format the flash ROM
1
016 Binary color Select binary color [Yes or No/No]
NOTE: The setting range is in brackets and the default setting is in bold.
Density setup sample:
Case 1: Density fluctuations are small.Case 2: Increases document density.Case 3: Reduces density.
Example:
CaseDensitysetup 1
Densitysetup 2
Densitysetup 3
Densitysetup 4
Densitysetup5
Densitysetup 6
Densitysetup 7
1 85 100 115 130 145 160 1752 70 100 130 160 190 220 2503 10 40 70 100 130 160 190
NOTE: It is reference value. Adjust this value by the scanning image condition.
28 December, 2000 NETWORK SETUP(WITH NIB OPTION)
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5.3 NETWORK SETUP(WITH NIB OPTION)
5.3.1 NIB SETUP TABLE
Scanner function/Network table
Item No Setting name Function1 Scanner IP address Setup IP address [011.022.033.044]2 Subnet address Setup Subnet address [000.000.000.000]3 Gateway address Setup Gateway address [000.000.000.000]
4Access controladdress
Setup Access control address [000.000.000.000]
5 Access mask Setup Access mask [000.000.000.000]
6Network boot Select Network boot [None or ARP+PING or ARP+PING
/RARP+TFTP or RARP+TFTP/BOOTP or RARP+TFTPor RARP+TFTP/BOOTP or BOOTP or DHCP/None]
7Delivery scanneraddress
Setup Delivery scanner address [000.000.000.000]
8 MAC address Non-enterable field9 Ftp port number Setup Ftp port no. [03670]
10Transmission speed Select transmission speed
[auto or 10base or 100base/auto]
NOTE: The setting range is in brackets and the default Setting is in bold.
Scanner function/configuration table
Item No Setting name Function
2Scanner/TWAINconnection timeout
Indicate Scanner/TWAIN connection timeout [0-30]
5.3.2 NIB ERROR LOG DESCRIPTIONS
rapp
0104-0000 A compulsory reset occurrence.0104-0001 By the CosScanOpen() function, error. (Indicate SC4005)0104-0002 By the CosScanRead() function, error. (Indicate SC4005)0104-0003 By the CosScanExec() function, error.0104-0004 By the CosMShareAt() function, error.0104-0005 By the CosMShareAt() function, error.0104-0006 By the CosMShareAt() function, error.0104-0007 By the CosMShareAt() function, error.0104-0101 Connection idle for five minutes.0104-0102 Resource release error
NETWORK SETUP(WITH NIB OPTION) 28 December, 2000
5-12
nas
0108-1xxxNIC initialization failure. xxx is a diagnostic error code from the NIC. (IndicateSC4004)
0108-2002 File communication protocol is abnormal. (Indicate SC4004)0108-3001 Cannot connect to the LINF. (no response from the scanner) (Indicate
SC4004)0108-3002 Cannot connect to the LINF. (no response from the NIB) (Indicate SC4004)0108-4001 No response TCP/IC at NIB0108-4002 TCP/IC at NIB, error.
SC related to the network interface card
SC4001 Extended memory error.SC4002 Flash ROM check-sum errorSC4003 No battery on NIBSC4004 NIB errorSC4005 Application error
28 December, 2000 ORIGINAL SIZE SENSOR COMBINATION TABLE
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5.4 ORIGINAL SIZE SENSOR COMBINATION TABLE
No. US EU W1 W2 L1-1 L1-2 L2-1 L2-21 A3 Lengthwise X O ON ON ON ON – –2 B4 Lengthwise X O ON – ON ON – –3 A4 Lengthwise X O – – ON ON – –4 A4 Sideways X O ON ON – – – –5 B5 Lengthwise X O – – ON – – –6 B5 Sideways X O ON – – – – –7 11” x 17” (DLT) O X ON ON ON ON ON ON8 11” x 15” O*1 X ON ON ON ON ON ON9 10” x 14” O X ON – ON ON ON ON
10 8.5” x 14” (LG) O X – – ON ON ON ON11 8.5” x 13” (F4) X O – – ON ON ON –12 8” x 13” (F) X O*2 – – ON ON ON –13 8.5” x 11” (LT) O X – – ON ON – –14 8.5” x 11” (LT) O X ON ON – – – –15 10” x 8” O X – – ON – – –
*1: Detects as DLT *2: Detects as F4
L1-1 L1-2 L2-1 L2-2
W1
W2
G412S500.WMF
[A]: Original Length Sensor 1[B]: Original length Sensor 2[C]: Original Width Sensor
[A] [B]
[C]
28 December, 2000 MACHINE OVERVIEW
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6. DETAILED FUNCTION DESCRIPTIONS
6.1 MACHINE OVERVIEW
[A]: Scanner HP Sensor[B]: DF Exposure Glass[C]: 2nd Mirror[D]: 2nd Scanner[E]: Exposure Glass[F]: Exposure Lamp[G]: 1st Scanner[H]: Lens[I]: CCD[J]: Original Length Sensor 2[K]: Original Length Sensor 1[L]: 1st Mirror[M]: Scanner Motor[N]: 3rd Mirror[O]: Original Width Sensor
G412D500.WMF
[A] [B] [C] [D] [E] [F] [G] [H] [I]
[J][K][L][M][N][O]
CONTOROL SYSTEM BLOCK DIAGRAM 28 December, 2000
6-2
6.2 CONTOROL SYSTEM BLOCK DIAGRAM
The SCU controls this machine. Its CPU checks all sensors and manages the SCSII/F, NIB I/F, IEEE1394 I/F and VIOB. The SCU has EEPROM and DRAM. It alsocontains the image processing ASIC, which processes images from the CCD.
The VIOB controls several sensors and control boards and ARDF.
ARDF
CN
207
CN
209
CN
202
CN
204
CN
208
CN
204
CN
210
CN205 CN206CN212Original Length Sensor 1
Original Length Sensor 2
Original Width Sensor
Scanner Home Position
SBU
Stabilizer
Exposer Lamp
STM3
SOP
ADF Interlock Sensor
NIC Operation Panel
CN
211
SWB
CN203 CN204
CN
201
SCU
OIPU NIB
CN
101
CN102 CN103
CN1038
CN105
IEEE1394
PSU
CN3 CN4
CN
1C
N2
CN
5
FAN
VIOB
Option
3000DC
G412R504.WMF
28 December, 2000 SCANNING
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6.3 SCANNING
6.3.1 OVERVIEW
• The exposure lamp (a xenon lamp in this model) [A] illuminates the original. Theimage is reflected onto a CCD (charge coupled device) [B] via the 1st, 2nd, and3rd mirrors, and through the lenses [C].
• The scanner scans the white plate [A] on the underside of the ADF exposurecover to perform the shading function.
• The scanners stop when the first scanner activates the home position sensor [E].• If the scanner home position sensor is not activated within a certain time, a home
position sensor error will occur.
G412D500.WMF
[A] [B][C]
SCANNING 28 December, 2000
6-4
6.3.2 SCANNER DRIVE MECHANISM
Scanner Motor
Scanner drive Relley
Scanner Drive Shaft
Scanner Wires
1st Scanner 2nd ScannerG412D501.WMF
G412R017.WMF
[A]
[B]
[C]
[D][E]
[F]
[G]
28 December, 2000 SCANNING
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6.3.3 IMAGE PROCESSING
• The CCD generates three analog video signals.• The SBU (Sensor Board Unit) converts these analog signals to 12-bit digital
signals.• It sends these digital signals to the SCU (Scanner Control Unit) board through
the VIOB board.• The RIPU (Image Processing Unit) IC on the SCU processes the image, and
then the image data is sent to the computer through the Memory Control IC andthe SCSI controller.
CCD Shading
AnalogProcessor
AnalogProcessor
AnalogProcessor
A/DConverter
A/DConverter
A/DConverter
RIPUOutput
Selector
DRAM
OIPUB
VideoSelector
NIB
SIBC2
ISIC
SCSI
SBU VIOB
SCU
OIPUB IEEE1394
NIC
R
R
G
G
B
B O
E
O
E
O
E
12bit
12bit
12bit
VIDEO I/F8 bit
8 bit
8 bit
8 bit
LAN
G412R505.WMF
SCANNING 28 December, 2000
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SBU and VIOB
The CCD converts the light reflected from the original into an analog signal.
The CCD has an odd and an even output line for each of the three colors. Eachcolor also has an analog processing IC. The analog processing IC performs thefollowing operations.
1. Z/C (Zero Clamp)
Adjusts the black level reference for even pixels to match the odd pixels.
2. Signal Amplification
Operational amplifiers in the AGC (Auto Gain Control) circuit amplify the analogsignal. The CPU on the SCU board controls the maximum gain.
After the above processes, the analog signals are converted to 12-bit digital signalsby the A/D converters. Each pixel is given a value from the 256-grade scale. Theshading function then corrects those signals. Shading correction prevents unevenimages caused by fluctuations in scanned data due to changes in light intensityand CCD sensitivity.
RIPU on SCU
The RIPU is the image processor on the SCU. It handles the following:
1. Line skipping correction
2. Scan line correction
3. Black and white conversion
4. Gamma (γ) correction
5. Color resolution
6. Filtering
7. Magnification
8. Scale processing
9. Erasure of Irregular Dots
Line skipping correction
Ideally, this machine would scan at a constant speed. However, when the datatransfer speed slows down, the 1st scanner must also slow down to match. If the1st scanner must stop to wait on the client or server, duplicate lines may bescanned. These can create a visible seam between the scanned sections. Lineskipping correction erases duplicate image lines, ensuring a smooth final image.
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Scan line correction
The CCD consists of three lines of elements, one for each color (red, green andblue). Since there is a slight gap between the lines, each line is scanning a slightlydifferent part of the image. To produce the final image, these three outputs need tobe synchronized. Since the deviation between the lines varies with the scannerspeed, a deviance value must be calculated in proportion to the speed.
Black and white conversion
When the machine scans a color original in the black and white mode, the RGBinformation needs to be converted into a grayscale image. Black and whiteconversion provides four different methods.
1. RGB data: All three colors are combined into the grayscale.
2. R data mode: Only the data from the red CCDs are used. This 256-grade datais used directly as a 256-grade grayscale. Since green and blue data is notcollected, those colors appear black in the final image.
3. G data mode: As R data but only using green.
4. B data mode: As R data but only using blue.
Gamma (γγγγ) correction
There should be a linear relationship between the original image density and theCCD output.
Gamma correction adjusts for deviations from this ideal. It includes both brightnessand contrast corrections.
Color resolution
Because of the differences in color space, the color observed by a person, and thecolor value sensed by the CCD can vary. Color resolution corrects the color datagathered by the CCD. It uses a color table that adjusts for the way particular colorsare displayed on specific CRTs. This allows a more-natural representation of thescanned image.
Filtering
There are two software filters: the MTF (Modulation Transfer Function) filter andthe smoothing filter. The MTF filter emphasizes sharpness, and is used withdocuments that contain both text and photo areas. The smoothing filter is onlyused for photo-image documents.
SCANNING 28 December, 2000
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Magnification
The RIPU enlarges or reduces the image data in the scan direction.
Reduction and enlargement in the sub scan direction are done by changing thescanning speed, using LIFO (last in, first out).
Scale processing
This process generates image densities of up to 256 levels for each pixel. It usessimple binary, dithering, and error diffusion processing.
Simple binary processing sets the level based on a threshold value. There are noshades of gray. The output is black or white only.
Dither processing is used to reproduce originals with continuous tones, such asphotographs on machines that cannot output true grayscales. It produces differentshades of gray by creating patterns of black and white dots. There are no graydots.
The error diffusion process reduces the difference in contrast between light anddark areas of a halftone image. Each pixel is corrected using the differencebetween it and the surrounding pixels. The corrected pixels are then compared witha matrix table. Error diffusion is often used in text/photo mode. It is a goodcompromise because it reduces the contrast between light and dark areas ofhalftone images, while having no effect on letter areas.
Erasure of Irregular DotsWhen the CCD output is converted to a simple binary image, slight variations(noise) may result in individual pixels being incorrectly classified as either black orwhite. This process compares each pixel with its neighbors, using a matchingtechnique to identify and remove these irregular dots.
OIPUB
The OIPUB is an optional image-processing unit. It improves the processing ofblack and white images using the following features:
1. Auto binary processing
2. Auto Image area separation
3. Manual Image area separation
Auto binary processing
When making simple binary scans of a light original (e.g. gray text on a whitebackground), the threshold level is adjusted. This allows the lighter shades toappear in the final image (in the above example, as black text on a whitebackground).
28 December, 2000 NEWORK INTERFACE
6-9
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Auto image area separation
When a scanned document contains both text and photo areas, the machinesearches for the outlines of the text. Based on these outlines, it separates theimage into text and photo areas. Text areas use simple binary processing. Photoareas use dithering and error diffusion.
Manual image area separation
Here, the user separates the text and photo areas by hand (Use the TWAINsoftware). Image processing is the same as in auto image area separation.
6.4 NEWORK INTERFACE
The following network scanning options are available:
1. Network Transmission scanning
This scanner transmits the scanning image data to the scanner server. Thescanner server then transmits the data to a client PC.
2. Network TWAIN scanning
The client PC sends scanning commands directly to the scanner. The scanner thensends the scanning image data back to the client PC.
IEEE1394 INTERFACE 28 December, 2000
6-10
6.5 IEEE1394 INTERFACE
6.5.1 IEEE1394
IEEE1394, also known as FireWire (a name patented by Apple), is an easy-to-usepeer-to-peer networking technology, allowing speeds of up to 400 Mbps.
The current standard contains the following features, which are supported in mostdevices:
• Hot swapping (cables can be connected and disconnected while thecomputer and other devices are switched on)
• Peer-to-peer networking (no hub required)• No terminator or device ID is required, unlike SCSI• Automatic configuration of devices upon start-up (plug and play).• Real-time data transfer at 100, 200, and 400 Mbps• Common connectors for different devices
The cable length is limited to 4.5 m (15ft). However, up to 16 cables and 63devices can be connected to an IEEE1394 network.
IEEE1394 cables can be either 4-pin (data only) or 6-pin (data and power).However, this machine only uses the 6-pin connectors. The machine has two 6-pinports.
1394 I/F
1394 I/F
G056D513.WMF
28 December, 2000 IEEE1394 INTERFACE
6-11
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6.5.2 BLOCK DIAGRAM
• PHY: Physical layer control device• LINK: Link layer control device• EEPROM: 256-byte ROM
1394 I/F
1394 I/F
PHYTSB 412V02
LINKTSV43LV81
EEPROM
Opt
ion
I/F
SCUIBM Compatible
IEEE1394 Board
G412R503.WMF
AUTO REVERSE DOCUMENT FEEDER
28 December, 2000 SPECIAL TOOLS
1-1
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1. REPLACMENT
!CAUTIONTurn off the main power switch and unplug the machine before attemptingany of the procedures in this section.
This manual uses the following.
☛: See or Refer to !: Screw ": Connector #: Snap ring $:E-ring
1.1 SPECIAL TOOLS
Part number Description Description section QtyG0049668 Silicone grease (KS-660) ☛1.2.7 ORIGINAL LENGTH, WIDTH
SENSOR BOARD1
1.2 REPLACEMENT
1.2.1 LEFT COVER
Front and rear covers. (☛ 1.2.1 DF EXIT TABLE AND COVERS)[A]: Lower left stay unit (!x2).[B]: Left cover.
A859R110.WMF
[A]
[B]
REPLACEMENT 28 December, 2000
1-2
1.2.2 PAPER FEED UNIT
[A]: Open the left cover[B]: Detach the paper feed unit by sliding it toward the front of the machine
(spring-loaded side) and then lifting the far side.
1.2.3 SEPARATION ROLLER
[A]: Open Left cover[B]: Lift the original feed guide[C]: Separation roller cover[D]: Separation roller
A859R102.WMF
A859R105.WMF
[A]
[B]
[A]
[B]
[C]
28 December, 2000 REPLACEMENT
1-3
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1.2.4 PICK-UP ROLLER
[A]: Original feed unit[B]: Pick-up roller (# x1)
1.2.5 FEED BELT
Open the left cover
[A]: Paper feed unit (☛ 1.2.2 PAPER FEED UNIT)[B]: Open the paper feed guide[C]: Belt holders[D]: Feed belt
A859R103.WMF
A858R204.WMF
A858R205.WMF
[C]
[D]
[A]
[B]
[A]
[B]
REPLACEMENT 28 December, 2000
1-4
1.2.6 ORIGINAL SET/ORIGINAL REVERSE SENSOR
Open the left cover[A]: Open the original feed guide plate while pushing the left and right pawls[B]: Original set sensor ("x1)[C]: Original reverse sensor ("x1)
A858R201.WMF
[A]
[B]
[C]
28 December, 2000 REPLACEMENT
1-5
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1.2.7 ORIGINAL LENGTH, WIDTH SENSOR BOARD
[A]: Open the original table[B]: Upper part of the table (!x3).[C]: Width sensor board (!x3, "x1)[D]: Length sensors ("x1)
NOTE: To ensure proper detection of paper size, after wiping the sensor board andterminal plate with a dry cloth (or cloth with alcohol), apply silicone grease(KS-660) to the terminal plate.( ☛1.1 SPECIAL TOOLS)
A859R107.WMF
A859R108A.WMF
A859R113.WMF
[A]
[B]
[C] [D]
REPLACEMENT 28 December, 2000
1-6
1.2.8 DF EXIT TABLE AND COVERS
[A]: Open the feed cover[B]: Open the reverse table[C]: Front cover (!x2)[D]: Rear cover (!x2)[E]: DF exit table (!x3)
1.2.9 FEED COVER SENSOR
Rear cover. (☛ 1.2.1 DF EXIT TABLE AND COVERS)
[A]: Feed cover sensor
A859R101.WMF
G412R511.WMF
[A]
[B]
[C]
[D]
[E]
[A]
28 December, 2000 REPLACEMENT
1-7
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1.2.10 REGISTRATION SENSOR
Front and rear covers. (☛ 1.2.1 DF EXIT TABLE AND COVERS)
[A]: Transport guide plate.[B]: Registration sensor. ("x2).
A859R111.WMF
[A]
[B]
CLUTCH/SOLENOID/MOTORS 28 December, 2000
1-8
1.3 CLUTCH/SOLENOID/MOTORS
Rear cover. (☛: 1.2.1 DF EXIT TABLE AND COVERS)
Then follow the instructions below for each part:
DF Feed Clutch
[A]: Clutch ($x1, "x1).
Pick-up Solenoid
[B]: Pick-up solenoid (!x3, #x1, "x1).
Junction gate solenoidDF exit table (☛1.2.8 DF EXIT TABLE AND COVERS)[C]: Junction gate solenoid (!x2, #x1, "x1)
Transport Motor
Remove the pick-up solenoid (!x3, #x1, "x1).[D]: Bracket (!x2).[E]: Transport motor (!x2, "x1).
DF Feed Motor
Remove the pick-up solenoid (!x3, #x1, "x1).Bracket [D](!x2).[F]: DF feed motor (!x2, "x1).
A858R202.WMF
[A]
[B]
[C]
[D][E]
[F]
28 December, 2000 MACHINE OVERVIEW
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2. DETAILED FUNCTION DESCRIPTION
2.1 MACHINE OVERVIEW
2.1.1 MECHANICAL COMPONENT LAYOUT
Mechanical component layout
[A]: Separation Roller[B]: Paper Feed Belt[C]: Pick-up Roller[D]: Original Set Sensor[E]: Original Width Sensor Board[F]: Original Length Sensor 1[G]: Original Length Sensor 2[H]: Original Table[I]: Reverse Table
[J]: Reverse Roller[K]: Junction Gate[L]: Exit Roller[M]: Original Exit Sensor[N]: 2nd Transport Roller[O]: Original Exposure Guide[P]: Registration Sensor[Q]: 1st Transport Roller
A858D201.WMF
[A]
[B] [C] [D][E]
[F][G]
[H]
[I]
[J][K][L][M][N][O]
[P]
[Q]
MACHINE OVERVIEW 28 December, 2000
2-2
Drive layout
[A]: Separation Roller[B]: Original Feed Belt[C]: Pick-up Roller[D]: DF Feed Clutch[E]: DF Transport Motor
[F]: DF Feed Motor[G]: Reverse Table Roller[H]: 2nd Transport Roller[I]: Exit Roller[J]: 1st Transport Roller
A858D203.WMF
[A]
[B][C] [D]
[E]
[F]
[G]
[H][I]
[J]
28 December, 2000 MACHINE OVERVIEW
2-3
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2.1.2 CONTROL SYSTEM
• The CPU on the scanner SCU controls the transport motor, DF feed motor, DFfeed clutch, junction gate solenoid and pick-up solenoid.
• The CPU on the scanner SCU also monitors all DF sensors• The DF–VIO• The VIOB connection is checked automatically just after power is supplied to the
SCU.
CN
10
3C
N1
06
CN100
CN
10
7C
N1
08
CN
10
4C
N1
05
CN
10
4C
N1
02
CL
SOL2
SOL1Junction Gate Solenoid
Registration
Registration ADF Position Sensor
Original Set Sensor
Feed Cover Sensor
Original Exit Sensor
Original Reverse Sensor
Original Length Sensor 1
Original Length Sensor 2
Original Width Sensor Board
STM1
STM2 DF Transport Motor
DF Feed Motor
DF Pick-upSolenoid
DF Clutch
CN101
ARDF
VIOB SCU
G412R510.WMF
DETAILED FUNCTION 28 December, 2000
2-4
2.2 DETAILED FUNCTION
2.2.1 ORIGINAL SIZE DETECTION
• The original size detection mechanism consists of the original width sensor board[A] and two original length sensors--sensor-1 [B] and -2 [C].
• Based on the combined output of the length sensors and the width sensor board,the machine can calculate the size of the original.
NOTE: Since the width sensor’s terminal plate is attached to the original guide, allthe originals must be the same width.
A859D104.WMF
[A]
[B]
[C]
28 December, 2000 SERVICE TABLE
2-5
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2.3 SERVICE TABLE
2.3.1 ORIGINAL SIZE SENSOR AND BOARD COMBINATION
Original Sensor BoardCombination Output
NA EUP4 P3 P2 P1
OriginalWidth-1
OriginalWidth-2
OriginalLength-1
OriginalLength-2
A3 (297 x 420) ✗ ❍ ON — — — L L ON ONB4 (257 x 364) ✗ ❍ — ON — — L H ON ONA4 (Lengthwise)(210 x 297)
✗ ❍ — — ON —H L
ON —
A4 (297 x 210)(Sideways)
✗ ❍ ON — — —L L
— —
B5 (182 x 257)(Lengthwise)
✗ ❍ — — — ONH H
ON —
B5 (257 x 182)(Sideways)
✗ ❍ — ON — —L H
— —
A5 (148 x 210)(Lengthwise)
✗ ✗ — — — ONH H
— —
A5 (210 x 148)(Sideways)
✗ ❍ — — ON —H L
— —
11" x 17" (DLT) ❍ ✗ ON — — — L L ON ON11" x 15" ❍ ✗ ON — — — L L ON ON10" x 14" ❍ ✗ — ON — — L H ON —8.5" x 14" (LG) ❍ ✗ — — ON — H L ON —8.5" x 13" (F4) ✗ ❍ — — ON — H L ON —8" x 13" (F) ❍ ❍ — — ON — H L ON —8.5" x 11"(Lengthwise)
❍ ✗ — — ON —H L
ON —
8.5" x 11"(Sideways)
❍ ✗ ON — — —L L
— —
10" x 8"(Lengthwise)
❍ ✗ — ON — —L H
ON —
5.5" x 8.5"(Lengthwise)(HLT)
❍ ✗ — — — ONH H
— —
5.5" x 8.5"(Sideways) (HLT)
❍ ✗ — — ON —H L
— —
Key
✗: No, ❍: Yes
ON: Paper present NA: North America, EU: Europe
SERVICE TABLE 28 December, 2000
2-6
NOTE: 1) P1-P4 represents the four positions on the width sensor board. ONindicates the presence of the terminal plate in a given position. “OriginalWidth-1” and “Original Width-2” are the outputs from the sensor board tothe ARDF Interface board. The state of these outputs (L or H) dependson the position of the terminal plate on the sensor board (P1, P2, P3, orP4). For example, if the terminal plate is at P4, both outputs are L.
2) A reading of “L” on either of the width sensor outputs indicates that theterminal plate is connecting the GND pattern with the width sensoroutput signal line.
A3/A4S B4/B5S A4L/A5S B5L/A5L
P1P2P3P4
Original Width 1
Original Width 2
Original SideGuide Position
Original Width Sensor Board Combination
GND Pattern
A858D501.WMF
28 December, 2000 SERVICE TABLE
2-7
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2.3.2 PICK-UP AND SEPARATION
• The originals pushes actuator [A] and the original set sensor [B] is activated.• After pressing the start button, the pick-up solenoid [C] is activated and the lift
plate [D] lifts the originals until they comes in contact with the pick-up roller [E].• The mechanism is an FRR system, consisting of the original feed belt [F] and
separation roller [G].
A859D105.WMF
A858D505.WMF
[A][E]
[D]
[C]
[B]
[E]
[F]
[G]
SERVICE TABLE 28 December, 2000
2-8
2.3.3 ORIGINAL TRANSPORT AND EXIT
Single –sided originals
• The DF feed motor feeds the separated original to the first transport roller [A] atmaximum speed.
• When the registration sensor [B] detects the leading edge, the motor stopsbriefly.
• Then the feed and transport motors turn on again, and feed the original throughscanning area at a lower speed.
• The original is fed out by the second transport roller [E] and the exit roller [F].
A859D107.WMF
[A]
[B][C] [D]
[E][F]
28 December, 2000 SERVICE TABLE
2-9
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Double-side originals
– Front side –
When the registration sensor [A] detectsthe leading edge of the original, the DFfeed motor and the transport motor bothswitch off. After a brief interval, thetransport motor alone reactivates to drivethe first and the second transport roller [B,C] and the exit roller [F].
– Rear Side –
When the original exit sensor [D] detectsthe leading edge of the original, thejunction gate solenoid is activated and thejunction gate [E] opens. To transport theoriginal towards the reverse table [F].
After the trailing edge of the originalpasses the exit sensor [D], the junctiongate solenoid switches off and the junctiongate [E] closes.
When the original has been fed completely onto the reverse table, the DF feedmotor switches on in reverse. The reverse roller [G], exit roller [F] and first transportroller [A] then feed the original back to the scanning area.
The original is then sent to the reverse table [H] a second time. This ensures thatthe duplex copies will be properly stacked front side down in the exit tray [I].
A858D204.WMF
A858D205.WMF
A858D207.WMFA858D206.WMF
[A]
[B]
[C] [D] [E]
[F] [G]
[B]
[E][F]
[G]
[H]
[I]
SERVICE TABLE 28 December, 2000
2-10
2.3.4 TIMMING CHARTS
Single-sided mode (not pre-feed, not thin paper)
CW
OFF
CCW
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Paper Feed Feed and Scan Paper Feed Feed and Scan
ShadingShading
35.6 mm 5 mm 56.5 mm 35.6 mm 5 mm 56.5 mm
Misfeed
Jam 2
Jam 3
Jam 4
Misfeed
Jam 2
Jam 3
Jam 4
DF Feed Motor
DF Transport Motor
DF Clutch
DF Pick-up Solenoid
Original Set Sensor
Registration Sensor
Original Exit Sensor
CW: clockwiseCCW: counter clockwise
G412R506.WMF
28 December, 2000 SERVICE TABLE
2-11
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Single-sided mode (pre-feed, not thin paper)
CW
OFF
CCW
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Paper Feed Feed and Scan 1
Shading
35.6 mm 5 mm 5 mm 56.5 mm
Misfeed
Jam 2
Jam 3
Jam 4
Misfeed
Jam 2
Jam 3
Jam 4
DF Feed Motor
DF Transport Motor
DF Clutch
DF Pick-up Solenoid
Original Set Sensor
Registration Sensor
Original Exit Sensor
Jam 2
Jam 3
Jam 4
Feed and Scan 2 Feed and Scan 3
5 mm
CW: clockwiseCCW: counter clockwise
G412R507.WMF
SERVICE TABLE 28 December, 2000
2-12
Single-sided mode (pre-feed, thin paper)
CW
OFF
CCW
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Paper Feed Feed and Scan 1
Shading
35.6 mm 5 mm 5 mm 56.5 mm
Misfeed
Jam 2
Jam 3
Jam 4
Misfeed
Jam 2
Jam 3
Jam 4
DF Feed Motor
DF Transport Motor
DF Clutch
DF Pick-up Solenoid
Original Set Sensor
Registration Sensor
Original Exit Sensor
Jam 2
Jam 3
Jam 4
Feed and Scan 2 Feed and Scan 3
5 mm
CW: clockwiseCCW: counter clockwise
35.6 mm 35.6 mm
G412R508.WMF
28 December, 2000 SERVICE TABLE
2-13
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Double-sided mode (not pre-feed)
CW
OFF
CCW
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Paper Feed Front Face Tray
Shading
35.6 mm 5 mm 56.5 mm
Misfeed
Jam 2
Jam 3
Jam 4
DF Feed Motor
DF Transport Motor
DF Clutch
DF Pick-up Solenoid
Original Set Sensor
Registration Sensor
Original Exit Sensor
Jam 2
Jam 3
Jam 4
Reverce Tray Reverce Face
CW
OFF
CCW
50.7 mm
200 mm
32.8 mm
Jam 1
Jam 2
Jam 3
Jam 4
50.7 mm
200 mm Jam 1
Paper Feed (front face)Reverce Tray
ON
OFF
Skew Correction
ON
OFFReverce Solenoid
CW: clockwiseCCW: counter clockwise
G412R509.WMF
SERVICE TABLE 28 December, 2000
2-14
Jam Conditions
JAM1: If the registration sensor does not turn on within the time required to feed581.2mm after the original feed starts.
JAM2: If the registration sensor does not turn off within the time required to feedthe maximum original length (2060mm) after the original feed starts.
JAM3: If the original exit sensor does not turn on within the time required to feed121.6mm after the registration sensor turns on.
JAM4: If the original exit sensor does not turn off within the time required for theoriginal length to feed after the original exit sensor turns on.
JAM5: The current original is stopped after the registration sensor detects itsleading edge, but the previous original is still in the scanning position.
JAM6: If the registration sensor turns off within the time required to feed 66mmafter the registration sensor turns on. The operator may then remove theoriginal from the ADF.
JAM7: If the ADF cover is opened while the ADF is in operation.
JAM8: If the ADF is lifted while in operation.
SERVICE TOOL
SCAN-PROBE
28 December, 2000 OPERATIVE CONDITIONS
1
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1. OVERALL INFORMATION
1.1 OPERATIVE CONDITIONS
This service tool works under the following conditions.
PC Windows PCCPU PentiumMemory 64 MB or moreHDD Min 10 MB (Recommended: 210 MB or more)OS Windows 95, 98, NT4.0 SP3 or later, 2000Module Adaptec APSI driver Ver.4.57 (1008) or laterSCSI board Adaptec SCSI board (ISA, PCI, PCMCIA connection)
1.2 INITIAL SETTINGS
1.2.1 SCSI ID
The default SCSI ID of the scanner is 4. Therefore, this service tool is connected toID 4. If the SCSI ID is changed, you need to change the ID for this service tool.
1. Select “Scan”, “SCSI Configuration”
2. Click “Select SCSI ID”.
SRV003.BMP
SRV004.BMP
INITIAL SETTINGS 28 December, 2000
2
3. Input the SCSI ID.
1.2.2 HOST ADAPTER ID
The host adapter ID of the SCSI interface Board and this service tool should be thesame.
The host adapter ID can be checked and changed with this service tool.
1. Scan -> Host Adapter
SRV005.BMP
SRV006.BMP
28 December, 2000 CHART SETTING POSITION
3
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1.3 CHART SETTING POSITION
1.3.1 RICOH GRAY SCALE
Place the chart as shown.
1.3.2 RS-13
Place the chart as shown.
*
*
SC8.WMF
*
*
SC9.WMF
SIMPLE SCANNING 28 December, 2000
4
2. SCAN
An original can be scanned with this service tool to check the image quality.
2.1 SIMPLE SCANNING
2.1.1 OVERVIEW
This allows you to scan a document by inputting only a few simple settings.
The basic menu for simple scanning is shown below.SRV020.BMP
SRV021.BMP
28 December, 2000 SIMPLE SCANNING
5
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2.1.2 SCANNING
Scanning is done in book mode by selecting the original size, mode (B/W,grayscale, or color), and resolution.
1. Select “Scan”, “Simple Scanning”.
2. Enter document size.
3. Enter binary mode.
4. Enter resolution.
5. Click “Scan”.
SRV021.BMP
SIMPLE SCANNING 28 December, 2000
6
When scanning a document using ADF/ARDF.
1. Click “Detail”.
2. Select “ADF” or ”ARDF”.
3. Click “OK”.
SRV022.BMP
28 December, 2000 SIMPLE SCANNING
7
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2.1.3 SCANNING A SELECTED AREA
This mode is used when scanning a the selected area on the document.
The entire scanned image is displayed in the preview area on the right of thescreen using gray (256 graduations) mode and 100 dpi.
1. Select “Scan”, “Simple Scanning”.
2. Click “Preview”.
3. Select the area to scan (use the mouse).
4. Select the mode and resolution.
5. Click “Scan”
NOTE: To scan the whole original, select “Scan Document Size”.
SRV023.BMP
SCANNING BY MANUAL SETTING 28 December, 2000
8
2.2 SCANNING BY MANUAL SETTING
The original can be scanned by sending each SCSI command one by one.
NOTE: Do not use SCSI commands, if you do not get the hang of the SCSIcommands.
1. Select “SCSI configuration”.
2. Select the SCSI ID.
SRV003.BMP
SRV004.BMP
28 December, 2000 CONTINUOUS SCANNING
9
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2.3 CONTINUOUS SCANNING
Continuous scanning can be done in book or ADF mode.
1. Select “Continuous Reading”.
2. Set each item.
3. Click “Execute”.
4. Click “Stop”. (When you click “Stop”, scanning stops after completing thecurrent scan.)
The scanning conditions (such as scanning area/resolution) are the same as wereused for the previous scan that used “SCSI Configuration” or “Simple Scanning”mode. This means that the document should be scanned using one of thesemodes.
The functions of “File Save” and “Image Display” are shown below.
Image DisplayYes
Image DisplayNo
File SaveYes
Only the last image is displayed.Saves the scanned imageautomatically as a bitmap file(IMG??.tmp) in the Temp folder. *1
The scanned image is not displayed.Saves the scanned image automaticallyas a bitmap file (IMG??.tmp) in theTemp folder.
File SaveNo
Only the last image is displayed.The scanned image is not saved.The displayed image can be saved.
The scanned image is not displayed.The scanned image is not saved.
*1: This is the temp folder that is appointed by Windows.
Windows 9x : C:\Windows\Temp
Windows NT : C\Documents and Settings\(user name)\Local Settings\Temp
SRV024.BMP
SRV025.BMP
OVERVIEW 28 December, 2000
10
3. SCANNING ADJUSTMENT
3.1 OVERVIEW
The scan counter can be checked, and adjustments and settings can be made inthis menu.
3.2 SCAN COUNTER
Displays the scan counters and the exposure lamp operation time.
1. Select “Scan”, “Scanning adjustment”.
2. Click “Scan Counter”.
3. Check value.
SRV008.BMP
SRV007.BMP
SRV009.BMP
28 December, 2000 REGISTRATION
11
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3.3 REGISTRATION
Use this to adjust the main scan and sub scan registration for ADF mode and bookmode.
The screen shows the adjustment values. They reset to “0” after being sent to thescanner. Set moving distance.
1. Select “Scan”, “Scanning adjustment”.
2. Click “Registration adjustment”.
3. Enter the value of registration.
4. Click “Transmit”.
5. Evaluate the registration. (☛4.2 REGISTRATION)
SRV010.BMP
Origine
Outside (-)
Inside (+)
Inside (+)Outside (-)
Main scan direction
Available area
SC1.WMF
WHITE AND GRAY BALANCE 28 December, 2000
12
3.4 WHITE AND GRAY BALANCE
CAUTION: This adjustment is required after replacing the EEPROM.
3.4.1 WHITE BALANCE
Manual adjustment
Use this when returning the adjustment values to the factory settings.
1. Select “Scan”, “Scanning adjustment”.
2. Enter the value of each color.
3. Click “OK”.
4. Turn the main switch off and on.
5. Do the gray balance adjustment.
SRV011.BMP
28 December, 2000 WHITE AND GRAY BALANCE
13
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Automatic adjustment
1. Place 10 sheets of Type 6200 paper on the exposure glass.
2. Select “Scan”, “Scanning adjustment”.
3. Click the upper “Automatic adjustment” button (white balance).
4. Click “OK”.
5. This adjustment takes approximately 20 seconds.
6. Click “OK”.
7. Turn the main switch off and on.
8. Do the gray balance adjustment.
SRV015.BMP
SRV014.BMP
WHITE AND GRAY BALANCE 28 December, 2000
14
3.4.2 GRAY BALANCE ADJUSTMENT
CAUTION: 1) This adjustment is required after adjusting the white balance.2) Before starting this adjustment, the registration for book mode
should be adjusted.
1. Place the “Ricoh Gray Scale 1999.11.20” chart on the exposure glass.
2. Select “Scan”, “Scanning adjustment”.
3. Click the lower “Automatic adjustment” button (grey balance).
4. Click “OK”. Adjustment starts automatically.
5. Click “OK”.
SRV011.BMP
SRV015.BMP
28 December, 2000 WHITE AND GRAY BALANCE
15
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6. Click “OK”.
7. Check the image on the screen.
NOTE: If any of the following items are not “OK” replace the chart correctly and/orclean the exposure glass and re-adjust the gray balance.
• “2” should be visible.
• The blue square should be in the same gray area as shown below.
• The inside of the blue square should have a constant density.
SRV016.BMP
SRV017.BMP
SRV018.BMP
DESTINATION 28 December, 2000
16
3.5 DESTINATION
This checks and adjusts the version.
This setting is used for original size detection and default language when a NIB isinstalled.
1. Select “Scan”, “Scanning adjustment”.
2. Click “Select destination”.
3. Select a destination.
4. Click “OK”.
SRV019.BMP
28 December, 2000 OVERVIEW
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4. IMAGE EVALUATION
4.1 OVERVIEW
This evaluation uses the scanned image (bitmap file) of an RS-13 test chart.However, the following types of file cannot be evaluated, even if they are images ofan RS-13 test chart.
• Files not scanned with this service tool.• Files modified with other applications.
SRV026.BMP
REGISTRATION 28 December, 2000
18
4.2 REGISTRATION
4.2.1 PROCEDURE
1. Place the RS-13 test chart on the exposure glass.
2. Scan this chart. (☛ 2.1 SIMPLE SCANNING)
3. Select the menu “Edit”.
4. Select menu “Select all”.
5. Select the menu “Evaluate”.
6. Select the menu “Registration”.
7. Enter 290.65 in the MxR, when scanning is ADF mode.
8. Click “Evaluate”.
9. Check Evaluation result and the specified value.a) Registration of main scan directionb) Registration of sub direction
10. Adjust registration as necessary. (☛ 3.3 REGISTRATION).
11. Execute this procedure, when registration adjusted.
SRV027.BMP
28 December, 2000 REGISTRATION
19
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4.2.2 SPECIFIED VALUE
Book mode
Main scan: 1 ± 1mm
Sub scan: 1 ± 1mm
ADF mode(front side)
Main scan: 0 ± 3mm
Sub scan: 0 ± 2mm
ADF mode(reverse side)
Main scan: = 0 ± 4mm
Sub scan: 0 ± 2mm
4.2.3 CONDITION
The registration can be checked using the following settings.
Original Size: A3
Mode: Gray (binary), Gray (16 graduations), Gray (256 graduations), Color (16Mcolors)
Resolution: 600 dpi or more
NOTE: When using the ADF, change the MxR value to 290.65 before starting theevaluation to prevent skew errors.
4.2.4 METHOD
Main scan
Dm = Lx – Lxc (mm)
Dm : Deviance of main scandirection
Lx : Basis distance of themain scan
Lxc : Actual distance of mainscan
Sub scan
Ds = Ly – Lyc (mm)
Ds : Deviance of sub scandirection
Ly : Basis distance of the sub scan
Lyc : Actual distance of sub scan (Average of Ly0 and Ly1)
MxR
MxL
Ly0
Lxc
Lx Dm
My
Available area LyD
s
Ly1
Main scandirection
SC2.WMF
SKEW 28 December, 2000
20
4.3 SKEW
4.3.1 PROCEDURE
1. Place the RS-13 test chart on the exposure glass.
2. Scan this chart. (☛ 2.1 SIMPLE SCANNING)
3. Select the menu “Edit”.
4. Select the menu “Select all”.
5. Select the menu “Evaluate”.
6. Select the menu “Skew”.
7. Check Evaluation result and the specified value.a) Skew of main scan directionb) Skew of sub scan direction
4.3.2 SPECIFIED VALUE
Book mode
Main scan direction : ±1%
Sub scan direction : ±1%
ADF mode
Paper thicknessPaper size
45 to 110kg 35kgA3 (Lengthwise) ±1.5% ±1.75%A4 (Lengthwise) ±1.75% ±2%A4 (Sideways) ±2% ±2%A5 ((Lengthwise) ±2% ±2.5%A5 (Sideways) ±2.5% ±3%
NOTE: The main scan direction value and the sub scan direction are same value.
SRV028 BMP
28 December, 2000 SKEW
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4.3.3 CONDITION
Skew can be checked using the following settings.
Original Size: Not specified
Mode: Gray (binary), Gray (16 graduations), Gray (256 graduations), Color (16Mcolors)
Resolution: Not specified
4.3.4 METHOD
Main scan
Sx = (Yr – Yl) / (MxR – MxL) x 100 (%)
Sx : Skew of the main scan
Yr : Actual distance of main scan
Yl : Actual distance of main scan
MxR : Basis distance of the mainscan
MxL : Basis distance of the mainscan
Sub scan
Sy = (Xb – Xt) / (Myb – Myt) x 100 (%)
Sy : Skew of the sub scan
Xb : Actual distance of sub scan
Xt : Actual distance of sub scan
Myb : Basis distance of the sub scan
Myt : Basis distance of the sub scan
MxRMxL
Xt
Xb
Myt Available area YL
Yr
Myb
Main scandirection
SC3.WMF
ACTUAL IMAGE SIZE 28 December, 2000
22
4.4 ACTUAL IMAGE SIZE
4.4.1 PROCEDURE
1. Place the RS-13 test chart on the exposure glass.
2. Scan this chart. (☛ 2.1 SIMPLE SCANNING)
3. Select the menu “Edit”.
4. Select the menu “Select all”.
5. Select the menu “Evaluate”.
6. Select the menu “Actual image size”.
7. Check Evaluation result and the specified value.a) Main scan directionb) Sub scan direction
4.4.2 SPECIFIED VALUE
Book mode
Main scan direction: 100 ±1% (A3)
Sub scan direction: 100 ±1% (A3)
ADF mode
Main scan direction: 100 ± 1% (A3)
Sub scan direction: 100 ± 1% (A3)
SRV029.BMP
28 December, 2000 ACTUAL IMAGE SIZE
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4.4.3 CONDITION
The actual image size can be checked using the following settings.
Original Size: A3
Mode: Gray (binary), Gray (16 graduations), Gray (256 graduations), Color (16Mcolors)
Resolution: Not specified
4.4.4 METHOD
Main scan
Rx = (Xr –Xl) / Lx x 100 (%)
Rx : Actual image size rate
Xr : Actual distance of mainscan
Xl : Actual distance of mainscan
Lx : Basis distance of themain scan
Sub scan
Ry = (Yb – Yt) / Ly x 100 (%)
Ry : Actual image size rate
Yb : Actual distance of sub scan
Yt : Actual distance of sub scan
Ly : Basis distance of the sub scan
Mx
Lx
Xl
Ly
Available area
My
Main scandirection
Yb
Yt
Xr
SC4.WMF
JITTER 28 December, 2000
24
4.5 JITTER
4.5.1 PROCEDURE
± 45 degrees
1. Place the RS-13 test chart on the exposure glass.
2. Scan this chart. (☛ 2.1 SIMPLE SCANNING)
3. Select area at dragging mouse as shown. (Dashed line)
4. Select the menu “Evaluate”.
5. Select the menu “Jitter”.
6. Select the radio button “45 deg.(Upword)” Or “45 deg. (Downword)”.
7. Check Evaluation result and the specified value.a) Maximum shift of pixel.b) Occurrence rate, when number of shifted pixel is 4 (In Amount of shift).
SRV030.BMP
28 December, 2000 JITTER
25
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0 degree
1. Place the RS-13 test chart on the exposure glass.
2. Scan this chart. (☛ 2.1 SIMPLE SCANNING)
3. Select area at dragging mouse as shown. (Dashed line)
4. Select the menu “Evaluate”.
5. Select the menu “Jitter”.
6. Select the radio button “0 deg. (even)”.
7. Check Evaluation result and the specified value.a) Maximum shift of pixel.b) Occurrence rate, when number of shifted pixel is 4 (In Amount of shift).
SRV031.BMP
JITTER 28 December, 2000
26
4.5.2 SPECIFIED VALUE
Jitter is less than 3 pixel. Only following is normal condition.
Incidence of four pixel jitter is less than 0.2%.
NOTE: ±45 degrees value and 0 degree value are same specified value.
4.5.3 CONDITION
Jitter can be checked using the following settings.
Original Size: A3
Mode: Gray (binary), Gray (16 graduations), Gray (256 graduations), Color (16Mcolors)
Resolution: Not specified
4.5.4 METHOD
± 45 degreesThe 45 degrees line is the steppedpixels as shown.
The (A) pixel is out of touch withthe normal line.
0 degrees
Dn = En+2 - En
J = Dn+1 – Dn (pixel)
En : Actual line distance
Dn : Distance between En+2 and En
J : Jitter
45º
Original position
1 pixel
2 pixel
3 pixel
Line
(A)
SC5.WMF
E3
E2
E1
E0
D1
D0
SC6.WMF
28 December, 2000 PARTIAL IMAGE STRETCH
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4.6 PARTIAL IMAGE STRETCH
4.6.1 PROCEDURE
1. Place the RS-13 test chart on the exposure glass.
2. Scan this chart. (☛ 2.1 SIMPLE SCANNING)
3. Select the menu “Edit”.
4. Select the menu “Select all”.
5. Select the menu “Evaluate”.
6. Select the menu “Partial image stretch”.
7. Check Evaluation result and the specified value.a) Image stretch of Left side maximum valueb) Image stretch of Left side minimum valuec) Image stretch of Right side maximum valued) Image stretch of Right side minimum value
4.6.2 SPECIFIED VALUE
Book mode
Stretch value: ±2%
ADF mode
Stretch value: ±2%
Only following is normal condition.
• Stretch value is more than 2% and less than 5%. It is less than four points.
SRV032.BMP
PARTIAL IMAGE STRETCH 28 December, 2000
28
4.6.3 CONDITION
The partial image stretch can be checked using the following settings.
Original Size: A3
Mode: Gray (binary), Gray (16 graduations), Gray (256 graduations), Color (16Mcolors)
Resolution: Not specified
4.6.4 METHOD
Nn= ((Yn –Yn-1) – L) / L x 100 (%)
Nn : Partial image stretch value
Yn : Line distance of Yn
Yn-1 : Line distance of Yn-1
Y0
9 mm
L
Y1
Y2
Y3
SC7.WMF
28 December, 2000 ERROR MASSEGE
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5. TROUBLESHOOTING
5.1 ERROR MASSEGE
5.1.1 ON START UP
Error Indicate Symptoms Possible causeWnaspi32.dll not found. Cannot send the SCSI
commands.Note 1)
• Execute the ASPIINST.EXEfor setting up the ASPIdriver.
ASPI service not available[ASPI support Info]
Cannot send the SCSIcommands, since the ASPIdriver can not found.Note 1)
• Check the cable between thePC and the scanner.
• Turn on the scanner. Turnoff the PC and on.
You are currenty usingASPI driver Ver. xxxUpdating to Ver. 4.60 ornewer is recommended.
The Scan probe can notstartup, since ASPI driverversion number is less than4.57.Note 2)
• Upgrade the ASPI driverusing ASPINST.EXE.
An communication errorwith the APSI driver.Please update the driver tothe latest version.
The Scan probe can notoperate.
• Update the ASPI driver usingASPINST.EXE.
NOTE: 1) Image can evaluate.2) As the case may be no problem.
ERROR MASSEGE 28 December, 2000
30
5.1.2 ADJUSTMENT AND SCANNING
Error massage Symptoms Possible cause
Srv033.bmp
The Scan probe can notoperate.
• Check following code fromthe error message.
( ☛ 5.2 SCSI condition cords)
1) Sensekey2) Additional sense code3) Additional sense code qualify
NOTE 1)
• Check the turning onscanner, when all the errorcodes are 0h.
Your hard drive does nothave enough memoryavailable.
The Scan probe can notscan the image.
• Increase HDD capacity.(e.g Clean up the files in thewindows temporary folder)
NOTE: 1) Just after the time when the scanner turns on. Following code isoccurred. (☛ 5.2.2 additional sense code and qualifier)• Additional sense code : 29h• Qualifier : 0h
5.1.3 IMAGE EVALUATIONS
Error massage Symptoms Possible causeBase instrument line is notfond
Evaluation of partial imagestretch does not execute.
• Scan the RS-13 chart.(☛ 4.6 PRTIAL IMAGESTRETCH)
28 December, 2000 SCSI CONDITION CODES
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5.2 SCSI CONDITION CODES
5.2.1 SENSE KEY CODES
Code Item Description0h No sense No error information2h Not ready The scanner can not use. (e.g opening ADF cover)3h Medium error Original relation error. (e.g paper jam)4h Hardware error Hardware relation error. (e.g CCD line clock is
abnormal. Scanner drive system is abnormal. Opticalsystem is abnormal)
5h Illegal request Illegal command is send.6h Unit attention The scanner was turned on. The bus device IC was
reset. The scanner was reset.Bh Aborted command The SCSI command process is suspended.
NOTE: The code numbers are hexadecimal.
5.2.2 ADDITIONAL SENSE CODES AND QUALIFIRE
Code Qualifier Description00h No additional sense information02h End-of-Medium detected
00h
05h End-of-Data detected01h Logical unit is in process of becoming ready04h03h Logical unit not ready, manual intervention required
1Ah 00h Parameter list length error20h 00h Invalid command operation code24h 00h Invalid field in CDB (check field pointer)25h 00h Logical unit not supported26h 00h Invalid field in parameter list (check field pointer)29h 00h Power on, reset, or BUS DEVICE RESET occurred2Ch 00h Command sequence error3Ah 00h Medium not present3Dh 00h Invalid bits in IDENTIFY message43h 00h Message error45h 00h Select / Reselect failure48h 00h Initiator detected error message received49h 00h Invalid message error4Ah 00h Command phase error4Bh 00h Data phase error
00h Lamp failure60h02h White adjustment error
62h 00h Scan head positioning error
SCSI CONDITION CODES 28 December, 2000
32
Code Qualifier Description06h SCU 3.3V power down error08h OIPU 3.3V power down error09h SCU 2.5V power down error0bh VPU 3.3V power down error
81h
0ch NIB Board error82h 00h Memory Error (Bus error)89h 00h ADF Cover open
01h ADF Lift up02h Document Jam error for ADF03h Document miss feed for ADF04h Y offset setting error
8Ch 00h Size Recognition failed
NOTE: The code numbers are hexadecimal.
28 December, 2000 SPECIFICATIONS (SCANNER)
SPEC-1
Sp
ec.
SPECIFICATIONS (SCANNER)
Scanning method: Flat-bed with ARDF
RGB color
Original size : Book scan:
Horizontal: max. 432 mm
Vertical: 300 mm
Scanning resolution: Main scan 600 dpi
Sub scan 600 dpi
Color depth: Input: 12 bit/pixel (RGB each color)
Output: 8 bit/pixel (RGB each color)
Initialization time About 20 sec.
Scanning speed Black and white: 0.605 ms/line
Color: 1.815 ms/line
Scanning throughput 30 ppm/200dpi (A4, black and white, binary mode)
10 ppm/200dpi (A4, color mode)
Interface: SCSI2/3, IEEE1394(OPTION, Windows 2000 only),100BASE_TX/10BASE_T
Power: North America: 102V to 138V ac (45 to 65 Hz)
Europe: 187V to 276V ac (45 to 65 Hz)
Power consumption
(without all possibleoptions)
Low power mode: max. 12 W
Standby: max. 40 W
Scanning: max. 110 W
Power consumption
(all possible options)
Standby: max. 60 W
Scanning: max. 140 W
Weight: Less than 28 kg (with ADF)
Dimensions (WxDxH) 590 x 546 x 265 mm
SPECIFICATIONS (ARDF) 28 December, 2000
SPEC-2
SPECIFICATIONS (ARDF)
Original Size: Standard sizesSingle-sided mode: A3 to A5, DLT to HLTDouble-sided mode: A3 to A4, DLT to HLT
Non-standard sizes (Single-sided mode only)Max. width 297 mmMin. width 105 mmMax. length 2000 mmMin. length 128 mm
Original Weight: Single-sided mode: 40.7~128.0 g/m2,35~110 kgDouble-sided mode: 52.3~104.7 g/m2,45~90 kg
Table Capacity: 50 sheets
Original Standard Position: Center
Separation: FRR
Original Transport: Roller transport
Original Feed Order: From the top original
Power Source: 24 & 5 V dc from the scanner
Power Consumption: Max 140 W
Dimensions (W x D x H): 550 x 470 x 130 mm
Weight: 10 kg
-12
B-1
1B
-9B
-8B
-6B
-5B
-3B
-2B
-12
A-1
1A
-9A
-8A
-6A
-5A
-3A
-2A
-1A
-4A
-7A
-10
A
-1B
-4B
-7B
-10
B
CN104-1
M2 DF Transport Motor
-2-3-4-5-6-7
MC1
CN105-1-2-3-4-5-6-7
CN202-1-2-3
-5-6-7
-10-11-12
-14
-16-17-18-19-20-21-22-23-24-25-26-27-28-29
-4
-8-9
-13
-15
-30
LampStabilaizer
CN209-1-2-3
-3-2-1
-1
-4Lamp Harness
Board
CN1
-4
CN1 CN2-1 -4
-1
CN2
-1-2-3-4-5-6-7 -1
-2-3-4-5-6-7
-8
-9
M3
-1-2-3-4-5-6-7
-1
-2
-3-4-5-6-7
-1
-2DF Feed Clutch Motor
DF Feed Motor
S11
S12
CN106-1-2-3
-4-5-6
-1-2-3
-1-2-3
-1-2
-3
-1-2
-3
-1-2
-1-2
CN304-3
-1-2
CN305-3
Original Exit EdgeSensor
Original ReverseSensor
SOL1
CN107-1
-2
CN108-1
-2
SBU(PCB 3)
-1-3-4-6-7-9-1
0
-12
CN
10
1-2-5-8
-11
-13
CN
10
0
CN301-30
-20-21-22-23-24-25-26-27
-29-28
-2-3
-5-6-7
-10-11-12
-14
-16-17-18-19
-4
-8-9
-13
-15
-1
M1
CN207-1-2-3
-5-6
-4-2-3
-5-6
-4
-1
-1-2-3
-5-6
-4
Indicator Board(PCB 6)
Operation Panel(Option)
-2-3
-5-6-7
-4
CN301-8
-1
CN210-1A-2A-3A
-5A-6A-7A
-10A-11A
-4A
-8A-9A
-1B-2B-3B
-5B-6B-7B
-10B-11B
-4B
-8B-9B
CN302
-2-3
-5-6-7
-10CN1-11
-4
-8-9
-1-2-3
-5-6-7
-10-11
-4
-8-9
-1
-1-2-3
-5-6-7
-10-11
-4
-8-9
Switch Board(PCB5)
-2-3
-5-6-7
-10-11-12
-14
-4
-8-9
-13
CN401-15
-1
CN211-1-2-3
-5-6-7
-10-11-12
-14
-4
-8-9
-13
-15
S2
Junction Gate Solenoid
DF Pick-up Solenoid
Exposure Lamp
Scanner Motor
Original Width Sensor
S3
S4
Original Length Sensor 1
Original Length Sensor 2
S1
S5
Scanner HP Sensor
DF Position Sensor
-2-3
CN601-5-4
-1
CN208-1-2-3
-5-4
-2-3
CN501-5-4
-1
-2-3
CN502-5-4
-1
CN211-1-2-3
-5
-6-7
-10
-4
-8-9
CN106-1-2-3
CN105-1-2-3-5
-6-7
CN204-10
-8-9
-2
-3
CN2-4
-1
CN201-1
-2
-3
-4
AC IN (N)
AC IN (L)
AC IN (N)
AC IN (L)
AC OUT (N)
AC OUT (L)
CN5-3
-1GND
ON [ 24]s
CN
20
3-1
CN
3-1
FU
10
1 (
4A
)
FU
20
1 (
5A
)
FU
10
2 (
4A
)
FU
20
2 (
5A
)
-2 -3 -4 -5 -6 -7 -8 -9-1
0-1
1-1
2-1
3-1
4
-2 -3 -4 -5 -6 -7 -8 -9 -10
-11
-12
-13
-14
CN306-3-2-1
CN307-4-3-2
-3-2
CN102-1
-6-5-4
-1
CN308-4-3 -9
-8
-7
-2-1
CN300-3-2-1
-1-2-3
-3
-1-2
-12-11-10
-3-2
CN102-1
S6
S7
S8
Original Width Sensor
Original Length Sensor 1
Original Length Sensor 2
CN301-3-2-1
-1-2-3
-3
-1-2
-6-5-4
CN302-3-2-1 -9
-8-7
CN303-3-2-1 -13
-12-11-10
S10
S9
S13
S14
Registration Sensor
Original Set Sensor
DF position Sensor
Left Cover Open Sensor
CN
20
4-1
CN
4-1
-2 -3 -4
-2 -3 -4
CN
10
5-1
CN
40
1-1
-2 -3 -4 -5 -6 -7 -8 -9-1
0-1
1-1
2-1
3-1
4
-2 -3 -4 -5 -6 -7 -8 -9 -10
-11
-12
-13
-15
-16
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-19
-20
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-28
-15
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-14
-29
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-35
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-37
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-40
-31
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-37
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-39
-40
-41
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-43
-44
-45
-46
-47
-48
-49
-50
-41
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-45
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-49
-50
-51
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-53
-54
-55
-56
-57
-58
-59
-60
-51
-52
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-54
-55
-56
-57
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-60
-61
-62
-63
-64
-65
-66
-67
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-69
-70
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-78
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-80
-61
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-64
-65
-66
-67
-68
-69
-70
-71
-72
-73
-74
-75
-76
-77
-78
-79
-80
FU3 (1.1A)
+5V
-1 -2 -3 -4 -5 -6-1 -2 -3 -4 -5 -6
CN
40
2
CN
40
3
CABLEP
FU2 (1.5A) FU1 (1.5A)
CN
10
2-1
CN
70
1-1
-2 -3 -4 -5 -6 -7 -8 -9-1
0-1
1-1
2-1
3-1
4
-2 -3 -4 -5 -6 -7 -8 -9 -10
-11
-12
-13
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-15
-16
-17
-18
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-20
-21
-22
-23
-24
-25
-26
-27
-28
-14
-29
-30
-29
-30
-31
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-35
-36
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-40
-31
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-37
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-40
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-42
-43
-44
-45
-46
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-48
-49
-50
-41
-42
-43
-44
-45
-46
-47
-48
-49
-50
-51
-52
-53
-54
-55
-56
-57
-58
-59
-60
-51
-52
-53
-54
-55
-56
-57
-58
-59
-60
-61
-62
-63
-64
-65
-66
-67
-68
-61
-62
-63
-64
-65
-66
-67
-68
CN
10
38
-1C
N1
03
-1-2 -3 -4 -5 -6 -7 -8 -9
-10
-11
-12
-13
-14
-2 -3 -4 -5 -6 -7 -8 -9 -10
-11
-12
-13
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-14
-29
-30
-29
-30
-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41
-42
-43
-44
-45
-46
-47
-48
-49
-50
-41
-42
-43
-44
-45
-46
-47
-48
-49
-50
-51
-52
-53
-54
-55
-56
-57
-58
-59
-60
-51
-52
-53
-54
-55
-56
-57
-58
-59
-60
-61
-62
-63
-64
-65
-66
-67
-68
-69
-70
-71
-72
-73
-74
-75
-76
-77
-78
-79
-80
-61
-62
-63
-64
-65
-66
-67
-68
-69
-70
-71
-72
-73
-74
-75
-76
-77
-78
-79
-80
CN
10
3-1 -2 -3 -4 -5 -6 -7 -8 -9 -1
0-1
1-1
2-1
3
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-14
-29
-30
-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
-41
-42
-43
-44
-45
-46
-47
-48
-49
-50
-51
-52
-53
-54
-55
-56
-57
-58
-59
-60
-61
-62
-63
-64
-65
-66
-67
-68
-1-2
GND
-5-6-7
-10-11-12
-14
-16-17-18-19-20-21-22-23-24-25-26-27-28-29
-4
-8-9
-13
-15
-30-31-32
-34
-36-37-38-39-40-41-42-43-44-45-46-47-48-49
-33
-35
-50
CN106
GN
DG
ND
+5
VE
M+
5V
EM
OP
DA
T(1
)O
PD
AT
(3)
OP
DA
T(5
)O
PD
AT
(7)
XO
PF
GA
TE
XO
PL
GA
TE
GN
DIP
CL
KG
ND
XIP
LSY
NC
IPD
AT
(1)
IPD
AT
(3)
IPD
AT
(5)
IPD
AT
(7)
GN
DX
CS
OIP
UX
DE
VR
ST
3O
A(1
)O
A(3
)O
A(5
)O
A(7
)O
A(9
)O
A(1
1)
OD
(1)
OD
(3)
OD
(5)
OD
(7)
XO
IPU
INS
TG
ND
GN
DG
ND
GN
D+
5V
EM
+5
VE
MO
PD
AT
(0)
OP
DA
T(2
)O
PD
AT
(4)
OP
DA
T(6
)X
OP
LS
YN
CG
ND
GN
DO
PC
LK
XIP
LGA
TE
XIP
FG
AT
EIP
DA
T(0
)IP
DA
T(2
)IP
DA
T(4
)IP
DA
T(6
)X
INT
OIP
UX
OP
HW
RX
OP
RD
X3
VO
IPU
OA
(0)
OA
(2)
OA
(4)
OA
(6)
OA
(8)
OA
(10
)O
D(0
)O
D(2
)O
D(4
)O
D(6
)
GN
DG
ND
GN
DG
ND
GN
D
GN
DG
ND
+5
VE
M
+5
VE
M+
5V
EM
+5
VE
M+
5V
EM
SD
AD
RE
QX
DW
RD
MA
DE
(15)
DM
AD
E(1
)D
MA
DE
(3)
DM
AD
E(5
)D
MA
DE
(7)
DM
AD
E(9
)D
MA
DE
(11)
DM
AD
E(1
3)
XIS
ICIN
ST
XO
PH
WR
NC
XD
EV
RS
T3
CP
UC
LK
1X
CS
SB
ISO
PA
(9)
OP
A(1
)O
PA
(3)
OP
A(5
)O
PA
(7)
ISIC
RS
V1
OP
D(1
5)
OP
D(1
3)
OP
D(1
1)
OP
D(9
)IS
ICR
SV
2G
ND
GN
DG
ND
GN
DG
ND
GN
D
GN
D+
5V
EM
+5
VE
M+
5V
EM
+5
VE
M+
5V
EM
SC
LX
DA
CK
EX
DR
DE
DM
AD
E(1
4)
DM
AD
E(6
)
DM
AD
E(0
)D
MA
DE
(2)
DM
AD
E(4
)
DM
AD
E(8
)D
MA
DE
(10)
DM
AD
E(1
2)
X3V
ISIC
XO
PR
DX
CS
LIN
KX
INT
LIN
KX
INT
SB
ISO
PA
(10
)
OP
A(6
)
OP
A(0
)O
PA
(2)
OP
A(4
)
OP
A(8
)
ISIC
RV
S3
OP
D(1
4)
OP
D(8
)O
PD
(10
)O
PD
(12
)
NC
GN
DG
ND
-3GNDGNDGNDGNDGNDGNDGNDGNDGNDGNDNCNCNCGNDGNDGNDGNDGNDGNDGNDGNDGNDGNDGNDXDB(0)
XDB(8)XDB(7)XDB(6)XDB(5)XDB(4)XDB(3)XDB(2)XDB(1)
GNDGNDNCTERMPWRNCGNDXATNGNDXBSYXACKXRSTXMSGXSELXC-DXREQXI-O
+5VEM
CN107
Same pin assignmentas CN106
-38
GN
DV
DT
XD
XV
DIN
ST
XW
KU
PL
IGH
T
OP
TX
DO
PS
CL
KN
CS
VD
AT
(7)
SV
DA
T(1
)S
VD
AT
(3)
SV
DA
T(5
)
XS
VF
GA
TE
GN
DS
VC
LK
GN
DO
VD
AT
R(7
)
OV
DA
TR
(1)
OV
DA
TR
(3)
OV
DA
TR
(5)
OV
DA
TG
(7)
OV
DA
TG
(1)
OV
DA
TG
(3)
OV
DA
TG
(5)
OV
DA
TB
(7)
OV
DA
TB
(1)
OV
DA
TB
(3)
OV
DA
TB
(5)
GN
D
GN
D
XO
VF
GA
TE
GN
D
GN
DO
VC
LK
GN
D+
5V
EX
GN
D
+5
VE
X+
5V
EX
+5
VE
X+
5V
EX
VD
RX
DN
CB
EE
PO
PR
XD
XP
WD
WN
XIN
TV
IDE
ON
CS
VD
AT
(6)
SV
DA
T(0
)S
VD
AT
(2)
SV
DA
T(4
)
XS
VL
GA
TE
GN
DX
SV
LSY
NC
GN
D
OV
DA
TR
(6)
OV
DA
TR
(0)
OV
DA
TR
(2)
OV
DA
TR
(4)
OV
DA
TG
(6)
OV
DA
TG
(0)
OV
DA
TG
(2)
OV
DA
TG
(4)
OV
DA
TB
(6)
OV
DA
TB
(0)
OV
DA
TB
(2)
OV
DA
TB
(4)
GN
D
GN
D
XO
VL
GA
TE
XO
VL
SY
NC
GN
D
GN
D
GN
D+
5V
EX
+5
VE
X+
5V
EX
+5
VE
X+
5V
EX
1 1
140 140
CN
20
1
CN
10
1
GN
DD
(3)
D(7
)D
(6)
D(5
)D
(4)
XC
E1
XO
EA
(10
)
A(1
1)
A(9
)A
(8)
A(1
3)
A(1
4)
XW
ER
XB
+5
VE
MN
CA
(16
)A
(15
)A
(12
)A
(7)
A(6
)
A(0
)A
(1)
A(3
)A
(2)
A(4
)A
(5)
D(0
)D
(1)
D(2
)N
C
GN
DG
ND
/CD
1D
(11
)D
(12
)D
(13
)D
(14
)D
(15
)X
CE
2W
PN
CN
CA
(17
)A
(18
)A
(19
)A
(20
)A
(21
)+
5V
EM
NC
A(2
2)
A(2
3)
NC
NC
XS
TB
YX
RE
GB
VD
2B
VD
1D
(8)
D(9
)D
(10
)
NC
NC
RE
SE
T
/CD
2G
ND
-1 -3 -4 -6 -7 -9 -10
-12
-2 -5 -8 -11
CN
20
5
-12
B-1
1B
-9B
-8B
-6B
-5B
-3B
-2B
-12
A-1
1A
-9A
-8A
-6A
-5A
-3A
-2A
-1A
-4A
-7A
-10
A
-1B
-4B
-7B
-10
BC
N2
06
GN
D [
0]
+2
4V
DF
[2
4]
+2
4V
DF
[2
4]
+2
4V
DF
[2
4]
GN
D [
0]
GN
D [
0]
GN
D [
0]
GN
D [
0]
GN
D [
0]
+5V
D [
5]
+5V
D [
5]
+5V
EM
[5]
[t5]
LE
DO
rig
ina
l Re
vers
e S
en
sor
[t5]
Orig
ina
l E
xit
Se
nso
r[s
5]D
F P
ick-
up
So
len
oid
[t
5]D
F F
eed
Clo
tch
[t5]
GN
D [
0]
Jun
ctio
n G
ate
So
len
oid
[t
5]T
ME
BX
TM
RS
TX
DF
RE
F3
XD
FR
EF
1X
DF
RE
F2
DF
MM
OD
E1
DF
MM
OD
E2
XR
MC
WB
DF
MC
LKX
RM
RS
TR
ME
BG
ND
[0
]P
SE
LB
PS
EL
2P
SE
LA
PS
EL
1
RS
SN
[0] GND[ 5 ]t Original Width 1[ 5 ]t Original Width 2
[0] GND
[5] +5V[ 5 ]t Original Length 1
LED
[0] GND
[5] +5VOriginal Length 2
LED
GND [0]GND [0]+5VD [5]+5VD [5]
XPH1
XPH2GND [0]
GND [0]XTG
RSGND [0]
GND [0]CP
+12VA [12]+12VA [12]
GND [0]GND [0]
VBOGND [0]
VBE
VGO
VGE
VRO
VRE
GND [0]
GND [0]GND [0]
GND [0]
GND [0]
GND [0]
+5VEM [5]Reset Key [t5] XABORT
Power ON LED [t5]Document Set LED [t5]
GND [0]Start key [t5]
Busy LED [t5]ERROR LED [t5]
NCNCNC
NC+5VEM [5]
OPCLKBEEP
LIGHTGND [0]
+5VEM [5]OPRXDOPTXDGND [0]GND [0]
GND [0]
DIP1 [t5]DIP2 [t5]DIP3 [t5]DIP4 [t5]DIP5 [t5]DIP6 [t5]DIP7 [t5]DIP8 [t5]
POT1POT2POT3POT4Reset
SCSI or IEEE1394
-2 -3 -4 -5 -6 -7 -8-1
MDTXD1
MDMXD+5VEM
234
GND
RD
+T
D-
TD
+
CT
CT
CT
RD
-
CT
VIDEO I/O BOARD
PSU (PCB 4)
IEEE1394 (Option)IPU BOARD (Option)
SCANNER CONTROL UNIT (PCB1)
NIB (Option)
ARDF(PCB 8)
G412 POINT TO POINT BLOCK DIAGRAM
Pin No. Name Pin No. Name Pin No. Name
81 XTRNSN 101 PSELOUT 4 121 IVDATR (11)
82 GND 102 PSELOUT 6 122 GND
83 XSMRST 103 PSELOUT 8 123 IVDATG (1)
84 XSMREF 1 104 TERME B 124 IVDATG (3)
85 XSMREF 3 105 OPTXD 125 IVDATG (5)
86 SMMODE 2 106 OPRXD 126 IVDATG (7)
87 DFMCLK 107 XDEVRST 4 127 IVDATG (9)
88 XRMRST 108 GND 128 IVDATG (11)
89 XTMRST 109 XPWDMN 129 GND
90 XDFMREF 1 110 XSSCAN 130 IVDATG (1)
91 XDFMREF 3 111 XILSYNC 131 IVDATG (3)
92 DFMMODE2 112 +3.3VS 132 IVDATG (5)
93 PSELB 113 GND 133 IVDATB (7)
94 XABORT 114 1VCLK 134 IVDATB (9)
95 BUSY 115 GND 135 IDATB (11)
96 TERR 116 IVDATR (1) 136 GND
97 PLEO 117 IVDATR (3) 137 XCS
98 XARDFSOL 118 IVDATR (5) 138 SOUT
99 XRSTSW 119 IVDATR (7) 139 ASEL1
100 PSELOUT 2 120 IVDATR (9) 140 GND
Pin No. Name Pin No. Name Pin No. Name Pin No. Name
1 GND 21 XDFMREF 2 41 XRDSYNC 61 IVDATB (2)
2 GND 22 DFMMODE 1 42 +5VS 62 IVDATB (4)
3 GND 23 PSELA 43 GND 63 IVDATB (6)
4 +5VEM 24 XSTART 44 GND 64 IVDATB (8)
5 +5VEM 25 PWON 45 GND 65 IVDATB (10)
6 +5VEX 26 DSET 46 IVDATR (0) 66 GND
7 +5VEX 27 XESZSN 47 IVDATR (2) 67 SCLK
8 +5VEX 28 XPFCL 48 IVDATR (4) 68 SIN
9 XEON 29 XSJSOL 49 IVDATR (6) 69 ASEL 0
10 HPSN 30 PSELOUT 1 50 IVDATR (8) 70 GND
11 XEXSN 31 PSELOUT 3 51 IVDATR (10) 71 GND
12 SMCLI 32 PSELOUT 5 52 GND 72 GND
13 SME B 33 PSELOUT 7 53 IVDATG (0) 73 GND
14 SMC WB 34 GND 54 IVDATG (2) 74 +5VEM
15 XSMREF 2 35 OPSCLK 55 IVDATG (4) 75 +5VEM
16 SMMODE 1 36 BEEP 56 IVDATG (6) 76 +5MEX
17 GND 37 LIGHT 57 IVDATG (8) 77 +5VEX
18 XRME B 38 GND 58 IVDATG (10) 78 +5VEX
19 XTME B 39 XFANEB 59 GND 79 XAPSON
20 RMCWR 40 XSLEAD 60 IVDATB (0) 80 RSSN
[CN101] - [CN201]
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H
GN
DN
MU
TX
DX
NM
UIN
ST
LIG
HT
OP
TX
DO
PS
CL
KN
CS
VD
AT
(7)
SV
DA
T(1
)S
VD
AT
(3)
SV
DA
T(5
)
XD
FG
AT
EG
ND
OV
CL
KG
ND
GN
D
GN
D
GN
D
GN
D
GN
D+
5V
EX
GN
D
+5
VE
X+
5V
EX
+5
VE
X+
5V
EX
NM
UR
XD
NC
BE
EP
OP
RX
D
XP
AU
SE
NC
SV
DA
T(6
)
SV
DA
T(0
)S
VD
AT
(2)
SV
DA
T(4
)
XO
LGA
TE
GN
DX
DLG
AT
EG
ND
GN
D
GN
D
GN
D
GN
D
GN
D+
5V
EX
+5
VE
X+
5V
EX
+5
VE
X+
5V
EX
CN
20
0C
N2
01
CN
20
5C
N2
08
CN
20
4C
N2
02
CN
20
3
GND
Sensor ON [t 5] XAPSON2+5VD [5]
XWP1 [t5]XWP2 [t5]
GND
Sensor ON [t 5] XAPSON1+5VD
XLP1 [t5]XLP2 [▼5]
GND
Sensor ON [t 5] XAPSON3+5VD
XLP3 [t5]XLP4 [t5]
+5VD [5][s5]
GND [0]
+5VD [5]
GND [0]
+2
4V
DF
1
+5
VE
M1
+5
VE
X1
GN
D
GN
D+
5V
S+
12
V+
24
VS
C1
GN
D+
5V
EX
1G
ND
GN
DG
ND
GN
D
GN
D
XP
WD
WN
XF
AN
EB
GN
D
GN
DG
ND
+5
VD
+5
VD
XA
WK
D (
1)
XA
WK
D (
3)
XA
WK
D (
5)
XA
WK
D (
7)
WA
WF
GT
WA
WL
GT
GN
DX
AR
CL
KG
ND
XA
RLS
YN
CX
AR
KD
(1
)X
AR
KD
(3
)X
AR
KD
(5
)X
AR
KD
(7
)G
ND
XC
SO
PIP
UX
RE
SE
TA
(1)
A(3
)A
(5)
A(7
)A
(9)
A(1
1)
D(9
)D
(11
)D
(13
)D
(15
)G
ND
GN
DG
ND
GN
DG
ND
+5
VD
+5
VD
XA
WK
D(0
)X
AW
KD
(2)
XA
WK
D(4
)X
AW
KD
(6)
XA
WL
SY
NC
GN
D
GN
DX
AW
CL
K
XA
RL
GT
XA
RF
GT
XA
RK
D(0
)X
AR
KD
(2)
XA
RK
D(4
)X
AR
KD
(6)
XIN
TO
PIP
UX
HW
RX
RO
X03
VD
TC
T
A(0
)A
(2)
A(4
)A
(6)
A(8
)A
(10
)D
(8)
D(1
0)
D(1
2)
D(1
4)
GN
DG
ND
GND
FG
FG
FG
GND
24VSCXXEON
+24VCS+24VCS
ASOU
BSOUKBSOU
ASOU
FG
GND
FG
GN
D
FG
NGNDL
AC (N) ON
FG (N)
FG (L) ON
FG (L)
CN1-3
-1
FAN
[0] GND[ 5 ]s Original Width 1[5] + 5V
[5] + 5V
[0] GND[ 5 ]t
[5] + 5V
[0] GND
[5] + 5V
[0] GND
GND ]0][s5]
+5V [5]
GND [0][t5]
+5V [5]
+24V [24]
[t24]
+24V [24]
[t24]
+24V [24]
[t24]
SOL2
CN701
L1
SW1
Main Sw
(PCB7)
[s5]
SCSI
SCSI
+24V [24]+24V [24]
GND [0]A [24 --->24/0]A [24 --->24/0]B [24 --->24/0]B [24 --->24/0]
+24V [24]+24V [24]
GND [0]A [24 --->24/0]A [24 --->24/0]B [24 --->24/0]B [24 --->24/0]
[ ]
AC Line
DC Line
Pulse Signal
Signal DirectionActiveHighActiveLow
Voltage
s
t
SYMBOL TABLE
[ 5 ]t
[ 5 ]t
[ 5 ]t
[ 5 ]t
[ 5 ]t
ELECTRICAL COMPONENT LAYOUT
1 23
56
7
8
9
1011
12
13
14
15 4
17 1816 19
20
22
23
24
25
26
27282930
31
32
33
21
Symbol Name Index. No. P to PSensors
S1 Scanner HP 16 G8S2 Original Width 33 F8S3 Original Length 1 23 F8S4 Original Length 2 25 F8S5 DF Position 18 G8S6 Original Width (ARDF) 3 A5S7 Original Length 1
(ARDF)4 A5
S8 Original Length 2(ARDF)
6 A5
S9 Original Set 14 B5S10 Registration 13 B5S11 Original Exit 12 B9S12 Original Reverse 15 B9S13 DF Position 9 B5S14 Left Cover Open 2 B5
OptionsNetwork Interface Board 21 B2Operation Panel 31 E9IEEE1394 Board - H4IPU Board - H2
Symbol Name Index. No. P to PMotors
M1 Scanner 19 D9M2 DF Transport 11 A9M3 DF Feed 10 A9M4 PSU Fan 24 H7
Magnetic ClutchMC1 DF Feed 1 A9
SwitchSW1 Main 28 G8
PCBsPCB1 Scanner Control Unit 20 F4PCB2 Video I/O 27 E7PCB3 SBU 26 C9PCB4 PSU 22 H6PCB5 Switch 32 F9PCB6 Indicator 29 F9PCB7 Lamp Stabilizer 30 D8PCB8 ARDF Interface 8 B7
LampL1 Exposure 17 D9
SolenoidsSOL1 Junction Gate 7 B9