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1 3/4/2015 3/4/2015 Schilling Robotics API 53 and Beyond – Flexibility of Fluid Movement Footer Title

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Page 1: Schilling Robotics API 53 and Beyond Flexibility of Fluid ...mcedd.com/wp-content/uploads/2014/04/02_Hamish-Stewart-FMC... · API 53 and Beyond – Flexibility of Fluid Movement Footer

1 3/4/2015 3/4/2015

Schilling Robotics

API 53 and Beyond – Flexibility of Fluid Movement

Footer Title

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2 3/4/2015

Industry Environment

Please, Lord, give us just one more oil boom.....and this time we promise not to pi&#

it all away!

$0

$20

$40

$60

$80

$100

$120

$140

Oil Price 1 year 2104/5

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API Std 53 7.3.20.1 ROV Intervention • BOP stack shall be equipped with ROV

intervention equipment that at a minimum allows the operation of critical functions (each shear ram, one pipe ram, ram locks, and unlatching of the LMRP connector)

• Hydraulic fluid can be supplied by the ROV, stack mounted accumulators (which may be a shared system), or an external power source that shall be maintained at the well site. The source of hydraulic fluid shall have necessary pressure and flow rate to operate these functions.

• All critical functions shall meet the closing time requirements in 7.3.10.4

• Close each ram BOP in 45 seconds or less

• Close each annular BOP in 60 seconds or less

• Unlatch the riser (LMRP) connector in 45 seconds or less

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Current ROV BOP Intervention Systems

BOP Skids

Example 1

High flow 66 gpm

Remote reservoir

Example 2

High flow 66 gpm

High press 30 lpm

Reservoir = 88 gals

Example 3

High flow 11 gpm

High press 3 gpm

Reservoir = 88 gals

Seabed Accumulators

Rated Output Press: 5,000 psi

Rated Charge Press: 7,500 psi

Rated Output Flow: 100 gpm

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5 3/4/2015

Hyd loads to close a blind/shear ram

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API Std 53 7.3.20.1 ROV Intervention • All critical functions shall meet the closing time requirements in 7.3.10.4

• Close each ram BOP in 45 seconds or less

• Close each annular BOP in 60 seconds or less

• Unlatch the riser (LMRP) connector in 45 seconds or less

• API does not consider

• Well pressure

• Pipe in the hole

• Water depth

WROV BOP System meets the minimum criteria it meets API Std 53

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7 3/4/2015

Ultra Heavy Duty Gen III WROV

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Tooling Valve Pack

Simplified Configuration

Reservoir, Hyd. Oil.

Reservoir, Fluid 1

Aft Thrusters

Fwd. Thrusters HPU 250hp

Reservoir, Fluid 2

Port Manip. Valvepack

9

ISOL-8 Aux. Pump

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10 3/4/2015

ISOL – 8 Pump

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ISOL-8 Pump • Isolated Hydraulic Power Unit, Integral to ROV (not a skid).. • Each pump module is an independent machine and the array is controlled and

synchronized in software. • Pumps a wide variety of fluids at high flow rates. • Hydrogenated Nitrile (HNBR) seals compatible with mineral oil, water based oil,

fresh and sea water, glycol, methanol and MEG.

• Input/Oil side uses Nitrile (NBR) seals

• Software Control of − Pressure − Flow − Fluid Source(s)

API-53 Compliant BOP Override Solutions

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Aux. Pump Performance

• Software driven pump producing

• 5,000 psi/50 gpm = 8 cylinder

• 76.7GPM at 2,259 psi

• 50.3GPM at 4,846 psi

• 3,000 psi/33 gpm = 4 cylinder

• Hydrogenated Nitrile (HNBR) seals compatible with mineral oil, water based oil, fresh and sea water, glycol, methanol and MEG.

• Input/Oil side uses Nitrile (NBR) seals.

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13 3/4/2015

BOP Closure Mode

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Beyond API 53 – Fluid Intervention ROV Skids/Equipment

Hydrate

Injection

Pressure Test

Pipeline Test

BOP

Hydraulic Actuation

Dredging

Suction

Vessel Equipment

Water Jetting/Blasting

Dredging

Suction

Chemical Injection

Pressure Testing

Hydraulic

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Beyond API 53 – Fluid Intervention

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Beyond API Std 53 – Fluid Intervention • ISOL-8 can power new ROV tools never

before possible. • Higher power dredge pumps reduce time

on slow tasks like suction pile evacuation. • Higher pressure and flow input allows

torque tools of much higher ratings. • Pressure wash directly from tooling

manifold. • ISOL-8 replaces subsea HPU for ROT

operations.

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Questions