schivo - manufacturing event · national manufacturing & supply chain conference, jan 26th 2016...
TRANSCRIPT
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Enterprise 3D printing, an insight into the industrial implementation of Additive Manufacturing in an indigenous company.
Schivo …engineering Partnerships
National Manufacturing & Supply Chain Conference, Jan 26th 2016
Jonathan Downey, Schivo Group.
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SCHIVO.....engineering Partnerships
SCHIVO is a precision
engineering Sub-Contract
Manufacturer supplier into the
medical, technology and
aerospace markets.
Company Overview
SCHIVO consists of:
Schivo Ireland Ltd 150 people
based on 2 sites in Waterford, Ireland
Schivo UK Ltd 40 people
based in Leicester, UK
Schivo NI Ltd 120 people
based in Derry, NI
Certified to:
ISO 9001:2000
ISO 13485
AS9100
Approvals:
Rolls Royce
Airbus
Bombardier
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• Schivo is the Stratasys Business
Partner (Polymer) in Ireland & UK
SCHIVO.....engineering Partnerships
Schivo’s 3D printing capability
• 2 Fortus 400 Machines
1 Fortus 900 Machine
Target is 20 machines in 2 Years
• Partnership with Boston Scientific
and Waterford Institute of
Technology on an EOS M280 DMLS
Metal DMLS Machine
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SCHIVO.....engineering Partnerships
Additive Manufacturing capabilities in Waterford
Polymer Metal
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SCHIVO.....engineering Partnerships
Traditional subtractive manufacturing processes
Material Turning Blank Product 5-axes
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Fused Deposition Modelling
SCHIVO.....engineering Partnerships
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Direct Metal Laser Sintering
SCHIVO.....engineering Partnerships
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SCHIVO.....engineering Partnerships
3D printing/Additive manufacturing process
From virtual
model to physical
component in
just the build
time
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SCHIVO.....engineering Partnerships
Additive Subtractive
Subtractive versus Additive processes, advantages & disadvantages
Advantages
• Proven technology
•Extremely accurate
•Cost effective
Advantages
• Rapid prototyping
•Geometries
•Minimised design constraints
•Technology can be rapidly
learned Dis-advantages
• Long setup times
•Programming
required for each
component
•High level of skill
involved
Dis-advantages
• Less accurate
•Surface finish
•Mechanical characteristics
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SCHIVO.....engineering Partnerships
Metrology
Capability
Materials
Characterisation
Analytical Capabilities to Support Additive Manufacturing
• X-ray Micro Tomography
• Scanning Electron
Microscopes
• White Light
Interferometry
• Optical Microscopes
• Co-ordinate measuring
Machines
• Optical measurement
• Microstructure
Analysis
• Surface Finish
Assessment
• Chemical
Composition
Analysis
• Crystallographic
Information
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SCHIVO.....engineering Partnerships
Post Processing
Capability CNC
Capability
Post Processing Capabilities Required to Support AM
• Wire / EDM
• CNC Milling
• CNC Turning
• Horizontal / Vertical
Machining Centres
•3,4,5 Axis Machining
•Tool-room capabilities
• Deburr / Removal
• Cleaning Facility
• Coating
• Painting
• Plating
• Grinding
• NDT
• Mag Particle & Die
Penetrant Testing
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SCHIVO.....engineering Partnerships
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Is it all hype??
SCHIVO.....engineering Partnerships
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SCHIVO.....engineering Partnerships
Converting existing parts to AM processes
Determine Key
Features
Remove
Conventional
Machining
Constraints
Optimise for 3D
Printing
Determine post
machining
requirements
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SCHIVO.....engineering Partnerships
Converting existing parts to AM processes
Support removal
Seat for injection nozzle
Features on front face
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SCHIVO.....engineering Partnerships
How we need to be thinking- complex geometries
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SCHIVO.....engineering Partnerships
For example- moulds for injection moulding
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SCHIVO.....engineering Partnerships
Current thinking outside the box…….
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• Faster implementation of new designs/concepts.
SCHIVO.....engineering Partnerships
How can this technology be capitalised on by industry?
• Implementation of new concepts & geometries that cannot be
manufactured using traditional methods.
• However, new thinking is needed from a product design perspective
to ensure that we don’t just use a new technology to make the same
stuff!
• Mass customisation- particularly in medical applications.
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SCHIVO.....engineering Partnerships
Any Questions?