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CURRICULA / SYLLABUS BACHELOR OF VOCATIONAL (AUTOMOBILE ENGINEERING) SCHOOL OF ENGINEERING & TECHNOLOGY 2014-15

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Page 1: SCHOOL OF ENGINEERING & TECHNOLOGY

CURRICULA / SYLLABUS

BACHELOR OF VOCATIONAL

(AUTOMOBILE ENGINEERING)

SCHOOL OF ENGINEERING & TECHNOLOGY 2014-15

Page 2: SCHOOL OF ENGINEERING & TECHNOLOGY

B.VOC. (AUTOMOBILE ENGINEERING) 1. Structure The overall structure of the Vocational Studies Programme has been framed keeping in view the BA programme of the University. There shall be a total of 24 courses over a 3-year period in 6 semesters with 4 courses taught and examined each semester. 2. Components Each Programme shall comprise of four categories of courses, i.e. Vocational Courses, Foundation Courses, Language Courses and Inter-disciplinary Courses.

a. Vocational courses are courses that provide basic and contemporary knowledge to the student in the chosen vocational programme.

b. Language courses are courses to enhance linguistic skills and literary sensibilities in students.

c. Foundation course is a course that familiarizes the student with computers and improves communication skills thus enhancing the employment prospects of the student and paving the foundation for a better grasp of the vocational courses.

d. Inter-disciplinary courses are courses from other disciplines that complement the vocational courses and give additional competencies to the student.

Eligibility The eligibility conditions for admission to vocational programmes at the college level shall be the following:

a. Candidates who have passed higher secondary in the vocational/academic stream.

b. Candidates who have passed vocational programme at the higher secondary stage through Open and Distance Learning (ODL), for example, from the National Institute of Open Schooling (NIOS), State Open Schools (SOS), or equivalent.

c. Candidates qualifying from Polytechnics with equivalent qualification to higher secondary.

Page 3: SCHOOL OF ENGINEERING & TECHNOLOGY

INDUS INTERNATIONAL UNIVERSITY

HIMACHAL PRADESH

B.VOC. (AUTOMOBILE ENGINEERING)

FIRST SEMESTER

Code No. Course L T/P Credits BVM - 111 B.A/B.Sc Elective 4

3

BVM - 112 Automobile Engineering Drawing 4

3

BVM - 113 B.A/B.Sc Elective 4

3

BVM - 114 B.A/B.Sc Elective 4

3

Total 16

12

Page 4: SCHOOL OF ENGINEERING & TECHNOLOGY

INDUS INTERNATIONAL UNIVERSITY

HIMACHAL PRADESH

B.VOC. (AUTOMOBILE ENGINEERING)

SECOND SEMESTER

Code No. Course L T/P Credits BVM - 121 B.A/B.Sc Elective 4

3

BVM - 122 B.A/B.Sc Elective 4

3

BVM - 123 Work Shop Technology-1

4

3

BVM - 124 Automobile Engineering Drawing. 3

2

BVM – 124 L Work Shop Technology-LAB

3 1

Total 15 3 12

Page 5: SCHOOL OF ENGINEERING & TECHNOLOGY

INDUS INTERNATIONAL UNIVERSITY

HIMACHAL PRADESH

B.VOC. (AUTOMOBILE ENGINEERING)

THIRD SEMESTER

Code No. Course L T/P Credits BVM - 211 B.A/B.Sc Elective 4

3

BVM - 212 Automotive Petrol Engines 4

3

BVM - 213 B.A/B.Sc Elective 4

3

BVM - 214 Automotive Diesel Engines 3

2

BVM – 214 L Engines Lab

3 1

Total 15 3 12

Page 6: SCHOOL OF ENGINEERING & TECHNOLOGY

INDUS INTERNATIONAL UNIVERSITY

HIMACHAL PRADESH

B.VOC. (AUTOMOBILE ENGINEERING)

FOURTH SEMESTER

Code No. Course L T/P Credits

BVM - 221 B.A/B.Sc Elective 4

3

BVM - 222 B.A/B.Sc Elective 4

3

BVM - 223 Manufacturing Process Of Automotive

Components 4

3

BVM - 224 Auto Chassis and Body Engineering.

3

2

BVM – 224 L Auto Chassis and Body Engineering LAB

3 1

Total 15 3 12

Page 7: SCHOOL OF ENGINEERING & TECHNOLOGY

INDUS INTERNATIONAL UNIVERSITY

HIMACHAL PRADESH

B.VOC. (AUTOMOBILE ENGINEERING)

FIFTH SEMESTER

Code No. Course L T/P Credits BVM - 311 B.A/B.Sc Elective 4

3

BVM - 312 B.A/B.Sc Elective 4

3

BVM - 313 Auto Servicing & Maintenance.

4

3

BVM - 314 Management Science 3

2

BVM – 314L Auto Servicing & Maintenance.LAB

3 1

Total 15 3 12

Page 8: SCHOOL OF ENGINEERING & TECHNOLOGY

INDUS INTERNATIONAL UNIVERSITY

HIMACHAL PRADESH

B.VOC. (AUTOMOBILE ENGINEERING)

SIXTH SEMESTER

Code No. Course L T/P Credits BVM – 321 Auto transmission & Electrical Systems 4

4

BVM – 322 B.A/B.Sc Elective 4

4

BVM – 323 Minor Project 4

4

BVM – 324 B.A/B.Sc Elective 3

2

BVM – 324L Auto transmission & Electrical Systems

Lab

3 2

Total 15 3 16

Total Credits: 96

Page 9: SCHOOL OF ENGINEERING & TECHNOLOGY

AUTOMOBILE ENGINEERING (Vocational) WORKSHOP TECHNOLOGY Unit 1 : Engineering materials. Contents : Properties and uses of common Engineering Materials such as Cast Iron, Mild Steel, High Carbon Steel, Alloy Steel, Stainless Steel, Copper, Brass, Tin ,Zinc, Gunmetal, Bronze, White metal, Aluminum. Non Metals : Wood, Plastic, Rubber. Importance of safety Precautions in Workshop Unit 2 : Fitting and Drilling Contents : Cutting Tools - Chisels, Hacksaws, files, scrapers, Drill Bits, reamers Taps, Dies and Sockets. Striking tools : Hammers, Holding Devices : Vices, Marking Tools & Miscellaneous tools Checking & Measuring Instruments Calipers & Dividers Drilling Machines - Sensitive and Radial Drilling Machines Various Fitting and Drilling operations Unit 3 : Sheet Metal Work Contents : Metals used for sheet metal work, sheet metal hand tools - measuring and cutting tools, stakes, Sheet metal operations - Shearing, bending, Drawing, Squeezing Sheet metal joints - Hem & Seam Joints, Fastening Methods - Riveting, soldering, Brazing and spot welding. Unit 4 : Carpentry Contents : Marking & Measuring Tools, Cutting Tools, Saws, Chisels, planes, Boring Tools, striking tools. Holding Devices & Miscellaneous Tools, Carpentry process, carpentry joints wood working Machines Unit 5 : Forging & Welding Contents : Hand Tools, Heating Devices, Smith Operations, Machine Forging, Forging hammers, Forging press, Welding : Arc welding & Gas Welding Unit 6 : Foundry Contents : Advantages and limitations of Casting, foundry equipment Hand moulding Tools, Moulding Boxes, Types of sands and properties. Patterns : Classification & Making; Cores & Core making Casitngs : Green sand and dry sand moulding, Shell Moulding, ceramic moulding, Special castings, Defects in castings. Unit 7 : Mechanical Working of Metals Contents : Hot working process - Rolling, Piercing, Drawing, Spinning, Extrusion. Cold Working Process : Rolling, Bending, drawing, spinning Extrusion, squeezing, peening, Advantages and limitations of cold working & Hot working Unit 8 : Lathe & Grinding Contents : Lathe main parts, simple operations, Grinding – working principle; Grinding wheel materials, Applications of Grinding. WORKSHOP PRACTICE PRACTICAL - PAPER – I, Detailed Syllabus: 1. Fitting: 1.1. Identification & Usage of tools 1.2. Sawing Practice 1.3. Filing practice 1.4. Chiseling Practice 1.5. Preparation of T, „L‟ Sections 1.6. Drilling

Page 10: SCHOOL OF ENGINEERING & TECHNOLOGY

1.7. Tapping 2. Tin Smithy 2.1. Make a Rectangular tray 2.2. Make a Rectangular Scoop, Funnel 2.3. Riveting practice 2.4. Soldering the joints 2.5. Elbow 3. Carpentry 3.1 Planning practice 3.2 Chiseling practice 3.3. Prepare Tee Lap joint 3.4. Plain Tenon joint 3.5. Mortise & Tenon joint 3.6. Boring Practice 4. Black Smithy 4.1. Practicing of usage of tools 4.2. Making a round bar from a square bar 4.3. Making a ring of given round rod 4.4. Making of crane hook, S-hook, T-bolt, Flat Chisel, Gib head, sunk key 5. Welding : a) Arc welding 5.1. Make a square butt joint 5.2. Making of T joint, lap joint, corner joint 5.3. Identification of welding positions b) Gas welding 5.4. Identification of Gas welding equipment 5.5. Setting of Gas welding equipment 5.6. Setting of Gas welding flames 5.7. Practicing of Gas welding techniques ENGINEERING DRAWING Detailed Syllabus 1.0. Introduction 1.1. Scope and objective of the subject 1.2. Importance of engineering drawing as a communication medium 1.3. Drawing instruments and their uses 1.4. Scales : Recommended scales, reduced & enlarged 1.5. Sheet sizes : A0, A1, A2, A3, A4, A5. Layout of drawing sheet sizes of title block and its contents 1.6. Simple exercises on the use of drawing instruments. 2.0. Lettering and Dimensioning 2.1. Types of Lettering 2.2. Guide Lines for lettering 2.3 Recommended sizes of letters and numbers 2.4. Single stroke letters. 2.5. Dimensioning - rules and systems of dimensioning - dimensioning a given drawing 3.0 Geometric Construction 3.1. Bisecting a line - perpendiculars - parallel lines - division of a line 3.2. Angles - bisection, trisection 3.3. Tangent lines touching circles internally and externally 3.4. Polygons - Regular polygons - circumscribed and inscribed in circles. 3.5. Conic sections - Definitions of focus, directrix, eccentricity

Page 11: SCHOOL OF ENGINEERING & TECHNOLOGY

(i) Construction of Ellipse by Concentric circles method. (ii) Construction of parabola by rectangular method. (iii) Construction of Hyperbola when given the position of point from X-axis and Y-axis. 4.0 Orthographic Projection 4.1. Definition - Planes of Projection - Four quadrants – Reference line. 4.2. First angle projection - Third angle projection 4.3. Projections of points 4.4. Projections of straight lines 4.5. Projections of planes 4.6. Projections of solids 4.7. Conversion of pictorial views into orthographic views 5.0. Isometric Projection 5.1. Definition - Isometric axes, lines and planes 5.2. Isometric Scale - Isometric view 5.3. Drawing of isometric views of plane figures 5.4. Drawing of isometric views of prisms and pyramids 5.5. Drawing of isometric view of cylinders and cones 6.0. Sections of Solids 6.1. Need for drawing sectional views - section planes - true shape of a section 6.2. Sections of prisms and pyramids 6.3. Sections of cones and cylinders. 7.0 Auto –CAD 7.1 Study of Auto-CAD screen, toolbars, menus and various commands 7.2 Exercise on mirror imaging, rotate, array and move commands 7.3 Exercise on dimensioning and hatching 7.4 Exercise on 2D drawings 7.5 Study the 3D solids and solid tool bar options 7.6 Draw bolt and nut in 3D drawings AUTOMOTIVE PETROL ENGINES UNIT - I: ENGINE CONSTRUCTION AND OPERATION Constructional details of four stroke petrol engine, working principle, air standard Otto cycle, actual indicator diagram, two stroke engine construction and operation, comparison of four stroke and two stroke engine operation, firing order and its significance. Port Timing, Valve Timing of petrol engines. UNIT - II: SI ENGINE FUEL SYSTEM Carburetor working principle, requirements of an automotive carburetor, starting, idling, acceleration and normal circuits of carburetors. Compensation, maximum power devices, constant choke and constant vacuum carburetors, fuel feed systems; mechanical and electrical fuel feed pumps. Petrol injection, MPFI. UNIT - III: IGNITION SYSTEM Types and working of battery coil and magneto ignition systems, relative merits and demerits, centrifugal and vacuum advance mechanisms. Types and construction of spark plugs, electronic ignition systems. UNIT - IV: COOLING AND LUBRICATION SYSTEM Need for cooling system, Types of cooling system: air cooling system, liquid cooling system, forced circulation system, pressure cooling system. Lubrication system; mist, wet sump lubrication system, properties of lubricants. UNIT - V: COMBUSTION AND COMBUSTION CHAMBERS Combustion in SI engine; stages of combustion, flame propagation, rate of pressure rise, abnormal combustion, detonation, effect of engine variables on knock, knock rating. Combustion chambers; different types, factors controlling combustion chamber design. TEXT BOOKS

Page 12: SCHOOL OF ENGINEERING & TECHNOLOGY

1. Ganesan.V, “Internal Combustion Engines”, Tata McGraw-Hill Publishing Co., New Delhi, 2003. AUTOMOTIVE DIESEL ENGINES UNIT - I: BASIC THEORY Diesel engine construction and operation, two stroke and four stroke diesel dual cycle engines, diesel cycle, fuel-air and actual cycle analysis, diesel fuel, ignition quality, certain number, laboratory tests for diesel fuels, standards and specifications. UNIT - II: FUEL INJECTION SYSTEM Requirements, air and solid injection, functions of components, jerk and distributor type pumps common rail system, PTFI system pressure waves, injection lag, unit injector, mechanical and pneumatic governors, fuel injector, types of injection nozzle, nozzle tests, spray characteristics, injection timing, pump calibration. UNIT - III: AIR MOTION, COMBUSTION AND COMBUSTION CHAMBERS Importance of air motion, swirl, squish and turbulence, swirl ratio, fuel air mixing, stages of combustion, delay period, factors affecting delay period, knock in CI engines. Combustion chamber: design requirements, direct and indirect injection combustion chambers, M type combustion chamber. B.E – Automobile Engineering 55 UNIT - IV: SUPERCHARGING AND TURBOCHARGING Necessity and limitations, types of supercharging and turbo charging, relative merits, matching of turbocharger, exhaust gas recirculation, charge cooling. UNIT - V: DIESEL ENGINE TESTING AND PERFORMANCE Automotive and stationary diesel engine testing and related emission standards. Engine performance and emission characteristics, variables affecting engine performance and emission, methods to improve engine performance, heat balance, performance maps. TEXT BOOKS 1. Ganesan.V “Internal Combustion Engines”, Tata McGraw-Hill Publishing Co., New Delhi, 2003. MANUFACTURING PROCESS OF AUTOMOTIVE COMPONENTS UNIT - I: POWDER METALLURGY Process flow chart – Production of metal powders and their raw materials – Manufacture of friction lining materials for clutches and brakes – Testing and inspection of PM parts. UNIT - II: FORMING PROCESS Forging – process flow chart, forging of valves, connecting rod, crank shaft, cam shaft, propeller shaft, transmission gear blanks, foot brake linkage, steering knuckles. Extrusions: Basic process steps, extrusion of transmission shaft, steering worm blanks, brake anchor pins, rear axle drive shaft, axle housing spindles, piston pin and valve tappets. Hydro forming: Process, hydro forming of manifold and comparison with conventional methods – Hydro forming of tail lamp housing. Stretch forming – Process, stretch forming of auto body panels – Super plastic alloys for auto body panels. UNIT - III: CASTING AND MACHINING Sand casting of cylinder block and liners – Centrifugal casting of flywheel, piston rings, bearing bushes and liners, permanent mould casting of piston, pressure die casting of carburetor and other small auto parts. Machining of connecting rods – crank shafts – cam shafts – pistons – piston pins – piston rings – valves – front and rear axle housings – flywheel – Honing of cylinder bores – copy turning and profile grinding machines. UNIT - IV: GEAR MANUFACTURING Gear milling, Hobbing and shaping – Gear finishing and inspection.

Page 13: SCHOOL OF ENGINEERING & TECHNOLOGY

UNIT - V: RECENT TRENDS IN MANUFACTURING OF AUTO COMPONENTS Powder injection moulding – Shot peen hardening of gears – Production of aluminum MMC liners for engine blocks – Plasma spray coated engine blocks and valves – Recent developments in auto body panel forming – Squeeze casting of pistons – aluminum composite brake rotors. TEXT BOOK

1. Heldt.P.M., High Speed Combustion Engines, Oxford publishing co., New York, 1990. AUTOMOBILE CHASISS AND BODY ENGINEERING Detailed Syllabus: 1.0. Chassis, Frame and Body 1.1. Introduction of Chassis frame 1.2. Layout of the Chassis and its main components 1.3. Functions of the Chassis frame 1.4. Types of Chassis frames 1.5. Various loads acting on the frame 1.6. State the different bodies used in automobiles 1.7. Explain the requirements of bodies for various types of vehicles viz. private, commercial etc. 2.0. Steering System 2.1. Requirement of the vehicle steering System 2.2. Types of steering gearboxes, 2.2 Types of Steering Systems and Power Steering 2.3. Steering linkages 2.4 Under steering, over steering,& Turning radius 2.5. Ackerman's & Davis Steering gear Mechanism 2.6. Steering geometry - Caster, Camber, King pin inclination, toe in and toe out 2.7 Wheel alignment 2.7. Steering defects - wheel wobble and shimmy 2.8. List out the type of steering system used in various vehicles 3.0. Braking System 3.1. Explain Functions of brakes 3.2. Requirements of automobile brakes 3.3. Explain stopping time and stopping distance 3.4. Types of Braking systems - Disc and Drum braking system 3.5. Construction and workig of Mechanical, hydraulic, and air brakes, - Bleeding of brakes in Hydraulic brakes 3.6. List out the types of brakes used in various vehicles 4.0. Suspension System 4.1. Requirements of a automobile suspension system 4.2. Types of suspension system - conventional and Independent 4.3. Types of springs - Laminated spring, coil spring, helical spring 4.4. Need of Shock absorber - construction and working of different types of shock absorbers 4.5. Stabilizer bar and torsion bar 4.6. List out the type of suspension system used in various vehicles 5.0. Seat, Door and Window mechanism 5.1. Construction and working of door lock mechanism 5.2. Construction and working of manual window regulating mechanism 5.3. Construction and working of power window regulating mechanism 5.4. Construction and working of seat adjusting mechanism 6.0. Air Conditioning of motor vehicles 6.1. Necessity of automobile air conditioning

Page 14: SCHOOL OF ENGINEERING & TECHNOLOGY

6.2. Construction and working of passenger car air conditioning 7.0. Painting of automobiles 7.1 Constituents of paints 7.2 Methods of painting 7.3 Painting Procedure 7.4 Reasons for failure of paint 8.0. Automobile Pollution 8.1. Effects of automobile pollution on environment and human beings 8.2. Types of automobile emissions 8.3. Treatment of exhaust gases by using catalytic convertors 8.4. Measurement of percentage of pollutants from Petrol & Diesel vehicles with the help of exhaust gas analyzers 9.0. Legal aspects of motor vehicles 9.1. Traffic signs and signals 9.2. Registration requirements 9.3. Necessity of permits for commercial vehicles 9.4. Insurance coverage 9.5. Procedure for obtaining driving licenses AUTOMOBILE CHASISS & BODY ENGINEERING PRACTICAL Dismantle, Inspect & then reassemble the following components Sl.No Major Units 1 Different types of steering system 2 Different types of Braking system 3 Different types of suspension system 4 Inspect& repair of door lock mechanisms 5 Inspect& repair of manual window mechanism 6 Inspect& repair of power window mechanism 7 Inspect, repair& gas filling of car air conditioning 8 Practicing of painting procedures 9 Measurement of percentage of pollutants from petrol and diesel vehicles with the help of exhaust gas Analyzers 10 Study the various legal forms required for applying driving license,registration of vehicle, vehicle insurance and permits for commercial Vehicles Auto Servicing & Maintenance. UNIT I MAINTENANCE OF RECORDS AND SCHEDULES Importance of maintenance, preventive (scheduled) and breakdown (unscheduled) maintenance, requirements of maintenance, preparation of check lists. Inspection schedule, maintenance of records, log sheets and other forms, safety precautions in maintenance. UNIT II ENGINE MAINTENANCE – REPAIR AND OVERHAULING Dismantling of engine components and cleaning, cleaning methods, visual and dimensional inspections, minor and major reconditioning of various components, reconditioning methods, engine assembly, special tools used for maintenance overhauling, engine tune up. UNIT III CHASSIS MAINTENANCE - REPAIR AND OVERHAULING Mechanical and automobile clutch and gear box, servicing and maintenance, maintenance servicing of propeller shaft and differential system. Maintenance servicing of suspension systems. Brake systems, types and servicing techniques. Steering systems, overhauling and maintenance. Wheel alignment, computerized alignment and wheel balancing.

Page 15: SCHOOL OF ENGINEERING & TECHNOLOGY

UNIT IV ELECTRICAL SYSTEM MAINTENANCE - SERVICING AND REPAIRS Testing methods for checking electrical components, checking battery, starter motor, charging systems, DC generator and alternator, ignitions system, lighting systems. Fault diagnosis and maintenance of modern electronic controls, checking and servicing of dash board instruments. UNIT V MAINTENANCE OF FUEL SYSTEM, COOLING SYSTEMS, LUBRICATION SYSTEM AND VECHICLE BODY Servicing and maintenance of fuel system of different types of vehicles, calibration and tuning of engine for optimum fuel supply. Cooling systems, water pump, radiator, thermostat, anticorrosion and antifreeze additives. Lubrication maintenance, lubricating oil changing, greasing of parts. Vehicle body maintenance, minor and major repairs. Door locks and window glass actuating system maintenance. TEXT BOOK 1. John Doke “Fleet Management”, McGraw-Hill Co. 1984. Auto Servicing & Maintenance Lab Vehicular maintenance Practices Types of maintenance schedules (daily, weekly and monthly), Break down, Preventive, Predictive maintenance practices Measuring Instruments Measuring instruments for wear, Fuel consumption, Speed, acceleration, Vibration, Noise Maintenance & Overhauling of Aggregates a) Cylinder bore – measurement, Cylinder boring/Cylinder liners fitting, honing b) Cylinder head- facing, valve seat lapping. c) Petrol Engine- Carburetor- tuning and setting of MPFI engines. d) Diesel engine- Fuel injection pumps and fuel injector‟s calibration. e) Cleaning of water cooling system, water pump & radiator maintenance. f) Gear box – repairing of gear box and shifting mechanism. g) Final drive and differential- final drive maintenance, differential back lash adjustment. h) Wheels and tyre maintenance, retreading of tyres, wheel balancing. i) Steering system linkages, Wheel alignment: toe in, toe out, caster and camber. j) Hydraulic brakes- brake adjustment, bleeding of brakes. k) Chassis greasing. l) Suspension system: lubrication, maintenance. m) Adjustment of clutch pedal free play ,repair/replacement of clutch parts n) Repair & maintenance of Propeller shaft “U” joints and Centre bearing o) Maintenance & repair practices for Leakage of Oil, Oil consumption, Coolant leakage and overheating. p) Diagnosis for Low fuel average (including Air lock), poor pick up. q) Maintenance & repair of electrical and ignition system. Garage Practice Service station, functions and operations, activities, depot and workshop layouts, Transport services undertaking garage equipments and their function, Measuring instruments and testing procedures, Repairing processes and machines used for servicing and lubrication AUTO TRANSMISSION & ELECTRICAL SYSTEMS 1.0. Clutch 1.1. Necessity of clutch in automobiles

Page 16: SCHOOL OF ENGINEERING & TECHNOLOGY

1.2. Construction and working of a single plate, multiplate, centrifugal and semi-centrifugal clutch 2.0. Gear Box 2.1. Necessity of gear box in automobiles 2.2. Construction and working of a sliding mesh, constant mesh and synchromesh gear box 3.0. Universal Joints and Propeller Shaft 3.1. Necessity of Universal Joints & Propeller Shaft 3.2. Construction and working of cross or spider, yoke , ball and Trunion, and constant velocity type, universal type 3.3. Construction and working of enclosing type and hollow type propeller shaft 3.5. Construction and working of slip joint, Hotchkiss drive, torque tube drive 4.0. Differential Unit 4.1. Necessity of differential 4.2. Construction and working of a differential 4.3. Differential lock and self locking differential 5.0. Front and Rear Axles 5.1. Necessity of Front & Rear axle 5.2. Construction and working of live and dead axles 5.3. Construction and working of different types of stub axles 5.4. Construction and working of semi floating, three quarter floating and fully floating rear axles 6.0. Wheels and Tyres 6.1. Function of wheel & tyres 6.2. Construction and working of Disc and spoke wheel 6.3. Types of rims and their construction 6.4. Construction & properties of tyres 6.5. Different tyre tread pattern 6.6. Specifications of a tyre 6.7. Tyre rotation 6.8. Vulcanizing and Retreading 6.9. Wheel balancing and static balancing ELECTRICAL SYSTEMS 7.0. Ignition System 7.1. Introduction 7.2. Study of wiring of Magnet ignition, Battery Coil Ignition and Electronic Ignition System 8.0. Charging System 8.1. Introduction 8.2. Construction and working of charging dynamo (D.C.Generator) 8.3. Working principle of cut-out 8.4. Voltage regulators-current regulators-construction and working 8.5. Construction & working of Alternator 9.0 Starting System 9.1. State the construction and working of a self starter (D.C.Motor) 9.2. Working principle of bendix drive with a sketch 9.3. Solenoid construction and working 10.0. Lighting, Horn and Wipers 10.1. Introduction 10.2. Working of Head lamp, side or parking light, tail or stop light, dash light, direction signal light 10.3. Adjustments of head lights 10.4. Working of Dipper, Dim light, Door light & Destination board light 10.5. Horn circuit construction and working 10.6. Working of wiper 11.0. Battery 11.1. Introduction 11.2 Types of Batteries:- Primary & Secondary Batteries 11.3. Parts of lead acid battery, alkaline Battery, and its functions 11.4 Electrolyte ratio- by weight & Volume 11.5. Understand the ampere hour and watt-hour efficiency of the battery

Page 17: SCHOOL OF ENGINEERING & TECHNOLOGY

11.6 Know the different methods of charging and trickle charging 11.7 Know the different methods of testing of a lead-acid battery for full charged and discharged condition 11.8 Cell damage testing:- sulphation, desulphation AUTO TRANSMISSION AND ELECTRICAL SYSTEM LAB Dismantle, Inspect & then reassemble the following components 1 Single plate clutch, Multiplate clutch& Centrifugal clutch 9 2 Sliding mesh gearbox, Constant mesh gearbox & Synchromesh gearbox 3 Differential unit, Propeller shaft with Universal joints 8 4 Front axle,& Rear axle 5 Leaf Springs 6 Wheel assembly 7 Brake Assembly 8 To dismount, dismantle, inspect, repair, service and reassemble an alternator 9 To Inspect the working and carry out adjustment of voltage and current regulator 10 To dismount, dismantle, inspect repair, service and reassemble a self starter motor 11 To dismount ,dismantle, inspect and reassemble a wiper motor 12 To Check the circuit diagram of an electric horn and to carry out its adjustments 13 To carry out adjustment of head lights 5 14 To Check a battery charger and carry out charging 6 15 To check wiring diagram of battery coil ignition system 8 16 To Check wiring diagram of electronic ignition system 5 17 Study of Speedo meter and odometer