Proceedings of the

ASME International Manufacturing

Science and Engineering Conference

-2012 -

Processing

Systems

Micro and Nano Technologies

Sustainable Manufacturing

presented af

ASME 2012 INTERNATIONAL MANUFACTURING SCIENCE AND ENGINEERING CONFERENCE

JUNE 4-8, 2012

NOTRE DAME, INDIANA, USA

ASME

Three Park .Avenue * New York, N.Y. 10016

CONTENTS

PROCESSING

ADVANCES IN ABRASIVE PROCESSES

MSEC2012-7237 1

Tribological Conditioning of Cylinder Running Surfaces

B. Karpuschewski and F. Welzel

MSEC2012-7240 7

Higher Competitiveness of Speed-Stroke Grinding by Using Increased Wheel SpeedsM. Duscha, B. Linke, F. Klocke, and D. Dornfeld

MSEC2012-7256 15

An Analysis of Polishing Forces in Magnetic Field Assisted FinishingVasishta Ganguly, Tony Schmitz, Arthur A. Graziano, and Hitomi Yamaguchi

MSEC2012-7272 25

Obsverations During Vortex Machining Process DevelopmentStephen C. Howard, Jacob W. Chesna, Brigid Mullany, and Stuart T. Smith

MSEC2012-7274 33

Design and Analysis of Helical Needle Tip Grinding Process

Demeng Che, Ping Guo, and Kornel F. Ehmann

MSEC2012-7290 43

In Vitro Dental Cutting of Feldspar and Leucite Glass Ceramics Using an Electric HandpieceXiao-Fei Song, Jianhui Peng, Ling Yin, and Bin Lin

ADVANCES IN BIOMANUFACTURING

MSEC2012-7257 51

Force Model for Needle-Tissue Interaction

Peidong Han, Kumar Paliav, and Kornel Ehmann

MSEC2012-7370 59

Laser Micromachining Modeling and Laser Machined Surface Errors Prediction for

Biomedical ApplicationsPlawut Wongwiwat, Roger J. Narayan, and Yuan-Shin Lee

ADVANCES IN METAL FORMING

MSEC2012-7221 69

A New Approach to Predict Machining Force and Temperature With Minimum QuantityLubrication

Xia Ji, Xueping Zhang, and Steven Y. Liang

vii

MSEC2012-7233 77

Modeling Mechanical Behavior of Materials Processed by Accumulative Roll Bonding

Justin L Milner, Cristina J. Bunget, Thomas R. Kurfess, and Vincent H. Hammond

MSEC2012-7235 87

Formation Condition of Scale Layer on Work Roll in Hot Steel RollingAkira Azushima and Kento Nakazawa

MSEC2012-7241 93

Modeling the Electroplastic Effect During Electrically-Assisted Forming of 304

Stainless Steel

Wesley A. Salandro, Cristina Bunget, and Laine Mears

MSEC2012-7245 103

Mixed Lubrication Model for Cold Rolling Considering the Inlet and Deformation Zones

Martin Bergmann, Klaus Zeman, Alexander Kainz, Konrad Krimpelstatter, Dieter Paesold,Peter Schellingerhout, and Bas Smeulders

MSEC2012-7288 113

Biaxial Work Hardening Characteristics of 6000 Series Aluminum Alloy Sheet for

Large Strain RangeDaisaku Yanaga, Toshihiko Kuwabara, Naoyuki Uema, and Mineo Asano

MSEC2012-7289 119

A Preliminary Numerical Study of the Slurry Wire Sawing Process

ChunhuiChung

MSEC2012-7292 127

Tribological Investigation of Deep-Drawing Processes Using Servo Presses

Peter Groche and Norman Moller

MSEC2012-7302 139

Numerical Investigation of Residual Formability and Deformation Localization DuringContinuous-Bending-Under-Tension

Chetan Nikhare, Yannis Korkolis, and Brad Kinsey

MSEC2012-7309 145Effects of Continuous Direct Current on the Yield Stress of Stainless Steel 304 Micro Tubes

During Hydroforming OperationsScott W. Wagner, Kenny Ng, William J. Emblom, and Jaime A. Camelio

MSEC2012-7311, 153

Development of Statically Determinate Plate Rolling Mills Based on Micro-Scale Parameters

Guangxian Shen, Yongjiang Zheng, and Ming Li

MSEC2012-7322 163

Electro-Hydraulic Forming of Advanced High-Strength Steels: Deformation andMicrostructural Characterization

Aashish Rohatgi, Elizabeth V. Stephens, Danny J. Edwards, Mark T. Smith, and

Richard W. Davies

viii

MSEC2012-7326 169

Tool-Workpiece Interface Temperature Measurement in Friction Stir WeldingAxel Fehrenbacher, Joshua R. Schmale, Michael R. Zinn, and Frank E. Pfefferkorn

MSEC2012-7334 179

Sensitivities When Modeling Electrically-Assisted FormingCristina J. Bunget, Wesley A. Salandro, and Laine Meats

MSEC2012-7349 189

Thermal Response Characterization of Sheet Metals During Electrically-AssistedForming (EAF)

Joshua J. Jones and Laine Mears

MSEC2012-7358 199

Spiral Friction Stir Processing (SFSP) for the Extrusion of Lightweight Alloy TubesFadi Abu-Farha

MSEC2012-7364 209

Finite Element Modeling of Pad Deformation due to Diamond Disc Conditioning in

Chemical Mechanical Polishing (CMP)

Emmanuel A. Baisie, Z. C. Li, and X. H. Zhang

MSEC2012-7373 217

A Study on the Performance of Rolling Oil During Cold Rolling of Stainless Steel SimulatingIndustrial Condition

R. Mahapatra, Rait Jaspal Singh, Samuel Pappy, Inder Singh, Ajay Kumar,

Deepak Saxena,V. Martin, and R. K. Malhotra

MSEC2012-7401 227

M-K Analysis of Forming Limit Diagram Under Stretch-BendingJi He, Z. Cedric Xia, Shuhui Li, and Danielle Zeng

MSEC2012-7402 243

Twist in Single Point Incremental FormingJaved Asghar, E. Shibin, A. Bhattacharya, and N. V. Reddy

MSEC2012-7410 249

Characterization of Joint Quality in Ultrasonic Welding of Battery Tabs

S. Shawn Lee, Tae H. Kim, S. Jack Hu, Wayne W. Cai, Jingjing Li, and Jeffrey A. Abel!

MSEC2012-7411 263

Study of Size Effects on Deformation Behavior and Formability in Micro Metal

Forming of Ti Foil

Xu Jie, Guo Bin, Shan Debin, and Li Baishun

ADVANCES IN MODELING, ANALYSIS, AND SIMULATION OF

MANUFACTURING PROCESSES

MSEC2012-7216 269

Optimization of Machining Parameters in CFRP/Ti Stacks DrillingV. Krishnaraj, A. Prabukarthi, M. Santhosh, M. Senthilkumar, and R. Zitoune

ix

MSEC2012-7220 277

Hook Shaped Residual Stress: The Effect of Tool Ploughing and the Analysis of the

Mechanical and Thermal Effects

Xueping Zhang, Shenfeng Wu, and C. Richard Liu

MSEC2012-7253 287

Thermal Modeling of Electron Beam Additive Manufacturing Process: Powder

Sintering Effects

Ninggang Shen and Kevin Chou

MSEC2012-7260 297

Minimized Wear and Debris Generation Through Optimized Machining of Co-Cr-Mo

Alloys for Use in Metal-on-Metal Hip ImplantsAshish Deshpande, Shu Yang, Dave Puleo, David Pienkowski, Oscar Dillon, Jr.,

Jose Outeiro, and I. S. Jawahir

MSEC2012-7262 307

Experimental Investigation of Hard Turning Mechanisms by PCBN Tooling Embedded

Micro Thin Film ThermocouplesLinwen Li, Bin Li, Xiaochun Li, and Kornel F. Ehmann

MSEC2012-7273 317

Application of Multiple Regression and Adaptive Neuro-Fuzzy Inference System for

Prediction of Surface Roughness in EDM

S. S. Baraskar and S. S. Banwait

MSEC2012-7275 327

Methodology to Determine Friction in Orthogonal Cutting With Application to MachiningTitanium and Nickel Based Alloys

Durul Ulutan and Tugrul Ozel

MSEC2012-7281 335

A Reliability-Based Approach to Flatness Actuator Effectiveness in 20-High Rolling Mills

ArifMalik, John Wendel, Mark Zipf, and Andrew Nelson

MSEC2012-7287 345

High Speed Non-Linear Micro-Milling DynamicsEric B. Halfmann and C. Steve Suh

MSEC2012-7300 353

A Metallo-Thermo-Mechanically Coupled Analysis of Othogonal Cutting of AISI 1045 Steel

Hongtao Ding and Yung C. Shin

MSEC2012-7318 363

Robust Shearing Process for Improving AHSS Sheared Edge StretchabilityHua-Chu Shih and Ming F. Shi

MSEC2012-7332 371

Evidence of Phase Dependent Tool Wear in Ti-6AI-4V Turning Experiments Using PCD and

Caribide Inserts

David J. Schrock and Patrick Kwon

x

MSEC2012-7333 377

Real Time Dispatching Control of Multi-Dollies Material Handling Systems in General

Assembly Lines

Chaoye Pan, Qing Chang, and Jun Ni

MSEC2012-7338 387

The Correlation of Volumetric Tool Wear and Wear Rate of Machining Tools With the

Material Removal Rate of Titanium AlloysMathew Kuttolamadom, Parikshit Mehta, Laine Mears, and Thomas R, Kurfess

MSEC2012-7361 397

Finite Element Analysis of Residual Stresses in High-Speed Dry Cutting of Biodegradable

Magnesium-Calcium Alloy

M. Salahshoor and Y. B. Guo

ADVANCES IN NONTRADITIONAL MANUFACTURING PROCESSES

MSEC2012-7232 ,405

Rapid Manufacturing in Minutes: The Development of a Mask Projection StereolithographyProcess for High-Speed Fabrication

Yayue Pan, Chi Zhou, and Yong Chen

MSEC2012-7238 415

Pulse Electrochemical Micromachining of Tungsten Carbide

Abishek Balsamy Kamaraj, Rachael Dyer, and Murali M. Sundaram

MSEC2012-7239 423

Initial Investigation Into Helical Milling of Laminated Stacks of Electrical Steel

Howard Liles and J. Rhett Mayor

MSEC2012-7252 431

Intelligent Modeling and Optimization of Material Removal Rate in Electric DischargeDiamond Grinding

Pankaj Kumar Shrivastava and Avanish Kumar Dubey

MSEC2012-7314 439

Experimental Characterization of Vibration-Assisted Reverse Micro Electrical DischargeMachining (EDM) for Surface Texturing

Sachin Mastud, Mayank Garg, Ramesh Singh, Johnson Samuel, and Suhas Joshi

MSEC2012-7331 449

Wettability Enhancement of Aluminum Alloys via Plasma Arc DischargeMehdi Asgharifar, Joshua Abramovitch, Fanrong Kong, Blair Carlson, and

Radovan Kovacevic

MSEC2012-7367 457

Characteristics of Cobalt Chromium Alloy Surfaces Finished Using MagneticAbrasive Finishing

Arthur A. Graziano, Vasishta Ganguly, J. Whittaker Bullard, Hitomi Yamaguchi, and

Tony Schmitz

xi

MSEC2012-7374 465

Analysis of Voxel Size During Two-Photon Polymerization

Serge L H. F. Gregory and Elijah Kannatey-Asibu, Jr.

MSEC2012-7415 473

Milling Tool of Micro-EDM by Ultrasonic Assisted Multi-Axial Wire Electrical DischargeGrinding Processes

Albert Wen-Jeng Hsue, Jun-Jie Wang, and Chia-Hung Chang

LASER, PROCESS INNOVATIONS, AND ENERGY FIELD

MANUFACTURING METHODOLOGIES

MSEC2012-7219 481

Microvia Formation for Multi-Layer PWB by Laser Direct Drilling: Improvement of

Drilled Hole Quality of GFRP Plates

Keiji Ogawa, Toshiki Hirogaki, Eiichi Aoyama, and Tsukasa Ayuzawa

MSEC2012-7243 491

Modeling and Optimization of Kerf Taper in Pulsed Laser Cutting of Duralumin Sheet

Arun Kumar Pandey and Avanish Kumar Dubey

MSEC2012-7304 499

Laser Joining of Continuous Glass Fiber Composite Pre-Forms

Huade Tan and Y. Lawrence Yao

MSEC2012-7319 509

Numerical and Experimental Investigations of Key Assumptions of Analytical Failure

Models in Sheet Metal FormingRaed Hasan, Tugce Kasikci, Igor Tsukrov, and Brad L. Kinsey

MSEC2012-7323 521

Studying the Temperature Effect During the High-Pressure Phase Transformation of

Silicon via Indentations

Deepak Ravindra, John Patten, and Muralidhar K. Ghantasala

MSEC2012-7328 527

Microfluidic Channel Fabrication With Tailored Wall RoughnessJing Ren and Sriram Sundararajan

MSEC2012-7371 533

Effect of Warm Laser Shock Peening on the Tensile Strength and Ductility of

Aluminum AlloysChang Ye, Dong Lin, Yiliang Liao, and Gary J. Cheng

MSEC2012-7372 539

Enhanced Laser Shock by an Active Liquid Confinement

Yiliang Liao and Gary J. Cheng

xii

MSEC2012-7378-

545

Laser Shock Induced Nano-Patterning of GrapheneJi Li, Gary J. Cheng, Rongjun Zhang, and Hanqing Jiang

MSEC2012-7391 553

Nanotwins in Copper Nanowires Controlled by Laser Assisted Electrochemical DepositionZhikun Liu, Yiliang Liao, Gary J. Cheng, and Yuefeng Wang

MECHANICAL POLYMER PROCESSING

MSEC2012-7203 559

Investigation of the Machinability of PA-6/nano-CaC03 CompositeReza Farshbaf Zinati, Mohammad Reza Razfar, and Mehdi Haghi

MSEC2012-7291 567

Development of a Fiber Orientation Measurement Methodology for Injection Molded

Thermally-Enhanced PolymersTimothy Hall, Arumugham Vaishnavi Subramoniam, Hugh A. Bruck, and

Satyandra K. Gupta

MSEC2012-7388 579

Characteristics of Exfoliated Graphite Nanoplatelets-Polyamide12 NanocompositesProcessed by Extrusion Injection MoldingMehdi Karevan and Kyriaki Kalaitzidou

SYSTEMS

ADVANCED AND ADAPTIVE MANUFACTURING SYSTEMS

MSEC2012-7201 587

Real-Time Error Prediction for High-Precision Operation of Parallel Kinematic Machines

Z. M. Bi and Guoping Wang

MSEC2012-7283 597

Reduction of Vibrations in Ball Screw Driven Machine Tools by the Optimal Selection of

Nut Parameters

Chinedum E. Okwudire and Peng Zhao

MSEC2012-7296 605

Web Based Monitoring and Control of Distant Robotic OperationsMagnus Holm, Mohammad Givehchi, Abdullah Mohammed, and Lihui Wang

MSEC2012-7350 613

Robust Work Planning and Development of a Decision Support System for Work

Distribution on a Mixed-Model Automotive Assembly Line

Kavit Antani, Alireza Madadi, Mary E. Kurz, Laine Mears, Kilian Funk, and Maria E. Mayorga

xiii

MSEC2012-7384 623

Dynamic Strategies for Preventive Maintenance Scheduling With Throughput

Target Variation

Xiaoning Jin and Jun Ni

ADVANCES IN QUALITY AND PROCESS CONTROL IN

MANUFACTURING SYSTEMS

MSEC2012-7258 631

Joint Maintenance and Production Operations Decision Making in Flexible

Manufacturing SystemsMerve Celen and Dragan Djurdjanovic

MSEC2012-7276 641

Chacterization of Cutting Force Induced Surface Shape Variation Using High-Definition

MetrologyHai Trong Nguyen, Hui Wang, and S. Jack Hu

MSEC2012-7299 651

Kernel Density Estimation and Metrolopis-Hastings Sampling in Process Capability

Analysis of Unknown Distributions

Wenzhen Huang, Ankit Pahwa, and Zhenyu Kong

INTEGRATED PROGNOSTICS AND HEALTH MANAGEMENT SYSTEM

MSEC2012-7224 661

Application of OLI Electrolyte Simulation to the Resolution of Corrosion Concerns

Within a Reciprocating CompressorDiane L, Stewart, Anthony J. Gerbino, and Tony Scribner

MSEC2012-7280 673

Degradation-Based Swapping Policy With Application to System-Level ManufacturingUtilization

Ahmad Almuhtady, Seungchul Lee, and Jun Ni

MSEC2012-7340 683

Dissimilarity Measures for ICA-Based Source Number Estimation

Wei Cheng, Seungchul Lee, Zhousuo Zhang, and Zhengjia He

MSEC2012-7345 689

Battery Prognostics: SOC and SoH Prediction

Seungchul Lee, Harry Cui, Mohammad Rezvanizaniani, and Jun Ni

MSEC2012-7346 697

Extension of Maintenance Opportunity Windows to General Manufacturing SystemsXi Gu, Seungchul Lee, Xinran Liang, and Jun Ni

MSEC2012-7390 707

An Integrated Design Strategy for Dust Collection and Slurry Transport Systems and

Implementation in a Steel Plant

Daniel J. Peters and Aquelius A. Young

xiv

MONITORING, SENSING, AND CONTROL FOR INTELLIGENT

MACHINING AND INSPECTION

MSEC2012-7208 715

Surface Variation Reduction for Face Milling Based on High-Definition Metrology

Bruce L. Tai, Hui Wang, Hai Nguyen, S. Jack Hu, and Albert Shih

MSEC2012-7217 725

Thin-Film PVDF Sensor Based Monitoring of Cutting Forces in Peripheral End Milling

Lei Ma, Shreyes N. Melkote, John B. Morehouse, James B. Castle, James W. Fonda, and

Melissa A. Johnson

MSEC2012-7259 737

Estimation of Cutting Force Model Coefficients to Track Wear in Milling Using

Bayesian AnalysisMehdi Nouri, Barry K, Fussell, Robert B. Jerard, Lei Gao, and Ernst Linder

MSEC2012-7277 745

Machining Process Power Monitoring: Bayesian Update of Machining Power Model

Parikshit Mehta, Mathew Kuttolamadom, and Laine Mears

MSEC2012-7307 753

Detection of Cutting Phenomena Using Sensor Fusion

J, A. Slotwinski, G. W. Vogl, R. W. Ivester, and I. M. Younker

MSEC2012-7310 763

Enabling Machining Vision Using STEP-NC

Martin Hardwick, Frederick M. Proctor, David Loffredo, and Sid Venkatesh

MSEC2012-7335 771

Remote Tool Health Monitoring Using Wireless Sensors on Rotational Machinery

Mark D. Rynders, David R. Loker, and John T. Roth

MSEC2012-7341 781

Process Monitoring During Micro-Drilling via Acoustic Emission, Ultrasonic Sound, and

Spindle Load Sensors

Keith A, Bourne and Shiv G. Kapoor

MSEC2012-7344 791

Statistical Process Monitoring With MTConnect

Sri Atluru and Amit Deshpande

MSEC2012-7362 799

A Two-Parameter Method to Monitor and Characterize Tool Wear in End Millinglnconel718

W. Li and Y. B. Guo

MSEC2012-7380 -805

Classifier Fusion for Acoustic Emission Based Tool Wear MonitoringJuil Yum, Tae Hyung Kim, and Elijah Kannatey-Asibu, Jr.

xv

MSEC2012-7385 813End Milling Force Model Calibration Using Measured Force Profiles

Yong Zhao, Robert B. Jerard, and Barry K. Fussell

MSEC2012-7386 823Calibration and Characterization of a Low-Cost Wireless Sensor for Applications in

CNC End MillingAndrew Harmon, Barry K. Fussell, and Robert B. Jerard

MSEC2012-7389 833

PneuViz: MTConnect Compliant Compressed Air Monitoring ApplicationSri Atiuru, Amit Deshpande, Sam Huang, and Ron Pieper

MSEC2012-7398 841

Integration of MTConnect and Standard-Based Sensor Networks for ManufacturingEquipment Monitoring

Kang B. Lee, Eugene Y. Song, and Peter S. Gu

ROBOTICS IN MANUFACTURING

MSEC2012-7247 849

Contour Detection for Robotic Chamfering Based on Optical Measurement Technologies:Fringe Projection vs. Profile Sensor

Bernhard Karpuschewski and Richard Munder

MSEC2012-7396 855

Study of Pressure Distribution in Compliant Coated Abrasive Tools for Robotic PolishingUmer Muhamme, Kushendarsyah Saptaji, and Sathyan Subbiah

MICRO AND NANO TECHNOLOGIES

IMANOMATERIALS, NANOFABRICATION AND NANOSCALE MODELING,SIMULATION AND CONTROL

MSEC2012-7336 861

Extension of a Microscale Indentation Fracture Model to Nanoscale Contact in Purview of

Mechanical Nanofabrication Processes

Jared N. Hann, Raul E. Riveros, Hitomi Yamaguchi, and Curtis R. Taylor

MSEC2012-7356 869

AFM-Based Nanoindentation Process: A Comparative StudyRapeepan Promyoo, Hazim El-Mounayri, and Kody Varahramyan

MSEC2012-7379 879

Nanoparticles Embedding Into Metallic Materials by Laser Direct Irradiation

Dong Lin, Sergey Susiov, Chang Ye, Yiliang Liao, C. Richard Liu, and Gary J. Cheng

xvi

MSEC2012-7393 885

Nanodiamond Reinforced PLLA Nanocomposites for Bone Tissue EngineeringQingwei Zhang, Yury Gogotsi, Peter I. Lelkes, and Jack G. Zhou

MSEC2012-7395 891

Micro Characterization of Mg and Mg Alloy for Biodegradable Orthopedic

Implants ApplicationHaibo Gong, Antonios Kontsos, Yoontae Kim, Peter I. Lelkes, Qingwei Zhang, Donggang Yao,

Kavan Hazeli, and Jack G. Zhou

MSEC2012-7397 897

In-Situ Characterization of MWCNTs Reinforced Epoxy Nanocomposite Under

Mechanical Load

Xinnan Wang, Peng Cui, and X. W. Tangpong

MSEC2012-7400 907

Estimating the Cohesive Zone Model Parameters for Carbon Nanotube-Polymer Interface

Using Inverse Finite Element ApproachLingyun Jiang, Chandra Nath, Johnson Samuel, and Shiv G. Kapoor

NEW DEVELOPMENTS IN MICRO/NANO MANUFACTURING AND

MICRO/NANO METROLOGY

MSEC2012-7204 917

Experimental Investigation of the Machinability of Epoxy Reinforced With

Graphene Platelets

Ishank Arora, Johnson Samuel, and Nikhil Koratkar

MSEC2012-7255 927

Titanium Oxide Nanotubes Doped for Use in a Visible-Light Biophotofuel Cell

Evan Clark, Yong X. Gan, and Chao Xue

MSEC2012-7264 933

Nano Finishing of Brass Tubes by Using Mechanically Alloyed Magnetic Abrasives

Sran Lakhvir Singh, Khangura Sehijpal Singh, and Amarjit Singh

MSEC2012-7297 943

Process Stability and Energy Efficiency of the Grinding Process of High Performance

Materials

£. Uhlmann, F. Sammler, F. Heitmueller, L. Hochschild, and C. Sammler

MSEC2012-7352 951

Fabrication of Aluminum Composites With Patterned Silicon Carbide Reinforcement

Architecture by Semi-Solid ProcessingCan Zhu, Yufeng Wu, and Gap-Yong Kim

MSEC2012-7357 959

Fabrication of Textured 3D Microstructures Using 'Bulk Lithography'Prasanna Gandhi, Kiran Bhole, and Naresh Chaudhari

xvii

MSEC2012-7381 965

Deposition of Al-Doped Zinc Oxide by Direct Pulsed Laser Recrystallization at

Room Temperature on Various Substrates for Solar Cell Applications

Martin Y. Zhang, Qiong Nian, and Gary J. Cheng

MSEC2012-7394 -971

Micro and Nano Design and Fabrication of a Novel Artificial Photosynthesis Device

Xiang Ren, Qingwei Zhang, Ho-lung Li, and Jack Zhou

MSEC2012-7399 979

Mathematical Modeling of Cutting Forces in Micro-DrillingKumar Sambhav, Puneet Tandon, Shiv G. Kapoor, and Sanjay G. Dhande

MSEC2012-7408 987

Micropatterning of Porous Polymer Structures

Wei Zhang, Min Li, Chaosheng Wang, Jack G. Zhou, and Donggang Yao

MSEC2012-7409 995

A Microlens Array on Curved Substrates by 3D Micro Projection and Reflow Process

Hao Zhang, Lei Li, David L. McCray, Donggang Yao, and Allen Y. Yi

MSEC2012-7413 1001

A Note on High Aspect-Ratio SU-8 Micromechanical Structures Using Mask-Less

Direct Laser WritingSiddharth Ghosh and G. K, Ananthasuresh

SUSTAINABLE MANUFACTURING

RESEARCH ADVANCES IN GREEN ENERGY PRODUCT

MSEC2012-7212 1009

Ultrasonic-Vibration Assisted Pelleting for Cellulosic Biofuel Manufacturing:

Investigation on Power Consumption With Design of ExperimentQi Zhang, Pengfei Zhang, Z. J. Pei, Graham Pritchett, Meng Zhang, Xiaoxu Song, and

T. W. Deines

MSEC2012-7227 1017

Effects of Water Soaking on Biomass Particle Size in Cellulosic Biofuel ManufacturingHera Wu, Pengfei Zhang, Qi Zhang, and Z. J. Pei

MSEC2012-7228 1025

Sugar Yield Comparison of Wheat Straw Processed by Two Pelleting Methods for

Cellulosic Biofuel ManufacturingQi Zhang, Pengfei Zhang, Meng Zhang, Xiaoxu Song, Kangqi Fan, Z. J. Pei, and

Obair Siddiqui

xviii

MSEC2012-7242 1033

Simulation-Based Energy Efficiency Improvement for Sustainable Manufacturing SystemsLin Li, Zeyi Sun, Haoxiang Yang, and Fangming Gu

MSEC2012-7383 1041

Performance Analysis and Optimization of Remanufacturing Systems With

Stochastic Returns

Guoxian Xiao, Xiaoning Jin, Qing Chang, Stephan Biller, Jun Ni, and S. Jack Hu

SUSTAINABLE MANUFACTURING PROCESSES AND SYSTEMS

MSEC2012-7206 1049

Life Cycle Analysis of Diamond Coating of Machining Tools

Carlos Wilfong, Humberto Gomez, and Delcie Durham

MSEC2012-7211 1057

Ultrasonic-Vibration Assisted Pelleting for Cellulosic Ethanol Manufacturing:Effects of Particle Size and Moisture Content on Power Consumption

Qi Zhang, Pengfei Zhang, Graham Pritchett, Z. J. Pei, Meng Zhang, Xiaoxu Song, and

T. W. Deines

MSEC2012-7294 1065

Synthesis of Manufacturing and Facility Data for Sustainability AnalysisJohn Michaloski, Guodong Shao, Jonatan Berglund, Jorge Arinez, Stephan Biller,

Frank Riddick, and Swee Leong

MSEC2012-7298 1077

Multi-Scale Friction Modeling for Manufacturing Processes: The Boundary Layer RegimeJ. Hoi, D. K. Karupannasamy, and T. Meinders

MSEC2012-7303 1087

A Computer-Aided System for Sustainability Analysis for the Die-Casting Process

Princepal Singh, Jatinder Madan, Amrik Singh, and Mahesh Mani

MSEC2012-7306 1097

Discovering Material Recovery Scenarios for Industrial Machinery: A Case-Based ApproachWilliam Z. Bernstein, Devarajan Ramanujan, Mikko Koho, Fu Zhao, and Karthik Ramani

MSEC2012-7320 1105

Experimental Measurement of Nano-Particle Emissions From Atomic Layer DepositionJingwan Huo, Xiu Lin, and Chris Yuan

MSEC2012-7324 1115

Microfracturing Ceramic Abrasive in Grinding

Jeffrey A. Badger

MSEC2012-7342 1125

Scheduling of Machine Startup and Shutdown to Reduce Energy Consumption in

Bernoulli Production Lines

Guorong Chen, Jorge Arinez, Liang Zhang, and Stephan Biller

xix

MSEC2012-7363

Residual Stress and Fatigue Properties of AISI H13 Steel by Sustainable Dry Milling

W. Li and Y. B. Guo

1133

MSEC2012-7405 1141

A Process-Based Approach for Cradle-to-Gate Energy and Carbon Footprint Reduction in

Product DesignAhmed J. Alsaffar, Karl R. Haapala, Kyoung-Yun Kim, and GUI E. Okudan Kremer

Author Index 1151

xx