scopedome manual en 1scopedome.com/doc/manuals/scopedome_manual_en_1.5.pdf · b. motoreductor...

ScopeDome.com2010 Slupsk - Poland

sky observatory

The assemblyInstructions

ver. 1.5

Hereby user guide describes, step by step, all the operationsto be accomplished for ScopeDome proper assembling.The manufacturer recommends to set-up the dome accordingto the procedure hereby referred. Mounting the domein recommended sequence ensures efficient dome's operationand - at the same time - allows avoiding unnecessary stepsand waste of time when fitting-up the dome.

for ScopeDome 3M Dome


A B

C

ED

G

B

E

D

A

page 2

Fig. 2 - Dome's diagram view from aboveA. Left side wall panelB. Right side wall panelD. Back panelE. Shutter

ENHow to start?

F

Assembly preparation.

View instruction photosfrom attached CD-Rom.

Action Order.

Tools requiredto set-up the dome:

1. Make sure you have all dome's parts

2. Prepare the place for dome's assembling. You will need a flat place, approx. 5.0x5.0m.

1. Read this manual understandingly.2. Set-up base ring.3. Screw together rotating parts of the dome (both

sides, front and back panels).4. Place the dome onto base ring.5. Fit the shutter.6. Check if the dome turns round loosely, and if the

shutter is opening and closing easily.7. Fit cog-rim for cog-wheel drive.8. Fix rotary drive shield.9. Fit rotary drive and shutter motor, Home Sensor, the

encoder, encoder's cleaning tape, limit switches, inverters, shutter cable box and ScopeDome card.

10. Connect all elements according to diagram.11. Check limit switches action12. Install dome's drive software.

1. Automatic screwdriver with x-shaped ending2. A small screwdriver with flat ending3. Knife or scissors for cutting wires4. Inbus keys set5. Hex keys, screw keys set6. Driller and drills 7. Universal meter

and suitable tools.

Each photo is worth more then thousand words.Lock through photos before assembly.They can be found at: "Assembly instruction photographs"

An additional person to help is required when fitting-up the dome.

If you plan to mount the dome on the base ring manually, you will need the assistance of four strong adults.

Fig. 1 - Dome's diagram front viewA. Left side wall panelB. Right side wall panelC. Front panelD. Back panelE. ShutterF. Shutter securing holdersG. Base ring


Base ring fitting

DA

B

C

Fig. 3 - Base ring schemeA. Base ring elementB. Ring connecting edges.C. Base ring main rollerD. Base ring mounting flange

A

B

C

D

E

G

H

F

Fig. 4 - Base ring sectionA. Dome's side wall panelB. Base ringC. ShieldD. Shield mounting plateE. Shield rollF. Base ring side rollG. Base ring main rollH. Dome's driver ring

page 3

Base ring fitting

Dome's assembly

1. Put together and screw all four pieces of the base ring. Seal side joints with frost-resistance silicone, preventing wather from getting inside the dome.

2. Coat the bottom of base ring with frost-resistance silicone. Place the base ring onto observatory's curb-plate (or other basis). Seal all edges of base ring with frost-resistance silicone too.

3. Check if the ring base forms an ideal circle. If it's not perfectly round - adjust it carefully by hitting with gum hammer.

4. Screw the inner and outer ring flange with the observatory's crown rim, using 16 bolts.

1. Put one of the side panel and front panel side by side. Screw on both panels nearby driving ring.

2. Add the second side of the dome to previously connected elements. Screw on the second side of the dome with its front panel nearby the driving ring

3. Insert the rear panel of the ring between two sides and screw on rear module of the ring.

4. Adjust the joints of the driving ring with carpentry holder and finally screw on bolts of all joints of the driving ring.

5. Screw on all the bolts of the dome's front. 6. Put on the back panel on the sides, matching the

holes. If the holes do not match perfectly, just slightly drill them up. If the dome's back panel does not cover side panels, just slightly stretch the dome's sides inwards while holding their tops. Screw on the dome's back.

Tip:

Tip:

A carpentry holder will be very helpful during dome's mounting. It will help to adjust the levels of the driving ring with particular parts of the dome. First connect each section of the dome with loose bolts, and then using a carpentry holder - adjust the neighboring elements of the dome. Finally - tighten the bolts firmly.

Do not forget to put the washers on both sides of all bolts connecting the elements of the dome.

EN


3

2

4

1

5

Sequence of dome’s elements fitting-up

Fig. 5 - Sequence of dome's elements fitting-up1. Left side panel2. Front panel3. Right side panel4. Rear driving ring module5. Back panel6. Shutter (invisible)

page 4

EN


Placing a dome onto base ring

Base ring

Placing a dome onto base ring

page 5

A

B

C

E

Fig 6 - Cog-rim of rotary drive.A. Cog-rimB. EncoderC. Encoder supportD. Elastic pads (washers)E. Dome

A

B

C

fig 7

A. Last segment of cog-rim

B. Cog-rimC. Dome

D

3 mm

Placing the domeonto base ring

Rotary drivecog-rim assembly

1. Lift the dome and put it down onto the rollers of the base ring.

2. Check if the dome turns round easily; turn it several times around the axis.

3. After you fit the cog-rim drive, screw on drive shields to the base ring. Check if the upper rollers of the shields do not press the driving ring too much. There should be approximately a 1 mm distance between roller and the ring.

1. Place the cog-rim according to fig. 6 scheme.2. Start with longer (1-meter long) elements. Screw

each with the dome using at last four screws. Cog-rim shall stick out by approx. 3mm over dome's edge.

3. Do not tighten the screws at the beginning, leave some margin to allow free movement of cog-rim.

4. After fixing 7 longer segments, the last, short one shall be squeezed in e.g. pushed in with some force. Try to bend it forward into dome's interior and then just push the bulge to border on the dome (see fig 7).

5. Align and level cog-rim parts, fit joints focusing on cog geometry.

6. Tighter all screws.

Tip:

Tip:

A properly assembled domeshould turn round by a finger pressureapplied to the front panel of the dome.

When fitting up the encoder, notice if it does not abrade the cog-rim. It is very easy to destroy it while rotating the dome.

EN


Fitting up the shutter.

Action sequence.

1. Unscrew rear movement limiters.2. Fix eight holders securing the shutter from being

dragged away by strong wind (four holders at each side).

3. Screw on the decorative handles at the front and rear of the shutter.

4. Put the shutter onto the dome.5. Fix limit switches clamp.6. Screw on the rear movements limiters.

Mind correct orientation of shutter front and back. Shutter front has a specific incision which matches front panel of the dome. Securing holders shall be screwed on in a way to touch aluminum guide rails very slightly.

These rails shall be under holders rollers. It is more convenient to start shutter assembly from the dome's back. Properly mounted shutter has to open and close without resistance nor abrasion.

The shutter without engine tends to fall down (it is not balanced well). Since you have automatics installed, the shutter is restrained by the driving cog-wheel. It is especially dangerous when the shutter falls down during opening.The shutter shall be opened and closed in two steps - first grab the shutter at the front, open it just halfwayand check if it does not start to fall down. Then walk around to the dome's back and open the shutter to the end position, holding it by the rear handle.

Tip:

Fig 8 - Shutter mechanicsA. Securing holdersB. Limit switches pressure plate

B

C

F

E

D

A

D

Top View

Fig. 9 - Shutter schemeA. Dome's front panelB. ShutterC. Dome's back panelD. Limit switch CloseE. Limit switch OpenF. Limit switches pressure plateG. Shutter driveH. Decorative handleI. Drive cog-rim

Fitting up the shutter.

page 6

G

H

H

A

A

B

I

EN


Shutter drive assembly

A

C

B

D

E

Fig. 10 - Encoder module on motor axisA. Dome's side panelB. Base ring.C. Shield holder/supportD. Home sensor magnetE. Home sensor contractronF. Encoder module

page 7

G

F

E

D

F

C

B

A

G

H

I

J

J

K

L

M

L

B

A

C

M

Fig. 11 - Shutter drive.A. Motor/EngineB. Motoreductor (i=80)C. Cog-wheelD. Shutter holder rollerE. Cog-rimF. Shutter's main rollerG. Dome's side panelH. Shutter panelI. Dome's back panelJ. Bolts/Screws fastening the motorK. Roller pressure adjustment screwsL. Motor main holderM. Motor module support.

fig. 12 - Shutter drive.

Shutter drive assembly

Action sequence.

1. Screw on motor main holder (L) at dome's top with the use of five screws.

2. Fix the cog-wheel (C) in drive motor module (M).3. Screw on slightly drive motor with main shutter

holder in a way that the cog-wheel would not touch shutter's cog-rim.

4. Adjust cog-wheel height so that cog-rim is at its middle point.

5. Fix end switches.6. Test limit switches operation trying to set them active

at approx. 2cm before full open/close of the shutter.7. Press and tighten cog-wheel to shutter's cog-rim and

screw on the bolts (K) fastening motor module.8. Install motor and limit switches wiring.9. Open and close the shutter several times using

ScopeDome USB Card.10. If the cog-wheel slips off cog-rim - stop the shutter at

this point. Loosen screws fastening the motor module, then tighten the cog-wheel to cog-rim hitting 2X motor mounting plate with a hammer. Next screw on firmly four bolts fastening the motor module.

11. Test shutter drive operation again.12. Check if the shutter power cable does not brush

dome's engine during its revolution.

Shutter motor is powered by 14-core cable. Its both ends shall be fixed firmly - as not to be teared out if the dome proceeds too many turns. The cable shall be placed in a way it would not brush the dome's engine.

EN

F


Electronics and driving systems fittings

F

G

A

C

H

D

B

I

J

Fig. 13 - Dome's driving motor system scheme

A. Dome's side wall panelB. Base ringC. Cog-rim drive shieldD. Cog-wheelE. Cog-rimF. Motor ( engine)G. Motor reductor (gear) (1/50)H. Engine's mounting plateI. Driving ringJ. Driving ring bolt holes

C

D

E

F

A

B

Fig.14 - Electrical installation diagramA. Base ringB. Cog-rim drive shield support/holderC. Main power supply boxD. ScopeDome CardE. Driving motor system with rollerF. Pier (a telescope basis)

page 8

E

Electronics and driving systems fittings

Tip:

Tip:

- Do not install shutter driving wire cables until you test the shutter motor system end switches action and the whole electronics.

- Before you install the drivers and electrical components, it is recommended to wash the dome using a garden hose. Without this operation removing the remains and debris will require much more effort.

1. Fit encoder sensor (see fig 6). Start to rotate the dome carefully, focusing your attention on possible cog-rim abrasion. Encoder could be damaged very easily if such abrasion appears.

2. Fit contactron "home" on drive shield.3. Fit end switches on the front and the top of the

shutter window.4. Fit the end switches pressing plate on the shutter in

a way that limit switches activate at about 2 cm before full closing or full opening of the shutter.

5. Put contactron "home" magnet on the dome's back at the distance from contactron "home" allowing contactron's switches to be active as briefly during the dome's rotation, as possible.

6. Stick encoder cleaning tape to cog-rim (see fig 10) at contactron magnet (Home Sensor) height.

7. Fit the cable box on the rotary part of the dome.8. Fit the ScopeDome Card on the one of the drive

shield or on scope's pier. 9. Fit the dome's driving motor on the drive shield

opposite to ScopeDome Card.

10. Connect all elements and wiring according to the electrical diagram of the observatory.

11. Test driving motors and end switches.12. Install control software and calibrate the dome.

(Calibration description in Help menu).

Limit switches control wiring and illumination wiring can be lead through the holes previously drilled in the side reinforcements close by shutter window.

EN


Observatory electronics flow diagrams

page 9

EN

CWCCW

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ON/OFF

TELESCOPE CCD LIGHT FAN

ScopeDome USB Card Ver. 1.2

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page 12

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page 13

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ver.

1.2

16

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page 14

F2

16

AB

R1

25

A3

0 m

AA

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CCTV Video Camera 230/12V AC

Computer PC

Free

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page 15

EN

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