score sheet the bead-box game tm note: production lot size 50 beads per operator per day inspector...

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Score Sheet The BEAD-BOX GAME tm Note: Production Lot Size 50 Beads Per Operator Per Day G am e Player D ay of D raw Sum mary Em ployee N am e 1 2 3 4 5 Total A ve R ange Totalallplayers A verage Inspector (1) ___________________ Recorder: ___________________ Inspector (2) ___________________ Supervisor: __________________ Chief Inspector: _________________ Production Mgr:: ______________ Customer: ______________________ Plant Mgr:: __________________ Trademarks and copyright (C) 1994, Michael Arthur Johnson -- Page 43

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Page 1: Score Sheet The BEAD-BOX GAME tm Note: Production Lot Size 50 Beads Per Operator Per Day Inspector (1) ___________________ Recorder: ___________________

Score SheetThe BEAD-BOX GAME tm

Note: Production Lot Size 50 Beads Per Operator Per Day

Game Player Day of Draw Summary

Employee Name 1 2 3 4 5 Total Ave Range

Total all players

Average

Inspector (1) ___________________ Recorder: ___________________

Inspector (2) ___________________ Supervisor: __________________

Chief Inspector: _________________ Production Mgr:: ______________

Customer: ______________________ Plant Mgr:: __________________

Trademarks and copyright (C) 1994, Michael Arthur Johnson -- Page 43

Page 2: Score Sheet The BEAD-BOX GAME tm Note: Production Lot Size 50 Beads Per Operator Per Day Inspector (1) ___________________ Recorder: ___________________

WORKERS IN THE “RED BEAD FACTORY”

6 WILLING WORKERS. Must be willing to put forth best effort. Continuation of job depends on performance

2 INSPECTORS. Experience not necessary. Inspector must be able to distinguish RED from WHITE. Must be able to count to 20.

1 CHIEF INSPECTOR. Same requirements as for inspector.

1 RECORDER. Must be able to write and add.

Page 3: Score Sheet The BEAD-BOX GAME tm Note: Production Lot Size 50 Beads Per Operator Per Day Inspector (1) ___________________ Recorder: ___________________

The Fourteen Obligations of Top Management

1. Create constancy of purpose for improvement of product and service.

2. Adopt the new philosophy.

3. Cease dependence on inspection to achieve quality.

4. End the practice of awarding business on the basis of price tag alone. Instead, minimize total cost by working with a single supplier.

5. Improve constantly and forever every process for planning, production, and service.

6. Institute training on the job.

7. Adopt and institute leadership.

8. Drive out fear.

9. Break down barriers between staff areas.

10. Eliminate slogans, exhortations, and targets for the work force.

11. Eliminate numerical quotas for the work force and numerical goals for management.

12. Remove barriers that rob people of pride of workmanship. Eliminate the annual rating or merit system.

13. Institute a vigorous program of education and self-improvement for everyone.

14. Put everybody in the company to work to accomplish the transformation.

Dr. W. Edwards Deming