scorpion fitting

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  • 8/3/2019 Scorpion Fitting

    1/4

    PART NO.

    FIT KITS

    FEATURES

    BIKE

    YEAR

    NOTES

    scorpion-exhausts.com

    FITTING INSTRUCTIONS 1/4

    NOTE: ENSURE SCORPION SYSTEM IS CLEAR OF MOVING PARTS AND ALL ORIGINAL FUNCTIONS WORK CORRECTLY.

    1 2 x Oval Silencers SC 125

    2 4 x M8 x 25mm Washers (Z017.10825)

    3 2 x 40-43mm Band Clamps (Z016.10007)

    4 2 x M8 x 20mm Cap Head Bolts (Z017.10072)

    5 2 x M8 x 17mm Washers (Z017.10831)

    6 2 x Silencer Straps (z028.10209)

    7 2 x rubber Straps (Z029.10022)

    8 2 x M8 x 16mm Capheads (Z017.10808)

    9 2 x Mounting Brackets (Z015.20947)

    10 Connecting Pipe CP 456

    11 47-51mm Band Clamp (Z016.10003)

    12 2 x M8 Nyloc Nuts (Z017.10062)

    13 2 x Black End Rings (Z007.30926)

    14 Photographic Fitting Instructions

    E-MARK ROUND

    E-MARK OVAL SI-87 e4 2387 9

    ISSUE NO. 8

    DATE 17/12/09

    AUTHORISED S.Northrop

    CHECKED

    SUZUKI GSR 600

    2006 - ON

    iTEM 13 TO FIT IN BLACK CAST END CAP IF db KILLER IS REMOVED.

    REMOVAL OF db KILLER INVALIDATES E MARK APPROVAL, REFITTING WILL RE-

    VALIDATE APPROVAL

    SI - 87

    OVAL Z039.11059

    DB KILLER Z038.10121

    Box: PLOCK 1

    A B

    C D

    A) Remove seat using key

    B) Remove black plastic side panels

    rom both sides o the bike

    C) Remove grab rail Bolts x3

    D) Remove plastic seat cowling

    Bolts x6

    13

    13

    13

    2

    46

    7

    12

    9

    3

    24

    6

    7

    5

    8

    10

    11

  • 8/3/2019 Scorpion Fitting

    2/4

    PART NO.

    FIT KITS

    FEATURES

    BIKE

    YEAR

    NOTES

    scorpion-exhausts.com

    FITTING INSTRUCTIONS 2/4

    SUZUKI GSR 600

    2006 - ON

    iTEM 13 TO FIT IN BLACK CAST END CAP IF db KILLER IS REMOVED.

    REMOVAL OF db KILLER INVALIDATES E MARK APPROVAL, REFITTING WILL RE-

    VALIDATE APPROVAL

    SI - 87

    OVAL Z039.11059

    DB KILLER Z038.10121

    Box: PLOCK 1

    E) Remove plastic seat cowling

    Bolts x6

    F) Remove plastic trim rom both

    sides o silencer

    Bolts x2 on each side

    G) Remove heatshield rom under

    header pipes (Bolts x2)

    H) Pull back o retaining pin

    I) Disconnect rear light unit

    electrical connector block

    J) Remove rear light retaining

    bolts x4

    K) Careully thread the loose

    connector and wire back through

    the rame and completely remove

    the whole unit

    L) Loosen all ront header bolts (x8)

    a universal joint on a socket drive

    is very helpul or this task

    CONTINUED FROM OVERLEAF:

    E F

    G H

    I J

    K L

  • 8/3/2019 Scorpion Fitting

    3/4

    PART NO.

    FIT KITS

    FEATURES

    BIKE

    YEAR

    NOTES

    scorpion-exhausts.com

    FITTING INSTRUCTIONS 3/4

    SUZUKI GSR 600

    2006 - ON

    iTEM 13 TO FIT IN BLACK CAST END CAP IF db KILLER IS REMOVED.

    REMOVAL OF db KILLER INVALIDATES E MARK APPROVAL, REFITTING WILL RE-

    VALIDATE APPROVAL

    SI - 87

    OVAL Z039.11059

    DB KILLER Z038.10121

    Box: PLOCK 1

    M) Remove bolt in ront o catalyst

    holding exhaust system.

    N) Remove bolt supporting

    exhaust system in sub-rame and

    loosen the clamp retaining the

    silencer

    O) Remove both side bolts

    supporting silencer (x2)

    P) Remove rear bolt supporting

    silencer.

    This now allows the whole exhaust

    system to be lowered clear o therear sub-rame

    Q) Pull the silencer careully back

    o the exhaust outlet and remove

    completely

    R) To remove the OE heatshield,

    frst locate the nut in ront o the

    underseat tray and remove its

    associated bolt rom the underside

    S) Remove the other two bolts

    retaining the OE heatshield

    T) Completely remove the OE

    heatshield exposing the underseat

    tray and the adhesive heat

    protection

    CONTINUED FROM OVERLEAF:

    N

    O P

    R

    S T

    Q

    M

  • 8/3/2019 Scorpion Fitting

    4/4

    PART NO.

    FIT KITS

    FEATURES

    BIKE

    YEAR

    NOTES

    scorpion-exhausts.com

    FITTING INSTRUCTIONS 4/4

    SUZUKI GSR 600

    2006 - ON

    iTEM 13 TO FIT IN BLACK CAST END CAP IF db KILLER IS REMOVED.

    REMOVAL OF db KILLER INVALIDATES E MARK APPROVAL, REFITTING WILL RE-

    VALIDATE APPROVAL

    SI - 87

    OVAL Z039.11059

    DB KILLER Z038.10121

    Box: PLOCK 1

    U) Fit Scorpion connecting pipe

    to the o.e. section with clamp but

    leave loose.

    V) Fit silencer brackets ensuring

    orientation is correct (let hand

    side bracket is shown)

    W) Fit silencer onto Scorpion

    pipework with clamp but leave

    loose. Loose ft silencer strap.

    X) Repeat step W on opposite side

    o bike.

    CONTINUED FROM OVERLEAF:

    V

    W X

    I

    U