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Automax Heavy Duty Scotch Yoke Pneumatic Actuators

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Page 1: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

Automax Heavy DutyScotch Yoke Pneumatic Actuators

Page 2: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

Automax has a complete range of scotch yoke, heavy dutyrotary actuators, with a unique bearing design to provide higherefficiencies and longer life.

• Double acting or spring return.

• Suitable for on/off or control applications.

• Pressure ranges from 2.7 to 7 bar pneumatic.

• Torque Outputs: Standard design from 740 to 19000 Nm at 5.5 bar.

• Failsafe clockwise or counter-clockwise (field reversible).

• Gear, jackscrew, hydraulic snubber and hydraulic operated override options.

• Positioner, switchbox, filter/regulator, solenoid(s), etc. can be fitted as options.

R2, RM3 & RM4 SeriesPiston Seals The pneumatic series actuators utilise 'O' ring sealsfor RM3/4 series and quad seals for R2 series. These seals haveproven their dependability over years of trouble-free service.

Piston Rods and Rod Bearings Large diameter piston rods are guided and supported by extra long bronze bearings. The rods are ground, high strength steel with a hard chrome plating polished to a mirror finish of 4 to 8 microns.

Scotch Yoke The slot in the scotch yoke mechanism is precisionmachined. The yoke pin is induction hardened and chrome platedand the yoke pin rollers are hardened steel.

Output Shaft Top accessory shaft has NAMUR slot, and optionalposition indicator. Male output drive.

Cylinder The cylinders are honed to a micro finish with a hardchrome plating.

Needle Bearings and Seals Automax is the only actuator with precision drawn cup needle bearings at the torque shaft journals. The bearings significantly increase torque output and cycle life, while providing near frictionless rotary movement.The seals protect the needle bearings from external dirt andcorrosion, while the bearings’ rigid design prolongs seal life.

Housing with Identical Mounting Pads This unique one piecehousing assures accurate alignment of both torque shaft andpiston rod. Valve and accessory mounting pads are located on topand bottom of the body, providing easy change of fail direction andoptional mounting of gear override.

Spring Module The spring module is an easily removable, welded cartridge.

1

2

3

4

5

6

7

7

5123

4

8

- 2 -

8

6

RM3 Spring Return Fail Clockwise actuator.

Page 3: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

Piston Seal and Wearband The R5 series actuator utilises quadseals in conjunction with a piston wearband. The quad sealsprovide a low friction, long lasting seal, proven dependable foryears of trouble free service. The wearband provides additionalalignment and support for the piston seal.

Piston Rods and Rod Bearings Piston rods are guided and supported by self lubricating bronze bearings. The rods areground, high strength steel with a hard chrome plating, polishedto a mirror finish.

Scotch Yoke The slot in the scotch yoke mechanism is precisionmachined. The yoke pin is induction hardened and chrome platedand is supported at the top and bottom by a guide slot in thehousing. The yoke pin rollers are hardened steel.

Output Drive Top accessory drive has NAMUR slot, and optionalposition indicator. Female output drive.

Cylinder The cylinders are honed to a micro finish with a hardchrome plating.

Bearings and Seals Large diameter bronze/PTFE bearings providea smooth, low friction surface for the yoke journal. The sealsprotect the bearings from external dirt and corrosion, while thebearings’ rigid design prolongs seal life.

Housing with Identical Mounting Pads This unique one piecehousing assures accurate alignment of both torque shaft andpiston rod. Valve and accessory mounting pads are located on topand bottom of the body, providing easy change of fail direction andoptional mounting of gear override. Additional mounting pads areavailable on the side of the body for mounting accessories.

Spring Module The spring module is an easily removable, welded cartridge.

R5 Series1

2

3

4

5

6

7

8

- 3 -

The R5 series, with a torque range of 16700 to 56300 Nmcomplements the upper range of the R2, RM3 and RM4 seriesand will satisfy all your complete quarter-turnautomation needs.

• Double acting or spring return.

• Suitable for on/off or control applications.

• Pressure ranges from 2.7 to 7 bar pneumatic.

• Torque Outputs: Standard design from 16700 to 56300 Nm at 5.5 bar.

• Failsafe clockwise or counter-clockwise (field reversible).

• Gear, hydraulic snubber and hydraulic operated override options.

• Positioner, switchbox, filter/regulator, solenoid(s), etc. can be fitted as options.

R5 Dual cylinder Spring Return Fail Counter-clockwise actuator mounted on

DN900 metal seated high-performance butterfly valve.

5123

8

7

4

6

Page 4: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

Torque Outputs (Nm) - R2, RM3 & RM4 SeriesDouble Acting Spring Return

Air Supply Pressure - barModel Torque

2.8 4 5.5 7R205 Break 379 541 744 947

Run 214 306 420 535R206 Break 562 803 1104 1405

Run 317 453 624 794R207 Break 778 1112 1529 1946

Run 440 628 864 1099R208 Break 1028 1469 2019

NARun 581 830 1141

RM310 Break 1561 2230 3066 3902Run 882 1260 1732 2204

RM312 Break 2293 3276 4505 5734Run 1296 1851 2545 3239

RM314 Break 3159 4513 6206NA

Run 1785 2550 3506RM316 Break 4158 5940

NA NARun 2349 3356

RM414 Break 4589 6556 9014 11472Run 2592 3703 5092 6481

RM416 Break 6087 8696 11957 15218Run 3439 4913 6755 8597

RM418 Break 7786 11122 15293 19464Run 4398 6283 8640 10996

RM420 Break 9684 13834 19021NA

Run 5471 7815 10746RM422 Break 11781 16830

NA NARun 6656 9508

Torque Characteristics

- 4 -

Air Supply Pressure - barModel Torque

2.8 4 5.5 7R205SR Pneumatic Break 266 370 517 656

Pneumatic End 147 197 277 349Spring Break 259 382 519 665Spring End 140 209 280 358

R206SR Pneumatic Break 374 532 736 956Pneumatic End 202 293 429 496Spring Break 382 541 717 963Spring End 209 302 411 503

R207SR Pneumatic Break 515 724 1013 1271Pneumatic End 276 418 553 658Spring Break 519 717 1008 1329Spring End 280 411 548 715

R208SR Pneumatic Break 680 935 1323 1700Pneumatic End 373 475 710 935Spring Break 665 1008 1329 1660Spring End 358 548 715 894

RM310SR Pneumatic Break 1062 1478 2067 2640Pneumatic End 583 789 1033 1230Spring Break 1038 1528 2152 2824Spring End 559 838 1118 1414

RM312SR Pneumatic Break 1497 2128 2943 3826Pneumatic End 807 1094 1534 1946Spring Break 1528 2242 3053 3892Spring End 838 1208 1644 2012

RM314SR Pneumatic Break 2060 2897 4052 5084Pneumatic End 1026 1488 2173 2631Spring Break 2152 3053 4071 5315Spring End 1118 1644 2191 2862

RM316SR Pneumatic Break 2737 3739 5292Pneumatic End 1328 1860 2840

NASpring Break 2824 4071 5315Spring End 1414 2191 2862

RM414SR Pneumatic Break 3124 4345 6078 7626Pneumatic End 1717 2231 3319 4132Spring Break 3051 4580 6046 7787Spring End 1644 2466 3287 4294

RM416SR Pneumatic Break 4080 5609 7938 10134Pneumatic End 1966 2850 4445 5474Spring Break 4261 6046 7787 10094Spring End 2147 3287 4294 5434

RM418SR Pneumatic Break 5164 6965 10047 12911Pneumatic End 2405 3472 5387 7159Spring Break 5477 7787 10094 12544Spring End 2717 4294 5434 6792

RM420SR Pneumatic Break 6443 8869 12320 15939Pneumatic End 3684 4208 6568 8752Spring Break 6046 9692 12544 15572Spring End 3287 5031 6792 8386

RM422SR Pneumatic Break 7480 10889 14740Pneumatic End 3986 5138 7554

NASpring Break 7787 11681 15572Spring End 4294 5930 8386

Page 5: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

Torque Outputs (Nm) - R5 SeriesDouble Acting Spring Return

Air Supply Pressure - barModel Torque

2.8 4 5.5 7R514DA Break 8486 12123 16669 21215

Run 5057 7224 9933 12642R516DA Break 11169 15956 21940 27923

Run 6656 9508 13074 16639R518DA Break 14210 20301 27913 35525

Run 8468 12097 16633 21170R51414DA* Break 17251 24645 33887 43129

Run 10280 14686 20193 25700R520DA Break 17609 25156 34590 44023

Run 10493 14990 20612 26233R51614DA* Break 19935 28478 39158 49837

Run 11879 16970 23334 29697R522DA Break 21366 30523 41969 53415

Run 12732 18188 25009 31829R51616DA* Break 22618 32312 44428 56545

Run 13478 19254 26474 33695R524DA Break 25480 36400 50051

NARun 15183 21691 29825

R51816DA* Break 25659 36656 50402NA

Run 15290 21843 30034R51818DA* Break 28700 41000 56376

NARun 17102 24432 33594

R52020DA* Break 35498 50711NA NA

Run 21153 30218

Example: A model RM310 spring return (FCW) with 4 bar (60 psi) air supply and Viton seals would be: RM310SR60VNOTE: In some instances (*) the R5 actuator has a second cylinder. e.g. R52214SR has both 22 and 14 cylinders.

How to Order (Select Bold Type Code from each column that applies)

Model Cylinder Bore Size Type Spring Size Override Temperature Material / Coating

R2 05 - 5" Dia.06 - 6" Dia.07 - 7" Dia.08 - 8" Dia.

RM3 10 - 10" Dia.12 - 12" Dia.14 - 14" Dia.16 - 16" Dia.

RM4 14 - 14" Dia.16 - 16" Dia.18 - 18" Dia.20 - 20" Dia.22 - 22" Dia.

R5 14 - 14" Dia.16 - 16" Dia.18 - 18" Dia.20 - 20" Dia.22 - 22" Dia.24 - 24" Dia.

Torque Characteristics See Page 4.

DA - Double Acting Blank - DA Blank - None Blank - Standard Blank - Standard; -30° to 85°C Epoxy primer

SR - Spring Return, Fail 40 - 2.8 bar (40 psi) J - Jackscrew (Nitrile seals). with Acrylic Clockwise (standard) air supply top coat

SO - Spring Return, Fail V - High Temp.Counter-Clockwise 60 - 4 bar (60 psi) Other override options -20° to 150°C Other coating/options(reverse acting) air supply avaliable. Consult (Viton seals). available. Consult

Technical Sales. Technical Sales.80 - 5.5 bar (80 psi) L - Low Temp.

air supply -50° to 85°C (Flourosilicone seals,

100 - 7 bar (100 psi) heat treated body) air supply

- 5 -

Air Supply Pressure - barModel Torque

2.8 4 5.5 7R516SR Pneumatic Break 18057

Pneumatic EndNA NA NA

10128Spring Break 16728Spring End 10037

R518SR Pneumatic Break 9500 12762 17897 23174Pneumatic End 4685 6846 9976 13336Spring Break 8873 12568 16728 20664Spring End 4741 7541 10037 12399

R520SR Pneumatic Break 11363 16025 22088 28953Pneumatic End 6456 8198 12305 17020Spring Break 10332 15745 20664 24966Spring End 6199 9054 12399 14980

R522SR Pneumatic Break 13708 20357 26749 35164Pneumatic End 7744 12313 14926 20804Spring Break 12568 16728 24966 30004Spring End 7541 10037 14980 18002

R524SR Pneumatic Break 16229 23749 31650 42195Pneumatic End 8392 13883 17466 25320Spring Break 15745 20664 30004 35156Spring End 9054 12399 18002 21094

R52214SR* Pneumatic Break 19846 27676 37531 50642Pneumatic End 11827 15806 20889 31228Spring Break 16728 24966 35156 40194Spring End 10037 14980 21094 24116

R52416SR* Pneumatic Break 24158 34205 47703Pneumatic End 14271 19893 28436

NASpring Break 20664 30004 40194Spring End 12399 18002 24116

Page 6: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

X TAP x Y DEEPON Z BOLT CIRCLETYPICAL BOTH SIDES

DETAIL ‘X’

END OF STROKESTOP BOLT

KEYWAYRM3,RM4 ONLY

ON

AA TAPS x BB DEEPCC HOLES ON DD DIA BOLT CIRCLETYP BOTH SIDES

ON REVERSE SIDE ONLY(*SHOWN OUT OF POSITION)

HH

G

R

S

G

GG

KEYWAYR2, RM3 AND RM4

AB

32.0

RM3

4 HOLES 1/4-20 UNCx 7.9 DEEP, EQUI-SPACED

AS SHOWN 90.5 P.C.D

2 HOLES 1/4-20 UNCx 9.6 DEEP

X TAP Y DEEPON Z BOLT CIRCLETYPICAL BOTH SIDES

TOP OF RETAINER PLATETO TOP OF SHAFT K

MOUNTING SURFACE

P TY

PICI

AL

MR2

OD (

DA)

OD (

SR)

JJ

FAIL CLOCKWISE ACTUATOR SHOWN (FAIL COUNTER-CLOCKWISE ACTUATOR

HAS SHAFT INVERTED)

Dimensions - R2, RM3 & RM4 Series

- 6 -

R205 737 838 146R206 965 171R207 813 965 1016 197R208 838 965 1016 1041 222RM310 824 869 934 1009 275RM312 869 919 984 1069 340RM314 934 984 1054 1089 375RM316 1009 1054 1089 N/A 440RM414 1245 1380 1460 1350 390RM416 1406 1460 1350 1355 440RM418 1505 1350 1355 1435 480RM420 1460 1335 1435 1405 540RM422 1350 1395 1405 N/A 596

Model A C H JDA SR40 SR60 SR80 DA SR40 SR60 SR80SR100

ENPTSR100

B D GGNPTFF

NPTHH

NPTJJ

232 71

125

165 252 294.5 N/A N/A410

N/A

183 1/4 1/414651 232 232232

209177.5 N/AN/A89

355

325325

325

355N/A

325

76.2 83 N/A

76.2 105

1

1/2

114.5 147.51 1/2

503

649 472

668

840

820

432 762762 813

114.3 355355

410

410410

F

1 1/2

N/A

1

G

Page 7: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

X TAP Y DEEP ON Z BOLTCIRCLE TYPICAL BOTH SIDES

KEYWAYKEY T WIDE x V, W LONG

E F

FF

C

H

E

JJ

RM4

1 HOLE M6x 12.0 DEEP R FULL

4.044.00 4.8

25.0

DETAIL ‘X’

NOTE:

• All dimensions are in millimetres.

• Actuator shown in full clockwise

position.

• Pressure at port FF or GG will result

in counter-clockwise rotation, pressure at

port HH or JJ will result in clockwise

rotation (reverse for counterclockwise

actuators).

• Orientation of ancillaries e.g.

switchboxes, may be indexed 90º.

Weights (Kg)Model Volume (Litres)

DA SR40 SR60 SR80 SR100R205 2.3 56 84 86 88 90R206 3.3 60 90 92 93 101R207 4.4 65 97 99 106 108R208 5.8 70 103 111 112 116RM310 9 131 192 197 203 211RM312 13 153 220 225 233 241RM314 17.7 181 254 261 269 302RM316 23 220 300 308 340 N/ARM414 25.2 302 410 427 439 511RM416 33 347 471 484 530 556RM418 41.7 409 546 618 592 645RM420 51.5 471 655 684 707 716RM422 62.3 611 824 848 856 N/A

- 7 -

Size AA BB CC DD K L M N P R S T V W X Y Z

R2 5/8 UNC 25 4 146 25 8.5 57 50.8 15.5 43.6 108 12.7 12.7 40 M6 7.9 90.5RM3 M16 28 8 190.5 33.3 9.0 108 63.5 14.5 56.5 127 18 11 90 M6 20 111RM4 M24 29 8 279 35 12.7 127 95 22.0 85 203.2 28 16 100 M10 35 182.6

Page 8: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

Dimensions - R5 Series

DModel A A* B C

40 60 80 100 125 150 175 200E

R516SR 1137 N/A 429 N/A N/A N/A N/A 2007 2134 2451 2451 2451 406R518SR 1143 N/A 480 N/A 1930 1816 2007 2134 2451 2451 2451 2451 406R520SR 1146 N/A 530 N/A 1778 2070 2134 2451 2451 2451 2451 N/A 406R522SR 1156 N/A 588 N/A 1816 2007 2451 2451 2451 2451 N/A N/A 406R524SR 1168 N/A 648 N/A 2070 2134 2451 2451 2451 N/A N/A N/A 406R52214SR 1156 1826 588 375 2007 2451 2451 2461 N/A N/A N/A N/A 406R52416SR 1168 1851 648 429 2134 2451 2451 N/A N/A N/A N/A N/A 406

DETAIL ‘X’

DETAIL ‘Y’

A*

AD

SR

8 HOLES 1.1/4-7 UNC x 31.8 DEEPON 356.0 DIA BOLT CIRCLE(2 POSITIONS)

KEYWAYKEY 44.45 WIDE x 38.1, 270.0 LONG

0 177.8 x 270.0 DEEPRECESSED 7.4 FROM BOTH FACES

8 HOLES 1/4-20 UNC x 8.0 DEEP(2 POSITIONS)

133.35

OE

415.5

15.0

15.0

133.35

133.

3513

3.35

15.0

15.0

194.

6

455.

7

FAIL CLOCKWISE ACTUATOR SHOWN (FAIL COUNTER-CLOCKWISE ACTUATOR

HAS NAMUR TOP INVERTED)

END OF STROKESTOP BOLT

- 8 -

Page 9: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

Weights (Kg)Model Volume (Litres)

DA SR40 SR60 SR80 SR100R514 53 423 N/A N/A N/A N/AR51414 106 544 N/A N/A N/A N/AR516 69 484 N/A N/A N/A 925R51614 122 605 N/A N/A N/A N/AR51616 139 665 N/A N/A N/A N/AR518 88 535 879 904 977 1025R51816 157 717 N/A N/A N/A N/AR51818 175 769 N/A N/A N/A N/AR520 108 588 923 1022 1079 1161R52020 217 875 N/A N/A N/A N/AR522 131 664 1032 1105 1236 1310R52214 184 N/A 1227 1357 1485 1559R524 156 785 1218 1275 1431 1485R52416 225 N/A 1457 1613 1741 N/A

Model A B B* C D

R514DA 1122 443 N/A 375 N/AR51414DA 1122 N/A 1122 375 375R516DA 1135 443 N/A 429 N/AR51614DA 1135 N/A 1122 429 375R51616DA 1135 N/A 1135 429 429R518DA 1143 443 N/A 480 N/AR51816DA 1143 N/A 1135 480 429R51818DA 1143 N/A 1016 480 480R520DA 1146 443 N/A 530 N/AR52020DA 1146 N/A 1146 530 530R522DA 1156 443 N/A 588 N/AR524DA 1168 443 N/A 648 N/A

NOTE:

• All dimensions are in millimetres.

• Actuator shown in full clockwise position.

• Pressure at port GG will result in counter-clockwise rotation,

pressure at port HH will result in clockwise

rotation (reverse for counter-clockwise actuators).

• Orientation of ancillaries e.g. switchboxes, may be indexed 90º.

- 9 -

1 HOLE M6x 12.0 DEEP R FULL

DETAIL ‘X’

4.044.8

50.0

25.0

39.8

4.00

25.0

4 HOLES 1/2-13 UNC x 19.0 DEEP(2 SIDES)

215.9

C SQ

B SQ

140.

2

44.45

88.9

36.0

88.9

140.

2

DETAIL ‘Y’

HH3/4 NPT

GG3/4 NPT

CL

Page 10: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

252631

2343

33

211

45

6 738

14

15

1337

11

28

32336

24

27

222 3034

20

12

19

1718

1639

4041

42

44 46

29

45 8 9 10 35

Parts & Materials

* Parts Included in Seal Repair Kit

R2, RM3 & RM4 Series

StandardItem Description Materials Quantity

1 Housing Ductile Iron 12 Piston Rod Bearing Bronze 23 Piston Rod Steel / Chrome 14 Yoke Ductile Iron 15 Yoke Pin Steel 16 Yoke Pin Roller Steel 27 Yoke Pin Retaining Ring Steel 28 Inspection Cover Steel 19 Inspection Cover Screw Steel 610 Inspection Cover Lockwasher Steel 611 Spring Cartridge / Rod Cover Steel 112 Torque Shaft Bearing Steel 213 Bearing Retainer Plate Steel 214 Bearing Retainer Screw Steel 815 Bearing Retainer Lockwasher Steel 816 Stop Bolt Steel 217 Stop Bolt Lock Nut Steel 218 Stop Bolt Washer Steel 219 Yoke Key Steel 120 Torque Shaft Steel 121 * Piston Rod Seal Nitrile 122 Adaptor Steel 123 Cylinder Steel / Chrome 1

StandardItem Description Materials Quantity

24 Piston Steel 125 Piston Bolt Steel 126 Piston Bolt Lockwasher Steel 127 Tie Rod Steel 428 Tie Rod Locknut Steel / Nylon 429 Endcap Steel 130 * Pressure Cylinder Seal Nitrile 131 * Piston Cylinder Seal Nitrile 132 * Piston Face Seal Nitrile 133 * Adaptor Bolt Thread Seal Nitrile / Steel 434 * Adaptor Gasket - Pressure Side Fibre 135 * Inspection Cover Gasket Fibre 136 Breather Plug Bronze 137 * Bearing Retainer Gasket Fibre 238 * Torque Shaft Seal Nitrile 239 * S.C./ Rod Cover Gasket Fibre 140 Bolt (Rod Cover) - D.A. Only Steel 441 S.C./ Rod Cover Nut Steel 442 S.C./ Rod Cover Lockwasher Steel 443 Adaptor Bolt - Pressure Side Steel 444 Position Indicator (Not Shown) Steel 145 Position Indicator Bolt (Not Shown) Steel 246 Position Indicator Lockwasher (Not Shown) Steel 2

- 10 -

Page 11: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

R5 Series

* Parts Included in Seal Repair Kit

StandardItem Description Materials Quantity

1 Body Ductile Iron 12 Piston Rod Bearing Bronze 13 Piston Rod Carbon Steel 14 Yoke Ductile Iron 15 Yoke Pin Carbon Steel 16 Yoke Pin Roller Alloy Steel 47 Rod Stud Alloy Steel 18 Body Cover Ductile Iron 19 Body Cover Bolt Carbon Steel 1210 Body Cover Lockwasher Carbon Steel / Zinc 1211 Spring Cartridge Carbon / Alloy Steel 112 Yoke Bushing Steel / Teflon / Bronze 213 Indicator Plate Carbon Steel 114 Indicator Plate Bolt Carbon Steel 315 Indicator Plate Lockwasher Carbon Steel / Zinc 316 Stop Bolt Alloy Steel 217 Stop Bolt Locknut Carbon Steel / Zinc 218 * Stop Bolt Thread Seal Steel / Nitrile 219 Piston Wear Band Teflon 120 Accessory Coupler Carbon Steel 121 Piston Rod Seal Nitrile 122 Adaptor Carbon Steel 123 Cylinder Carbon Steel / Chrome 1

StandardItem Description Materials Quantity

24 Piston Carbon Steel 125 Piston Bolt Carbon Steel 126 Piston Bolt Lockwasher Carbon Steel / Zinc 127 Tie Rod Carbon Steel 428 Tie Rod Locknut Carbon Steel 429 Endcap Carbon Steel 130 * Pressure Cylinder Seal Nitrile 231 * Piston Cylinder Seal Nitrile 132 * Piston Face Seal Nitrile 133 * Adaptor Bolt Seal (Not Shown) Nitrile 334 * Adaptor Gasket Gasket Material 235 * Body Cover Gasket Gasket Material 136 Breather Plug Brass / Nitrile 137 * Indicator Plate Gasket Gasket Material 138 * Yoke Seal Nitrile 239 Coupler Bolt Carbon Steel 140 * Coupler Gasket Gasket Material 141 Adaptor Nut Carbon Steel 1642 Adaptor Lockwasher Carbon Steel / Zinc 1643 Adaptor Stud Carbon Steel 1644 Position Indicator (Not Shown) Carbon Steel 145 Position Indicator Bolt (Not Shown) Carbon Steel 146 Position Indicator Roll Pin (Not Shown) Alloy Steel 3

- 11 -

284

38

26

2 2136

27

325

8 9 10 35

12

1

17

1816

7

37

292324

1931

3222

305

61415

45 46

20

44

39

40

1334 33

4142

4311

Page 12: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

Engineering DataSpeed of OperationMany factors determine the speed of operation. The actuator speedmay be increased or reduced using control equipment and/ormodification of the actuator. For further details please consultTechnical Sales.

Air Fail Safe SystemsIn certain applications these systems are economic alternatives tospring return actuators. Each receiver is sized for the conditionsencountered. e.g. size of actuator and number of operating cyclesrequired.

CoatingsStandard coating for the actuator is epoxy primer with acrylic top coat.Specialist coatings are available on request.

All actuators are factory lubricated, but must still be protected from the elements and stored indoors with the ports plugged toprevent contamination from foreign matter. If stored and the actuatorhas not been stroked for a period of time the seals may take a 'set'.Cycling the actuator several times will re-energise the seals.

RM3/RM4 actuators are supplied with lifting lugs to assist withhandling. These are positioned on top of the spring cartridge andadaptor plate.

NB. This is not to be used to lift complete valve/actuator assembly.Intended for lifting of the actuator only.

Actuator service life is extended by using clean, dry air. Lubricated airmay be used for high cycle applications However, it is not normallyrecommended as this may reduce the life of the positioner (if fitted).

For maintenance, a kit is available. Parts indicated with asterisks (*) inthe parts listing form part of the seal repair kit. Complete maintenanceinstructions will be provided.

CAUTION: Never attempt to disassemble the spring cartridge module.If there is a faulty spring, the spring cartridge module must bereplaced as a complete unit.

Storage, Installation and Maintenance

Stroke Adjustment102º (6 degrees at either end).

For correct porting or positioningof the open and close positions ofthe valve or driven component,finite adjustment is achievedusing the actuator’s stop bolts.

TemperatureStandard: -30º to +80ºC

Beyond this range special seals and lubricants are normally required.

High Temperature: -20º to +150ºCLow Temperature: -50º to +85ºC

PressureEach actuator is designed with ample safety factors. However, theyshould not be pressurised beyond the maximum values given for eachmodel in the torque tables.

- 12 -

6º6º

6º 6º

102º

Page 13: Scotch Yoke Pneumatic Actuators - StartseiteHeavy+Duty+english.pdf49c3b… · Scotch Yoke Pneumatic Actuators. ... Needle Bearings and Seals Automax is the only actuator with precision

Gear Manual Override Dimensional Data

Accessory Mounting Dimensions

ØE

DC

F

G

A

B

Jackscrew Manual Override Dimensional Data

B

ØA

Model A B

RM310 450 1040RM312 450 1040RM314 750 1105RM316 750 1105RM414 750 1348RM416 750 1348

NOTE:

• Typical dimensions shown, will vary for other sizes and spring configurations.

• Handwheel diameters are sized on 23Kg rimpull force.

Model A B C D E F G

RM314SR60 160 97 76.5 459 600 147 321RM414SR60 170 97 114.5 484 600 259 377

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3-15 psi Pneumatic Signal

Air Supply

Hydraulic Pump

4/3 Valve

4-20mA Signal

Positioner Air Supply

Accumulator Tank

4/2 Solenoid Valve

Check Valve

Air Supply

4/2 Valve

5/2 Solenoid Valve 3/2 Solenoid Valve

Double Acting with Solenoid Valve

Flow DiagramsSpring Return with Solenoid Valve

Spring Return with Pneumatic Positioner Double Acting with Pneumatic Positioner and I/P Transducer

Double Acting with Hydraulic Override Double Acting with Pneumatic and Electric ‘Failsafe’ (FS#2)

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1

2

Heavy Duty Actuator

‘4S’ Mounting Kit

1

2

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An example of our ancillary range to meetexacting customers requirements

The ‘4S’ mounting kit (Safe - Short - Stroking -System) with unique key.

This valve to actuator mounting kit enablespartial stroking of the valve/actuator assemblyto check its status, with peace of mind thatthere will be no danger of adversely affectingthe process conditions. Inherent safety isachieved with a unique key matched to themounting kit.

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ItalyFlowserve SpaVia Prealpi, 3020032 Cormano(Milano)Tel: +39 (0)2 663251Fax: +39 (0)2 6151863

United KingdomFlowserve Flow Control (UK) Ltd.Burrell RoadHaywards HeathWest Sussex RH16 1TLTel: +44 (0)1444 314400Fax: +44 (0)1444 314401

GermanyFlowserve LimburgIm Großen Rohr 2D-65549 Limburg/LahnTel: +49 (0)6431 9661 0Fax: +49 (0)6431 9661 30

Flowserve Flow Control GmbHRudolf-Plank-Str. 2D-76275 EttlingenTelephone: +49 (0) 72 43/103-0Fax: +49 (0) 72 43/103-222

BeneluxFlowserve Flow Control B.V.Rechtzaad 174703 RC RoosendaalTel: +31 (0)165 598800Fax: +31 (0)165 555670

Flowserve Fabromatic B.V.Wetering 23451 BM VleutenTel: +31 (0)30 6771946Fax: +31 (0)30 6772471

Asia Pacific HeadquartersFlowserve Pte Ltd.No. 12 Tuas Avenue 20Singapore 638824Tel: +65 (0)68623332Fax: +65 (0)68624940

USAFlowserve Springville Operation1350 Mountain Springs ParkwaySpringville, Utah 84663-0903Tel: +1 (0)801 489 8611Fax: +1 (0)801 489 2682

To find your local Flowserve representative:

For more information about Flowserve Corporation,visit www.flowserve.com

FCD AXEBR1002-02 Printed in Germany

Due to continuous development of our product range, we reserve the right to alter the dimensions and information contained in this leaflet as required.Information given in this leaflet is made in good faith and based upon specific testing but does not, however, constitute a guarantee.