scott brownlee - dairy transport logistics - improving the efficiency of nz’s import and export...
DESCRIPTION
Scott Brownlee delivered the presentation at the 2014 New Zealand Rail conference. The 2014 New Zealand Rail conference explored issues that would help to secure the economic development of New Zealand. With a focus on new projects and balanced funding, this event discussed ways to ensure the seamless growth of the next 10 years. For more information about the event, please visit: http://www.informa.com.au/nzrailconference14TRANSCRIPT
Making the most of our nationwide logistics network
Improving the efficiency of NZ’s import and
export supply chains New Zealand Rail Conference – June 2014
Scott Brownlee
Chief Executive DTL
Making the most of our nationwide logistics network
DTL at a Glance
• A cargo owner
• Outsourced freight manager
• No physical logistics assets
• People, data and technology
• South to north cargo flows
Optimisation Value Creation Partnerships
Safety and Compliance
Customers Carriers
Making the most of our nationwide logistics network
Our Rail Network
• Series of closed loops
• High volumes, long distances
• Not time critical
• Good access to rail
• 20 train services a day
• 6 main rail hubs
• 10 rail served satellite sites
Kauri
Hamilton
Whareroa
Darfield
Mosgiel
CHC IFH
‘closed loop’ Land based Consolidation
Future Freight Hubs
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Focus on Compliance
• 61 NCR’s YTD
• 140,000 containers YTD
• 0.04% fail rate = best in class
• 69% of NCR’s are temperature
fails
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Centralised Container Management
• Central visibility to manage
constraints
• 99.8% container supply
• Contributing to a 19%
increase in product onto rail
over last 2 years
CCM - Overview
Container
Ordered
Container
Released
Container
Delivered to
Pack Site
Container
Inspected
Container
Packed
Container
Delivered to PoA
DTL
Fonterra Pack Sites
DTL
Box Co / CT Site
Ship Cos
Kotahi
DTL
Kiwi Rail
TptCos
Fonterra Pack Sites
Fonterra Pack Sites
DTL
Kiwi Rail
TptCos
DTL
Box Co / CT Site
Ship Cos
Kotahi
% Containers Ordered within std. Lead times
% Container Release Attainment by Box
Co
% Containers Delivered by agreed Gate-in date
– incl. correct mode
% Containers failing inspection
– by Ship Co
% Container Pack Schedule
Attainment
% Containers Delivered to PoA within port cut-
off criteria
Process KPI’s
Daily DTL DMS Sessions Run by DTL with 3rd Parties contributing to
container supply
Daily Fonterra Site DMS Sessions
Outputs from DTL DMS feed Fonterra Site
DMSDaily KPIs used to manage quick fix aimed at
minimising operational impact of failureWeekly trend analysis used to manage service
delivery and to drive process improvement
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Physical Network Improvements
• 50% reduction in
mainline derailments in
the last two years
• Exponential decrease
over last 10 years
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
A Joint Approach = An Efficient and Productive Network
• Good access to assets
• Taking a network approach
• Managing flows end to end
• Central coordination and
visibility
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Emerging markets – dairy on the rise
1. Growth rates represent forecast compound annual growth rates. Current volumes are represented by the area of the circles displayed
2. Although strong growth in demand is expected in India, it is expected that the ability to supply into India will continue to be constrained by relatively high barriers to trade for dairy products
Source: Fonterra estimates
MENA
2%
4%
10%
India2
7%
7%
China
4%
2%
LATAM
2%2%
ANZ
1%
1%
Nth America
<1%
1%
Europe
<1%
Outlook to 20201
ASEAN
2-3%
4%
Demand Growth Supply GrowthDemand Volume Supply Volume
Opportunity
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Global trends – driving need for change
• NZ is a long way from markets
• Lacking scale and flexibility
• Imbalance of trade flows
• Bigger ships must be full ships
• Infrastructure investment required
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Competitiveness – built on efficiency
• Consolidating freight to fill ships
• Integrating IMEX/domestic networks
• Match service requirements
• Taking an end to end view
• We must collaborate
Without freight owner/ stakeholder collaboration, there is a risk of an increase in waste and costs across the entire supply chain.
Co
sts
per
TEU
Ship Size
LANDSIDE COSTSwithoutcollaboration
LANDSIDE COSTSwith collaboration
OCEAN COSTS
Co-ordinated Import, Export & Domestic Flows
Napier
(Multi carrier – Med Vessels)
Current Future
-9%
$/MT
-9%
$/MT
Transit Premium 3-4 Days
Closest Port
(1 carrier – Small Vessels)
Current Future
Baseline
$MT
Baseline
$/MT
Transit Premium 7-10 Days
Tauranga
(Multi carrier – Big Vessels)
Current Future
-16%
$/MT
-29%
$/MT
Transit Premium 0 Days
Intermodal
Freight Hub
Whareroa
Auckland
(Multi carrier – Big Vessels)
Current Future
-16%
$/MT
-29%
$/MT
Transit Premium 0 Days
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Collaboration – making it sustainable
• Build freight owner network
• Aggregate complimentary freight – smooth flows
• Optimise backloads - Increase utilisation
• Container Triangulation
• Increase commitments
• Support infrastructure investment
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Intermodal – closing the loops
• Two closed loops in NI
• Import/Export triangulation
• Export/domestic utilisation
• Connected at Intermodal Freight Hub
• Close to ports
• Close to other cargo owners
Auckland IFH
Customer DC
(AKL)
Fonterra DC
(LNI)
Customer DC
(LNI)
Port
Export
Pack
Cross-dock
CT
Site
Fonterra Product; DC to Intermodal to IFH to Export Pack to Port
Customer Product; DC to IFH to Intermodal to DC/Store
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Imports / Exports – Capacity
• Import / Export Loop
• 50% more volume
• Rail corridor infrastructure largely in place
• Work required at both ports
• Intermodal exchange required
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Export / Domestic Exchange
• Product to container model
• Intermodal containers
• Complimentary cargo
• Train schedules are the key
IFH / Export Pack
PNTH
WROA PHTA
Customer / Freight Forwarder
South – Depart Auckland 1930
4 ½ hrs. travel time each way 1 ¼ hrs. travel time each way
1500 train departs Whareroa
Arrive Auckland 0730
Afternoon Train departs for Whareroa and Pahiatua
North – Depart PNTH 2000 Arrive PNTH 0600 hrs.
12hr turnaround
Proposed train plan
NO CHANGE NO CHANGE
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Taking a Network Perspective
• Not just about a freight hub
• Managing freight flows
• Network modelling
• Partnerships to bring modelling to life
– Government for rail infrastructure
– Cargo owners for volume
– Investors for interchange assets
– KiwiRail for operations
Making the most of our nationwide logistics network Making the most of our nationwide logistics network
Doing what we do well
• KiwiRail to focus on strengths
• Industry collaboration to further improve
• Take a long term approach
Making the most of our nationwide logistics network
Thank You