sealing for tomorrow’s environment

Sealing for Tomorrow’sEnvironmentQuality / Innovation / Service

KLINGER MIDDLE EAST GASKET

FACTORY L.L.C

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Located in Abu Dhabi, the capital of United Arab Emirates, since 2001. The Klinger name is renowned

and trusted throughout the whole world, having a huge understanding of sealing products used in a

wide range of applications.

Having a built reputation upon quality, reliability and innovation the factory is well equipped with the

latest technology machines like water-jet cutting machine, Laser marking machine, Dot-marking

machine CNC machines & CNC cutting machines to produce high quality gaskets according to interna-

tional standards. Klinger Middle East Gasket Factory is certified to API 6A , ISO 9001:2015,ISO 14001:2015 & OHSAS 18001:2007

Current Customers Include…

KLINGER MIDDLE EAST a leader manufacturer of sealing products...

Certificates Include…

Product Range

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Spiral Wound Gaskets

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Spiral Wound Gaskets

Technical Details

ASME B16.47 A (MSS SP 44) 26

ASME B16.47 B (API 605)

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Mica

usually

1000

Kammprofile Gaskets“Maxiprofile”

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Asbes tos - Free SealingProducts

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Asbes tos - Free SealingProducts

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SEMI-METALLICGASKETS

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Metal Jacketed Gaskets

Metal Jacketed gaskets are the most basic type of semi-metallic gaskets combining the high pressure suitability

and blow out resistance of metallic materials with the improved compressibility of soft materials. Metal jacketed

er an economical seal where sealing faces are narrow and can be produced in a variety of shapes,

making them a good option for heat exchanger jointing.

gurations and suited

to a wide range of applications. For improved sealing performance the gaskets can be partially or completely

covered.

Metal Jacketed and corrugated gaskets can be manufactured to suit a range of chemical environments by the

selection of a suitable alloy jacket or core. The following materials are available:

Types of Metal Jacketed Gaskets

General Properties• Economical

• Easy to handle and install

• Suitable for high temperatures

anges

• Good blow-out resistance

Applications• Heat exchangers

• Exhaust gases

• Valve bonnet gaskets

Double Jacketed Double Jacketed Corrugated (Soft Filler)

ller encapsulated by a metal jacket

and insert. Designed for use on high temperature and

pressure applications

The reduced contact area of the construction enhances

compressive characteristics making it more suited to

anges are uneven.

Single Jacketed

Fully Enclosed

single jacket for use in applications where the width

does not permit the use of a double jacketed gasket.

Klinger Maxigraph

Corrugated steel with Soft Facing Layer

Comprises a single corrugated core faced with either PTFE

or Graphite dependant on application. The soft facing

layer provides the gasket with a high level of tightness

while the core gives the gasket both resilience and

integrity. Used in variety of applications including heat

exchangers, valve bonnet application and small recess gaps.

flanges


Klinger Double Jacketed Type 100

Klinger Double Jacketed Type 108

Applications:

• Used for boilers and heat exchangers, suitable for narrow sealing

faces.

Typical Properties:

• Economical, basic with added strength from metallic jacket

• Metal jacket provides increased gasket stability and blow-out

resistance

• Chemical resistance to a wide range of media can be accommodated

by selection of a suitable metal

cations:

Standard materials : Soft Iron / high temperature millboard

Max. temperature : 400ºC

Max. pressure 100 bar

Thickness: 3.0mm (standard)

Applications:

• Used for boilers and heat exchangers, suitable for narrow sealing faces

• Used to create a more stable gasket than laminated graphite materials

for large applications

Typical Properties:

le gaskets for lower pressure,

lower criticality applications

• Medium pressure gasket with a wide seating stress range

• Excellent tightness at low bolt loads

cations:

Material : 316L / Graphite



Thickness: Core: 3.0mm (standard)

Facing: 0.5mm

Klinger Maxigraph

Applications:

• Vessel applications with narrow seating widths

• Pipeline applications

• Suitable for a wide range of application temperatures

Typical Properties:

• Corrugated metallic core provides the gasket with improved handling

characteristics over graphite laminates

• Corrugations on the core create high stress regions to allow excellent

sealing properties even with low gasket loads

• Provides greater recovery properties than graphite laminate gaskets

cations:

Material : 316 / Graphite



Thickness: 2.5mm (standard)

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Outside diameterInside diameterShape per standard indexType NumberThicknessMaterials (meral or metal filler)Bar sizeRadiiDistance from centre line ofgasket to centre line of bars.

Soft Iron, Soft Steel, StainlessSteel 304, 321, 316, 410, Copper,Brass, Monel, Chrome, AluminumIncoloy, Titanium, Inconel, Nickel

Non Asbestos, PTFE, Exfoliated Graphite.

Gasket Shape Index

Jacket Material

Ordering Information Material Availability

Soft Fillers

Metal Ring Joint Gaskets“RTJ”

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Metallic Ring Joints

shore petrochemical

applications. They are precision-engineered components designed to be used in conjunction with precision-

The gasket material is selected on a number of grounds; primarily chemical compatibility with the media and

ange

ange facing.

ange types, these are:

Type Nominal Pipe Size Class Ratings

Type R Oval and Octagonal

1/2” to 24”

26” to 36”

1 1/2” to 20”

300 to 900 ASME B16.20 Series A

150 to 2500 ASME B16.20

API 6A

Type RX

1 1/2” to 24”

26” to 36”

1 1/2” to 20”

720 to 5000 ASME B16.20

300 to 900 ASME B16.20 Series A

API 6A

Type BX 1 11/16” to 21 1/4” 5000 to 20000 ASME B16.20

MaterialStandard RTJ Hardness

(Brinell) cation

Duplex - S31803

Titanium - TI

Common Materials

Klinger Type R Oval

Applications:

• Used for high pressure applications.

Typical Properties:

• High integrity seal at high pressures

anges

cations:

Material : Soft Iron


Max. pressure: Up to Class 2500

Metal Ring Joint Gaskets“RTJ”

Klinger Type R Octagonal

Applications:

• Used for high pressure applications.

Typical Properties:


anges

• An improvement on the original oval RTJ design

cations:




Klinger Type RX

Applications:

• Used for high pressure applications

• Interchangeable with Type R Octagonal joints

Typical Properties:


anges

increasing internal pressure

• Can be drilled to create “SRX” ring joint for subsea installation

cations:




Klinger Type BX

Applications:

• Used for high pressure API applications.

Typical Properties:

increasing internal pressure

anges

• Can be drilled to create “SBX” ring joint for subsea installation

cations:



Max. pressure: Up to Class 20,000

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We are the exclusive agent in Abu Dhabi for Garlok pipeline technologies GPT(PSI/Pikotek). Flange isolating kits are designed to minimize the effects of electro chemicalerosion and isolate sections of the pipework.

Each kit comprises of:• One insulating gasket• One insulating sleeve per bolt• Two insulating and two plated steel washers per bolt.

Flange Isolating Kits

Rubber-Steel Gaskets

The Main Types of Isolating Flange Kits are:

VCS

A high reliability gasket used mainly for isolating purposes in Very Critical Services.

VCFS

A Very critical fire safe version was created by taking a standard VCS configuration and adding a secondary sealing element that is capable of maintaining a seal while subject

to a 15000F fire. The VCFS had fully passed the API 6FB, 3rd Edition fire test.

VCSID

A Very critical service Inside Diameter Seal introduces an internal, machined PTFE seal at the bore of the existing VCS design platform to ensure an extremely tight seal and a resistance to effects from internal pressure or aggressive media.

Gasket profiles Cross-section

WG

WG2

WS

WL

WL-HT

Rubber-steel gaskets have amassed a wide range of appli-cations in sealing technology. Wherever the secure sealingof media with an exceptionally low leak rate, as well as lowbolt loads at relatively low temperatures is required, rubber-steel gaskets provide the optimal solution.

The steel support ring prevents a blow out of the gasket andincreases stability, allowing the rubber-steel gasket to behandled easily, even in difficult fitting conditions.

The rubber sealing material ensures a secure seal is cre-ated, even in uneven locations, as it has an excellent abilityto adapt to sealing surfaces.

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STORAGE OF GASKETS

Flange Surface Finish

A gasket is a precision item of equipment which more often than not contains a polymer binder. it requires correct

s torage conditions to ensure that it is not damaged or degraded when fitted.

Ideal s torage conditions are:- Shelf Life

Storage life can be as short as a fewweeks or as long as five years -depending on the gasket material and

the storage conditions.

We recommend that if the environment

as detailed above is employed then

gaskets should be examined everyyear to check their condition.

Richard Klinger Ltd have several non-

destructive tests which can determine

residual quality and we offer thesefacilities to all of our customers.

A dry atmosphere. Some materials(particularly cellulose based) arehygroscopic and consequently are

dimensionally unstable in damp

conditions.

20oC or below. The rate of

oxidation is directly related to theambient temperature and above

20oC some materials will harden

over a period of time. Lower

temperatures (e.g. fros ts) will notnormally harm gaskets. Avoid

localised heat such as steam pipes

or radiotors.

We typically recommend the following flange surface finish value for our gasketgrades used on s tandard pipe flanges.

3.2μm to 12.5μm Ra(125 μ.in to 500μ.in CLA)

3.2μm to 12.5μm Ra(125 μ.in to 500μ.in CLA)

3.2μm to 5.1μm Ra(125μ.in to 200μ.in)3.2μ Ra(125μ.in CLA)3.2μ Ra(125μ.in CLA)

Klingersil

(all grades above 1mm thickness)

Graphite Laminate

(SLS and PSM-AS above 0.8mm)

2. The Rz value is typically four times the Ra value.

Maxiflex CRIR spiral wound

gasket with graphite filler

(as described earlier)

- General duties

- Critical duties

- Vacuum duty

Note 1. For tongue and groove flange facings or for very thin gaskets (i.e. 0.4mm or below) a surface finish of 1.6μm to 6.3μm Ra (63 to 250 micro inch) is possible. We would never recommend a surface finish value below 1.6μm due to the negative effect of smoother faces on creep resistance of the gasket.

In the dark, Ultra-violet light in thesun’s rays can attack some gasket

materials and cause cracking and

embrittlement.

Avoid oil contamination (particularly

important for graphite gaskets)

Away from any electrical

discharge. Some electricalequioment (e.g. arc-welding )cancreate ozone gas- which has a

serious effect on many polymers.

Flat gaskets will give its best

perfomance if stored flat insteadof rolled, folded or hung on hooks.

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Technical Services

Gasket SelectionSelection of the correct gasket material is critical to the effective operation of a reliable joint . Klinger Middle East offers a material selection and applicationappraisal service to ensure the correct gasket is used from the first time to avoid unscheduled shutdowns and refits.

Klinger Middle East Technical Services Department can offer the most suitable gasket type for your applications, if you complete the form we will endeavourto offer material and gasket types to meet your requirements.

Design / Operating Conditions

Contact Details

Flange Details

Gasket Details

Gasket Selection Form

Medium :

Pressure (bar) :

Temperature (oC):

Temperature

Variation in service :

Service Fluid :

Flange Standards :

Flange materials :

Bolts :

Number :

Size :

Material / Grade :

First Name :

Last Name:

E-mail Address :

Company Name :

Telephone Number :

Fax Number :

OD of gasket (mm) :

ID of gasket (mm) :

Gasket thickness :

www.adosgasket.com

P.O Box 4015, Abu Dhabi, United Arab EmiratesFactory Tel. +9712- 554 0525, Fax +9712- 555 4577, Email: [email protected]

KLINGER MIDDLE EAST GASKET FACTORY L.L.C

sealing for tomorrow’s environment

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