Internationaler Automobilkongress AKJ

April 2014

SEAT Logistik-Baukasten

Ricard Soto Supply chain SEAT

SEAT S.A.

LOGISTIC PROCESS

01

02

03

INDEX

2

LOGISTICS: VISION & STRATEGY

SEAT S.A.

LOGISTIC PROCESS

01

02

03

INDEX

3

LOGISTICS: VISION & STRATEGY

507.500

13

14.000

Workforce

Sales revenues

Production (Cars)

Models

Deliveries

+10%

+12%

*Quelle: Informe Anual SEAT S.A 2014 (18.03.2015)

01 SEAT, S.A Facts and figures

4

BRATISLAVA BRATISLAVA

MLAD À BOLESLAV MLADÀ BOLESLAV

SEAT COMPONENTES SEAT MARTORELL SEAT BARCELONA

PALMELA PALMELA

Leon Altea Audi Q3 Ibiza

Toledo

Mii

Alhambra

/ 6 Production centers for SEAT models

/ 6 models - 13 Derivate

01 SEAT, S.A Car production centers

5

Products: Gearboxes for SEAT and VW Group

Capacity: 3.200 gearboxes/day

Workforce: 1.000

SEAT Componentes

Products: Press and Bodyshop parts for SEAT and Grupo VW

Capacity: 206.000 parts/day

Workforce: 1.100

SEAT Barcelona

SEAT Martorell

Products: / SEAT IBIZA, LEON, ALTEA / Audi Q3

Capacity: 2.300 cars/day

Workforce: 7.000

01 SEAT, S.A 3 production centers in Spain

6

SEAT Models in Martorell

PQ-25

A Seat Models – Martorell Factory

A0 Serie

711

units/day Ibiza Ibiza SC Ibiza ST

MQB

PQ-35

Leon

Altea Altea XL Altea Freetrack

Leon SC Leon ST A Serie

850

units/day

01 SEAT S.A.

7

C Seat Models - Produced in other VW Group Factories

MPV

Alhambra

A0 A00

Mii Toledo

B VW Group models- Martorell factory

SUV

550

units/day

AU-316

Audi Q3

01 SEAT, S.A

8

SEAT Models abroad and AUDI Models

01 SEAT, S.A Production centers of SEAT Models: mixes

9

191 161 145

123

99 136

20

11 5

20 107 104

0

50

100

150

200

250

300

350

400

450

500

550

2011 2012 2013 2014

357 377

[Tsd. Cars/year]

390

515 515 515 515

IBIZA

LEON / ALTEA

EXEO

Q3 +4% +6%

Production‘s figures, Martorell Factory

Capacity 2.300 cars/day

*

441

+12%

112

176

153

*

01 SEAT, S.A

10

01 SEAT, S.A

11

Production‘s figures, Martorell Factory

Trend 2015

SEAT S.A.

LOGISTIC PROCESS

01

02

03

INDEX

12

LOGISTICS: VISION & STRATEGY

Innovation Design and

Development Production Selling process

Customer

Value added chain

02 Logistic process

13

Aftersales service

Factory

Corporate Building

SEAT Sport

Spare parts

center

Technical developement center

14

SEAT Martorell layout

02 Logistic process

Assembly

Paintshop

Bodyshop

Pressshop

Production layout

15

02 Logistic process

LKW - Control

JIT/JIS Deliveries

Logistic facilities layout

Assembly warehouse

Railway

station

Distribution yards

Bodyshop warehouse

16

02 Logistic process

Outbound Inbound Inhouse

≈ 990 Trucks/day

► 110 Bodyshop

► 190 Assembly

► 690 JiT/JiS

+ 24 Waggons

≈ 42.900 m3 per day

► 35.000 m3 JiT/JiS CAT

► 3.200 m3 Spain

► 2.600 m3 Germany

► 1.900 m3 Rest Europa

► 200 m3 Rest World

Product complexity

► 36.000 Parts

► 40 JiT/JiS deliveries

Line feeding parameters

► 18.000 m2 Supermarket

► 440.000 Picks per day

► 5.175 Routes per day

76 Countries

► 60 % EU 6

► 29 % Rest Europe

► 11 % Rest World

Transport mix

► 7% Train

► 41% Trucks

► 52% Ship

(100% Shuttle train to BCN

port)

Facts & Figures

02 Logistic Process

17

SEAT S.A.

LOGISTIC PROCESS

01

02

03

INDEX

18

LOGISTICS: VISION & STRATEGY

19

/ Our Vision: Lean Logistic 2025

04 Logistics: Vision & Strategy

Building together the Logistic excellence

/ Standard process customer to customer

/ Full development of Lean tools

/ Innovative solutions

/ Create a Logistic network inside the Group

/ Fullfilment Logistic concepts

/ IT development inside the Group as a competitive leverage

2025

20

04 Logistics: Vision & Strategy

2025

21

04 Logistics: Vision & Strategy

2025

22