section 06065 - plastic materials lake sams club... · section 06065 - plastic materials . part 1...

UniSpec II - Store Planning 103009

SECTION 06065 - PLASTIC MATERIALS

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes: 1. Plastic Sleeve: Thermoplastic polyethylene pipe sleeves for steel pipe bollards. 2. Plastic Transition Strip (at Walk-In Freezer).

B. Related Sections: 1. Section 05500 - Metal Fabrications: Steel pipe bollards to receive plastic sleeves.

PART 2 - PRODUCTS

2.1 PLASTIC SLEEVES

A. Polyethylene thermoplastic (HDPE) molded sleeves, bollard sleeve, 52" high (field verify height) to fit 4” or 6" diameter pipe bollards as shown. Color as shown on the Drawings. 1. Ideal Shield, Detroit, MI, (313) 842-7290;e-mail: [email protected]. 2. Post Guard by Encore, Southfield, MI, (866) 737-8900, e-mail: [email protected].

2.2 PLASTIC TRANSITION STRIP (AT WALK-IN FREEZER)

A. Korlyte S-2-S by Parkland Plastics Incorporated, Middlebury, IN, (574) 825-4336 or (800) 835-4110. 1. Parkland Part Number PVC 1901M. 2. Factory cut to size: 3” x 3/4” x 8’. 3. Color: Tan.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Plastic Sleeves: 1. Install (2) beads of clear 100% silicone sealant by starting beads at opposite sides of top of bollard and

spiraling downward, making one complete revolution of bollard with each bead. 2. Slide sleeve over bollard seating sleeve in sealant. 3. Allow sealant to cure and verify sleeve holds fast to bollard. 4. Repeat installation if sleeve can be removed easily from bollard. 5. Do not install sleeves with manufacturer’s double sided foam tape.

B. Install plastic transition strip at locations and as shown on the drawings.

END OF SECTION

Club #6339 Crystal Lake, Illinois 06065-1 PR #2 November 6, 2009


[BLANK PAGE]


SECTION 06100 - ROUGH CARPENTRY

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes: 1. Blocking and nailers for roofing system and related metal flashings. 2. Preservative and fire resistive treatment. 3. Concealed blocking behind wall mounted items. 4. Structural panel products. 5. Non-structural panel products including the following:

a. Backing for electrical and telephone equipment. b. Panels concealed within gypsum board and metal stud partitions. c. Panels used as finish material; walls, ceilings, wainscots, and bases.

6. Panel product and framing for wood and wire mesh doors.

B. Related Sections: 1. Section 07240 - Exterior Insulation and Finish System: Finish over plywood sheathing at exterior signage. 2. Section 07620 - Sheet Metal Flashing and Trim; Optional Coping Detail.

1.2 REFERENCES

A. The publications listed below form a part of this specification to the extent referenced. Publications are referenced within the text by the basic designation only.

B. American Lumber Standards Committee (ALSC): 1. Softwood Lumber Standards.

C. American Plywood Association (APA): 1. Grades and Standards.

D. ASTM International (ASTM): 1. ASTM A123/A - Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products. 2. ASTM A307 - Specification for Carbon Steel Bolts and Studs, 60,000 psi Tensile Strength. 3. ASTM E84 - Test Method for Surface Burning Characteristics of Building Materials.

E. American Wood Preservers Association (AWPA): 1. AWPA C1 - All Timber Products - Preservative Treatment by Pressure Processes. 2. AWPA C2 - Lumber, Timber, Bridge Ties, and Mine Ties - Preservative Treatment by Pressure Processes. 3. AWPA C9 - Plywood Preservative Treatment by Pressure Processes. 4. AWPA C15 - Wood for Commercial-Residential Construction Preservative Treatment by Pressure

Processes. 5. AWPA C20 - Structural Lumber - Fire-Retardant Treatment by Pressure Processes. 6. AWPA C27 - Plywood - Fire-Retardant Treatment by Pressure Processes. 7. AWPA M4 - Care of Preservative Treated Wood Products. 8. AWPA P5 - Water Borne Preservatives.

F. National Forest Products Association (NFoPA): 1. National Design Specification for Wood Construction (and Supplement).

G. Department of Commerce (National Institute of Standards and Technology) - Product Standard (DOC): 1. DOC PS 1 - Construction and Industrial Plywood. 2. DOC PS 2 - Performance Standard for Wood Based Structural Use Panels. 3. DOC PS 20 - American Softwood Lumber Standard.


H. Southern Pine Inspection Bureau (SPIB): 1. Grading Rules.

I. Western Wood Products Association (WWPA): 1. Western Lumber Grading Rules.

J. Underwriters' Laboratories (UL): 1. UL FR-S Classification - Fire Retardant Treated Wood with Flame Spread Ratings of 25 or less in

accordance with ASTM E84. 2. UL 723 - Test for Surface Burning Characteristics of Building Materials.

1.3 SUBMITTALS

A. Closeout Submittals: 1. Letter of Certification:

a. Preservatives Treatment: For type specified, include certification by treating plant stating chemicals and process used, net amount of preservative retained and conformance with AWPA UCS U1 Commodity Standards (C9 and C15).

b. For water-borne preservatives, include statement that moisture content of treated materials was reduced to a maximum of 15% for plywood prior to shipment to project site.

c. Fire Retardant Treatment: 1) For type specified, include certification by treating plant stating chemicals and process used,

net amount of retardant retained and conformance with AWPA UCS U1 Commodity Standards Appendix H (Standards C-20 and C-27).

2) Include statement that moisture content of treated materials was 15 percent or less. 2. Submit Letter of Certification under provisions of Section 01770.

1.4 QUALITY ASSURANCE

A. Lumber Grading Agency: Lumber to be grade stamped by an agency certified by the Board of Review of the American Lumber Standards Committee (ALSC).

B. Plywood Grading Agency: Certified by APA.

C. Regulatory Requirements: Conform to applicable codes for fire retardant treatment of wood surfaces for flame/smoke ratings.

1.5 DELIVERY, STORAGE AND HANDLING

A. Provide proper facilities for handling and storage of materials to prevent damage to edges, ends and surfaces.

B. Keep materials dry. Stack materials off ground a minimum of 12 inches or if on concrete slab-on-grade a minimum of 1-1/2 inches, fully protected from weather.

PART 2 - PRODUCTS

2.1 MATERIALS

A. Lumber: DOC PS 20; S4S. Maximum of 19 percent moisture content, surfaced dry, No. 2 any species graded under WWPA grading rules or No. 3 Grade Southern Pine graded under SPIB grading rules.

B. Plywood Backing Panels: DOC PS 1, Exposure 1, Grade C Plugged veneer, fire retardant treated, thickness indicated but not less than 1/2 inch nominal thickness.

C. Nonstructural Panel: DOC PS 1 or PS 2, fire retardant treated plywood. 1. Type 1 (Interior): Grade C-D Plugged veneer, Exposure I, locations and thickness indicated on the

Drawings. 2. Type 2 (Exterior): Grade B-B veneer, Exterior, locations and thickness as indicated on the Drawings.


D. Structural Panels: DOC PS 1 or PS 2. 1. Plywood Wall Sheathing: Grade B-B veneer, Exterior for exterior, Exposure 1 for interior, span rating

required to support spacing indicated on Drawings. Thickness: Indicated on Drawings.

E. High Density Wood Fiber: 1. EnergyGuard High Fiberboard by GAF, (800) 766-3411. 2. Huebert Fiberboard Roof Insulation by Huebert Brothers Products, LLC, Booneville, MO, (816) 882-2704.

2.2 ACCESSORIES

A. Fasteners: Provide manufacturers recommended power tools for each type of fastener. 1. Nails, Spikes and Staples: ASTM A123, Galvanized for exterior locations, high humidity areas, and treated

wood; plain finish for other interior locations; size and type to suit application, unless otherwise noted. 2. Bolts, Nuts, Washers, Lag Screws, and Wood Screws: ASTM A307, Medium carbon steel; size and type to

suit application; galvanized for exterior locations, high humidity areas, and treated wood; plain finish for other interior locations, of size and type to suit application, unless otherwise noted.

3. Toggle Bolt Fasteners: For anchorage of non-structural items to hollow masonry. 4. Expansion Shield Fasteners: For anchorage of non-structural items to solid masonry and concrete. 5. Powder or Pneumatically Activated Fasteners: For anchorage of non-structural items to steel. 6. Manufacturers:

a. Hilti, Tulsa, OK, (800) 879-6000. b. ITW Buildex, Itasca, IL, (800) 323-0720.

7. Fasteners for Wood and Plywood to Light Gage Metal Framing and Metal Deck (up to 10 gage, 0.1345 inch): Self-drilling flat head wood-to-metal screws. a. Wood and Plywood Up to 3/4 Inch Thick:

1) Hilti: S-WD 8-18 x 1-15/16 PFH #3 Black Phosphated. 2) ITW: Traxx 10-16 #3 point. 3) Pre-drill wood if wood thickness is greater than 1/2 inch or use heavier fastener specified

below. b. Wood less than or equal to 1-1/8 inch thickness to 18 Gage (0.0478 inch) and 20 Gage (0.0359 inch)

Metal: 1) Hilti: S-WD 10-24 x 1-1/2 PWH #3 wafer head screw. 2) ITW: Traxx 10-16 #3 point. 3) Pre-drill wood if wood thickness is greater than 1/2 inch.

c. Wood less than or equal to 1-3/4 inch thickness to 16 Gage (0.598 inch) and Heavier Metal (less than or equal to 0.232 inches): 1) Hilti: S-WW 12-24 x 2-1/2 PFH #4 Wings. 2) ITW: Traxx 12-24 #4 Point with Wings.

d. Wood less than or equal to 2-inch thickness to 16 Gage (0.598 inch) and heavier metal (less than or equal to 1/4 inch): 1) Hilti: S-WW 1/4-20 x 2-3/4 PFH #4 Wings.

8. Fasteners for Structural Wood Members to Solid Grouted Masonry: Adhesive anchors, size and length as indicated on Drawings. a. Anchor adhesive: Cartridge type two-component adhesive for embedding anchors.

1) HIT HY-150 by Hilti Corp. 2) Epcon System, Ceramic 6 by ITW Ramset/Red Head. 3) Epoxy-Tie SET by Simson Strong Tie Co. Inc. 4) Substitutions: Not permitted.

9. Fasteners for Non-Structural Wood Members to Masonry: Masonry screw anchor with Phillips or Torx flat head, size and length as shown on the drawings. a. Hilti: Kwik-Con II fastener. b. ITW: Tapcon masonry anchor.

10. Alternate Manufacturers: Subject to compliance with project requirements, fasteners by alternate manufacturers of equal types to those specified may be provided.


2.3 WOOD TREATMENT

A. Preservative Pressure Treated Lumber: 1. Products and Manufacturers: Provide any of the following:

a. Wolman CCA by Arch Wood Protection, Smyrna, GA, (770) 801-6600. b. CCA Pressure Treatment by Hoover Treated Wood Products Inc., Thomson, GA, (800) .832-9663. c. SupaTimber by Chemical Specialties, Charlotte, NC, (800) 421-8661.

2. Treat lumber in accordance with AWPA USC U1 Commodity Specifications C2 except for lumber not in contact with ground and is continuously protected from liquid water may be treated according to USC U1 Commodity Specifications C31 with inorganic boron (SBX).

3. Preservative Chemicals shall be acceptable to authorities having jurisdiction and containing no arsenic or chromium where prohibited.

4. Kiln dry lumber after treatment to 15-19 percent moisture content. Do not use warped material or materials that do not comply with requirements for untreated material. Material to be painted or stained shall have knots and pitch streaks sealed as with untreated wood.

5. Mark lumber with treatment quality mark of an inspection agency approved by the ALSC Board of Review.

B. Fire Retardant Treatment: 1. Products and Manufacturers: Provide any of the following:

a. Dricon FRX (exterior) and Dricon FRT (interior), by Arch Wood Protection, Smyrna, GA, (770) 801-6600.

b. Exterior X (exterior) and Pyro-Guard (interior) by Hoover Treated Wood Products, Inc., Thomson, GA, (800) 832- 9663.

c. D-Blaze (interior) by Chemical Specialties, Charlotte, NC, (800) 421-8661. 2. Provide treated lumber and plywood bearing ULI FR-S classification or actual flamespread and smoke

developed ratings indicating compliance with extended 30 minute tunnel test in accordance with ASTM E84 or UL 723.

3. Comply with performance requirements in USC U1 Commodity Specifications Appendix H for Standards C20 (lumber) and C27 (plywood). a. Use Exterior type for exterior locations and where indicated. b. Use Interior Type A, High Temperature (HT) for enclosed roof framing and where indicated. c. Use Interior Type A, unless otherwise indicated.

4. Identify fire retardant treated wood with appropriate classification marking of testing and inspecting agency acceptable to authorities having jurisdiction.

5. For exposed items indicated to receive a stained or natural finish, use chemical formulations that do not bleed through, contain colorants, or otherwise adversely affect finishes.

6. After treatment, all lumber shall be dried to an average moisture content of 19 percent or less. 7. After treatment, plywood shall be dried to an average moisture content of 15 percent or less. 8. Chemicals used to treat material shall be free of halogens, sulfates, ammonium phosphate and

formaldehyde. 9. Treatment material shall provide protection against termites and fungal decay and shall be registered for

use as a wood preservative by the U. S. Environmental Protection Agency. 10. Submit evidence of local building code compliance and approval for proposed material.

C. Wood Requiring Treatment: 1. Lumber, Preservative Treated:

a. Nailers, blocking, stripping, and similar items in conjunction with roofing, flashing, and other construction.

b. Sills, blocking, furring, stripping, and similar items in contact with masonry or concrete. 2. Lumber, Fire Retardant Treated:

a. Interior partition framing, furring, blocking, nailers, and miscellaneous exposed wood at roofing system and wood exposed within the roof/ceiling assembly.


3. Interior Plywood, Fire Retardant Treated: a. Plywood used as finish material, walls, ceilings, wainscots and bases. b. Plywood backing for electrical and telephone equipment. c. Plywood concealed within gypsum board and metal stud partitions. d. Non-structural plywood wall sheathing at concealed spaces. e. Exposed to sight plywood surfaces.

4. Exterior Plywood, Fire Retardant Treated: a. Plywood used as sheathing, substrate, or parapet cap assembly.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine areas to receive rough carpentry work and verify following: 1. That installation of building components to receive rough carpentry work is complete. 2. That surfaces are satisfactory to receive work. 3. That spacing, direction and details of supports are correct to accommodate installation of blocking,

backing, stripping, furring and nailing strips.

3.2 SITE TREATMENT OF WOOD MATERIALS

A. Wood Treatment at Site: Comply with AWPA M4 for applying field treatment to cut surfaces of preservative treated lumber. 1. Use inorganic boron for items continuously protected from liquid water. 2. Use copper naphthenate for items not continuously protected from liquid water.

3.3 INSTALLATION

A. Set rough carpentry to required levels and lines, with members plumb, true to line, cut, and fitted. Fit rough carpentry to other construction; scribe and cope as needed for accurate fit. Locate furring, nailers, blocking, grounds, and similar supports to comply with requirements for attaching other construction. 1. Construct members of continuous pieces of longest possible lengths. 2. Do not splice structural members between supports, unless otherwise indicated.

B. Provide blocking and framing indicated and necessary to support facing materials, fixtures, specialty items, and trim. 1. Provide metal clips for fastening gypsum board or lath at corners and intersections where framing or

blocking does not provide a surface for fastening edges of panels. Space clips not more than 16 inches o.c.

C. Secure members in place with specified fastener. Select fasteners of size that will not fully penetrate members where opposite side will be exposed to view or will receive finish materials. Make tight connections between members. Install fasteners without splitting wood. Do not countersink nail heads unless otherwise indicated.

D. Wood Ground, Sleeper, Blocking, and Nailer: Install where indicated and where required for screeding or attaching other work. Form to shapes indicated and cut as required for true line and level of attached work. Coordinate locations with other work involved. 1. Attach items to substrates to support applied loading. Recess bolts and nuts flush with surfaces, unless

otherwise indicated. 2. Recess heads of fasteners below surface of wood members.

E. Wood Furring: Install level and plumb with closure strips at edges and openings. Shim with wood as required for tolerance of finish work.

F. Install firestopping complying with Section 07840 in concealed spaces with wood blocking, horizontally and vertically in accordance with drawings, minimum 2 inches thick where space is not blocked by framing members.



G. Tapered Wood Shim (edge strip) at Parapet Cap: 1. Provide shaped high density wood fiber or wood material as indicated at the optional Parapet Detail. 2. Shape wood material for continuous support of metal coping.

END OF SECTION

UniSpec II- Store Planning 052909

SECTION 06165 - FIBERBOARD PANELS

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes: 1. Tack (bulletin) boards.

1.2 REFERENCES


B. American Society for Testing and Materials (ASTM): 1. ASTM C209 - Test Methods for Cellulosic Fiber Insulating Board. 2. ASTM C954 - Steel Drill Screws for the Application of Gypsum Board or Metal Plaster Bases to Steel

Studs From 0.033 inches to 0.112 inches in Thickness. 3. ASTM C 1002 - Steel Self-Piercing Tapping Screws for the Application of Gypsum Panel Products or

Metal Plaster Bases to Wood Studs or Steel Studs. 4. ASTM D1037 - Test Methods of Evaluating Properties of Wood-Base Fiber and Particle Panel Materials. 5. ASTM E84 - Test Method for Surface Burning Characteristics of Building Materials.


A. Section 01600 - Material and Equipment: Transport, handle, store, and protect products.

1.4 PROJECT CONDITIONS

A. Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer. Do not install products under conditions outside manufacturer's limits.

B. Acclimatize panels to existing moisture conditions and for not less than 24 hours before installation. Comply with manufacturer's recommendations.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Fiberboard: Subject to compliance with requirements specified herein, provide fiberboard by the following. 1. Homasote Company, P.O. Box 7240, West Trenton, NJ 08628-0240, (609) 883-3300. 2. Substitutions: Not permitted.

2.2 MATERIALS

A. Homasote 440 Sound Barrier: Molded, recycled post-consumer paper, cellulose fiber structural panel. 1. Thickness: 1/2 inch. 2. Density: 26-28 pcf tested in accordance with ASTM C209. 3. Tensile Strength when tested in accordance with ASTM C209:

a. Parallel: 450-7000 psi. b. Transverse: 750-1,000 psi.

4. Hardness (Janka Ball): 230 lbs tested in accordance with ASTM D1037. 5. Water Absorption by Volume: When tested in accordance with ASTM D 1037:

a. 2 hour immersion: 5 percent maximum. b. 24 hour immersion: 15 percent maximum.

Club #6339 Crystal Lake, Illinois 06165-1 July 22, 2009


6. Expansion: 50 to 90 percent relative humidity, 0.25 percent in accordance with ASTM C209. 7. Thermal Resistance: When tested in accordance with ASTM C209 per ASTM C518:

a. R-value: 1.2. 8. Flame Spread: 76 to 200 tested in accordance with ASTM E84, Class III or C.

2.3 ACCESSORIES

A. Panel Fasteners: ASTM C954 and C1002, Type S-12 bugle head, corrosion-resistant self-drilling self-tapping steel screws; length as required to penetrate framing members 3/4" minimum.

B. Panel Adhesive: Latex-based paneling adhesive approved by fiberboard panel manufacturer.

C. Field Applied Paint Finish: Water-based acrylic enamel, semi-gloss, as specified in Section 09900 for wood substrates. 1. Color: White, or as directed by the Wal-Mart Construction Manager.

PART 3 - EXECUTION

3.1 PREPARATION

A. Prepare substrate in accordance with fiberboard panel manufacturer's recommendations.

B. Beginning of installation is acceptance of substrate.

3.2 INSTALLATION

A. Install where noted on the Drawings in accordance with manufacturer's instructions.

B. Install only clean, dry, undamaged panels.

C. Field Finishing: Refer to Section 09900.

END OF SECTION


SECTION 06200 - FINISH CARPENTRY

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes: 1. Interior standing and running trim. 2. Shelving.

B. Related Sections: 1. Section 06100 - Rough Carpentry: Panel product used as finish material on walls, ceilings, wainscots, and

bases. Lumber and panel products used for wood and wire mesh doors. 2. Section 06400 - Architectural Woodwork: Plastic laminate casework and wainscoting. 3. Section 09900 - Paints and Coatings: Opaque and transparent finishes.

1.2 REFERENCES


B. American Woodworking Institute (AWI): 1. AWI - Quality Standards.

C. American Plywood Association (APA): 1. APA - Grades & Specifications.


A. Section 01600 - Material and Equipment: Transport, handle, store, and protect products.

PART 2 - PRODUCTS

2.1 WOOD MATERIALS

A. Interior Standing and Running Trim : AWI Custom Grade; plain sawn, Grade II lumber. 1. Painted Finish: Closed-grain hardwood, any species. 2. Clear Sealed Hardwood: One of the following hardwood species. Use one species throughout.

a. Ash. b. Birch. c. Oak.

B. Shelving - Clear Sealer Finish: Fir or birch plywood with veneer core and sanded edges. 1. APA 5-ply A/C, 3/4 inch thickness at Stockroom shelving. 2. APA 5-ply A/B at other locations.

C. Panel Product for Finish Material on Walls, Ceilings, Wainscots, and Bases: See Section 06100.

2.2 HARDWARE

A. Fasteners: Size and type to suit application; galvanized for exterior and high humidity locations; plain finish at other locations.



2.3 FABRICATION

A. Fabricate to AWI Standards. 1. Standing and Running Trim: Custom Grade. 2. Wood Shelving with Clear Sealer: Economy Grade.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Install woodwork plumb, level, and straight without distortion; use concealed shims. Scribe and cut woodwork to fit adjoining work. Anchor woodwork items to nailers or blocking or directly to substrate using concealed fasteners.

B. Standing and Running Trim: Install with minimum joints, using maximum lumber lengths possible. Cope at returns; miter at corner.

C. Wood Shelving: Assemble units and install as indicated on Drawings.

D. Site Finishing: Refer to Section 09900.

END OF SECTION


SECTION 06400 - ARCHITECTURAL WOODWORK

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes: 1. Plastic Laminate Casework. 2. High Pressure Laminate (HPL) Wainscoting. 3. Thermoplastic Laminate Wainscoting. 4. Wall Cap: Pharmacy Privacy Wall.

B. Related Sections: 1. Section 06100 - Rough Carpentry: Lumber and panel products used for wood and wire mesh doors. 2. Section 07240 - Exterior Insulation and Finish System: EIFS Cornice Trim.

1.2 REFERENCES


B. American National Standards (ANSI): 1. ANSI A208.1 - Particleboard. 2. ANSI A208.2 - Medium Density Fiberboard for Interior Use.

C. Architectural Woodworking Institute (AWI): 1. AWI – Architectural Woodwork Quality Standards Illustrated. 2. AWI Architectural Woodwork Standards replaces the AWI Architectural Woodwork Quality Standards

Illustrated and the Woodwork Institute’s (WI) Manual of Millwork upon availability first quarter of 2009.

D. Engineered Wood Association (APA): APA - Grades & Specifications.

E. National Electrical Manufacturer's Association (NEMA): 1. NEMA LD3 - High-Pressure Decorative Laminates.


A. Inspect materials delivered and reject those not qualifying with requirements, those damaged in transit, or those that appear otherwise unsatisfactory.

B. Schedule delivery of items to installation areas that are in proper condition to receive them. Place items neatly and systematically to avoid damage, store in clean, dry, enclosed, and secure storage area.

PART 2 - PRODUCTS

2.1 LAMINATE MATERIALS

A. Manufacturers: Provide products as manufactured by the following as specified in the Color/Pattern Schedule below: 1. Formica Corporation, Indianapolis, IN, Contact: Megan Shaughnessy, (513) 786-3039. 2. Kydex, Bloomsburg, PA, (800) 325-3133 or (570) 389-5810, Ext 542, Donna Thompson, www.kydex.com. 3. Nevamar Decorative Surfaces, Hampton, SC, (800) 638-4380. 4. Pionite Decorative Surfaces, Auburn, ME, (800) 746-6483. 5. Wilsonart, Temple, TX, Contact: Richard Wylie, (972) 523-1027.


B. High pressure laminate (PL), NEMA LD3, color, pattern, and finish as indicated in this Section. 1. Exposed Horizontal Surfaces: GP-50. 2. Exposed Vertical Surfaces: GP-50. 3. Postformed Surfaces: PF-42. 4. Thickness: Nominal 0.050 inch thick.

C. Thermoplastic Laminate: Kydex 150, thermoplastic sheet by Kydex. 1. Thickness: 0.028". 2. Sheet Size: 48" by 96". 3. Texture/Finish: P-K, Cashmere. 4. Adhesive: As recommended and supplied by the sheet manufacturer. 5. Caulk: Color matched to thermoplastic sheet as recommended and supplied by the sheet manufacturer.

2.2 ACCESSORIES

A. Adhesives: Low VOC adhesive, as recommended by laminate manufacturer and suitable for shop or field application. 1. Toxicity/IEQ:

a. Comply with applicable regulations regarding toxic and hazardous materials. b. Comply with Green Seal Standard GS-36 for commercial aerosol adhesives. c. Comply with California’s South Coast Air Quality Management District (SCAQMD) Rule No. 1168

in areas where exposure to freeze/thaw conditions and direct exposure to moisture will not occur. In areas where freeze/thaw conditions exist or direct exposure to moisture can occur, then comply with California’s Bay Area AQMD Regulation 8, Rule 51 for containers larger than 16 oz. and with California Air Resource Board (CARB) for containers 16 oz or less.

2. Acceptable Products: Provide the following or equivalent as recommended by laminate manufacturer. a. Wilsonart 3000 Adhesive Series. b. Conbond C5800 Liquid or Cylinder. c. Bond Rite WC 75. d. Titebond.

B. Fasteners: Unless otherwise recommended by the manufacturer, use size and type to suit application, galvanized or stainless for exterior and high humidity locations, plain finish at other locations.

C. Metal Edge Trim: 1. Manufacturer: Macklanburg-Duncan, Oklahoma City, OK, (800) 654-0007. 2. Description: Extruded aluminum shapes, smooth surface, anodized finish. Size and type to suit

application. 3. Alternate Manufacturers: As approved by the Wal-Mart Construction Manager.

2.3 COLOR/PATTERN SCHEDULE

A. Provide one color where two or more are specified. Provide laminate specified below as applicable and as shown/scheduled on the Drawings. All PL designations are for HPL unless otherwise indicated. Colors shown in parentheses are generic color names. 1. PL-1 (Light Gray):

a. No. 692 Folkstone Celesta, by Formica. b. No. 4142-6 Grey Glace, by Wilsonart.

2. PL-2 (White): No. D354-60 Designer White, matte finish, by Wilsonart. 3. PL-5 (Gray):

a. No. 462 Contract Gray, matte finish, by Formica. b. No. D92-6 Dove Grey, by Wilsonart.

4. PL-6 (Light Tan): No. 4143-60 Neutral Glace, by Wilsonart.

B. Substitutions: Not permitted.


2.4 PLASTIC LAMINATE CASEWORK

A. Fabricate to AWI Standards. 1. Plastic Laminate Casework: Custom Grade, reveal overlay construction.

a. Exposed Surfaces: High pressure laminate, nominal 0.050 inch thick. b. Semi-Exposed Surfaces: High pressure laminate, nominal 0.028 inch thick. c. Concealed Surfaces: Mill option.

B. Panel Product Substrate for Laminate Clad Casework: Medium Density Fiberboard (MDF), ANSI A208.2, Grade MD or 45 lb density particleboard ANSI A208.1, Grade M-2.

C. Cabinet Hardware: 1. Base Cabinets:

a. Drawer Slides Knape & Vogt (KV) 1300 b. Drawer Lock KV 986 NP c. Shelf Standards KV 255ZC d. Shelf Supports KV 239

2. Doors: a. Wire Pull Ives 36 B26D b. Door Lock KV 986 NP c. Hinges Rockford Process IH 860 d. Magnetic Catches Ives 325 (A 92)

D. Fasteners: Unless otherwise recommended by the manufacturer, use size and type to suit application, galvanized or stainless for exterior and high humidity locations, plain finish at other locations.

2.5 MOLDED LAMINATE COUNTERTOP

A. Postformed plastic laminate on 3/4” particle core with waterfall edge trim and integral backsplash, all one-piece design, length and width as shown.

B. Manufacturer: Belanger Laminates VT, Inc., (800) 264-3440, similar to Belanger style 1000, 1100, or 2100. As distributed by Lowes (Model # 3526118) or Home Depot or equivalent by other manufacturers.

C. Color: Travertine or Sandstone.

2.6 LAMINATE WAINSCOT PANELS

A. Provide wainscot from either high pressure laminate (HPL) or thermoplastic laminate materials specified above as shown on the Drawings.

B. Corner Guards: Aluminum corner guards specified in Section 10260.

2.7 WALL CAP (PHARMACY PRIVACY WALL)

A. Manufacturer: Parkland Plastics Incorporated, Middlebury, IN, (574) 825-4336 or (800) 835-4110.

B. Wall Cap: 3/4 x 7” plastic cap with 1/4” x 1-1/2” trim as shown by Parkland Plastics. Color: Black.

C. Provide routed slot in top of cap as shown for aluminum glazing channel frame. Fixed, brushed aluminum frame is specified in Section 08800.

2.8 EIFS EXTERIOR CORNICE TRIM

A. Expanded polystyrene (EPS) foam molding for exterior cornice is included as a part of the Exterior Insulation and Finish System and is specified in Section 07240.



PART 3 - EXECUTION

3.1 GENERAL

A. Install items specified herein where and as shown on the Drawings.

3.2 PLASTIC LAMINATE CASEWORK

A. Install woodwork plumb, level, and straight without distortion, use concealed shims. Scribe and cut woodwork to fit adjoining work. Anchor woodwork items to nailers or blocking or directly to substrate using concealed fasteners.

B. Casework: Provide well fitting and smooth operating doors and drawers. 1. Install woodgrain laminate with grain oriented horizontally.

C. Countertops: Anchor plastic laminate countertops securely to base units.

3.3 LAMINATE WAINSCOT

A. Securely attach wainscot panels to substrate at locations shown on the Drawings.

B. Provide extruded aluminum trim at exposed vertical and horizontal edges of high pressure laminate (HPL).

C. Provide color matched caulk at corners and joints of thermoplastic laminate.

D. Install woodgrain laminate with grain oriented horizontally.

END OF SECTION


SECTION 06610 - GLASS FIBER REINFORCED PLASTIC

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes: FRP plastic coated panels and accessories.

1.2 REFERENCES


B. ASTM International (ASTM): 1. ASTM E84 - Test Method for Surface Burning Characteristics of Building Materials. 2. ASTM D256 - Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics. 3. ASTM D638 - Test Method for Tensile Properties of Plastics. 4. ASTM D790 - Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical

Insulating Materials.

PART 2 - PRODUCTS

2.1 FIBER REINFORCED PLASTIC COATED PANELS

A. Manufacturer: Provide panels FRP panel which meet or exceed the requirements specified herein. Manufacturers of FRP products and accessories specified herein shall be by one of the following: 1. Marlite, Dover, OH.

B. Substitutions: Not permitted.

C. Product Procurement: Reference paragraph Direct Purchase Products in Section 01600. 1. Fiber Reinforced Plastic Coated Panels specified herein shall be purchased by the General Contractor direct

from a pre-negotiated supplier as follows: a. Marlite, Grand Prairie, TX.. Contact: Travis Reese, (866) 660-6443.

D. Description: Fiber reinforced plastic coated panels, 0.09 inch thick.

E. Physical Characteristics: Meet the following minimum characteristics: 1. Flexural Strength: 8,500 psi per ASTM D790. 2. Tensile Strength: 5,000 psi per ASTM D638. 3. Izod Impact Resistance: 4 ft-lb/sq inch per ASTM D256. 4. Surface burning characteristics in accordance with ASTM E84 for Class C finish:

a. Flame Spread: Less than 200. b. Smoke Density: Less than 450.

5. United States Department of Agriculture (USDA): Approved for incidental food contact.

F. Finish: Embossed.


G. Color: Provide panels of color indicated on the Drawings:

FRP Designation Kemlite Glasteel Marlite

FRP 1 #85 White WL White P100 White

FRP 2 #70 Beige Beige P106 Beige

FRP 5 #83 Colonial White Almond P118 Almond

H. Wall Trim: Provide manufacturer’s standard matching wall trim including caps, division bars, inside and outside corners, edge, and other trim as required for a complete and finished installation. Provide trim in manufacturer’s standard colors to match panels provided.

I. Adhesive: Manufacturer's Low VOC Latex-Based Construction Adhesive suitable for gypsum board substrate. 1. Product: Titebond Solvent Free Fast Grab FRP by Franklin International.

a. Water resistant type, VOC less than 50 g/l.

J. Sealant: Manufacturer's Silicone Construction Sealant. 1. Product: MS 250 or MS 251 Silicone Sealant by Marlite or equivalent by any listed manufacturer.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine surfaces and adjacent areas where products will be installed and verify that surfaces conform to product manufacturer's requirements for substrate conditions. Do not proceed until unsatisfactory conditions have been corrected.

B. Beginning of installation indicates acceptance of substrate conditions.

3.2 PREPARATION

A. Prepare substrate for product installation in accordance with manufacturer's published instructions.

3.3 INSTALLATION

A. FRP Panels: 1. Install FRP wall panels in accordance with manufacturer's published instructions. 2. Prefit each wall panel before securing in place. Cut panels with carbide-tipped power saw or swivel-head

shear. 3. Provide manufacturer's recommended spacing between abutting panel ends, edges and trim. Provide

minimum 1/8 inch space around pipes, electrical fittings, obstructions and other items penetrating panels. Fill joints with sealant.

4. Install panels with edges vertical and plumb. Use maximum length pieces to provide minimum number of end joints. a. Align panel to panel vertical joints at inside and outside corner conditions.

5. Gypsum Board Substrate: Apply adhesive to gypsum board substrate and to panel backs as recommended by manufacturer with V-notch spreader. Provide 100 percent coverage of adhesive.

6. Install accessory panel trim pieces concurrently with installation of panels. Miter cut accessory panel trim at corners to provide smooth transition. Set trim attached to adjacent panel ends and edges and seal with sealant.

7. Seal corner seams, base and ceiling junctures, and junctures between panels and wall with sealant. Remove excess sealant during installation.

8. Provide sealant around all openings, corners, and joints.


3.4 FIELD QUALITY CONTROL

A. Inspect installation, accessories, and fastening to substrate.

END OF SECTION



[BLANK PAGE]



SECTION 06620 - SOLID SURFACING

PART 1 - GENERAL

1.1 SUMMARY

A. Section Includes: 1. Solid surfacing material for cabinet tops. 2. Substrate material for Pharmacy countertop.

1.2 REFERENCES


B. ASTM International (ASTM): 1. ASTM E84 - Test Method for Surface Burning Characteristics of Building Materials.

1.3 QUALITY ASSURANCE

A. Regulatory Requirements: 1. Surface Burning Characteristics in Accordance with ASTM E84:

a. Flame Spread: Less than 15. b. Smoke Density: Less than 255.

2. United States Department of Agriculture (USDA): Approved for incidental food contact.

1.4 DELIVERY, STORAGE, AND HANDLING

A. Deliver, store, protect, and handle products in accordance with provisions of Section 01600.

B. Store surfacing materials to prevent breakage and marring of surfaces in accordance with manufacturer’s printed instructions.

C. Provide protective coverings to prevent physical damage or staining following installation for duration of project.

1.5 SEQUENCING

A. Ensure that fabricators using products of this section are in possession of complete manufacturer’s instructions before beginning fabrication. Work should be performed by factory trained fabricators.

PART 2 - PRODUCTS

2.1 MANUFACTURER

A. Solid Surface Compression Molded Products: Provide products by the following manufacturer: 1. The Swan Corporation, St. Louis, MO, (314) 231-8148.

2.2 SOLID SURFACING MATERIAL

A. Product Description: Homogenous compression molded material composed of acrylic resins or polyester/acrylic resin blend, fire-retardant filler materials, fiber reinforcement, and coloring agents meeting the following requirements: 1. Nominal sheet thickness: 0.40 inch. 2. Approximate weight: 2 pounds per square foot.


B. Models as follows as shown on the drawings: 1. IT27145 (.40), 27 X 145, .40" thickness. 2. IT3698 (.40), 36 X 98, .40" thickness.

C. Colors shall be as follows as applicable as shown on the drawings: 1. SST1 - Tahiti Desert. 2. SST2 - Tahiti Gray.

2.3 COUNTERTOP SUBSTRATE (Pharmacy)

A. Substrate for solid surfacing countertop at locations shown in the Pharmacy shall be medium density fiberboard (MDF), ANSI A208.2, Grade MD or 45 lb density particleboard ANSI A208.1, Grade M-2. At the option of the Contractor, MDF made with binder containing no urea formaldehyde resin included and listed as one of the products below may be provided. 1. Flakeboard MDF, Flakeboard Company. 2. 440 Sound Barrier, Homasote. 3. NCFR (fire rated), Homasote. 4. Purekor MDF Board Plus, Panel Source International. 5. Medite II, Sierra Pine. 6. Medite FR (fire rated), Sierra Pine. 7. Skyblend, Roseburg Forest Products.

2.4 ACCESSORIES

A. Supply materials for installation of products as specified in manufacturer’s printed installation instructions including color matched silicon sealant and adhesives where applicable.

2.5 FABRICATION

A. Fabricate components in shop to the greatest extent practical to sizes and shapes indicated, in accordance with approved shop drawings.

B. Form joints between components using manufactures standard joint adhesive. Joints shall be inconspicuous in appearance and without voids.

C. Provide holes and cutouts for plumbing and bath accessories as indicated on the drawings.

D. Rout and finish component edges to a smooth, uniform finish.

E. All surfaces shall have a uniform finish.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine surfaces and adjacent areas where products will be installed and verify that surfaces conform to product manufacturer's requirements for substrate conditions. Do not proceed until unsatisfactory conditions have been corrected.

B. Beginning of installation indicates acceptance of substrate conditions.

3.2 PREPARATION

A. Preparation and Fabrication: Precondition surfacing materials and surfaces to receive surfacing materials in accordance with manufacturer’s printed instructions. Fabrication of seams and fixture mounting in accordance with factory fabrication manual. Work to be performed by factory trained specialists.


3.3 INSTALLATION

A. Install components plumb and level in accordance with approved shop drawings and manufacturer’s printed installation instructions.

B. Form field joints using manufacturers recommended adhesive, with joints inconspicuous in finished work.

C. Provide backsplashes and end splashes as indicated on the drawings. Adhere to countertop using manufacturers standard color matched silicone sealant.

D. Remove adhesives, sealants and other stains upon completion of installation per manufactures written instructions.

E. Protect surfaces from damage until project completion.

3.4 FIELD QUALITY CONTROL

A. Inspect installation, accessories, and fastening to substrate.

END OF SECTION


[BLANK PAGE]

section 06065 - plastic materials lake sams club... · section 06065 - plastic materials . part 1...

Documents