sed - aut brochure advanced ndt

7/31/2019 SED - AUT Brochure Advanced NDT

1/23


2/23

Advanced Ultrasonic Testing (involving different configurations of transducers and receivers, or enhancement with electronics, robotics,computing or imaging) can provide far greater detail, multi-dimensional data, and different types of information, leading to inferences and interpretations not available from conventional NDT methods.

No radiation hazard, no chemicals, no licensing;Very short inspection cycle time for higher production rate;Better detection and sizing accuracy, leading to lower rejection rate;Use of Engineering Critical Assessment (ECA) acceptance criteriawith measurement of vertical height and depth of indications,

reducing rejection rate;Real-time analysis from smart output display;Date and inspection reports on electronic support; andBetter control of welding process, also giving lower rejection rate.

Advantagesof AUT

AMSYCO utilizes the latest technology of whichequipment has over 170 systems deployed

globally; and it utilizes the Phased Arraytechnology since 2000.

The Equipment


3/23

Our system allows inspections to comply with the ASTM E-1961 code, and by inference, with theAPI 1104 standard. It also allows compliance with the DNV-OS-F101 standard, the offshore AUTcode.

Our equipment fits all configurations of circumferential welds:

any type of weld profiles:CRC-Evans, J-bevel, V-bevel, double V, X, etc.

typical pipe wall thickness:from 6 mm (0.25 in.) to more than 35 mm (1.4 in.)(options are available for thicker pipes )

typical pipe diameter:from 6 in. to more than 56 in.(options are available for smaller diameters)

pipe material:from standard carbon-steel to more complex configurations like Inconel,cladded pipe, seamless pipes with wall-thickness variation, etc.

The inspection cycle time is betweenand depending on the

type of weld, pipe diameter,location, and environment.

Our Phased Array systems are used in thelargest onshore and offshore pipeline

construction projects throughout the world.


4/23

Speed, flexibility and reliability.Less operator dependent.Cost- efficient and doesnt require consumables.

High speed electronic scanning without moving parts.Improved inspection capabilities through software control of beamcharacteristics.Inspection of multiple angles with single, electronically controlled probe.Greater flexibility for inspection of complex geometries.Inspections can be tailored to the weld profile, vessel geometry,and other inspection requirements.Combines scanning of ToFD and pulse-echo techniques.Can be performed in parallel with other activities.

Shows true depth image of defects which is much easier to interpretthan a waveform.Data can be saved, analyzed and re-displayed as required.No safety hazards.

ULTRASONICS PHASED ARRAY

A d v a n

t a g e s


5/23

PAUT Time RADIOGRAPHY Time

Calibration 30 min Preparation 2.0 hrs

Scanner Set Up 20 min Exposure 15 min

Data Acquisition 1.5 hrs Film Processing 30 min

Data Evaluation 30 min Film Interpretation 30 min

Reporting 20 min Reporting 30 min

Total Time 3.10 hrs Total Time 3.45 hrs P A U T

v s

R T

AMSYCO Phased Array Capabilities

SystemScanners for 2 and AboveAnalysis SoftwareModeling & Technique Devt Software

Data Acquisition3.8 Linear Meter Weld / Hour

Data EvaluationApprox 6 mtrs / hr (depending on weld quality)Comparison Sheet for PAUT and RTVessel Diameter 1.6 metersThickness 25 mmShooting Technique PanoramicSource Strength 35 Ci

SPEED TOFD-Weld Inspection up to 25 meters / hour regardless of given thickness . Phased Array-Weld Inspection up to 3.8 meters / hour regardless of thickness .

RELIABILITY Fast data acquisition and evaluation on a powerful, user friendly analysis software Tomoview . Testing can be done in parallel to other construction activities like fabrication and welding . No project delay for RT outstanding due to lower isotope activity, supply of isotopes,

permit regulations, and source movement regulations . Precise sizing of discontinuity of length, depth and height .

COST SAVINGS No cost on films and other expensive consumables

required as compared to conventional RT .

SAFETY No harmful radiation . No special safety requirements .

Vessel Diameter: Wall Thickness: Shooting Technique: Source Strength:


6/23

:

Code compliant inspections, ASME V, VIII, B31.3, API 1104 and others;

Safety No radiation health risk to personnel, no chemicals;

Can perform and display multiple angle and ToFD scans simultaneously;

Multiplexing of steered beams allows line scan to replace slower raster scans;

Flexibility Inspection from 33mm to 200mm wall thickness;

QA/QC principles upheld through electronic archiving of raw data.

ULTRASONICS PHASED ARRAY


7/23

AMSYCO is on the process of acquiringadditional Advanced NDT Equipment whichare ideal for the requirement of the clients!


8/23


9/23


10/23


11/23


12/23


13/23


14/23


15/23


16/23


17/23

AMSYCO is approved by ARAMCO to performAUT Services in Saudi Arabia!

Pipe Size (Diameter) Total Joints Completed24 3,504 30 52 32 60 36 2,700

Long Seams 24 Total Joints 6,340

Project Name: Khurais North & South Upstream Facilities ProjectProject Location: Khurais, Kingdom of Saudi ArabiaProject Owner: Saudi Arabian Oil Co. (ARAMCO)Client Name: Faysal M. Qahtani Sons Co. (FMQ)Work Scope: Automated Ultrasonic Testing (AUT) Services for PipelineNumber of Technicians: Two (2)Total Crew Hours: 7,701.50 hoursTotal Number of Joints: 6,340.00 joints

Project Name: Karan ProjectProject Location: Jubail, Kingdom of Saudi ArabiaProject Owner: Saudi Arabian Oil Co. (ARAMCO)Client Name: Gulf Heavy Industries (GHI)Work Scope: Phased Array UT (PAUT) of Assembly Main Burners by DUIKERNumber of Technicians: Two (2)Total Crew Hours: 40 hoursTotal Number of Joints: 10 joints

Pipe Size (Diameter) Total Joints Completed

6 4

48 2 84 4

Total Joints 10


18/23

Project Name: Interim Modification for Third Party Gas Receiving FacilitiesProject Location: QatarProject Owner: Dolphin Energy LimitedClient Name: QCONWork Scope: Phased Array UT (PAUT)Number of Technicians: Two (2)Total Crew Hours: 145 hoursTotal Number of Joints: 31.00 joints

Pipe Size (Diameter) Total Joints Completed24 12 30 19

Total Joints 31

Project Name: Saudi Aramco Shell Refinery (SASREF) Project -

Construction / Upgrade of F6001 Reformer TubesProject Location: Jubail, Kingdom of Saudi ArabiaProject Owner: Saudi Arabian Oil Co. (ARAMCO)Client Name: Al-Rushaid Construction Co., Ltd. (ARCC)Work Scope: Phased Array UT (PAUT)Number of Technicians: Four (4)Total Crew Hours: 228 hoursTotal Number of Joints: 363.00 joints

Pipe Size (Diameter) Total Joints Completed4 363


19/23

Project Name: Karan Gas Field Project

Project Location: Jubail, Kingdom of Saudi ArabiaProject Owner: Saudi Arabian Oil Co. (ARAMCO)Client Name: Bilfal Heavy IndustriesWork Scope: Ultrasonic Testing using ToFD & PAUT Method

for Pressure VesselsNumber of Technicians: Three (3)Total Number of Joints: 2.0 jointVessel Size: 4.2 MetersWall Thickness: 37mm

Project Name: Karan Gas Field ProjectProject Location: Jubail, Kingdom of Saudi ArabiaProject Owner: Saudi Arabian Oil Co. (ARAMCO)Client Name: Bilfal Heavy IndustriesWork Scope: Ultrasonic Testing using ToFD Method for

Pressure VesselsNumber of Technicians: Three (3)Total Number of Joints: 2.0 jointVessel Size: 4.2 MetersWall Thickness: 37mm

Client Name: M.S. Al-Suwaidi Heavy IndustriesLocation: Jubail, Kingdom of Saudi ArabiaWork Scope: Ultrasonic Testing using ToFD & PAUT Method

for Pressure VesselsNumber of Technicians: Three (3)Total Number of Joints: 2.0 jointVessel Size: 1.6 MetersWall Thickness: 25mm


20/23

Name Qualifications

J. N. A.

NDT Inspection Engineer Level IIIManager, Specialized Equipment Division

PCN Level III: Ultrasonic & Radiography, Magnetic & PenetrantPCN Level II: Ultrasonic (Welds) (3.6, 3.9), MT and PT ASNT LevelIII: Ultrasonic Testing and Magnetic ParticleCSWIP Level II Manual and Encoded Phased Array UTCSWIP Level II ToFD (Welds), CSWIP 3.1. Weld Inspector

S. S. M.Ultrasonic TechnicianASNT Level II: Ultrasonic TestingASNT Level II: Time-of-Flight Diffraction (ToFD)ASNT Level II: Phased Array UT (PAUT)

J. P. K.Ultrasonic TechnicianASNT Level II: Ultrasonic TestingASNT Level II: Time-of-Flight Diffraction (ToFD)ASNT Level II: Phased Array UT (PAUT)

R. K. S. Ultrasonic TechnicianASNT Level II: Ultrasonic TestingASNT Level II: Time-of-Flight Diffraction (ToFD)

G. M.

Ultrasonic TechnicianASNT Level II: Ultrasonic TestingASNT Level II: Time-of-Flight Diffraction (ToFD)Ultrasonic Testing (Shear Wave) Level II, certified by Saudi AramcoUltrasonic Testing (Cat. D) Level II, certified by Saudi Aramco

D. K. S.Automated Ultrasonic TechnicianASNT Level II: Ultrasonic TestingAutomated Ultrasonic Testing Level II (GE, Weldstar)

F. C. G. Automated Ultrasonic TechnicianASNT Level II: Ultrasonic Testing

Automated Ultrasonic Testing Level II (GE, Weldstar)


21/23

Combined with AUT service capability, AMSYCO offers a full range of Inspectionand NDT services that can provide flexible, integrated solutions to our Clientsrequirements.

CORE SERVICES Mechanical Equipment Inspection Painting / Coating Inspection Electrical and Instrumentation Inspection Expediting Services

ANCILLARY SERVICES Welding Inspection and Welder Performance Qualification Test (WPQT) Site Quality Control QA/QC Manpower Supply Vendor/Manufacturer Capability Assessment

Development of Vendor Inspection Requirements Document Review and Pre-shipment Inspection

(NDT) Industrial Radiography Magnetic Particle Testing Dye Penetrant Testing Positive Material Identification Ultrasonic Testing


22/23

WE have Seventy (70) Radiographic Projectors licensed by KACST;WE have the capabilities to carry out independently the importation and exportation ofradioactive materials, thereby Clients are always assured of the availability of radioactivesources at all times;WE have half a dozen KACST-certified Radiation Safety Officers;Sizeable inventory of consumables and equipment;WE are capable of producing the lowest reshoot rate of less than 2%, as compared to theindustry rate of 5% or even higher;WE have our own Radioisotopes Storage Bunkers in Al Khobar, Jubail, Abqaiq and Yanbu;

Full range of Technical Capabilities in our NDT Division;Competent Technical Support Team skilled to assist the technical requirements of our Clients;

(Vendor Inspection, Site Quality Control, Materials Expediting)WE have experienced NACE/BGAS-CSWIP certified Coating Inspectors;WE have 22 Welding Inspectors certified in CSWIP, AWS-CWI, ASNT NDT Level II RT;WE have 10 CSWIP/AWS-CWI Inspectors certified in API 510 (Pressure vessel);

WE have the most reliable Heat Treatment Equipment readily available for your projects needs;

We have the best trained and highly competent Heat Treatment Technicians in the industry;We have the capabilities to meet the pre- and post-weld heat treatment needs of our Clients;

280 total manpower strength: Staffs, Technicians and Inspectors;We developed an In-House Productivity Management software designed to protect the interestof our Clients, this program is being used by our Data Analysis Team for over 12 years;Operational Offices located strategically at the industrial areas in Jubail, Abqaiq, Rabigh, Yanbuand Riyadh;Employees Accommodations / Camps located strategically across Saudi Arabia;Vehicle fleet of 100 units, and each unit is installed with the GPS Vehicle Tracking Device forreal-time tracking of the speed and actual location of the vehicle;Comprehensive and continuous training and skills development programs for all employeesfocusing on how to provide the highest level of service and attention to details;


23/23

Al-Mutawa Samyong NDT Co., Ltd.Al Aziziyah, P.O. Box 20356Al Khobar 31952, Kingdom of Saudi ArabiaTrunklines: +966 3 890 7451 to 56Fax No.: +966 3 890 7450eMail: [email protected] : www.amsyco.com

For your queries, kindly contact us at:

Our vision is to achieve and maintain the highest level of customer confidence and satisfaction.

We are the largest and longest established NDT Company in Saudi Arabia and the GCC.

We have completed all contracts / projects which have been awarded to us with best quality results.Because of this differentiated quality of performance, AMSYCO remains the most sought and desired

Non-Destructive Testing and Inspection Company in Saudi Arabia.

.
mailto:[email protected]://www.amsyco.com/http://www.amsyco.com/mailto:[email protected]

sed - aut brochure advanced ndt

Documents